Craftsman 12632565 Owner’s Manual

Operators Manual

CRItFTSMI:INi

8-1/4 IN. COMPOUND MITER SAW
MODEL NO. 126.32565

/

I

\

CAUTION:

Before using this Miter Saw,
read this manual and follow

all its Safety Rules and
Operating Instructions.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

Part No: 3848236

• Safety Instructions

• Installation

• Operation

• Maintenance

• Troubleshooting

• Parts List

• Espa_ol

SECTION PAGE

Warranty .................................................................................................................................... 2

Product Specifications ............................................................................................................... 3

Symbols ..................................................................................................................................... 4

Power Tool Safety ...................................................................................................................... 5

Multi-purpose Compound Miter Saw Safety .............................................................................. 7

Electrical Requiretments and Safety .......................................................................................... 9

Accessories and Attachments ................................................................................................. 11

Tools Needed For Assembly .................................................................................................... 12

Carton Contents ...................................................................................................................... 13

Know Your Multi-purpose Compound Miter Saw ..................................................................... 14

Glossary of Terms .................................................................................................................... 16

Assembly and Adjustments ..................................................................................................... 18

Operation ................................................................................................................................. 26

Maintenance ............................................................................................................................ 34

Troubleshooting Guide ............................................................................................................ 36

Parts List .................................................................................................................................. 38

CRAFTSMAN ONE YEAR FULL WARRANTY

FOR ONE YEAR from the date of purchase, this product is warranted against defects
in material or workmanship. A defective product will receive free or replacement if repair is
unavailable. For warranty coverage details to obtain free repair or replacement,

visit the web site: www.craftsman.com

This warranty does not cover the blade which is an expendable part that can wear out
from normal use within the warranty period. This warranty is void if this product isever
used while providing commercial services or if rented to another person. This warranty
gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

,_ WARNING 1

Some dust created by using power tools contains chemicals known to the state of California
to cause cancer and birth defects or other reproductive harm. Some examples of these
chemicals are: • Lead from lead-based paints

• Crystalline silica from bricks, cement and other masonry products

• Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To

reduce your exposure to these chemicals, work in a welt ventilated area and work with approved

safety equipment such as dust masks that are specially designed to filter out microscopic particles.

2

MOTOR

PowerSource...................................................................................................120V,60Hz,10A

Speed.........................................................................................................4000RPM(NoLoad)

DoubleInsulated....................................................................................................................Yes

BLADESIZE

Diameter.........................................................................................................................8-1/4in.

Arborsize.............................................................................................................................1in.

BladeType.........................................................Multi-purposeTCT(TungstenCarbideTipped).

ROTATINGTABLE

Diameter...............................................................................................................................9in.

CUTTINGCAPACITY

MildSteelPlate..........................................................................................MaxThickness1/4in.

MildSteelBoxSection.......................................................................MaxWallThickness1/8in.

Lumber

At90o......................................................................................................MaxSection2in.x4in.

At45o...............................................................................................MaxSection2in.x2-7/8in.

AtCompoundBevel(45ox45°)................................................MaxSection1-1/2in.x2-7/8in.

l_ WARNING l

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit

protection.

This tool is wired at the factory for 110-120 Volt operation.

It must be connected to a 110-120 Volt / 10 Ampere time delay fuse or circuit breaker.
To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in
any way.

Before using your tool, it is critical that you read and understand these safety rules.

Failure to follow these rules could result in serious injury to you or damage to the tool.

3

WARNING ICONS
Your power tool and its Operator's Manual may contain "WARNING ICONS"

(a picture symbol intended to alert you to, and / or instruct you how
to avoid a potentially hazardous condition).

Understanding these symbols will help you operate your tool better and safer.

Shown below are some of the symbols you may see:

_, SAFETY ALERT: Precautions that involve your safety.

(_ PROHIBITION

WEAR EYE PROTECTION:

Always wear safety goggles or safety glasses with side shields.

READ AND UNDERSTAND OPERATOR'S MANUAL:

To reduce the risk of injury, user and all bystanders must read
and understand operator's manual before using this product

KEEP HANDS AWAY FROM THE BLADE:
Failure to keep your hands away from the blade wilt result.

in serious personal injury.

SUPPORT AND CLAMP WORK

L,_. DANGER J DANGER: indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

l,_ WARNING J WARNING: indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

L,_. CAUTION J CAUTION: indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

l CAUTION 1

CAUTION: used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
may result in property damage.

4

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THIS POWER TOOL

Safety is a combination of common sense,

staying alert and knowing how
to use your power tool.

