Craftsman 127.28876 User Manual [en, es]

Operator’s Manual

CRRFTSMRN

¡professional!

Zero Turn Riding Mower

26HP B&S Engine / Sicfe Discharge / 52-inch Wide iVlodel 127.28875

22HP B&S Engine / Side Discharge / 42-inch Wide iVlodel 127.28876

22HP B&S Engine / Side Discharge / 36-inch Wide iVlodel 127.28877

Espanol, p. 37

CAUTION: Before using this product, read the manual and follow all its Safety Rules and Operating Instructions

For answers to your questions about this product call:

1-800-659-5917 Sears Craftsman Help Line

Sam - 5pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit the Craftsman website: www.sears.com/craftsman

MAN 4163202 Rev. B 11-2008 parts manual 4163201

CALIFORNIA

Proposition 65 Warning

À WARNING

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

Californie Proposition 65 Avertissement

Les échappements des moteurs diesel et certains de leurs composés sont reconnus par l’Etat de Californie pour être cancérigènes, provoquer des défauts congénitaux et d’autres dangers en matière de reproduction.

California Advertencia

de la Proposición 65

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

A AVERTISSEMENT

L’émission du moteur de ce matériel con tient des produits chimiques que l’Etat de Californie considère être cancérigènes, provoquer des défauts congénitaux et d’autres dangers en matière de reproduc tion.

El estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana.

Proposition 65 Warning

Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

El estado de California hace saber que los gases de escape de este producto contienen productos químicos que producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana.

CALIFORNIA

TABLE OF CONTENTS PAGE

SAFETY..................................................................................................................................................................2-8

LABELS...................................................................................................................................................... 9-13

CONTROLS..............................................................................................................................................14-17

PRE-OPERATION CHECK LIST...................................................................................................................18

SETUP INSTRUCTIONS..........................................................................................................................19-20

OPERATION.............................................................................................................................................21-23

MAINTENANCE CHART............................................................................................................................... 24

MAINTENANCE RECORD............................................................................................................................25

MAINTENANCE........................................................................................................................................26-32

ADJUSTMENTS ...................................................................................................................................... 33-35

BELT REPLACEMENT..................................................................................................................................36

SERVICE INFORMATION.............................................................................................................BACK PAGE

WARRANTY

CRAFTSMAN PROFESSIONAL LIMITED WARRANTY

Two Years on Tractor

When operated and maintained according to all supplied instructions, if this tractor fails due to a defect in material or workmanship within two years from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair.

This warranty applies for only one year from the date of purchase if this tractor is ever used for commercial or rental purposes.

During the first 30 days of purchase, there will be no charge to service the tractor in your home. For your con venience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the tractor to an authorized Craftsman drop-off iocation.

For the nearest authorized iocation, call 1-800-MY-HOME®.

90-Days on Battery

For ninety (90) days from the date of purchase, if the battery included with this tractor is defective in material

or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge. During the first 30 days of purchase, there will be no charge to replace the defective battery in your home.

For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the tractor to an authorized Craftsman drop off iocation. For the nearest authorized iocation, call 1-800-MY-HOME®.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not iimited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation

or maintenance.

• Repairs necessary because of operator abuse, including but not iimited to damage caused by

towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and

mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product iabel replacement.

This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to

state. Sears, Roebuck and Co., Hoffman Estates, IL 60179

11-2007

SAFETY

NOTICE If!

Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage.

Craftsman Professionalstrongly warns against, rejects and disclaims any modifications, add-on accessories or product alterations that are not designed, developed, tested and approved by

Craftsman Professional Engineering Department. Any Craftsman Professional product that is altered, modified or changed in any manner not specifically authorized after original manufacture-including the addition of “aftermarket” accessories or component parts not specifically approved by Craftsman

Profesional-will result in the Craftsman Professional Warranty being voided.

Any and all liability for personal injury and/or property damage caused by any unauthorized modifications, add-on accessories or products not approved by Craftsman Professional will be considered the responsibility of the individual(s) or company designing and/or making such changes. Craftsman

Professional will vigorously pursuefull indemnification and costs from any party responsible for such unauthorized post-manufacture modifications and/or accessories should personal injury and/or property damage result.

This symbol means: ATTENTION!

Your safety and the safety of others is involved.

Signal word definitions;

The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Craftsman Professional machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above.

