Craftsman 12632564 Owner’s Manual

Operators Manual

CRItFTSMI:INi

7-1/4 IN. COMPOUND MITER SAW

MODEL NO. 126.32564

CAUTION:

Before using this Miter Saw, read this manual and follow

all its Safety Rules and Operating Instructions.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

Part No: 3848235

• Safety Instructions

• Installation

• Operation

• Maintenance

• Troubleshooting

• Parts List

• Espa_ol

SECTION PAGE

Warranty .................................................................................................................................... 2

Product Specifications ............................................................................................................... 3

Symbols ..................................................................................................................................... 4

Power Tool Safety ...................................................................................................................... 5

Compound Miter Saw Safety ..................................................................................................... 7

Electrical Requirements and Safety ........................................................................................... 9

Accessories and Attachments ................................................................................................. 11

Tools Needed For Assembly .................................................................................................... 12

Carton Contents ...................................................................................................................... 13

Know Your Compound Miter Saw ............................................................................................ 14

Glossary of Terms .................................................................................................................... 16

Assembly and Adjustments ..................................................................................................... 18

Operation ................................................................................................................................. 25

Maintenance ............................................................................................................................ 33

Troubleshooting Guide ............................................................................................................ 35

Parts List .................................................................................................................................. 37

CRAFTSMAN ONE YEAR FULL WARRANTY

FOR ONE YEAR from the date of purchase, this product is warranted against defects in material or workmanship. A defective product will receive free or replacement if repair is unavailable. For warranty coverage details to obtain free repair or replacement,

visit the web site: www.craftsman.com

This warranty does not cover the blade which is an expendable part that can wear out from normal use within the warranty period. This warranty is void if this product isever used while providing commercial services or if rented to another person. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

,_ WARNING l

Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints

• Crystalline silica from bricks, cement and other masonry products

• Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To

reduce your exposure to these chemicals, work in a welt ventilated area and work with approved

safety equipment such as dust masks that are specially designed to filter out microscopic particles.

MOTOR

PowerSource....................................................................................................120V,60Hz,7A

Speed..........................................................................................................5000RPM(NoLoad)

DoubleInsulated....................................................................................................................Yes

BLADESIZE

Diameter.........................................................................................................................7-1/4in.

Arborsize..........................................................................................................................5/8in.

BladeType.........................................................................24TTCT(TungstenCarbideTipped).

ROTATINGTABLE

Diameter...............................................................................................................................9in.

CUTTINGCAPACITY-LUMBER

At90o......................................................................................................MaxSection2inx4in.

At450................................................................................................MaxSection2inx2-7/8in.

AtCompoundBevel(45ox45°)........................................................MaxSection1inx2-7/8in.

[,_ WARNING l

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit

protection.

This tool is wired at the factory for 110-120 Volt operation.

It must be connected to a 110-120 Volt / 7 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

Before using your tool, it is critical that you read and understand these safety rules.

Failure to follow these rules could result in serious injury to you or damage to the tool.

WARNING ICONS Your power tool and its Operator's Manual may contain "WARNING ICONS"

(a picture symbol intended to alert you to, and/or instruct you how to avoid a potentially hazardous condition).

Understanding these symbols will help you operate your tool better and safer.

Shown below are some of the symbols you may see:

_, SAFETY ALERT: Precautions that involve your safety.

(_ PROHIBITION

WEAR EYE PROTECTION:

Always wear safety goggles or safety glasses with side shields.

READ AND UNDERSTAND OPERATOR'S MANUAL:

To reduce the risk of injury, user and all bystanders must read and understand operator's manual before using this product

KEEP HANDS AWAY FROM THE BLADE: Failure to keep your hands away from the blade wilt result

in serious personal injury.

SUPPORT AND CLAMP WORK

L,_. DANGER J DANGER: indicates an imminently hazardous situation which, if not a

avoided, will result in death or serious injury

l,_ WARNING J WARNING: indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

L,_. CAUTION J CAUTION: indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

l CAUTION 1

CAUTION: used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THIS POWER TOOL

Safety is a combination of common sense,

staying alert and knowing how to use your

power tool.

WARNINGl

To avoid mistakes that could cause serious injury, do not plug the tool in

until you have read and understood the following.

1. READ and become familiar with

the entire operator's Manual.

LEARN the tool's application,

limitations and possible hazards.

2. KEEP GUARDS IN PLACE and in working order.

3. REMOVE ADJUSTING KEYS

AND WRENCHES.

Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.

7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by

removing starter keys.

8. DO NOT FORCE THE TOOL. Itwilt do the job better and safer at the rate

for which it was designed.

9. USE THE RIGHT TOOL.

Do not force the tool or an attachment to do a job for which it was not designed.

10. USE PROPER EXTENSION CORDS.

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one that is heavy enough to carry the current your product will draw. An undersized cord wilt result in a drop in line voltage and in loss of power which will cause

the tool to overheat. The table on page 10 shows the correct

size to use depending on cord length and nameplate ampere rating.

If in doubt, use the next heavier gauge.

The smaller the gauge number, the heavier the cord.

4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite

accidents.

5. DO NOT USE IN DANGEROUS ENVIRONMENTS.

Do not use power tools in damp locations, or

expose them to rain or snow.

Keep the work area well lit.

6. KEEP CHILDREN AWAY.

All visitors and bystanders should be kept a

safe distance from the work area.

11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties,

bracelets or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long

hair.

12. ALWAYS WEAR EYE PROTECTION. Any power toot can throw foreign

objects into the eyes and could

cause permanent eye damage.

ALWAYS wear Safety Goggles

(not glasses) that comply with

ANSI Safety standard Z87.1.

Everyday eyeglasses have only impact resistant lenses.

They ARE NOT safety glasses.

Safety Goggles are available at Sears.

NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break.

13. WEAR A FACE MASK OR DUST MASK.

Sawing operations can produce dust.

14. SECURE WORK.

19. CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or

other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

20. NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER "OFF".

Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source.

O Use clamps or a vice to hold work

It is safer than using your hand and it frees

both hands to operate the toot.

15. DISCONNECT TOOLS FROM

POWER SOURCE before servicing, and when changing accessories such as blades,

bits and cutters.

16. REDUCE THE RISK OF

UNINTENTIONAL STARTING.

Make sure switch is in the OFF position

before plugging the tool in.

17. USE RECOMMENDED ACCESSORIES.

Consult this Operator's Manual for

recommended accessories.

The use of improper accessories may cause

risk of injury to yourself or others.

18. NEVER STAND ON THE TOOL.

Serious injury could occur if the cutting tool

is unintentionally contacted.

when practicable.

21. DO NOT OVER-REACH. Keep proper footing and balance at all times.

NEVER reach your hand or arm across the path of the cutting blade.

22. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and

safest performance. Follow instructions for lubricating and changing accessories.

23. WARNING: Dust generated from certain materials can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper dust removal.

I_,DANGER l

24. People with electronic devices, such as pacemakers, should consult their physician(s) before using this product.

Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

SPECIFIC SAFETY INSTRUCTIONS FOR THIS COMPOUND MITER SAW

1. DO NOT USE THIN KERF BLADES

they can deflect and contact guard and can cause possible injuryto the operator.

10. BE SURE both the blade and the collar are clean and the arbor bolt is tightened

securely.

11. USE only blade collars specified for your

saw.

2. DO NOT operate the miter saw until

it is completely assembled and installed according to these instructions.

3. IF YOU ARE NOT thoroughly familiar with the operation of miter saws, seek guidance from your supervisor, instructor or other qualified person.

4. ALWAYS hold the workpiece firmly against the fence and table. DO NOT perform any operation freehand.Use a clamp to secure the workpiece whenever possible.

5. KEEP HANDS out of the path of the saw

blade. If the workpiece you are cutting would cause your hands to be within 6-3/8 inch of the saw blade, the workpiece should be clamped in place before making the cut.

6. BE SURE the blade is sharp, runs freely and is free of vibration.

7. ALLOW the motor to come up to full

speed before starting a cut.

12. NEVER use blades larger in diameter than 7-1/4 inches.

13. NEVER apply lubricants to the blade when it is running.

14. ALWAYS check the blade for cracks or damage before operation. Replace a cracked

or damaged blade immediately.

15. NEVER use blades recommended for operation at less than 5000 RPM.

16. ALWAYS keep the blade guards in place, and use at all times.

17. NEVER reach around the saw blade.

18. MAKE SURE the blade is not contacting the workpiece before the switch is turned ON.

19. IMPORTANT: After completing the cut, release the trigger and wait for the blade to stop before returning the saw to the raised position.