WARNINGl

To avoid mistakes that could cause
serious injury, do not plug the tool in

until you have read and understood the
following.

1. READ and become familiar with

the entire operator's Manual.

LEARN the tool's application,

limitations and possible hazards.

2. KEEP GUARDS IN PLACE
and in working order.

3. REMOVE ADJUSTING KEYS

AND WRENCHES.

Form the habit of checking to see that keys
and adjusting wrenches are removed from
the tool before turning ON.

7. MAKE WORKSHOP CHILD PROOF
with padlocks, master switches or by

removing starter keys.

8. DO NOT FORCE THE TOOL.
Itwilt do the job better and safer at the rate

for which it was designed.

9. USE THE RIGHT TOOL.

Do not force the tool or an attachment to do
a job for which it was not designed.

10. USE PROPER EXTENSION CORDS.

Make sure your extension cord is in good
condition. When using an extension cord, be
sure to use one that is heavy enough to carry
the current your product will draw.
An undersized cord wilt result in a drop in line
voltage and in loss of power which will cause

the tool to overheat.
The table on page 10 shows the correct

size to use depending on cord length and
nameplate ampere rating.

If in doubt, use the next heavier gauge.

The smaller the gauge number, the heavier
the cord.

4. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite

accidents.

5. DO NOT USE IN DANGEROUS
ENVIRONMENTS.

Do not use power tools in damp locations, or

expose them to rain or snow.

Keep the work area well lit.

6. KEEP CHILDREN AWAY.

All visitors and bystanders should be kept a

safe distance from the work area.

11. WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties,

bracelets or other jewelry which may get
caught in moving parts.
Non-slip footwear is recommended.
Wear protective hair covering to contain long

hair.

12. ALWAYS WEAR EYE PROTECTION.
Any power toot can throw foreign

objects into the eyes and could

cause permanent eye damage.

5

ALWAYS wear Safety Goggles

(not glasses) that comply with

ANSI Safety standard Z87.1.

Everyday eyeglasses have only impact
resistant lenses.

They ARE NOT safety glasses.

Safety Goggles are available at Sears.

NOTE: Glasses or goggles not in compliance
with ANSI Z87.1 could seriously injure you
when they break.

13. WEAR A FACE MASK OR DUST MASK.

Sawing operations can produce dust.

14. SECURE WORK.

19. CHECK FOR DAMAGED PARTS.
Before further use of the tool, a guard or

other part that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function -
check for alignment of moving parts, binding
of moving parts, mounting and any other
conditions that may affect its operation. A
guard or other part that is damaged should be
properly repaired or replaced.

20. NEVER LEAVE THE TOOL RUNNING
UNATTENDED. TURN THE POWER "OFF".

Do not walk away from a running tool until
the blade comes to a complete stop and the
tool is unplugged from the power source.

O Use clamps or a vice to hold work

It is safer than using your hand and it frees

both hands to operate the toot.

15. DISCONNECT TOOLS FROM

POWER SOURCE before servicing, and
when changing accessories such as blades,

bits and cutters.

16. REDUCE THE RISK OF

UNINTENTIONAL STARTING.

Make sure switch is in the OFF position

before plugging the tool in.

17. USE RECOMMENDED ACCESSORIES.

Consult this Operator's Manual for

recommended accessories.

The use of improper accessories may cause

risk of injury to yourself or others.

18. NEVER STAND ON THE TOOL.

Serious injury could occur if the cutting tool

is unintentionally contacted.

when practicable.

21. DO NOT OVER-REACH.
Keep proper footing and balance at all times.

NEVER reach your hand or arm across the
path of the cutting blade.

22. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best and

safest performance. Follow instructions for
lubricating and changing accessories.

23. WARNING: Dust generated from certain
materials can be hazardous to your health.
Always operate saw in well-ventilated area
and provide for proper dust removal.

1_1_ DANGER l

24. People with electronic devices, such
as pacemakers, should consult their
physician(s) before using this product.

Operation of electrical equipment in close
proximity to a heart pacemaker could cause
interference or failure of the pacemaker.

6

SPECIFIC SAFETY INSTRUCTIONS

FOR THIS SINGLE BEVEL COMPOUND

MITER SAW

10. BE SURE both the blade and the collar
are clean and the arbor bolt is tightened

securely.

1. DO NOT USE THIN KERF BLADES

they can deflect and contact guard and can
cause possible injury to the operator.

2. DO NOT operate the miter saw until

it is completely assembled and installed
according to these instructions.

3. IF YOU ARE NOT thoroughly familiar with
the operation of miter saws, seek guidance
from your supervisor, instructor or other
qualified person.