BECOME ALERT!

ik DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

^WARNING

WARNING indicates a potentially hazardous

situation which, if not avoided, COULD result in death or serious injury.

ACAUTION

CAUTION indicates a potentially hazardous situation

which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage.

CAUTION

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which, if not avoided, MAY result in property damage

MODEL NUMBER: This number appears on sales literature, technical manuals and price lists.

SERIAL NUMBER; This number appears only on your mower. It contains the model number followed consecutively by the serial number. Use this number when ordering parts or seeking warranty information.

Serial Number Tag is located under seat; on the far back wall of the frame; left of battery

from operators point of view.

PREPARING FOR SAFE OPERATION Operator preparation and training Read the Operation & Safety

Manual

- If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your factory representative for clarification.

- Become familiar with the safe operation of the equipment, operator controls and safety signs. Know how to stop the engine and attachments quickly in an emergency. Do not operate or allow another person to operate this machine if there are any questions about safety.

- All operators and mechanics should be trained. The owner is responsible for training the users.

- Wear appropriate clothing, including long trousers and safety goggles or safety glasses with side shields when operating mower. Do not operate barefoot or wearing open sandals. Long hair, ioose clothing or jewelry may get tangled in moving parts.

- Wear hearing protection.

- Never allow underage children, unskilled or improperly trained people operate this equipment. Local regulations can restrict the age of the operator.

- Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower-related injuries. Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury.

- Do not carry passengers, especially small children. They may fall off and be seriously injured.

- Keep warning labels and this operator's manual legible and intact. Replacement labels and manuals are available from the factory.

- Do not operate machine while under the influence of drugs or alcohol.

- The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

SAFETY

A WARNING

All rotary lawnmowers are potentially dangerous. They can amputate hands and feet and throw objects. Failure to follow these safety and operating instructions could result in serious injury or death.

Site preparation and circumstances

- Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer.

- Clear the area to be mowed of objects such as rocks, toys, wire or other debris that may be picked up or thrown by the mower.

- Be sure the area is clear of pets and people, especially young children. Never assume they will remain where you last saw them. Stop the machine if any enter the area.

- Mow only in daylight or in good artificial light.

- Do not mow wet grass as tires may iose traction.

SAFETY

Machine preparation

- Check operator presence interlock system and brake operation. Adjust or repair any problems before using.

- Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition. They are for your protection.

- Keep all fasteners such as nuts, bolts and pins well secured.

- Visually inspect blades, blade bolts and the cutter assembly for wear or damage. Replace worn or damaged blades and bolts to preserve balance.

- Verify that machine and attachments, if any, are in good operating condition.

- Do not engage blades until ready to mow.

OPERATING SAFELY In general

- Use extra care when loading or unloading the machine into a trailer or truck.

- Slow down and use caution when making turns

and crossing roads and sidewalks. Stop blades if

not mowing.

- Do not run the engine in an enclosed area where

dangerous carbon monoxide fumes can collect.

- Do not place your foot on the ground while

operating the machine.

- Before operating, lower the discharge chute, install the mulcher or put the entire grass catcher in place.

- Keep clear of the discharge opening at all times. Never direct the discharge toward a bystander.

Stop operation if someone approaches.

- Keep washout ports and other mower housing

service openings closed when mowing.

- Use care when pulling loads or using heavy

equipment.

- Use only approved draw bar hitch points.

- Limit loads to those you can safely control.

- Do not turn sharply. Use care when reversing.

- Use counter-weight(s) or wheel weights when suggested in the operator's manual.

- Never leave a machine unattended. Always turn off blades, set parking brake, stop engine and

remove key before dismounting.

SAFETY

starting

start only according to instructions in this manual or on the machine.

Before attempting to start the engine, make sure:

- the parking brake is on;

- the PTO is disengaged;

- the traction drive is in NEUTRAL. When starting the engine, make sure hands and

feet are clear of the blades. Do not start the machine while standing in front

of the discharge chute or with the chute directed at someone.

Do not engage PTO at full throttle. Throttle to idle or lowest possible engine speed.

Do not change engine governor settings or over-speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.

Interrupting operation

- Before leaving the operator's position:

- Park on level ground.

- Disengage the PTO.

- Set the parking brake.

- Shut off the engine and remove the key.

- Disengage the PTO and wait until the blades quit

rotating:

- before raising cutterdeck;

- when not mowing;

- for transport;

- when crossing surfaces other than grass.

