Craftsman 135244200 Owner’s Manual

OWNERS

MANUAL

MODEL NO,

244288

CAUTION:

Read Rules for

Safe Operation

and Instructions

Carefully

ii i,

10" BAND SAW

Introduction

Operation

Maintenance Repair Parts

SOLD BY SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

PART NO. SP4998 PRINTED IN U.S.A.

_'- FULL ONE YEAR WARRANTY ON CRAFTSMAN 10" BAND SAW

purchase, Sears will repair it free of charge. This warranty applies only while this product is in use in the United States. WARRANTY SERVICE IS AVA LABLE BY SIMPLY RETURNING THE TOOL TO THE NEAREST SEARS STORE OR SERVICE CENTER THOUGHOUT THE UNITED STATES.

I If this CRAFTSMAN 10" BAND SAW fails due to a defect in material or workrnanshtp within one year from date of

_,_ SEARS, ROEBUCK AND CO., DEPT. 698/731A SEARS TOWER, CHICAGO, IL 60684

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

"READ ALL INSTRUCTIONS" Failure to follow the SAFETY RULES listed

BE LOW, and other basic safety precautions, may result in serious personal injury.

GENERAL SAFETY RULES

3. KEEP WORK AREAS CLEAN. Cluttered areas and benches invite accidents.

2. AVOID DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations. Keep work area

well lit. Do not expose power tools to rain. Do not use tool in presence of flammable liquids or gases.

3. KEEP CHILDREN AWAY. Do not let visitors contact

tool or extension cord. All visitors should be kept away from work area.

4. STORE IDLE TOOLS. When not in use, tools should be stored in dry, high or locked up place--out of the

reach of children.

5. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

6. USE THE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended-for example; don't

use circular saw for cutting tree limbs or logs.

7. DRESS PROPERLY. Do not wear loose clothing or jewelry, They can be caught in moving parts. Rubber

gloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering to 20. STAY

contain long hair.

8. USE SAFETY GLASSES. Also face or dust mask if cutting operation is dusty.

9. DON'T ABUSE CORD. Never carry tool by cord or

yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.

10. SECURE WORK. Use clamps or a vise to hold work. it's saferthan usingyour handand it frees both hands

to operate tool.

11. DON'T OVERREACH. Keep proper footing and balance at all times.

12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changingaccessories. Inspect tool cords periodically and if damaged, have

repaired by authorized service facility. Inspect exten-

sion cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease.

13. DISCONNECT TOOLS. When not in use; before servicing; when changing blades, bits, cutters, etc.

34. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

15. AVOID ACCIDENTAL STARTING. Don't carry plugged in tool with finger on switch. Be sure switch is OFF when plugged in.

16.

OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords suitable for

use outdoors and marked with suffix W-A (for UL), or W (for CSA).

17.

AVOID GASEOUS AREAS. Do not operate portable electric tools in gaseous or explosive atmospheres.

Motors in these tools normally spark, and the sparks might ignite fumes.

18.

DO NOT ALTER OR MISUSE TOOL. These tools are precision built. Any alteration or modification not specified is misuse and may result in a dangerous

condition.

19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces. For example;

pipes, radiators, ranges, refrigerator enclosures.

ALERT,

common sense.

Watch what you are doing. Use

Do not operate tool when you are

tired.

21. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should

be carefully checked to determine that it will operate properly and perform its intended function. Check

for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly re-

paired or replaced. Have defective switches replaced.

Do not use tool if switch does not turn it on or off.

_ Before connecting the tool to a

22. power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that

specified on the nameplate of the tool. A power

sou rce with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user-as

well as damage to the tool. If in doubt, DO NOT

PLUG _N THE TOOL. Using a power source with

voltage less than the nameplate rating is harmful to

the motor.

_, ,°.