4. ALWAYS hold the workpiece firmly against
the fence and table. DO NOT perform any
operation freehand. Use a clamp to secure
the workpiece whenever possible.

5. KEEP HANDS out of the path of the saw

blade. If the workpiece you are cutting would
cause your hands to be within 6-3/8 in.of the

saw blade, the workpiece should be clamped

in place before making the cut.

6. BE SURE the blade is sharp, runs freely
and is free of vibration.

7. ALLOW the motor to come up to full

speed before starting a cut.

11. USE only blade collars specified for your

saw.

12. NEVER use blades larger in diameter
than 8-1/4 inches..

13. NEVER apply lubricants to the blade
when it is running.

14. ALWAYS check the blade for cracks or
damage before operation. Replace a cracked

or damaged blade immediately.

15. NEVER use blades recommended for
operation at less than 4000 RPM.

16. ALWAYS keep the blade guards in place,
and use at all times.

17. NEVER reach around the saw blade.

18. MAKE SURE the blade is not contacting
the workpiece before the switch is turned

ON.

19. IMPORTANT: After completing the cut,
release the trigger and wait for the blade to

stop before returning the saw to the raised
position.

8. KEEP THE MOTOR AIR SLOTS CLEAN
and free of chips or dust.

9. ALWAYS MAKE SURE all handles are
tight before cutting, even if the table is

positioned in one of the positive stops.

20. MAKE SURE the blade has come to a
complete stop before removing or securing

the workpiece, changing the workpiece angle
or changing the angle of the blade.

7

21. USE THIS MULTI-PURPOSE MITER

SAW ONLY FOR Wood, Mild Steel,
Atuminium and Plastic materials. DO NOT

use itto cut Stainless Steel, Masonry or
Asbestos-based materials.

22. NEVER cut small pieces.

If the workpiece being cut would cause your

hand or fingers to be within 6-3/8 inch of the

saw blade the workpiece is too small.

23. PROVIDE adequate support to the sides
of the saw table for long workpieces.

24. NEVER use the miter saw in an area with
flammable liquids or gases.

25. NEVER use solvents to clean plastic

parts. Solvents could possibly dissolve or
otherwise damage the material.

26. SHUT OFF the power before servicing or
adjusting the tool.

27. DISCONNECT the saw from the power
source and clean the machine when cutting

is finished.

28. MAKE SURE the work area is clean
before you leave the machine.

29. SHOULD any part of your miter saw be
missing, damaged, or fail in any way, or any
electrical component fail to perform properly,
lock the switch and remove the plug from the
power supply outlet.
Replace missing, damaged, or failed parts
before resuming operation.

8

WARNING l

POWER SUPPLY AND MOTOR

SPECIFICATIONS

The AC motor used in this saw is a universal,

non-reversible type. See "MOTOR" in the
"PRODUCT SPECIFICATIONS"

section on page 3.

To reduce the risk of electrical shock, this
saw has a polarized plug (one blade is wider

than the other). This plug will fit in a polarized
outlet only one way. If the plug does not fit
fully in the outlet, reverse plug. If it still does
not fit, contact a qualified electrician to install
the proper outlet. Do not change the plug in
any way.

,A WARNING l

To avoid electrical hazards, fire hazards,
or damage to the tool, use proper circuit

protection. Your saw is wired at the factory
for 120V operation. Plug the saw to a 120V,

15A electrical outlet. To avoid shock or fire, if

power cord is worn or cut, or damaged in any
way, have it replaced immediately.

DOUBLE INSULATED
This power toot is double insulated to provide

a double thickness of insulation between you
and the tool's electrical system. All exposed

metal parts are isolated from the internal

metal motor components with protecting

insulation.

Replacement parts - When servicing, use
only identical replacement parts.

Polarized plugs - This saw has a plug that

looks like the one shown below:

1_. WARNING I

Double insulation does not take the place of
normal safety precautions when operating

this tool.

To avoid electrocution:

1. Use only identical replacement parts
when servicing a tool with double insulation.
Servicing should be performed by
a qualified technician.

2. Do not use power tools in wet or damp
locations or expose them to rain or snow.

MOTOR SAFETY PROTECTION
IMPORTANT:

To avoid motor damage, the motor should be
blown out or vacuumed frequently to keep
dust from interfering with motor ventilation.

1. Plug the saw into a 120V, 15A electrical
outlet.

NOTE: When using an extension cord on a
circuit with a # 18 wire, the extension cord

must not exceed 25 feet in length.