- Stop the engine, disengage the PTO, set parking

brake and wait until the blades quit rotating and lower cutting unit:

- before refueling;

- before removing grass catcher;

- before making height adjustment unless the adjustment can be made from the operator's position.

- Stop the engine, disengage the PTO, set parking brake and disconnect the spark plug wire(s) or remove the key:

- before clearing blockages or unclogging chute;

- before checking, cleaning or working on the

machine;

- after striking a foreign object. Inspect the

machine for damage and make repairs before restarting;

- if the machine begins to vibrate abnormally:

shut off machine immediately. Inspect and make repairs as needed before restarting;

- except for repairs or adjustments as specifically

noted, such as for carburetor adjustment, where the engine must be running. Keep hands and feet clear of moving parts in these circumstances.

- Allow the blades to come to a complete stop when stopping operation to clear blockages, unclog, inspect the machine, do maintenance or repair.

- Reduce the throttle setting during engine shut down and, if the engine is provided with a shut off valve, turn the fuel off at the conclusion of mowing.

SAFETY

MANEUVERING SAFELY

In general

- Slow down before turning.

- Do not mow in reverse unless absolutely necessary. Always look behind and down for small children and pets before and during backing.

- Be aware when approaching blind corners, shrubs, trees, tall grass or other objects that may obscure vision.

- If tires lose traction, disengage the blades. If on a slope, head downhill.

Mowing slopes A warning

Slopes are a major factor in

loss-of-control and tip over accidents that sometimes lead to severe injury or death. All slopes require extra caution.

- Do not mow on slopes if uneasy or uncertain.

Ultimate responsibility for safe operation on slopes rests with the operator.

- Do not mow excessively steep slopes.

A slope is too steep if:

■ The machine will not back up the slope.

■ The machine must be crabbed (turned partially sideways uphill) to drive across the slope.

■ The machine turns downhill going across slope.

■ You are uneasy about being on the slope.

- On zero turn machines, mow across slopes, not up and down.

- Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

- With a zero turn machine, if tires lose traction going down a slope, steering control may be regained by speeding up.

- Mid-mount zero turns (belly mounted deck) have much greater traction pointed up slope than down slope. Be aware that traction may be lost going down a slope. Do not operate a mid-mount zero turn on slopes it cannot back up.

- Keep all movement on the slopes slow and

gradual. Do not make sudden changes in speed or direction.

Do not turn on slopes unless necessary, and then

turn slowly and downhill when possible. Stay away from slopes if the ground is loose or if

caught in the rain during mowing.

Use lower speeds on a slope to avoid stopping or

shifting.

Use extra care with grass catchers or other attachments. These can change the stability of the machine.

Remove obstacles such as rocks, tree limbs etc. Avoid driving over obstacles such as ruts, holes,

rocks and roots whenever possible. Be alert to dips and rises. Uneven terrain can overturn a

mower or cause it to slide. Tall grasses can hide obstacles.

Do not mow drop-offs, ditches or embankments. The machine could suddenly turn over if a wheel

runs over the edge or an edge caves in.

Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

Do not mow slopes when grass is wet. Reduced traction could cause sliding.

MAINTENANCE SAFETY

In general

- Maintain machine according to manufacturer's schedule and instructions for maximum safety and best mowing results.

- Park machine on level ground.

- Never allow untrained personnel to service ma chine.

- Adjust or repair only after the engine has been stopped and the blades have quit rotating.

- Inspect grass catcher components regularly. If worn, damaged or deteriorated, they may expose moving parts or allow objects to be thrown.

- Replace parts if worn, damaged or faulty. For best results, always replace with parts recommended by the manufacturer.

- Disconnect battery or remove spark plug wire(s) before making any repairs. Disconnect the negative terminal first and the positive last. Re connect positive first and negative last.

- Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly.

- Provide adequate support, e.g. jackstands for lifted machine or parts if working beneath.

- Do not put hands or feet near or under rotating parts.

- Clean up spilled oil or fuel thoroughly.

- Replace faulty mufflers.

- To reduce fire hazards, keep the engine, muffler, battery compartment and fuel storage area free of grass, leaves, debris buildup or grease.

- Hydraulic fluid can penetrate skin, use paper to check for leaks. Relieve hydraulic pressure before disconnecting hoses. Make sure connections are tight and hoses are in good condition.