' "SAVE THESE INSTRUCTIONS" I

r BAND SAW SAFETY RULES -,

completely assembled and installed according to the instructions . . . and until you read and understand the following:

O GENERAL SAFETY INSTRUCTIONS...See Page 2

® BAND SAW SAFETY RULES .......... See Page 3

® GETTING TO KNOW YOUR BAND SAW See Page 6

® OPERATIONS .................... See Page £

@ ADJUSTMENTS ............. See Pages 12 & 13

@ MAINTENANCE ................. See Page 10

For your own safety, do not attempt

to operate your band saw until it is

STABaL_TY OF SAW

O YOUR BAND SAW MUST BE BOLTED SECURELY

TO A STAND OR WORK BENCH. in addition, if there is any tendency for the band saw to tip over or

move during certain operations such as cutting long

heavy boards, bolt your band saw stand or work-

bench to the floor.

LOCATION

® This band saw is intended for indoor use only.

When cutting a large piece of material, make sure

it is supported at table height.

Hold the work firmly against the table.

Do not feed the material too fast while cutting. On!y feed the material fast enough so that the blade will

cut. Keep fingers away from the blade.

Use caution when cutting off material which is irreg-

ular in cross section which could pinch the btade

before the cut is completed, A piece of molding for

example must lay flat on the table and not be permitted to rock while being cut.

Use caution when cutting off round material such as dowel rods, or tubing. They have a tendency to roll while being cut causing the blade to "bite". Always use a "V" block, or clamp round materia! to a

miter gauge.

When backing up the workpiece, the blade may bind

in the cut ... .... this is usually caused by sawdust

clogging up the cut or because the blade comes out of the guides. If this happens:

Turn off the band saw.., remove plug from power source outlet, o. remove cover from band saw. Insert

a screwdriver or wedge in the cut . . . rotate the wheels by hand while backing up the workpiece.

PROTECTION: EYES, HANDS,

FACE, EARS AND BODY

• Wear safety goggles and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. Do not wear gloves.., roll long

sleeves above the elbow.

O Do not cut pieces of material too small to hold by

hand.

e Avoid awkward hand positions where a sudden slip

could cause a hand to move into the blade.

Q Never turn your band saw "ON" before ctearing the

table of all Objects (tools, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned.

@ Make sure the blade runs downward toward the table.

Always adjust tracking wheel correctly so that the blade does not run off the wheels.

@ Always adjust blade tension correctly.

® ALWAYS adjust the upper blade guide and blade

guard to just clear the workpiece to protect the operator, to keep blade breakage to a minimum, and to provide maximum support for blade.

Never leave the band saw work area with the power on, before the machine has come to a complete stop, or without removing and storing the switch key.

Never operate band saw with cover removed.

Do not perform layout, assembly, or setup work on

the table while the cutting tool is rotating.

Turn saw "off" and remove plug from power supply outlet before installing or removing an accessory or attachment.

Should any part of this band saw be missing, bent, or fail in any way, or any electrical component fail to

perform properly, shut off power switch and remove plug from power supply outlet. Replace damaged,

missing, and/or failed parts before resuming opera- tion.

THINK SAFETY

® Safety is a combination of operator common sense

and alertness whenever the band saw is in operation.

Q from frequent use of your band

saw) to become commonplace. Always remember

that a careless fraction of a second is sufficient to

inflict severe injury.

Do not allow familiarity (gained

Page 3

DOUBLE INSULATED TOOLS WITH TWO-PRONG PLUGS

Your SEARS _ooi is equipped with a two wire cord a dielectric material. This helps protect you in case of and two prong plug which can beUsedin standard failure of the standard functional insulation within

120 Volt A_C, outlets: the electrical system. Use only identical replacement

No grounding 0f the to01 is necessary: The housing is parts when service is required.

, Use of damaged cords can shock, burn or electrocute.

EXTENSION CORDS

Replace damaged or worn cords immediately. The

table shows the correct size to use, depending on

cord length and nameplate amperage rating of tool.

If in doubt, use the next heavier gauge. An under-

sized cord will cause a drop in line voltage, resulting

in loss of power and over-heating. NOTE: The smaller the gauge number, the heavier the cord.

(Extension Cords areavailable)

Recommended Minimum Gauge for Cord Extensions

for Portable Electric Tools.

Wire GaugeChart A.W.G.