2. If the motor will not start, release the
trigger switch immediately.

UNPLUG THE SAW. Check the saw blade
to make sure it turns freely.

9

If the blade is free, try to start the saw again.
If the motor still does not start, refer to the

TROUBLESHOOTING GUIDE.

3. If the tool suddenly stalls while cutting,
release the trigger switch and unplug the

tool. Free the blade from the workpiece.

Restart the machine and complete the cut.

4. FUSES may "blow" or circuit breakers
may trip if:

a. MOTOR is overloaded - overloading can
occur if you feed too rapidly or make too

many start / stops in a short time.
b. LINE VOLTAGE is more than 10% above

or below the nameplate voltage rating.

For heavy loads, the voltage at the motor

terminals must equal the voltage specified on
the nameplate.

c. IMPROPER or dull saw blades are used.

5. Most motor troubles can be traced to
loose or incorrect connections, overload, low

voltage or inadequate power supply wiring.
Always check the connections, the load and
the supply circuit if the motor does not run
welt. Check minimum gauge for the length of
cord you are using on the chart below.

GUIDELINES FOR EXTENSION
CORDS

Use a proper extension cord.
Make sure your extension cord is in good

condition. When using an extension cord,

be sure to use one that is heavy enough

to carry the current your product will draw.
An undersized cord wilt cause a drop in line
voltage, resulting in loss of power
and overheating.

The table below shows the correct size to
use depending on cord length and nameplate

ampere rating.

If in doubt use the next heavier gauge.

The smaller the gauge number, the heavier
the cord.

Be sure your extension cord is properly
wired and in good condition. Always replace
a damaged extension cord or have it repaired
by a qualified person before using it. Protect
your extension cord from sharp objects,
excessive heat and damp or wet areas.
Use a separate electrical circuit for
your tools. Plug the saw into a 120V, 15A

electrical outlet.

NOTE: When using an extension cord on a
circuit with a # 18 wire, the extension cord must

not exceed 25 feet in length. Before connecting
the toot to the power line, make sure the switch
is inthe OFF position and the electric current is
rated the same as the current stamped on the
motor nameplate, as running at a lower voltage
will damage the motor.

MINIMUM GAUGE FOR EXTENSION CORD (AWG)

(WHEN USING 120 VOLTSONLY)

AMPERE RATING TOTAL LENGTH OF CORD
MORE NOT MORE 25FT 50FT 100FT 150PT

THAN THAN

0 6 18 16 16 14

6 10 18 16 14 12
10 12 16 16 14 12

12 16 14 12 NoTRECOMMENDED

1_. CAUTION I

In all cases make certain the receptacle
in question is properly grounded. If you

are not sure, have a certified electrician
check the receptacle.

10

AVAILABLE ACCESSORIES

1_, WARNING j

[,_ WARNING l

Use only accessories recommended

for this miter saw. Follow instructions
that accompany accessories.

Use of improper accessories may

cause hazards.
The use of any cutting tool except

8-1/4 in. saw blades which meet the

requirements under recommended
accessories is prohibited. Do not use
accessories such as shaper cutters

or dado sets. The use of abrasive
wheels is prohibited.

Do not attempt to modify this tool or
create accessories not recommended

for use with this tool. Any such

modification is misuse and could

result in a hazardous condition

leading to possible serious injury.

ACCESSORIES

Visit your Sears Hardware Department or see
the Craftsman Power and Hand TootCatalogue
to purchase available accessories for this power

tool.

To avoid the risk of personal injury,

do not modify this power tool or use
accessories that are not Craftsman

brand.
Read warnings and conditions on

your TCT BLADE.
(Tungsten Carbide Tipped)
Do not operate the saw without the
proper saw blade guard in place.
Carbide is a very hard material.
Care should be taken while mounting,
using and storing carbide tipped
blades to prevent accidental damage.
Shocks such as striking the tips while
handling can damage the blade.
Before using, always visually
examine the blade for cracks, missing
or loose tips, distortion or any other
damage. Do not use if any damage
is suspected. Failure to heed safety
instructions and warnings can result
in serious bodily injury.

11

SUPPLIED NOT SUPPLIED

/

Adjustable Wrench

/

/

/

/

Allen Key (Blade Change)

Allen Key (Adjustments)

Phillips Screwdriver

Slotted Screwdriver

,I,1,t,t,I,I,1,1_1 _

Combination Square

(Known to be accurate)

UNPACKING YOUR MITER SAW

WARNING l

To avoid injury from unexpected starting
or electrical shock, do not plug the

power cord into a source of power during

unpacking and assembly.
The power cord must remain unplugged
when adjustments or maintenance to the

machine takes place.