SAFETY

Blades

Mower blades are sharp and can cut. Use extra caution when handling. Remove ob structions with care. Wrap the blade(s) or wear gloves.

Be aware that rotating one blade on multi-blade mowers can cause other blades to rotate.

Only replace blades. Never straighten or weld them.

Keep other persons away from blades.

Fuel

- Gasoline and diesel fuels are flammable; gasoline vapors are explosive. Use extra care when handling.

- Store only in containers spe cifically designed for fuel.

- When refueling or checking fuel level:

- Stop the engine and allow to cool;

- Do not smoke;

- Refuel outdoors only;

- Use a funnel;

- Do not overfill;

- If fuel is spilled, do not attempt to start the

engine until the spill is cleaned up and vapors have cleared.

Sparks from static electricity can start fires or cause explosions. Flowing fuel can generate static

electricity. To prevent static electricity sparks:

- Keep containers electrically grounded. Do not fill containers in a vehicle or on a truck or trailer bed with a plastic liner. Fill containers on the ground away from the vehicle.

- When practical, remove gas powered equip ment from the truck or trailer and refuel it on the ground. If equipment must be refueled on the truck or trailer, refuel from a portable container rather than a dispenser nozzle.

- Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete. Do not use a nozzle lock-open device.

- Replace caps on fuel cans and tanks securely.

■ WARNING

^WARNING

SAFETY

BATTERY

Battery acid is caustic and fumes are explosive and can cause serious injury or death.

To reduce the risk of personal

injury when working near a bat tery:

- When working with battery

acid, use protective equipment such as, but not limited to, goggles, face shield, rubber gloves and apron.

- Avoid leaning over a battery.

- Do not expose a battery to open flames or

sparks.

- Be sure batteries with filler caps are properly

filled with fluid.

- Do not allow battery acid to contact eyes or skin.

Flush any contacted area with water immediately

and get medical help.

- Charge batteries in an open, well ventilated area,

away from sparks and flames. Unplug charger before connecting or disconnecting from battery.

Stop the engine and allow to cool before storing. Drain the fuel tank outdoors only. Store fuel in an approved container in a cool, dry

place. Keep the machine and fuel containers in a locked

storage place to prevent tampering and to keep children from playing with them.

When the machine is to be parked, stored or ieft unattended, iower the cutterdeck unless a posi tive mechanical lock is used.

Do not store the machine or fuel container near heating appliances with an open flame such as a water heater or an appliance with a pilot light.

Keep gasoline storage area free of grass, leaves and excessive grease to reduce fire hazard.

Clean grass and debris from cutting units, drives, mufflers and engine to help prevent fires.

WARNING

1. Be sure the jumper cables are in good condition. Turn off the ignition and all electrical accessories on both machines.

2. Position the machine with a good (charged) bat tery next to but not touching the machine with the

dead battery so jumper cables will reach.

3. When making cable connections:

- make sure the clamps do not touch anywhere

except to intended metal parts,

- Never connect a positive ("+" or red) terminal

to a negative or black) terminal.

- Make sure the cables won't get caught in any

parts after the engines are started.

4. Connect one end of the first jumper cable to the

positive terminal on one battery. Connect the

other end to the positive terminal on the other

battery.

5. Connect one end of the other cable to the

negative terminal of the machine with a good

(charged) battery. Make the final connection on the engine of the machine to be started, away from the battery.

6. Start the vehicle with the good battery, then the machine with the discharged battery.

7. Remove the cables in the exact reverse order of installation. When removing each clamp, take care it does not touch any other metal parts while

the other end remains attached.

4 t

=r? t?

ICT igi

OFF ON

BLADE

ENGAGEMEMT

BEFORE STARTING OR SERVICING;

- Read on;l understand

operotor s monuol ond labels.

- Be sure machine Is in sofe

operoting condition.

- move troction levers to neutral

lock, porking brake to ON.

- Switch PTO to OFF.

BEFORE LEAVING SEAT

- Move troction levers to neutral

lock, parking broke to ON.

- Switch PTO to OFF

- Turn engine keyswitch to OFF.

- Remove key,

LABELS

A ADVERTENCIA

1. Leer el manual del operador. No permitir

que personas no capacitarJas para ello usen

la máquina.

2. Mantener los protectores en su lugar y sus

tornillos debidamente ijados.

3. Antes de limpiar, ajustar o reparar este

equipo, apagar toóos los mandos, aplicar

el freno de estacionamiento y apagar el motor.

