Craftsman 127.28877 User Manual

Operator's Manual

CRA

P R 0 F E S I 0 N A L

Zero Turn Ridinq Mower

26HP B&S Engine / Sid'_ Discharge / 52-inch Wide Model 127.28875

22HP B&S Engine / Side Discharge / 42-inch Wide Model 127.28876

22HP B&S Engine / Side Discharge / 36=inch Wide Model 127.28877

• EspaSol, p. 37

CAUTION" Before using this product, read the manual and follow all its Safety

Rules and Operating Instructions

For answers to your questions

about this product call:

1-800=659=5917

Sears Craftsman Help Line 5am - 5pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit the Craftsman website: www.sears.com/craftsman

MAN 4163202 Rev. B 11-2008 PARTSMANUAL4163201

CALiFORNiA

Proposition 65 Warning

A WARNING

Diesel engine exhaust and some of its constituents are known to the

State of California to cause cancer, birth defects and other reproductive

harm.

Californie Proposition 65 Avertissemenl

Les 6chappements des moteurs diesel et certains de leurs compos6s sont reconnus par l'Etat de

Califomie pour 6tre canc6rigbnes, provoquer des d6fauts cong6nitaux et d'autres dangers en matibre de reproduction.

California Advertencia

de la Proposicion 65

E1 estado de California hace saber que los gases de escape de los motores diesel

y algunos de sus componentes producen cfincer, defectos de nacimiento y otros

dafios en el proceso de reproducci6n humana.

The engine exhaust from this product

contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

A AVERTISSEMENT

L'6mission du moteur de ce mat6riel con- tient des produits chimiques que l'Etat de

Californie considbre 6tre canc6rigbnes,

provoquer des d6fauts cong6nitaux et

d'autres dangers en matibre de reproduc-

tion.

A ADVERTENCIA

E1estado de California hace saber que los

gases deescape de este producto contienen

productos qulmicos que producen cfincer,

defectos de nacimiento y otros dafios en el proceso de reproducci6n humana.

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, wiring insulation, and related accessories

contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth

defects or other reproductive harm. WASH HANDS AFTER HANDLING.

TABLE OF CONTENTS PAGE

SAFETY ......................................................................................................................................................... 2-8

LABELS ....................................................................................................................................................... 9-13

CONTROLS ............................................................................................................................................... 14-17

PRE-OPERATION CHECK LIST .................................................................................................................... 18

SET UP INSTRUCTIONS .......................................................................................................................... 19-20

OPERATION .............................................................................................................................................. 21-23

MAINTENANCE CHART ................................................................................................................................ 24

MAINTENANCE RECORD ............................................................................................................................ 25

MAINTENANCE ........................................................................................................................................ 26-32

ADJUSTMENTS ....................................................................................................................................... 33-35

BELT REPLACEMENT ................................................................................................................................... 36

SERVICE INFORMATION ............................................................................................................. BACK PAGE

WARRANTY

CRAFTSMAN PROFESSIONAL LIMITED WARRANTY

Two Years on Tractor When operated and maintained according to all supplied instructions, if this tractor fails due to a defect in

material or workmanship within two years from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair.

This warranty applies for only one year from the date of purchase if this tractor is ever used for commercial or rental purposes.

During the first 30 days of purchase, there will be no charge to service the tractor in your home. For your con- venience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge

will apply. This charge will be waived if you transport the tractor to an authorized Craftsman drop-off location. For the nearest authorized location, call 1-800-MY-HOME®.

90-Days on Battery For ninety (90) days from the date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge.

During the first 30 days of purchase, there will be no charge to replace the defective battery in your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the tractor to an authorized Craftsman drop- offlocation. For the nearest authorized location, call 1-800-MY-HOME®.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation

or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and

mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the

equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to

state. Sears, Roebuck and Co., Hoffman Estates, IL 60179

11-2007 1

SAFETY

NOTICE !!!

Unauthorized modifications may present extreme safety hazards to operators and bystanders and

could also result in product damage.

Craftsman Professionalstrongly warns against, rejects and disclaims any modifications, add-on

accessories or product alterations that are not designed, developed, tested and approved by

Craftsman Professional Engineering Department. Any Craftsman Professional product that is altered,

modified or changed in any manner not specifically authorized after original manufacture-including the

addition of "aftermarket" accessories or component parts not specifically approved by Craftsman

Profesional-will result inthe Craftsman Professional Warranty being voided.