8. KEEP THE MOTOR AIR SLOTS CLEAN and free of chips or dust.

9. ALWAYS MAKE SURE all handles are tight before cutting, even if the table is

positioned in one of the positive stops.

20. MAKE SURE the blade has come to a complete stop before removing or securing

the workpiece, changing the workpiece angle or changing the angle of the blade.

21. USE THIS COMPOUND MITER SAW

ONLY FOR Wood and wood based materials.

DO NOT use it to cut Stainless Steel,

Masonry or Asbestos-based materials.

22. NEVER cut small pieces.

If the workpiece being cut would cause your

hand or fingers to be within 6-3/8 inch of the

saw blade the workpiece is too small.

26. SHUT OFF the power before servicing or adjusting the tool.

27. DISCONNECT the saw from the power source and clean the machine when cutting

is finished.

28. MAKE SURE the work area is clean before you leave the machine.

23. PROVIDE adequate support to the sides of the saw table for long workpieces.

24. NEVER use the miter saw in an area with flammable liquids or gases.

25. NEVER use solvents to clean plastic

parts. Solvents could possibly dissolve or otherwise damage the material.

29. SHOULD any part of your miter saw be missing, damaged, or fail in any way, or any electrical component fail to perform properly, lock the switch and remove the plug from the power supply outlet. Replace missing, damaged, or failed parts before resuming operation.

WARNING l

POWER SUPPLY AND MOTOR

SPECIFICATIONS

The AC motor used in this saw is a universal,

non-reversible type. See "MOTOR" in the "PRODUCT SPECIFICATIONS"

section on page 3.

To reduce the risk of electrical shock, this saw has a polarized plug (one blade is wider

than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

,A WARNING l

To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit

protection. Your saw is wired at the factory for 120V operation. Plug the saw into a 120V,

15A electrical outlet. To avoid shock or fire, if

power cord is worn or cut, or damaged in any way, have it replaced immediately.

DOUBLE INSULATED This power toot is double insulated to provide

a double thickness of insulation between you and the tool's electrical system. All exposed

metal parts are isolated from the internal

metal motor components with protecting

insulation.

Replacement parts - When servicing, use only identical replacement parts.

Polarized plugs - This saw has a plug that

looks like the one shown below:

1_. WARNING I

Double insulation does not take the place of normal safety precautions when operating this toot.

To avoid electrocution:

1. Use only identical replacement parts when servicing a tool with double insulation. Servicing should be performed by a qualified technician.

2. Do not use power tools in wet or damp locations or expose them to rain or snow.

MOTOR SAFETY PROTECTION IMPORTANT:

To avoid motor damage, the motor should be blown out or vacuumed frequently to keep dust from interfering with motor ventilation.

1. Plug the saw into a 120V, 15A electrical outlet.

NOTE: When using an extension cord on a circuit with a # 18 wire, the extension cord

must not exceed 25 feet in length.

2. If the motor will not start, release the trigger switch immediately.

UNPLUG THE SAW. Check the saw blade to make sure it turns freely.

If the blade is free, try to start the saw again. If the motor still does not start, refer to the

TROUBLESHOOTING GUIDE.

3. If the tool suddenly stalls while cutting, release the trigger switch and unplug the

tool. Free the blade from the workpiece.

Restart the machine and complete the cut.

4. FUSES may "blow" or circuit breakers may trip if:

a. MOTOR is overloaded - overloading can occur if you feed too rapidly or make too

many start / stops in a short time. b. LINE VOLTAGE is more than 10% above

or below the nameplate voltage rating.

For heavy loads, the voltage at the motor

terminals must equal the voltage specified on the nameplate.

c. IMPROPER or dull saw blades are used.

5. Most motor troubles can be traced to loose or incorrect connections, overload, low

voltage or inadequate power supply wiring. Always check the connections, the load and the supply circuit if the motor does not run welt. Check minimum gauge for the length of cord you are using on the chart below.

GUIDELINES FOR EXTENSION CORDS

Use a proper extension cord. Make sure your extension cord is in good

condition. When using an extension cord,

be sure to use one that is heavy enough

to carry the current your product will draw. An undersized cord wilt cause a drop in line voltage, resulting in loss of power and overheating.

The table below shows the correct size to use depending on cord length and nameplate

ampere rating.

If in doubt use the next heavier gauge. The

smaller the gauge number, the heavier the cord.

Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cord from sharp objects, excessive heat and damp or wet areas. Use a separate electrical circuit for your tools. Plug the saw into a 120V, 15A

electrical outlet.