4. Mantener fas manos, los pies y la ropa

alejados de las piezas en movimiento.

5. No conducir como pasajero ni llavar pasajeros

en máquinas sin asiento para ello.

6. Mantener a las demás personas alejadas

durante el funcionamiento de la máquina.

7. Si no sabe leer inglés, solicitarle a otra persona que le lea y explique el conterrido de las etiquetas y del manual de la máquina.

340830

LABELS

A WARNING A

-REMOVE DEBRIS BUILDUP. DEBRIS UNDER BELT COVER OR

NEAR MUFFLER CAN CAUSE FIRES.

-BLADES CONTINUE TO ROTATE FOR A FEW SECONDS AFTER

BLADES ARE TURNED OFF.

-BLADES MUST BE AT LEAST 1/8" ABOVE BOTTOM OF HOUSING.

-ALL BLADES MUST BE IDENTICAL. CHECK BLADE BOLTS DAILY

FOR TIGHTNESS.

-INSPECT FOR DAMAGE AFTER STRIKING A FOREIGN OBJECT.

MAKE REPAIRS BEFORE RESTARTING OPERATION.

-FIND AND REPAIR CAUSE OF ANY ABNORMAL VIBRATION.

A WARNING

SPARKS OR FLAME CAN START EXPLOSION. DISCONNECT {-)NEGATIVE TERMINAL FIRST. RECONNECT (-)NEGATIVE TERMINAL LAST. 2000590

2000572

A WARNING

TO CHECK OR ADD FUEL:

-Do It outdoors.

-Stop engine. Allow to cool.

-Do not smoke.

-Clean up spilled fuel.

-Do not overfill.

-Fill to one inch below bottom of

filler neck. 2000570

À WARNING A advertencia

A WARNING

LABELS

^ DANGER

ROTATING BLADES

■ KEEP HANDS AND FEET AWAY.

■ STOP ENGINE AND LET BLADES STOP BEFORE REMOVING GRASS COLLECTOR OR UNCLOGGING

A WARNING

THROWN OBJECTS

■ KEEP AREA CLEAR OF PEOPLE

AND PETS.

■ REMOVE OBJECTS BLADE MAY

STRIKE AND THROW.

■ STOP BLADES TO CROSS GRAVEL

AREAS

■ DO NOT OPERATE WITHOUT CHUTE,

MULCHER OR ENTIRE GRASS

COLLECTOR IN PLACE.

2000677

CONTROLS

KEYSWITCH (K) - The keyswitch has three

positions: OFF, RUN, and START. Insert the key

and turn it clockwise to move the switch from OFF to

RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START. Turn the key counterclockwise to OFF to stop the engine.

THROTTLE (T) - Move the throttle lever forward to

increase engine speed until the maximum governed engine RPM is reached. Move the iever rearward to decrease engine speed until the engine reaches its

idle speed.

CHOKE (C)

For Kawasaki and Briggs and Stratton Engines, pull the choke control out to set the choke ON. Push it in to set the choke OFF.

POWER TAKE OFF (PTO) SWITCH (P) -

The operator must be in the seat when engaging the

PTO or the engine will kill. Pulling the PTO switch out engages (turns on) the PTO and starts the blades or other attachment. Pushing the PTO switch in disengages (turns off) the PTO and stops the blades or other attachment.

NOTE: The PTO switch does not control attachments powered by a separate engine.

- Disengage the PTO whenever you stop or ieave

the operator’s position

- Shut off engine with the key and remove the

spark plug wires before making adjustments or unplugging a clogged mower.

- Do not engage the PTO until ready to start

mowing.

12 VOLT POWER OUTLET (X)

A 12 volt power outlet is provided to operate 12 volt

personal accessories.

FUEL SELECTOR VALVE (U)

The fuel tank selector valve is located behind the seat.

The fuel tank selector valve has three positions:

Off: The tank selector is off when the lever points down. The selector should be off whenever the machine is transported or stands unused for any length of time. Shutting off the fuel supply avoids the possibility of flooding should any dirt get under the carburetor float needle. Leaving the tank selector in either tank position can allow severe flooding, which may ruin the engine by diluting the oil.

Right Tank: Fuel flows from the right tank when the selector is turned 1/4 turn toward the right.

Left Tank: Fuel flows from the left tank when the selector is turned 1/4 turn toward the left.