1. Remove the miter saw from the carton.

IMPORTANT: Do not tift the miter saw by
the trigger switch handle. It may cause

misalignment.

2. Place the saw on a secure, stable work

surface.

3. Separate all the parts from the packing

material. Check each one with the

illustrations below to make certain that all

items are accounted for before discarding
any packing material.

1,_ WARNING I

If any part is missing or damaged do
not attempt to assemble the miter
saw, or plug in the power cord until
the missing or damaged part is
correctly replaced.
Call 1-800-469-4663 for missing or
damaged parts.

To avoid electric shock, use only
identical replacement parts when

servicing double insulated tools.
Call 1-800-469-4663 for

replacement parts.

Hold Down Clamp

\

Dust Bag

J

F....

M _J_

8.25 Inch Multi-Purpose Miter Saw

:. 13 :,

Allen Keys

3

\

\

6

1- UPPER BLADE GUARD
2 - AUXILIARY BLADE GUARD
3 - CUTTING HEAD HANDLE

4 - BLADE (housed inside a metallic lower blade guard)
5 - FENCE

6 - BEVEL LOCK HANDLE
7 - HOLD DOWN CLAMP
8 - DUST EXTRACTION PORT

14

4

@

2

\

1 - LOWER BLADE GUARD
2 - TABLE
3 - CUTTING HEAD LATCHING PIN
4 - ON/OFF TRIGGER SWITCH

5 - MOUNTING HOLE (there are 4 mounting holes in total, 2 at the back and 2 at the front)
6 - ARBOR LOCK BUTTON

7 - DUST EXTRACTION PORT

15

AMPERAGE(AMPS)- Ameasureoftheflow
ofelectriccurrent.Higherratingsgenerally

meansthetootissuitedforheavieruse.

CUTTINGHEADLATCHINGPIN- Locks
themitersawintheloweredpositionfor

compactstorageandtransportation.

ARBOR- Theshaftonwhichthebladeis

mounted.
ARBORLOCK- Allowstheusertokeep

thebladefromrotatingwhiletightening
orlooseningthearborboltduringblade

replacementorremoval.

BASE- Supportsthetable,holds
accessoriesandallowsforworkbenchorleg

setmounting.

BEVELCUT-Ananglecutmadethrough
thefaceoftheworkpiece.

BEVELLOCKINGHANDLE- Locksthe

mitersawatadesiredbevelangle.

BEVELSCALE- Tomeasurethebevel
angleofthesawblade0°to45oleft.

TUNGSTENCARBIDETIPPED(TCT)

- Extremelyhardsteelpieceswithsharp
cuttingedgesfastenedtocuttingtools

suchassawblades.

DOUBLE-INSULATED- Aformofelectrical
protectionfeaturingtwoseparateinsulation

systemstohelpprotectagainstelectric
shock.

MITERSCALE- Indicatesthemiterangle
selected0°to45ototherighthandorleft

handside.
EXTENSIONCORD-An electricalcord

usedbetweenpowertoolsandoutletsto
extendthedistancebetweenthetwo.

Themoreamperageyourtoolusesand
thelongerthedistance,thelargerthewire
neededinyourextensioncord.

EYEPROTECTION- Gogglesorspectacles
intendedtoprotectyoueyes.Eyeprotection
shouldmeettherequirementsofANSIZ.87.1
(USA)orCSAZ94.3-M88(CANADA).

FACESHIELD-Animpactresistantshield
toprotectyourfacefromchips,sparks,small
debris.Shouldonlybeusedinconjunction
withadditionaleyeprotection.

COMPOUNDCUT- Acombinationofa

miterangleandabevelangle.

FENCE- Helpstokeeptheworkpiecefrom
movingduringcuttingoperations.

16

GUARD - Protective device that forms a

barrier between an hazardous object such as
a blade, wheel or cutter and the operator.

ON/OFF TRIGGER SWITCH - To start the
tool, squeeze the trigger. Release the trigger

to turn the miter saw OFF.

HOLD DOWN CLAMP - Secures the
workpiece during cutting operations.

OPERATOR'S MANUAL- Booklet
accompanying your power tool that describes

the hazards and safe operation procedures
and outlines basic tool operation, care and

maintenance.

KERF - The width of a saw cut, determined

by the thickness and set of the blade

KICKBACK - Sudden and unintended

movement of the tool or the workpiece.

It is typically caused by binding or pinching
of the workpiece.

MITER CUT - A miter is a type of joint where
the two parts to be joined are cut at an angle,
and typically the finished joint forms a 90
degree angle.