Any and all liability for personal injury and/or property damage caused by any unauthorized modifications,

add-on accessories or products not approved by Craftsman Professional will be considered

the responsibility of the individual(s) or company designing and/or making such changes. Craftsman

Professional will vigorously pursue full indemnification and costs from any party responsible for such

unauthorized post-manufacture modifications and/or accessories should personal injury and/or property

damage result.

This symbol means:

ATTENTION!

BECOME ALERT!

Your safety and the safety of others is involved.

Signal word definitions:

The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Craftsman Professional machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above.

DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death

or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

A CAUTION

CAUTION indicates a potentially hazardous situation which, ifnot avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result in property damage

MODEL NUMBER: This number appears on sales literature, technical manuals and price lists.

SERIAL NUMBER: This number appears only on your mower. It contains the model number followed consecutively by the serial number. Use this number when ordering parts or seeking warranty information.

Serial Number Tag is located under seat; on the far back wall of the frame; left of battery from operators point of view.

PREPARING FOR SAFE OPERATION Operator preparation and training

Read the Operation & Safety

Manual

If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this

material is unclear, contact your factory representative for

clarification. Become familiar with the safe operation of the

equipment, operator controls and safety signs. Know how to stop the engine and attachments quickly in an emergency. Do not operate or allow another person to operate this machine if there are any questions about safety.

All operators and mechanics should be trained. The owner is responsible for training the users.

Wear appropriate clothing, including long trousers and safety goggles or safety glasses with side shields when operating mower. Do not operate barefoot or wearing open sandals. Long hair, loose clothing or jewelry may get tangled in moving parts.

Wear hearing protection. Never allow underage children, unskilled

or improperly trained people operate this equipment. Local regulations can restrict the age of the operator.

Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower-related injuries. Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury.

Do not carry passengers, especially small children. They may fall off and be seriously injured.

Keep warning labels and this operator's manual legible and intact. Replacement labels and manuals are available from the factory.

Do not operate machine while under the influence of drugs or alcohol.

The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

SAFETY

I G

All rotary lawnmowers are potentially dangerous. They can amputate hands and feet and throw objects, Failure to follow these safety and operating instructions could result in serious injury or death.

Site preparation and circumstances

Evaluate the terrain to determine what

accessories and attachments are needed to properly and safely perform the job. Only use

accessories and attachments approved by the manufacturer,

Clear the area to be mowed of objects such as rocks, toys, wire or other debris that may be picked up or thrown by the mower.

Be sure the area is clear of pets and people, especially young children. Never assume they will remain where you last saw them. Stop the machine if any enter the area.

Mow only in daylight or in good artificial light. Do not mow wet grass as tires may lose traction.

SAFETY

Machine preparation

Check operator presence interlock system and brake operation. Adjust or repair any problems before using.

Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition. They are for your protection.

Keep all fasteners such as nuts, bolts and pins well secured.

Visually inspect blades, blade bolts and the cutter assembly for wear or damage. Replace worn or damaged blades and bolts to preserve balance.

Verify that machine and attachments, if any, are in good operating condition.

Do not engage blades until ready to mow.

OPERATING SAFELY

in general

Use extra care when loading or unloading the machine into a trailer or truck.

Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing.

Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect.

Do not place your foot on the ground while operating the machine.

Before operating, lower the discharge chute, install the mulcher or put the entire grass catcher in place.

Keep clear of the discharge opening at all times. Never direct the discharge toward a bystander. Stop operation if someone approaches.

Keep washout ports and other mower housing service openings closed when mowing.

Use care when pulling loads or using heavy equipment.

Use only approved draw bar hitch points. Limit loads to those you can safely control. Do not turn sharply. Use care when reversing. Use counter-weight(s) or wheel weights when suggested in the operator's manual.

Never leave a machine unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting.

SAFETY

Starting

Start only according to instructions in this manual or on the machine.

Before attempting to start the engine, make sure:

- the parking brake is on;

- the PTO is disengaged;

- the traction drive is in NEUTRAL. When starting the engine, make sure hands and

feet are clear of the blades. Do not start the machine while standing in front

of the discharge chute or with the chute directed at someone.

Do not engage PTO at full throttle. Throttle to idle or lowest possible engine speed.

Do not change engine governor settings or over-speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.

interrupting operation

Before leaving the operator's position:

- Park on level ground.