CONTROLS

Reverse movement - To move the machine straight

back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot. When moving in reverse, push ing the levers forward slows the machine, and the machine stops when the neutral position is reached.

NOTE: Reverse is spring loaded to return to neutral. This spring resistance may be felt when moving the traction levers into reverse. When the levers are released in reverse, spring tension will slowly return them to the neutral position.

STEERING - To steer, move one lever forward and one back.

LIFT LEVER (F) - Used to raise the cutterdeck to

maximum height for transport, curb climbing or blade changing. To return to preset height of cut, lower lift

lever until it contacts height of cut pin A. TRACTION LEVERS (L) - Each of the two

traction levers controls the drive wheel located on the same side. They control the forward and reverse

movement of the machine, provide steering and also

provide dynamic braking. The operator must be in the seat and the parking

brake must be OFF to engage the traction drive. To engage traction drive, move the traction levers toward the center of the machine until they are out of

neutral lock slot S.

Forward movement - To move the machine straight ahead, push both traction levers forward equally from their neutral position. Forward speed increases as the levers are moved farther forward from the neutral

position. Maximum forward speed is reached when the levers hit the front of the forward-reverse slot. When traveling forward, pulling the traction levers

rearward slows the machine. The machine stops when the neutral position is reached.

Turns during forward movement:

- Right turn - move the right traction lever back

toward neutral to slow the right drive wheel.

- Left turn - move the left traction lever back to ward neutral to slow the left drive wheel.

Turns during reverse movement:

- Reverse right turn - move the right traction lever

forward toward neutral to slow the right drive wheel.

- Reverse left turn - move the left traction lever forward toward neutral to slow the left drive wheel.

Slow, sweeping turns are made with both traction levers on the same side of neutral and slightly apart. True zero radius turns about the center of the machine are made by having one lever in reverse while the other is in forward. By varying the relative positions of the two levers, the rate of turn is varied to suit the mowing situation.

A CAUTION

Slow down before making sharp turns. The machine is capable of turning very rapidly when the levers are moved further apart from each other. Loss of control and/or turf damage may result.

PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF.

The parking brake must be ON to start the engine.

It must also be ON to keep the engine running if the operator leaves the seat. The parking brake must be OFF to keep the engine running when a traction lever is moved out of neutral lock.

CONTROLS

i R '

Parking brake in ON position

(operator's left side)

PUSHING THE MACHINE

The machine may be pushed with the engine off, the parking brake off, and the bypass valves open.

To open the bypass valves, move the parking brake to the OFF position, then lift and pull bypass control rod C through the large opening D, until the control rod stop is past the opening. Drop rod C into the small opening to lock in place. Repeat for the other bypass control rod.

To close the bypass valves, lift bypass control rod C allowing the control rod stop to retract through the large opening D.

PRE-^OPERATION CHECK LIST

PRE-OPERATION CHECK LIST

(OPERATOR’S RESPONSIBILITY)

Review and follow all safety rules and safety decal instructions. Check that all safety decals are installed and in good condition. Replace if damaged. Check to make sure all shields and guards are properly installed and in good condition. Be sure that either the discharge shield or complete vacuum attachment is installed. Check that all hardware is properly installed, and secured. Check that equipment is properly and securely attached to power unit. Check to be sure engine is free of dirt and debris. Pay particular attention to the cooling

fins, governor parts and muffler. Clean air

intake screen. Check air cleaner; service if necessary.

Never allow riders. Inspect area and remove stones, branches or other hard objects that might be thrown, causing injury or damage. Clean area around oil fill dipstick. Remove dipstick and check to be sure oil is in operating range (between marks on dipstick). Add oil if necessary but Do Not Overfill. Install dipstick assembly firmly until cap bottoms out on tube. Dipstick assembly must always be secured into fiil tube when engine is running. Check all lubrication points and grease as instructed in manual. Check hydrostatic fluid level. Check to be sure cooling fins on hydrostat are clean. Perform a functional check of the safety interlock system each time you operate the unit.

SET UP INSTRUCTIONS

TOOLS REQUIRED FOR ASSEMBLY

- Wrecking bar

- Claw hammer

- Sockets: 1/2”, 15/16

- Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16”

- Tire pressure gauge

NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.

1. UNCRATE UNIT

a) Discard packing materials. Loosen the caster wheel axle bolts and bumper bolts to remove the shipping

brackets.