MOUNTING HOLES - Used to mount the

miter saw to a level stable work surface.

REVOLUTIONS PER MINUTE (RPM) -
The number of turns or rotations completed
by a spinning object in one minute.

SAW BLADE PATH - The area of the
workpiece or table top directly in line with

the travel of the blade or the part of the
workpiece which wilt be cut.

CUTTING HEAD HANDLE - Contains
the trigger switch. The blade is lowered by

pushing down on the handle. The saw wilt
return to its upright position when the handle

is released.

WARNING LABELS - For your own safety
read and understand any labels attached

to the machine.

17

_L WARNING I

To avoid injury from unexpected starting
or electrical shock, do not plug the

power cord into a power source during

unpacking or assembly. The power cord

must remain unplugged whenever you are
working on the saw.

WARNING I

To avoid injury and/or damage to the saw,
transport or store the miter saw with the

Cutting Head locked in the down position.
Always ensure that the Cutting Head is

released from its locked position before

beginning cutting operations.

CUTTING HEAD
WARNING: To avoid serious injury, NEVER

perform the unlocking or locking procedure

unless the saw is OFF and the blade has
stopped turning.

Locking the Cutting Head in the Down

Position (Fig. B)

When not using transporting or storing the
Miter Saw, the Cutting Head should always
be locked in the down position.
a) Lower the Cutting Head to its lowest
position.
b) Push the Latching Pin into the locking

socket

(Fig. B)

Unlocking the Cutting Head (Fig. A)

a) With one hand grasp and gently press
down on the Cutting Head Handle.

b) With your other hand pull out the Latching

Pin from its socket and allow the head to rise
to its upper position.

NOTE: We recommend that when the

machine is not in use the Cutting Head is

locked in its down position, and the latching

pin fully engaged in its socket.

(Fig. A)

INSTALLING THE DUST COLLECTION
BAG

Attach the Dust Collection Bag at the dust
extraction port. (see KNOW YOUR MULTI-

PURPOSE MITER SAW page 14)

1. Slide the frame of the collection bag on to
the outlet of the extraction port, ensuring that
it is firmly connected.

2. To release the bag, slide the frame in the
opposite direction.

NOTE: To ensure optimal dust collection,
empty the dust bag when it becomes

approximately 2/3 full.

18

,_ CAUTION I

Dispose of the contents of the dust collection

bag in an environmentally responsible way.

It may be necessary to wear a dust mask
when emptying the dust collection bag.

WARNING I

Always remove the dust collection bag

before cutting metallic materials to

prevent the possibility of fire resulting from
combustion between wood sawdust and

metallic fragments.

INSTALLING THE HOLD DOWN CLAMP
(Fig. C)

Two sockets (one on either side) are incorporated

intothe rear of the machines fence.

1. Fit the clamp into the retaining socket that

best suits the cutting application, ensuring
that it is fully pushed down.

2. Tighten the fence thumbscrew to lock the pillar
of the Hold Down Clamp into the fence socket.

3. Putthe workpiece to be cut onto the saw bed.

4. Adjust the clamp using the thumbscrew
and hand-wheel so that it securely holds the
workpiece to the saw bed. Ensure that the
clamp does interfere with the blade path.

INSTALLING OR REMOVING A BLADE

I,A WARNING I

Only use blades which are designed for
this machine.

Ensure that the maximum speed of the
blade is compatible with the machine. Only
carry out this procedure with the machine
disconnected from the power source.

NOTE: Wear protective gloves when
handling the blade during installation and

removal.

1. Ensure the Cutting Head is up.

2. Push the catch downwards on the front of
the auxiliary guard, and swing the auxiliary

guard outwards to expose the arbor bolt.
(Fig. D)

(Fig. C)

(Fig. D)

3. Remove the lower guard operating arm 5 Press the arbor lock button to lock the

retaining screw. Release the guard operating arbor. (Fig. H)
arm from its pivot. (Fig. F)

\

(Fig. H)

6. Using the supplied Allen Key, release the

(Fig. F)

arbor screw to remove the blade.
(Fig. J)

4. Rotate the lower blade guard up into the

upper blade guard. (Fig. G)

NOTE: The arbor screw is reverse threaded.
Turn to the right to loosen and to the

left to tighten.

(Fig. G)

J

_f ....................

j ...............

7. Install the new 8-1/4" blade. Make sure
the rotation arrow on the blade matches the

clockwise rotation arrow on the upper guard.

20

(Fig. J)

NOTE: The blade teeth should always point
downward at the front of the saw.