- Disengage the PTO.

- Set the parking brake.

- Shut off the engine and remove the key. Disengage the PTO and wait until the blades quit

rotating:

- before raising cutterdeck;

- when not mowing;

- for transport;

- when crossing surfaces other than grass. Stop the engine, disengage the PTO, set parking

brake and wait until the blades quit rotating and lower cutting unit:

- before refueling;

- before removing grass catcher;

- before making height adjustment unless the adjustment can be made from the operator's position.

Stop the engine, disengage the PTO, set parking brake and disconnect the spark plug wire(s) or remove the key:

- before clearing blockages or unclogging chute;

- before checking, cleaning or working on the machine;

- after striking a foreign object. Inspect the machine for damage and make repairs before restarting;

- if the machine begins to vibrate abnormally: shut off machine immediately. Inspect and make repairs as needed before restarting;

- except for repairs or adjustments as specifically noted, such as for carburetor adjustment, where the engine must be running. Keep hands and feet clear of moving parts in these

circumstances.

Allow the blades to come to a complete stop when stopping operation to clear blockages, unclog, inspect the machine, do maintenance or repair.

Reduce the throttle setting during engine shut- down and, if the engine is provided with a shut-

off valve, turn the fuel off at the conclusion of mowing.

SAFETY

MANEUVERING SAFELY in general

Slow down before turning• Do not mow in reverse unless absolutely

necessary. Always look behind and down for small children and pets before and during backing.

Be aware when approaching blind corners, shrubs, trees, tall grass or other objects that may

obscure vision. If tires lose traction, disengage the blades• If on

a slope, head downhill.

Mowing slopes

Slopes are a major factor in loss-of-control and tip over

accidents that sometimes lead to severe injury or death. All

slopes require extra caution.

Do not mow on slopes if uneasy or uncertain. Ultimate responsibility for safe operation on slopes rests with the operator.

Do not mow excessively steep slopes. A slope is too steep if:

• The machine will not back up the slope.

• The machine must be crabbed (turned partially sideways uphill) to drive across

the slope.

• The machine turns downhill going across slope.

• You are uneasy about being on the slope.

On zero turn machines, mow across slopes, not up and down.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

With a zero turn machine, if tires lose traction going down a slope, steering control may be

regained by speeding up. Mid-mount zero turns (belly mounted deck) have

much greater traction pointed up slope than down slope. Be aware that traction may be lost going down a slope. Do not operate a mid-mount zero turn on slopes it cannot back up.

Keep all movement on the slopes slow and

_lb WARNING

gradual. Do not make sudden changes in speed or direction.

Do not turn on slopes unless necessary, and then turn slowly and downhill when possible.

Stay away from slopes if the ground is loose or if caught in the rain during mowing.

Use lower speeds on a slope to avoid stopping or shifting.

Use extra care with grass catchers or other attachments. These can change the stability of

the machine. Remove obstacles such as rocks, tree limbs etc.

Avoid driving over obstacles such as ruts, holes, rocks and roots whenever possible. Be alert to dips and rises. Uneven terrain can overturn a mower or cause it to slide. Tall grasses can hide

obstacles. Do not mow drop=offs, ditches or embankments.

The machine could suddenly turn over if a wheel runs over the edge or an edge caves in•

Follow the manufacturer's recommendations

for wheel weights or counterweights to improve stability.

Do not mow slopes when grass is wet• Reduced traction could cause sliding.

MAINTENANCE SAFETY

in general

Maintain machine according to manufacturer's schedule and instructions for maximum safety and best mowing results.

Park machine on level ground. Never allow untrained personnel to service ma-

chine. Adjust or repair only after the engine has been

stopped and the blades have quit rotating. Inspect grass catcher components regularly. If

worn, damaged or deteriorated, they may expose moving parts or allow objects to be thrown.

Replace parts if worn, damaged or faulty. For best results, always replace with parts recommended by the manufacturer.

Disconnect battery or remove spark plug wire(s) before making any repairs. Disconnect the negative terminal first and the positive last. Re- connect positive first and negative last.

Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly.

Provide adequate support, e.g. jackstands for lifted machine or parts if working beneath.

Do not put hands or feet near or under rotating parts.

Clean up spilled oil or fuel thoroughly. Replace faulty mufflers.

To reduce fire hazards, keep the engine, muffler, battery compartment and fuel storage area free of grass, leaves, debris buildup or grease.