PlateName 120V 25 50 100 150

, Amps. I 240V I 50 100 200 300

6-8 18 16 12 10

t 5-6 18 16 14 12

8-10 18 14 12 10

I 10-12 16 14 10 8

[ 12-14 16 12 10 8

t Cord Length in Feet I

The operation of any Saw can result in foreign objects being thrown into the eyes, which can

result in severe eye damage, Always wear safety glasses or eye shields before commencing power

tool operation. We recommend Wide Vision Safety Mask for use over spectacles or standard safety

glasses, available at Sears Retail or Catalog Stores.

IMPORTANT:Your Band Saw is Preset at the factory for a 1/4" woodcutting blade (included). No thrust roller or tracking adjustment should be necessary if your inital use is with this blade,

F Contents

GENERAL SAFETY RULES ..................... 2 Attaching The Blade ........................ 8

BAND SAW SAFETY RULES .................. 3 Tracking The Blade ......................... 8

DOUBLE INSULATED TOOLS & EXTENSION CORDS .. 4

UNPACKING CONTENTS ..................... 5

List of Loose Parts ......................... 5

Tools Needed ............................. 5

GETTING TO KNOW YOUR BAND SAW ........... 6

Guide Bar Lock Knob ....................... 6

Thrust Roller Adjustment ..................... 6

Table Lock Knob ......................... 6

Tilt Scale ............................... 6

Blade Guides ............................. 6

Tracking Adjustment Knob ................... 6

Vacuum Cleaner Hook-Up ................... 6

Miter Gauge & Miter Gauge Extension ............. 6

Ripping Slot & Housir)gCover Latd_es............. 7

On-Off Switch .............. • .................

Variable Speed Control....................... 7

ASSEMB LY ............................... 7

Mounting Band Saw To Workbench ............. 7

Installing Upper and Lower Thrust Rollers .......... 8

Preparing The Table ......................... 9

OPERATION ............................... 9

Pre-Operation Check List ..................... 9

Using Your Band Saw ....................... 10

Sawing Tips ............................. 10

MAINTENANCE ............................. 10

ACCESSORIES ............................. 11

Trouble Shooting .................... '. .... 11

ADJUSTMENTS ............................. 12

Adjusting Lower Blade Guides ................. 12

Adjusting Lower Thrust Roller ................. 12

Adjusting Upper Blade Guide Assembly ........... 12

Adjusting Upper Blade Guides ................. 13

Adjusting Upper Thrust Roller ................. 13

Adjusting The Table Square To Blade ............. 13

Correcting The Blade ........................ 14

Parts Diagram ............................. 15

Page 4

f UNPACKI

G CONTENTS

The Craftsman model 113.244200 Band Saw is shipped complete in one carton.

Separate all parts from packing materials and check each one with the illustration and the list of Loose

Parts to make certain all items are accounted for,

before discarding any packing material.

If any parts are missing, do not attempt to assemble

the band saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly.

For your own safety, never connect

plug to power source outlet until

all assembly steps are complete, and you have read and understand the safety and operational instruc-

tions.

Packages of miscellaneous small parts consisting of the following:

KEY NO. PART NAM E QTY.

1. MITER GAUGE ...................... 1

2. BLADE GUARD ...................... 1

3. BLADE INSERT ...................... 1

4. THRUST ROLLER .................... 2

5. MITER GAUGE SCREW ................ 1

6. BLADE 1/4" x 62" LONG ............... 1

7. MITER GAUGE EXTENSION ............... 1

f TOOLS NEEDED FOR ASSEMBLY

COMBINATION SQUARE MUST BE TRUE

MEDIUM _ MEDIUM PHILLIPS

SCREWDRIVER _ SCREWDRIVER

5/32 inch HEX WRENCH f'_

I/2 inch OPEN WRENCH

_,,,,,,,,, SMALL COMBINATION SQUARE

1/2 inch SOCKET, EXTENSION AND

RATCH ET.

DRAW LIGHT LINE ON PERFECTLY STRAIGHT.

BOARD ALONG THiS EDGE. ,_\

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER IN DOTTED POSITION.

Page 5

STRAIGHT EDGE OF BOARD

3/4" THICK. THIS EDGE MUST BE

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