NOTE: When using an extension cord on a circuit with a # 18 wire, the extension cord must

not exceed 25 feet in length. Before connecting the toot to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate, as running at a lower voltage will damage the motor.

MINIMUM GAUGE FOR EXTENSION CORD (AWG)

(WHEN USING 120 VOLTSONLY)

AMPERE RATING TOTAL LENGTH OF CORD MORE NOT MORE 25FT 50FT 100FT 150PT

THAN THAN

0 6 18 16 16 14

6 10 18 16 14 12 10 12 16 16 14 12

12 16 14 12 NoTRECOMMENDED

1,_ CAUTION I

In all cases make certain the receptacle in question is properly grounded. If you

are not sure, have a certified electrician check the receptacle.

AVAILABLE ACCESSORIES

1_, WARNING j

[,_ WARNING l

Use only accessories recommended

for this miter saw. Follow instructions that accompany accessories. Use

of improper accessories may cause

hazards.

The use of any cutting tool except 7-1/4 in. saw blades which meet the

requirements under recommended accessories is prohibited. Do not use accessories such as shaper cutters

or dado sets. The use of abrasive wheels is prohibited.

Do not attempt to modify this tool or create accessories not recommended

for use with this tool. Any such

modification is misuse and could

result in a hazardous condition

leading to possible serious injury.

ACCESSORIES

Visit your Sears Hardware Department or

see the Craftsman Power and Hand Tool Catalogue to purchase available accessories

for this power tool.

To avoid the risk of personal injury,

do not modify this power tool or use accessories that are not Craftsman

brand. Read warnings and conditions on

your TCT BLADE. (Tungsten Carbide Tipped) Do not operate the saw without the proper saw blade guard in place.

Carbide is a very hard material. Care should be taken while mounting,

using and storing carbide tipped blades to prevent accidental damage. Shocks such as striking the tips while handling can damage the blade. Before using, always visually examine the blade for cracks, missing or loose tips, distortion or any other damage. Do not use if any damage is suspected. Failure to heed safety instructions and warnings can result in serious bodily injury.

SUPPLIED NOT SUPPLIED

Adjustable Wrench

Allen Key (Blade Change)

Allen Key (Adjustments)

Phillips Screwdriver

Slotted Screwdriver

,I,1,t,t,I,I,1,1_1 _

Combination Square

(Known to be accurate)

UNPACKING YOUR MITER SAW

_I_ WARNING

A, WARNING l

To avoid injury from unexpected starting or electrical shock, do not plug the

power cord into a source of power during

unpacking and assembly. The power cord must remain unplugged when adjustments or maintenance to the

machine takes place.

1. Remove the miter saw from the carton.

IMPORTANT: Do not lift the miter saw by the trigger switch handle. It may cause

misalignment.

2. Place the saw on a secure, stable work

surface.

3. Separate all the parts from the packing

material. Check each one with the

illustrations below to make certain that all

items are accounted for before discarding

any packing material.

If any part is missing or damaged do not attempt to assemble the miter saw, or plug in the power cord until the missing or damaged part is correctly replaced. Call 1-800-469-4663 for missing or damaged parts.

To avoid electric shock, use only identical replacement parts when

servicing double insulated tools. Call 1-800-469-4663 for

replacement parts.

7-1/4 inch Compound Miter Saw

Hold Down Clamp

Dust Bag

Allen Keys

LINE DIAGRAM OF MITER SAW LEFT SIDE VIEW

1 - UPPER BLADE GUARD 2 - AUXILIARY BLADE GUARD 3 - CUTTING HEAD HANDLE

4 - BLADE (housed inside clear bower blade guard) 5 - FENCE

6 - BEVEL LOCK HANDLE 7 - HOLD DOWN CLAMP 8 - DUST EXTRACTION PORT 9 - AUXILIARY GUARD RETAINING SCREW

LINE DIAGRAM OF MITER SAW RIGHT SIDE VIEW

.ij

1 - LOWER BLADE GUARD 2 - TABLE 3 - CUTTING HEAD LATCHING PIN 4 - ON/OFF TRIGGER SWITCH

5 - MOUNTING HOLE (there are 4 mounting holes in total, 2 at the back and 2 at the front)

AMPERAGE(AMPS)- Ameasureoftheflow ofelectriccurrent.Higherratingsgenerally

meansthetootissuitedforheavieruse.