Hydraulic fluid can penetrate skin, use paper to check for leaks. Relieve hydraulic pressure before disconnecting hoses. Make sure connections are tight and hoses are in good

condition.

SAFETY

WARNING

Blades

Mower blades are sharp and can cut. Use extra caution

when handling. Remove ob- structions with care. Wrap the blade(s) or wear gloves.

Be aware that rotating one blade on multi-blade mowers can cause other

blades to rotate. Only replace blades. Never straighten or weld

them. Keep other persons away from blades.

WARNING

Fuel

Gasoline and diesel fuels are flammable; gasoline vapors

are explosive. Use extra care when handling.

Store only in containers spe- cifically designed for fuel.

When refueling or checking fuel level:

- Stop the engine and allow to cool;

- Do not smoke;

- Refuel outdoors only;

- Use a funnel;

- Do not overfill;

- If fuel is spilled, do not attempt to start the

engine until the spill is cleaned up and vapors have cleared.

Sparks from static electricity can start fires or cause explosions. Flowing fuel can generate static

electricity. To prevent static electricity sparks:

Keep containers electrically grounded. Do not fill containers in a vehicle or on a truck or trailer bed

with a plastic liner. Fill containers on the ground away from the vehicle.

When practical, remove gas powered equip- ment from the truck or trailer and refuel it on the

ground. If equipment must be refueled on the truck or trailer, refuel from a portable container rather than a dispenser nozzle.

Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete. Do not use a nozzle lock-open

device. Replace caps on fuel cans and tanks securely.

SAFETY

BATTERY

Battery acid is caustic and fumes are explosive and can cause serious injury or death.

To reduce the risk of personal injury when working near a bat- tery:

When working with battery -= acid, use protective equipment such as, but not limited to, goggles, face shield, rubber gloves and apron.

Avoid leaning over a battery. Do not expose a battery to open flames or

sparks. Be sure batteries with filler caps are properly

filled with fluid. Do not allow battery acid to contact eyes or skin.

Flush any contacted area with water immediately and get medical help.

Charge batteries in an open, well ventilated area, away from sparks and flames. Unplug charger before connecting or disconnecting from battery.

Stop the engine and allow to cool before storing. Drain the fuel tank outdoors only.

Store fuel in an approved container in a cool, dry place.

Keep the machine and fuel containers in a locked storage place to prevent tampering and to keep children from playing with them.

When the machine is to be parked, stored or left unattended, lower the cutterdeck unless a posi-

tive mechanical lock is used. Do not store the machine or fuel container near

heating appliances with an open flame such as a water heater or an appliance with a pilot light.

Keep gasoline storage area free of grass, leaves and excessive grease to reduce fire hazard.

Clean grass and debris from cutting units, drives, mufflers and engine to help prevent fires.

WARNING

Be sure the jumper cables are in good condition.

Turn off the ignition and all electrical accessories on both machines.

2. Position the machine with a good (charged) bat- tery next to but not touching the machine with the dead battery so jumper cables will reach.

3. When making cable connections:

make sure the clamps do not touch anywhere

except to intended metal parts,

Never connect a positive ("+" or red) terminal

to a negative ("-" or black) terminal.

Make sure the cables won't get caught in any parts after the engines are started.

4. Connect one end of the first jumper cable to the

positive terminal on one battery. Connect the

other end to the positive terminal on the other

battery.

5. Connect one end of the other cable to the

negative terminal of the machine with a good

(charged) battery. Make the final connection on the engine of the machine to be started, away from the battery.

6. Start the vehicle with the good battery, then the machine with the discharged battery.

7. Remove the cables in the exact reverse order of installation. When removing each clamp, take

care it does not touch any other metal parts while the other end remains attached.

LABELS

R 2000700

tt3

f-I I I I oo

0 • :::r -0_ P7

_- 5"8 _-=<>

O"__ C)

0 o

o _

-t1

-n 8

_ -

2000701

LABELS

1, L_r el manual del o_::_rador.No permitir

que personas no _pacitadas pa_ e_o usen la m_quina,

2. Mantener los protectores en su lugar y sus tomil{os debidamente _ados.

3. Antes de iimpiar, ajustar o reparar este equipo, apagar todos los mandos, aplicar

e{ freno de es_cionamiento y apagar el motor.