8. Install the blade, outer blade collar, washer
and arbor screw. (1, 2, 3, 4)

2

3

/

9. Lock the arbor and tighten the arbor screw

using moderate force, but do not overtighten.

10. Replace the lower guard operating arm

and its retaining screw.

11. Ensure the Allen Key is removed and the

arbor lock has released by rotating the blade

by hand.

12. Rotate the auxiliary guard forward until it

locks in its service position.

13. Ensure that all the blade guards are

correctly positioned and fully functional

before using the machine.

NOTE: Spacers and spindle rings should not

be used with this machine or blade.

MOUNTING THE MITER SAW

I_WARNINGI

To reduce the risk of injury from unexpected
saw movement, place the saw in the

desired location either on a workbench or
other suitable machine stand. The base of

the saw has four mounting holes through
which suitable bolts can be placed to secure

the miter saw. If the saw is to be used in
one location, permanently fasten it to the

workbench using appropriate fasteners (not
supplied). Locking washers and nuts should

be used on the underside of the workbench.
(Fig. K)

I I
I I

I I
I I

I I
I I
I I
I I

(Fig. K)

A, WARNING l

Ensure that the blade collars are clean and
correctly positioned on the arbor. Lower

the blade into the table and check for any
contact with the table or table insert.

If contact occurs see Cutting Head Travel

page 25

1. Tighten the miter and bevel locks. See

OPERATION section.

2. To avoid injury from flying dust, position
the saw so that other people or bystanders
cannot stand too close (or behind) it.

3. Locate the saw on a firm, level surface
where there is plenty of room for handling

21

and properly supporting the workpiece.

4. Support the saw so the machine table is

level and the saw does not rock.

5. Bolt or clamp the saw securely to its
support stand or workbench.

For portable use:

ADJUSTMENT INSTRUCTIONS

_l_ WARNING

To avoid injury from electric shock or
from an accidental start, make sure the
switch is in the OFF position and the plug
is not connected a power source outlet.

1. Mount the saw on a 3,4in. thick piece of

plywood using appropriate fasteners (not
supplied).

2. It may be necessary to countersink the
washers, nuts etc to the underside of the

plywood mounting board to avoid an uneven
work surface.

3. Use 'C'- clamps to attach the mounting

board to the work surface at the work site.
(Fig. L)

(Fig. L)

NOTE: When checking angular alignments
the Cutting Head should be lowered and
locked in the down position with the latching
pin fully located in its socket.

Refer to 'Locking the Cutting Head in the
down position' page 18

0° Bevel Stop Adjustment

1. Ensure that the Cutting Head is upright
against its stop and the Bevel Pointer is
indicating '0°' on the scale.
(Fig. M)

22

(Fig. M)

2.Placeacombinationsquareonthemiter 6.UseanAllenKeytoturnthescrewinor
tablewiththeruleagainstthetableandthe outtoadjustthebladeangle.

heelofthesquareagainsttheblade.(Fig.N) (Fig.P1&P2)

(Fig. P1 & P2)

7. Return the Cutting Head to its upright

(Fig. N)

3. If the blade is not 900 square with the miter
table, adjustment is required.

4. Loosen the Bevel Lock Handle and tilt the

Cutting Head to the left.

5. Loosen the Iocknut on the Bevel Angle

Adjustment Screw. (Fig. P)

position and recheck angular alignment
against the combination square.

8. Repeat steps 1 to 7 until correct angular
alignment is achieved.

9. Tighten the Bevel Angle Adjustment Screw
Iocknut securely.

0° Bevel Pointer Adjustment

(Fig. P)

NOTE: The operator must be satisfied that
the blade is exactly perpendicular to the table
when in the upright position and against its
stop.

1. If the pointer is not in exact alignment
with the 0° mark on the protractor scale
adjustment is necessary.

2. Loosen the Bevel Pointer screw using a #2
Phillips screwdriver.

3. Adjust the Bevel Pointer so that it is in
alignment exactly with the 0° mark.

4. Retighten the screw.

23

45o Bevel Stop Adjustment

1. Loosen the Bevel Lock Handle and tilt the

Cutting Head completely to the left until it

rests against the 450 stop.

2. Use a combination square to see if the

blade is at 450 to the table.

3. If the saw blade is not in exact alignment
adjustment is necessary.

4. Return the Cutting Head to its upright

position.