CUTTINGHEADLATCHINGPIN- Locks themitersawintheloweredpositionfor

compactstorageandtransportation.

ARBOR-Theshaftonwhichthebladeis

mounted. ARBORLOCK-Allowstheusertokeep

thebladefromrotatingwhiletightening orlooseningthearborboltduringblade

replacementorremoval.

BASE- Supportsthetable,holds accessoriesandallowsforworkbenchorleg

setmounting.

BEVELCUT-Ananglecutmadethrough thefaceoftheworkpiece.

BEVELLOCKINGHANDLE- Locksthe

mitersawatadesiredbevelangle.

BEVELSCALE- Tomeasurethebevel angleofthesawblade0°to45oleft.

TUNGSTENCARBIDETIPPED(TCT)

- Extremelyhardsteelpieceswithsharp cuttingedgesfastenedtocuttingtools

suchassawblades.

DOUBLE-INSULATED- Aformofelectrical protectionfeaturingtwoseparateinsulation

systemstohelpprotectagainstelectric shock.

MITERSCALE- Indicatesthemiterangle selected0°to45ototherighthandorleft

handside. EXTENSIONCORD-Anelectricalcord

usedbetweenpowertoolsandoutletsto extendthedistancebetweenthetwo.

Themoreamperageyourtoolusesand thelongerthedistance,thelargerthewire neededinyourextensioncord.

EYEPROTECTION- Gogglesorspectacles intendedtoprotectyoueyes.Eyeprotection shouldmeettherequirementsofANSIZ.87.1 (USA)orCSAZ94.3-M88(CANADA).

FACESHIELD-Animpactresistantshield toprotectyourfacefromchips,sparks,small debris.Shouldonlybeusedinconjunction withadditionaleyeprotection.

COMPOUNDCUT- Acombinationofa

miterangleandabevelangle.

FENCE- Helpstokeeptheworkpiecefrom movingduringcuttingoperations.

GUARD - Protective device that forms a

barrier between an hazardous object such as a blade, wheel or cutter and the operator.

ON/OFF TRIGGER SWITCH - To start the tool, squeeze the trigger. Release the trigger

to turn the miter saw OFF.

HOLD DOWN CLAMP - Secures the workpiece during cutting operations.

OPERATOR'S MANUAL- Booklet accompanying your power tool that describes

the hazards and safe operation procedures and outlines basic tool operation, care and

maintenance.

KERF - The width of a saw cut, determined

by the thickness and set of the blade

KICKBACK - Sudden and unintended

movement of the tool or the workpiece.

It is typically caused by binding or pinching of the workpiece.

MITER CUT - A miter is a type of joint where the two parts to be joined are cut at an angle, and typically the finished joint forms a 90 degree angle.

MOUNTING HOLES - Used to mount the

miter saw to a level stable work surface.

REVOLUTIONS PER MINUTE (RPM) - The number of turns or rotations completed by a spinning object in one minute.

SAW BLADE PATH - The area of the workpiece or table top directly in line with

the travel of the blade or the part of the workpiece which wilt be cut.

CUTTING HEAD HANDLE- Contains the trigger switch. The blade is lowered by

pushing down on the handle. The saw wilt return to its upright position when the handle

is released.

WARNING LABELS - For your own safety read and understand any labels attached

to the machine.

[,_ WARNING l

To avoid injury from unexpected starting or electrical shock, do not plug the

power cord into a power source during

unpacking or assembly. The power cord

must remain unplugged whenever you are working on the saw.

[_ WARNING 1

To avoid injury and/or damage to the saw, transport or store the miter saw with the

Cutting Head locked in the down position. Always ensure that the Cutting Head is

released from its locked position before

beginning cutting operations.

CUTTING HEAD WARNING: To avoid serious injury, NEVER

perform the Cutting Head unlocking or

locking procedure unless the saw is OFF and the blade has stopped turning.

Locking the Cutting Head in the Down Position (Fig. B)

When not using, transporting or storing the miter Saw, lock the Cutting Head in the down position with the Latching Pin fully engaged in its locking socket.

a) Lower the Cutting Head to its lowest position. b) Push the Latching Pin into the locking

Unlocking the Cutting Head (Fig. A)

a) With one hand, grasp and gently press down on the Cutting Head Handle.

b) With your other hand putt out the Latching

Pin from its socket and allow the head to rise to its upper position.