4_ Mantener {as manos, los pies y la ropa

a{ejados de las piezas en movimiento,

5. No _nducir _mo pasajeroni liavar pasajeros en m_quinas sin as_ento pan ello.

6 Mantener aias demos personas aiejadas

durante el funcionamiento de la m_quina.

7. Si no sabe I_r ing|_s, solici_de a otra _rsona que le lea y expiique e! contenido de las etiquetas y del manual de la m_quina.

340830

BLADE iNSTALLATiON

=ROTATING PARTS. =DO NOT OPERATE WiTH

COVER REMOVED. 2ooos77

LABELS

2720743

4126611

LABELS

,A WARNING ,A

=REMOVE DEBRIS BUILDUP. DEBRIS UNDER BELT COVER OR

NEAR MUFFLER CAN CAUSE FIRES.

=BLADES CONTINUE TO ROTATE FOR A FEW SECONDS AFTER

BLADES ARE TURNED OFF.

=BLADES MUST BE AT LEAST 1/8" ABOVE BOTTOM OF HOUSING,

-ALL BLADES MUST BE iDENTICAL. CHECK BLADE BOLTS DAILY

FOR TIGHTNESS,

=iNSPECT FOR DAMAGE AFTER STRiKiNG A FOREIGN OBJECT,

MAKE REPAIRS BEFORE RESTARTING OPERATION.

=FINDAND REPAIR CAUSE OF ANY ABNORMAL ViBRATiON.

2000572

WARNING

SPARKS OR FLAME CAN START EXPLOSION, DISCONNECT (=)NEGATIVE TERMINAL FIRST.

RECONNECT (=)NEGATIVE TERMINAL LAST. 2000590

TO CHECK OR ADD FUEL:

=Do it outdoors.

-Stop engine. Allow to cool,

-Do not smoke.

-Clean up spilled fuel. =Donot overfill.

-Fill to one inch below bottom of

filler neck. 2000570

LABELS

DANGER

ROTATING BLADES

= KEEP HANDS AND FEET AWAY. = STOP ENGINE AND LET BLADES

STOP BEFORE REMOVING GRASS COLLECTOR OR UNCLOGGING

WARNING

THROWN OBJECTS

= KEEP AREA CLEAR OF PEOPLE

AND PETS,

= REMOVE OBJECTS BLADE MAY

STRIKE AND THROW.

= STOP BLADES TO CROSS GRAVEL

AREAS

• DO NOT OPERATE WITHOUT CHUTE, MULCHER OR ENTIRE GRASS COLLECTOR iN PLACE.

2000677

Operator's Manual is located

14 |bs/in 2 (1 kglcm z)

•!2e80__i

CONTROLS

KEYSWITCH (K) - The keyswitch has three

positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to

RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START. Turn the key counterclockwise to OFF to stop the engine.

THROTTLE (T) - Move the throttle lever forward to increase engine speed until the maximum governed engine RPM is reached. Move the lever rearward to decrease engine speed until the engine reaches its idle speed,

CHOKE (C)

For Kawasaki and Briggs and Stratton Engines, pull the choke control out to set the choke ON. Push it in

to set the choke OFF.

POWER TAKE OFF (PTO) SWITCH (P)-

The operator must be in the seat when engaging the PTO or the engine will kill. Pulling the PTO switch out engages (turns on) the PTO and starts the blades or other attachment. Pushing the PTO switch in disengages (turns off) the PTO and stops the blades

or other attachment.

NOTE: The PTO switch does not control attachments powered by a separate engine.

Disengage the PTO whenever you stop or leave

the operator's position Shut off engine with the key and remove the

spark plug wires before making adjustments or

unplugging a clogged mower. Do not engage the PTO until ready to start

mowing,

12 VOLT POWER OUTLET (X)

A 12 volt power outlet is provided to operate 12 volt personal accessories.

At operator's right side

Below seat

FUEL SELECTOR VALVE (U)

The fuel tank selector valve is located behind the seat,

The fuel tank selector valve has three positions:

Off: The tank selector is off when the lever points down. The selector should be off whenever the

machine is transported or stands unused for any length of time. Shutting off the fuel supply avoids the possibility of flooding should any dirt get under the carburetor float needle. Leaving the tank selector in either tank position can allow severe flooding, which may ruin the engine by diluting the oil.

Right Tank: Fuel flows from the right tank when the selector is turned 1/4 turn toward the right.

Left Tank: Fuel flows from the left tank when the selector is turned 1/4 turn toward the left.