5. Loosen the Iocknut on the 456Bevel
Adjustment Screw.

6. Use an Allen Key to turn the Adjustment

Screw in or out as required. (Fig. Q)

7. Tilt the Cutting Head to the 45osetting and
recheck for alignment with the combination
square.

8. Repeat steps 1 to 7 until the correct
angular alignment is achieved.

9. Tighten the Adjustment Screw Iocknut
securely once alignment is achieved.

_, WARNING

When all angular adjustments have been
successfully completed, the procedure of
the lower safety guard must be checked
to ensure that it is working correctly.

The saw must not be used if the lower
safety guard is not operating correctly.

Fence Adjustment

The fence must be aligned at 90o (square)
to a correctly installed blade The rotary table
must be set at '0°' miter angle.

The Fence is fastened to the table with two
socket head Allen screws that are positioned

one at either side in elongated slots.

1. Place a combination square on the table
with the rule against the Fence and the heel
against the Blade. (Fig. R)

(Fig. Q) (Fig. R)

24

2. If adjustment is necessary, loosen the two

Fence adjustment screws using an Allen Key.

3. Re-position the Fence on its elongated
slots until alignment is achieved.

4. Securely tighten the socket head screws.

Miter Angle Pointer Adjustment

NOTE: There are dual miter angle scales
cast into the rotary table to the right hand
side of the blade. A small pointer indicates
the angle selected.

If necessary the pointer can be repositioned

by loosening its fastening screw using a #2

Phillips screwdriver.
Adjust as necessary, then securely tighten
the fixing screw.

CUTTING HEAD TRAVEL
Cutting Head Downward Travel

Adjustment (Fig. S)

3. Turn the adjusting screw in (clockwise) to
increase the downward travel of the Cutting

Head.

4. Tighten the adjustment screw Iocknut
when satisfactory downward travel of the
Cutting Head is achieved.

To prevent the blade from contacting any part
of the machines base, the downward travel

of the Cutting Head can be adjusted.

Lower the Cutting Head and check for any

blade contact with the machine base or table

insert.

If the downward travel of the Cutting Head

needs to be adjusted:

1. Loosen the Iocknut on the downward

travel stop screw.

2. Turn the adjusting screw out

(counterclockwise) to decrease the
downward travel of the Cutting Head.

(Fig. S)

25

SAFETY INSTRUCTIONS FOR BASIC SAW

OPERATION

BEFORE USING THE MITER SAW

[_ WARNING 1

To avoid mistakes that could cause
serious, permanent injury, do not plug

the tool in until the following steps are
com pleted:

Completely assemble and adjust

the saw, following the instructions.

(ASSEMBLY AND ADJUSTMENTS)
Learn the use and function of the ON/

OFF trigger switch, Lower Blade Guard
Release Lever, Upper and Lower Blade
Guards, Bevel Lock Handle and Cutting
Head latching pin.
Review and understand all safety
instructions and operating procedures in

this Operator's Manual.

Review the MAINTENANCE and

TROUBLESHOOTING GUIDE for your

miter saw.

To avoid injury or possible death from
electrical shock:

Make sure that your fingers do not touch
the plug's metal prongs when plugging in or

unplugging your miter saw. (ELECTRICAL

REQUIREMENTS AND SAFETY)

BEFORE EACH USE INSPECT YOUR SAW

Disconnect the miter saw. Toavoid
injuryfrom accidental starting, unplug the

saw before any adjustments, includingset-
up and blade changes.

Compare the direction of rotation arrow
on the guard to the direction arrow on
the blade. The blade teeth should always

point downwards at the front of the saw.

Tighten the arbor bolt.
Check for damaged parts. Check for:

Cracks in the blade,and for broken,

chipped or missing blade teeth.
Alignment of moving parts

Damaged power cords
Binding of moving parts
Mounting holes

Procedure of the Lower Blade Guard:
Push the Cutting Head all the way

down, and then let it rise to until it

stops. The Lower Blade Guard should

fully close enclosing the blade. Follow

instructions inTROUBLESHOOTING

GUIDE for adjustment if necessary.
Any other conditions which may affect
the way your miter saw works.

Keep all guards in place, in working
order and proper adjustment. If any
part of your miter saw is missing, bent,
damaged or broken in any way, or any
electrical parts do not work, turn the saw
OFF and unplug it.
Replace bent, damaged, missing or
defective parts before using the saw
again.
Maintain tools with care. Keep the

miter saw clean for best and safest
performance. Follow instructions for

lubricating. Do not put lubricants on the
blade while it is spinning.
Remove any adjusting tools from the
saw before turning it ON.
To avoid injury from jams, slips or
thrown pieces, use only recommended

accessories.
Check the dust bag before you start

work. Empty the bag if it is more than
half-full.

26