Note: When the machine is not in use, lock the Cutting Head in the down position with

the latching pin fully engaged in its socket.

(Fig. A)

INSTALLING THE DUST COLLECTION BAG

Attach the dust collection bag at the dust extraction port. (see KNOW YOUR

COMPOUND MITER SAW page14)

1. Slide the frame of the collection bag onto the outlet of the extraction port, ensuring that it is firmly connected.

2. To release the bag, slide the frame in the opposite direction.

Note: To ensure optimal dust collection, empty the dust bag when it becomes approximately 2/3 full.

CAUTION l

Dispose of the contents of the dust

collection bag in an environmentally

responsible way. It may be neccesary to

wear a dust mask when emptying the dust collection bag.

INSTALLING THE HOLD DOWN CLAMP (Fig. C)

Two sockets (one on either side) are

incorporated into the rear of the machine

fence.

1. Fit the clamp into the retaining socket that best suits the cutting application, ensuring

that it is fully pushed down.

2. Tighten the fence thumbscrew to lock the pillar of the Hold Down Clamp into the fence

socket.

3. Put the workpiece to be cut onto the saw bed.

4. Adjust the clamp using the thumbscrew

and hand-wheel so that it securely holds the workpiece to the saw bed. Ensure that the clamp does not interfere with the blade path.

INSTALLING OR REMOVING A BLADE

I A, WARNING I

Only use blades which are designed for this machine.

Ensure that the maximum speed of the blade is compatible with the machine. Only carry out this procedure with the machine disconnected from the power

source.

NOTE: Wear protective gloves when handling the blade during installation and

removal.

1. Ensure the cutting head is up.

2. Remove the slotted head retaining screw from the rear of the auxiliary blade guard.

(see page 14)

3. Remove the lower guard operating arm pivot screw by inserting a Phillips Head Screwdriver through the latching pin socket.

(Fig. D)

(Fig. C)

(Fig. D)

4. Rotate the bower blade guard upwards and back to reveal the saw blade and arbor bolt.

(Fig. E)

5 Press the arbor lock button to lock the arbor. (Fig. F)

(Fig. F)

6. Using the supplied Allen Key, release the

arbor screw to remove the blade.

NOTE: The arbor screw is reverse threaded.

Turn to the right to loosen and to the left to tighten.

7. Install the new 7-1/4" blade. Make sure

the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard.

NOTE: The blade teeth should always point

downward at the front of the saw.

8. Install the blade, outer blade collar, washer

and arbor screw. (1, 2, 3, 4)

9. Lock the arbor and tighten the arbor screw using moderate force, but do not overtighten.

10. Replace the lower guard operating arm and its pivot screw. Be careful to ensure that the arm is seated correctly on the pivot screw.

11. Tighten the pivot screw securely in its operating position.

12. Ensure the Allen Key is removed and the arbor lock has released by rotating the blade by hand.

13. Rotate the auxiliary guard rearwards until its retaining screw can be replaced.

14. Ensure that all the blade guards are correctly positioned and fully functional before using the machine.

NOTE: Spacers and spindle rings should not be used with this machine and/or blade.

WARNING t

Ensure that the blade collars are clean and correctly positioned on the arbor.

Lower the blade into the table and check for any contact with the table or table

insert. If contact occurs see Cutting Head Travel

page 24.

MOUNTING THE MITER SAW

_, WARNING

5. Bolt or clamp the saw securely to its support stand or workbench.

To reduce the risk of injury from unexpected

saw movement, place the saw in the desired location either on a workbench or other suitable machine stand.

The base of the saw has four mounting holes through which suitable bolts can be placed to

secure the miter saw. If the saw is to be used in one location, permanently fasten it to the

workbench using appropriate fasteners (not

supplied). Use locking washers and nuts on

the underside of the workbench.

(Fig. G)

I I I I I I

I I I I

For portable use:

1. Mount the saw on a 3_in. thick piece of plywood using appropriate fasteners (not supplied).

2. It may be necessary to countersink the washers, nuts etc. to the underside of the

plywood mounting board to avoid an uneven work surface.

3. Use 'C'- clamps to attach the mounting board to the work surface. (Fig. H)

(Fig. H)

(Fig. G)

1. Tighten the miter and bevel locks. See OPERATION section.

2. To avoid injury from flying debris, position the saw so that other people or bystanders cannot stand too close (or behind) it.

3. Locate the saw on a firm, level surface where there is plenty of room for handling and properly supporting the workpiece.