CONTROLS

Lift and traction levers

(operator's right side)

Reverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the

levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the

forward-reverse slot. When moving in reverse, push- ing the levers forward slows the machine, and the machine stops when the neutral position is reached.

NOTE: Reverse is spring loaded to return to neutral. This spring resistance may be felt when moving the

traction levers into reverse. When the levers are released in reverse, spring tension will slowly return

them to the neutral position.

STEERING - To steer, move one lever forward and

one back.

LIFT LEVER (F) - Used to raise the cutterdeck to maximum height for transport, curb climbing or blade changing. To return to preset height of cut, lower lift lever until it contacts height of cut pin A.

TRACTION LEVERS (L)- Each of the two

traction levers controls the drive wheel located on the same side. They control the forward and reverse

movement of the machine, provide steering and also provide dynamic braking.

The operator must be in the seat and the parking brake must be OFF to engage the traction drive. To engage traction drive, move the traction levers toward the center of the machine until they are out of

neutral lock slot S.

Forward movement - To move the machine straight ahead, push both traction levers forward equally from their neutral position. Forward speed increases as

the levers are moved farther forward from the neutral position. Maximum forward speed is reached when

the levers hit the front of the forward-reverse slot. When traveling forward, pulling the traction levers

rearward slows the machine. The machine stops when the neutral position is reached.

Turns during forward movement:

Right turn - move the right traction lever back toward neutral to slow the right drive wheel,

Left turn - move the left traction lever back to- ward neutral to slow the left drive wheel.

Turns during reverse movement:

Reverse right turn - move the right traction lever forward toward neutral to slow the right drive

wheel. Reverse left turn - move the left traction lever

forward toward neutral to slow the left drive wheel.

Slow, sweeping turns are made with both traction levers on the same side of neutral and slightly apart. True zero radius turns about the center of the machine are made by having one lever in reverse while the other is in forward. By varying the relative positions of the two levers, the rate of turn is varied to suit the mowing situation.

Slow down before making sharp turns. The machine is capable of turning very rapidly when the levers are moved further apart from each other. Loss of control and/or turf damage may result.

PARKING BRAKE (R) - Pull the parking brake

lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF.

The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat. The parking brake must be OFF to keep the engine running when a traction lever

is moved out of neutral lock.

CONTROLS

Parking brake in ON position

(operator's left side)

PUSHING THE MACHINE

The machine may be pushed with the engine off, the parking brake off, and the bypass valves open.

To open the bypass valves, move the parking brake to the OFF position, then lift and pull bypass control rod C through the large opening D, until the control rod stop is past the opening. Drop rod C into the small opening to lock in place. Repeat for the other bypass control rod.

To close the bypass valves, lift bypass control rod C allowing the control rod stop to retract through the large opening D.

PRE-OPERATION CHECK LiST

PRE-OPERATION CHECK LIST (OPERATOR'S RESPONSIBILITY)

Review and follow all safety rules and safety decal instructions.

Check that all safety decals are installed and in good condition. Replace if damaged. Check to make sure all shields and guards are properly installed and in good condition. Be sure that either the discharge shield or complete vacuum attachment is installed. Check that all hardware is properly installed.

and secured. Check that equipment is properly and securely

attached to power unit. Check to be sure engine is free of dirt and debris. Pay particular attention to the cooling fins, governor parts and muffler. Clean air intake screen. Check air cleaner; service if

necessary.

Never allow riders. Inspect area and remove stones, branches or

other hard objects that might be thrown, causing injury or damage. Clean area around oil fill dipstick. Remove dipstick and check to be sure oil is in operating range (between marks on dipstick). Add oil if necessary but Do Not Overfill. Install dipstick assembly firmly until cap bottoms out on tube. Dipstick assembly must always be secured into fill tube when engine is running. Check all lubrication points and grease as

instructed in manual. Check hydrostatic fluid level. Check to be sure

cooling fins on hydrostat are clean. Perform a functional check of the safety interlock system each time you operate the

unit.

SET UP iNSTRUCTIONS

TOOLS REQUIRED FOR ASSEMBLY

Wrecking bar Claw hammer

Sockets: 1/2", 15/16 Wrenches: 18mm, 1/2", 9/16", 3/4", 15/16"

Tire pressure gauge

NOTE: All references below to the "right" or "left" are with respect to an operator at the controls.