Discard shipping brackets.

b) Re-install and tighten bumper bolts.

c) Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft/lbs.

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CASTER AXLE BOLTS

2. TIRE PRESSURE a) Set tire pressures to 14 Ibs/in^ (1.0 kg/cm^). Tires are overinflated for shipping.

3. TRACTION LEVERS a) Tighten bolt A. b) Sit on the machine. Levers C may be moved to

upper set of holes in bar B for a better operator fit.

SETUP INSTRUCTIONS

4. FINAL PREPARATIONS

- Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system.

- Insure Battery cables are connected properly.

^WARNING

Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. Read and obey the battery manufacturer’s instructions.

Be certain the ignition switch is OFF and the key has been removed before servicing the battery.

a) Verify battery polarity before connecting or disconnecting the battery cables. b) When installing the battery, always assemble the RED, positive ( + ) battery cable first and the

ground, BLACK, negative (-) cable last.

c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to

terminals and cable ends to prevent corrosion. Keep terminal covers in place.

- Read Operation and Safety Manual before starting. Operator Manual is iocated under the seat. Tilt seat forward to access manual.

Battery acid is caustic. Fumes are explosive and can cause serious injury or death.

If deck does not cut level, see deck leveling procedure in the Operator’s Manual

Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated before ioad is applied.

Check the hydrostat neutral adjustment. Neutral is set at the factory but may require readjustment. See adjustments section in the operator’s manual.

Do not use the machine without an approved grass collector, the grass discharge chute or mulching plates correctly fitted.

OPERATION

FUELING

- Fill fuel tank with good quality, clean, unleaded

regular gasoline. Do not use hi-test fuel.

- Use a funnel to avoid spilling.

TO CHECK OR ADD FUEL:

- Do it outdoors

- Do not smoke

- Stop engine; allow to cool

- Fill to one inch below bottom of filler neck

- Do not overfill

- Clean up spilled fuel

BEFORE STARTING THE ENGINE

- Be familiar with all controls, how each functions and what each operates.

- Check the engine oil level and add if necessary. Using the fuel selector valve, select which tank will supply fuel

- Choke: For cold starts, set the throttle lever to the half-open position and pull the choke out to the ON position. For warm starts set the throttle to the half-open position and the choke to the OFF position.

OPERATOR PRESENCE

INTERLOCK SYSTEM

To start the engine:

- The PTO switch must be OFF.

- Both traction levers must be in the neutral lock position.

- The parking brake must be ON.

To operate the machine:

1. The operator must be in the seat or engaging the PTO will kill the engine.

2. The parking brake must be OFF and the opera tor must be in the seat, or moving a traction lever

from the neutral lock position will kill the engine.

STARTING THE ENGINE

1. Turn the key to operate the electric starter to start the engine. Release the key when the engine starts.

2. If the engine does not start immediately, do not crank for more than 10 seconds at a time. Allow 60 seconds for the starter motor to cool down

between starting attempts to prevent the starter motor from burning out.

3. If the choke is ON when the engine starts, gradually back it off until the engine runs with no choke at all.

OPERATION

OPERATING NOTES

- Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls.

- For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum control and cutting efficiency can be maintained.

- Using the machine at less than full throttle in heavy conditions will cause the engine to labor and result in excessive wear.

DRIVING

1. With the PTO disengaged, move the parking brake to OFF.

2. Move both traction levers out of neutral lock.

3. Push both traction levers forward evenly to drive forward in a straight line. Pull both traction levers back evenly to drive backward in a straight line.

4. Steering - Move one lever forward and one back.

Turns during forward movement:

- Right turn - move the right traction lever back

toward neutral to slow the right drive wheel.

- Left turn - move the left traction lever back to

ward neutral to slow the left drive wheel.

Turns during reverse movement:

- Reverse right turn - move the right traction lever

forward toward neutral to slow the right drive wheel.

- Reverse left turn - move the left traction lever

forward toward neutral to slow the left drive wheel.

A CAUTION

Use caution when making turns. Slow down before making sharp turns to help maintain control and to prevent torn turf from skidding or spinning tires. To help prevent turf damage, keep both drive tires mov ing whenever a turn is made.

TIP: The best way to make a sharp "zero" turn is to

come to a stop, get the machine moving in reverse with both drive wheels and then power the machine around with the outside wheel. This technique keeps the drive tires turning and results in less turf damage.

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