4. Support the saw so the machine table is level and the saw does not rock.

ADJUSTMENT INSTRUCTIONS

1_. WARNING j

To avoid injury from electric shock or from an accidental start, make sure the switch is in the OFF position and the plug is not connected a power source outlet.

NOTE: When checking angular alignments the Cutting Head should be lowered and locked in the down position with the latching pin fully located in its socket.

Refer to 'Locking the Cutting Head in the down position' page 18

0°BevelStopAdjustment

1. Ensure that the Cutting Head is upright against its stop and the Bevel Pointer is indicating '0°' on the scale. (Fig. J)

(Fig. J)

2. Place a combination square on the miter

table with the rule against the table and the

heel of the square against the blade. (Fig. K)

(Fig. L)

6. Use an Allen Key to turn the screw in or out to adjust the blade angle.

7. Return the Cutting Head to its upright position and recheck angular alignment against the combination square.

8. Repeat steps 1 to 7 until correct angular alignment is achieved.

9. Tighten the Bevel Angle Adjustment Screw Iocknut securely.

(Fig. K)

3. If the blade is not 900 square with the miter

table, adjustment is required.

4. Loosen the Bevel Lock Handle and tilt the Cutting Head to the left.

5. Loosen the tocknut on the Bevel Angle Adjustment Screw. (Fig. L)

0° Bevel Pointer Adjustment

NOTE: The operator must be satisfied that the

blade isset at exactly perpendicutat to the table when inthe upright position and against its stop.

1. If the pointer is not in exact alignment with the 0° mark on the protractor scale adjustment is necessary.

2. Loosen the Bevel Pointer screw using a #2 Phillips screwdriver.

3. Adjust the Bevel Pointer so that it is in alignment exactly with the 0° mark.

4. Retighten the screw.

45o Bevel Stop Adjustment

1. Loosen the Bevel Lock Handle and tilt the Cutting Head completely to the left until it

rests against the 45ostop.

2. Use a combination square to see if the blade is at 45oto the table.

3. If the saw blade is not in exact alignment

adjustment is necessary.

4. Return the Cutting Head to its upright position.

5. Loosen the locknut on the 450 Bevel Adjustment Screw.

6. Use an Allen Key to adjust the Adjustment Screw in or out as required. (Fig. M)

1_, WARNING I

When all angular adjustments have been successfully completed, the operation of

the lower safety guard must be checked to ensure that it is working correctly.

The saw must not be used if the lower safety guard is not operating correctly.

Fence Adjustment (Fig. N) The fence must be aligned at 90o (square) to a correctly installed blade. The rotary table must be set at '0°' miter angle.

The Fence is fastened to the table with two socket head Allen screws positioned at either

side ofthe fence in elongated slots.

1. Place a combination square on the table with the rule against the Fence and the heel against the Blade. (CuttingHead removed for illustrative purposes only in Fig N below)

(Fig. M)

7. Tilt the Cutting Head to the 45o setting and recheck for alignment with the combination square.

8. Repeat steps 1to 7 until the correct angular alignment is achieved.

9. Tighten the Adjustment Screw Iocknut securely once alignment is achieved.

(Fig. N)

2. If adjustment is necessary, loosen the two Fence adjustment screws using an Allen Key.

3. Re-position the Fence in its elongated slots until alignment is achieved.

4. Securely tighten the socket head screws.

Miter Angle Pointer Adjustment

NOTE: There are dual miter angle scales

cast into the rotary table to the right hand side of the blade. A small pointer indicates the angle selected.

If necessary the pointer can be repositioned by loosening its fastening screw using a #2 Phillips screwdriver.

Adjust as necessary, then securely tighten the fixing screw.

CUTTING HEAD TRAVEL Cutting Head Downward Travel

Adjustment (Fig. P)

To prevent the blade from contacting any part of the machines metal base, the downward

travel of the Cutting Head can be adjusted.

Lower the Cutting Head and check for any blade contact with the machine base.If the

downward travel of the Cutting Head needs to be adjusted:

(Fig. P)

1. Loosen the Iocknut on the downward

travel stop screw.

2. Turn the screw out (counterclockwise) to

decrease the downward travel of the Cutting

Head.

3. Turn the adjusting screw in (clockwise) to increase the downward travel of the Cutting

Head.

4. Tighten the adjustment screw Iocknut

when satisfactory downward travel of the Cutting Head is achieved.

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