1. UNCRATE UNIT

a) Discard packing materials, Loosen the caster wheel axle bolts and bumper bolts to remove the shipping

brackets.

Discard shipping brackets.

b) Re-install and tighten bumper bolts. c) Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft/Ibs.

2. TIRE PRESSURE a) Set tire pressures to 14 Ibs/in 2 (1.0 kg/cm2). Tires are overinflated for shipping.

3, TRACTION LEVERS a) Tighten bolt A.

b) Sit on the machine. Levers C may be moved to

upper set of holes in bar B for a better operator fit.

SETUP iNSTRUCTiONS

4. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top offwith the correct oil if necessary. Use 10W30 motor oil

for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system.

Insure Battery cables are connected properly.

'--IAWARNING Battery acid is caustic. Fumes are explosive and can cause serious injury or death.

Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. Read and obey the battery manufacturer's instructions.

Be certain the ignition switch is OFF and the key has been removed before servicing the battery.

a) Verify battery polarity before connecting or disconnecting the battery cables. b) When installing the battery, always assemble the RED, positive ( + ) battery cable first and the

ground, BLACK, negative ( - ) cable last.

c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to

terminals and cable ends to prevent corrosion. Keep terminal covers in place.

Read Operation and Safety Manual before starting. Operator Manual is located under the seat. Tilt seat

forward to access manual.

--Ii,

OperatoCs Manual is located

If deck does not cut level, see deck leveling procedure in the Operator's Manual Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated

before load is applied. Check the hydrostat neutral adjustment. Neutral is set at the factory but may require readjustment. See

adjustments section in the operator's manual. Do not use the machine without an approved grass collector, the grass discharge chute or mulching

plates correctly fitted.

OPERATION

FUELING

Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel.

Use a funnel to avoid spilling.

WARNING

TO CHECK ORADD FUEL:

- Do it outdoors

- Do not smoke

- Stop engine; allow to cool

- Fill to one inch below bottom of filler neck

- Do not overfill

- Clean up spilledfuel

BEFORE STARTING THE ENGINE

Be familiar with all controls, how each functions

and what each operates. Check the engine oil level and add if necessary.

Using the fuel selector valve, select which tank

will supply fuel Choke: For cold starts, set the throttle lever to the

half-open position and pull the choke out to the ON position. For warm starts set the throttle to the half-open position and the choke to the OFF

position.

OPERATOR PRESENCE

iNTERLOCK SYSTEM

start the engine: The PTO switch must be OFF.

Both traction levers must be in the neutral lock position,

The parking brake must be ON.

To operate the machine:

1. The operator must be in the seat or engaging the PTO will kill the engine.

2. The parking brake must be OFF and the opera- tor must be in the seat, or moving a traction lever from the neutral lock position will kill the engine.

STARTING THE ENGINE

Turn the key to operate the electric starter to start the engine. Release the key when the engine

starts.

2. If the engine does not start immediately, do not

crank for more than 10 seconds at a time. Allow 60 seconds for the starter motor to cool down

between starting attempts to prevent the starter motor from burning out.

3. If the choke is ON when the engine starts, gradually back it off until the engine runs with no

choke at all.

OPERATION

OPERATING NOTES

Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls.

For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use,

maximum control and cutting efficiency can be

maintained.

Using the machine at less than full throttle in

heavy conditions will cause the engine to labor and result in excessive wear.

DRIVING

With the PTO disengaged, move the parking

brake to OFF.

4. Steering - Move one lever forward and one back. Turns during forward movement:

Turns during reverse movement:

Move both traction levers out of neutral lock.

Push both traction levers forward evenly to drive forward in a straight line. Pull both traction levers back evenly to drive backward in a straight

line.

Right turn - move the right traction lever back toward neutral to slow the right drive wheel,

Left turn - move the left traction lever back to- ward neutral to slow the left drive wheel,

Reverse right turn - move the right traction lever forward toward neutral to slow the right drive

wheel. Reverse left turn - move the left traction lever

forward toward neutral to slow the left drive wheel.

Use caution when making turns. Slow down before making sharp turns to help maintain control and to prevent torn turf from skidding or spinning tires. To help prevent turf damage, keep both drive tires mov- ing whenever a turn is made.

TIP: The best way to make a sharp "zero" turn is to come to a stop, get the machine moving in reverse with both drive wheels and then power the machine around with the outside wheel. This technique keeps the drive tires turning and results in less turf damage.

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