Craftsman 124.34983 Owner's Manual

Operator’s Manual
10-in. DRILL PRESS
1/2 HP MOTOR Model 124.34983
CAUTION: Before using this product, read this manual and follow all its Safety Rules and Operating Instructions.
Safety Instructions Assembly Operation Maintenance Troubleshooting Parts List Español
TABLE OF CONTENTS
Warranty..........................................................................................................................................................................................2
Safety Instructions.....................................................................................................................................................................................2-3
Sp ecifications... ....... ....... ....... ...................... ....... ....... ...................... ....... ....... ............................. ....... ....... ...........3
Glossa r y of ter m s ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..... . . ..4
Safety...................................................................................................................................................................................................5
Accessories and Attachments.....................................................................................................................................6
Carto n Cont e nts.. . ..... . ..... . .... . . .... . . .... . . .... . . .... . . .... . ..... . ..... . ..... . ..... . ..... . ..... . ..... . .... . . .... . . .... . . .... . . .... . . .... . ..... . ...7
As s e m b l y. . . . . . . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . . . . . . . .. . . . .. . . . .. . . . .. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .8 - 9
Adj u stme n t.. . ... . ... . ... . ... . .... . ... . ... . ... . ... . ... . .... .... . ... . ... . ... . ... . .... .... . ... . ... . ... . ... . ... . .... . ... . ... . ... . ... . ... . .... . ... . ... 1 0-11
Oper a t i on................ . . . .................. . . .................. . . . .................. . . .................. . . . .................. . . .................. . . . ....12-13
Maintenance/Troubleshooting...................................................................................................................................14
Parts Diagram...........................................................................................................................................................................15
Parts Lists...........................................................................................................................................................................................16-17
Repair Protection Agreement......................................................................................................................................................................18
Espanol..........................................................................................................................................................................................19
CRAFTSMAN ONE YEAR FULL WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted against any defects in material or workmanship. A defective product will receive free repair or replacement if repair is unavailable. For warranty coverage details to obtain free repair or replacement, visit the web site: www.craftsman.com This warranty is void if this product is ever used while providing commercial services or if rented to another person. This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
Proposition 65 Warning: WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
BEFORE USING THE DRILL PRESS
Safety is a combination of common sense, staying alert and knowing how to use this Drill Press. WARNING: To avoid mistakes that could cause serious injury, do not plug the Drill Press in until you have read and understood the following:
1. READ and become familiar with the entire Operator’s Manual. LEARN the tool’s application, limitations and possible hazards.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
6. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from work area.
7. MAKE WORKSHOP CHILDPROOF with padlocks.
8. DON’T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.
10. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power that will cause the tool to overheat.
11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may get caught in moving parts. Non­ slip footwear is recommended. Wear protective hair covering to contain long hair.
12. ALWAYS WEAR EYE PROTECTION. Any Drill Press can throw foreign objects into the eyes that could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses). Everyday eyeglasses have only impact- resistance lenses. They ARE NOT safety glasses.
13. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
14. DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits, cutters, and the like.
15. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in OFF position before plugging in.
16. USE RECOMMENDED ACCESSORIES. Consult the Operator’s Manual for recommended accessories. The use of improper accessories may cause serious injury.
2
17. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
18. CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER “OFF”. Don’t leave tool until it comes to a complete stop.
20. DON’T OVERREACH. Keep proper footing and balance at all times.
SPECIFIC SAFETY INSTRUCTIONS FOR DRILL PRESS
21. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
22. DO NOT use power tools in the presence of ammable liquids or gases.
23. DO NOT OPERATE the tool if you are under the inuence of any drugs, alcohol or medication that could affect your ability to use the tool properly.
24. ALWAYS operate the Drill Press in a well-ventilated area and provide for proper dust removal. Use dust collection systems whenever possible. Dust generated from certain materials can be hazardous to your health.
WARNING: For your own safety, do not try to use your drill press or plug it in until it is completely assembled and installed according to the instructions, and until you have read and understood this instruction manual.
1. THIS DRILL PRESS is intended for use in dry conditions, indoor use only.
2. WEAR EYE PROTECTION. USE a face or dust mask along with safety goggles if drilling operation is dusty. USE ear protectors, especially during extended periods of operation.
3. DO NOT wear gloves, neckties, or loose clothing.
4. DO NOT try to drill material too small to be securely held.
5. ALWAYS keep hands out of the path of a drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the drill bit.
6. DO NOT install or use any drill bit that exceeds 175mm in length or extends 150mm below the chuck jaws. They can suddenly bend outward or break.
7. DO NOT USE wire wheels, router bits, shaper cutters, circle (y) cutters, or rotary planers on this drill press.
8. WHEN cutting a large piece of material, make sure it is fully supported at the table height.
9. DO NOT perform any operation freehand. ALWAYS hold the workpiece rmly against the table so it will not rock or twist. Use clamps or a vise for unstable workpieces.
10. MAKE SURE there are no nails or foreign objects in the part of the workpiece to be drilled.
11. CLAMP THE WORKPIECE OR BRACE IT against the left side of the column to prevent rotation. If it is too short or the table is tilted, clamp it solidly to the table.
12. IF THE WORKPIECE overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.
13. SECURE THE WORK. Use clamps or a vise to hold the work when practical. It’s safer than using your hand and it frees both hands to operate tool.
14. MAKE SURE all clamps and locks are rmly tightened before drilling.
15. SECURELY LOCK THE HEAD and table support to the column, and the table to the table support before operating the drill press.
16. NEVER turn your drill press ON before clearing the table of all objects (tools, scraps of wood, etc.).
17. BEFORE STARTING the operation, jog the motor switch to make sure the frill bit does not wobble or vibrate.
18. LET THE SPINDLE REACH FULL SPEED before starting to drill. If your drill press makes an unfamiliar noise or if it vibrates excessively, stop immediately, turn the drill press OFF and unplug. Do not restart the unit until the problem is corrected.
19. DO NOT perform layout assembly or set up work on the table while the drill press is in operation.
20. USE THE RECOMMENDED SPEED for any drill press accessory and for different workpiece material.
21. WHEN DRILLING large diameter holes, clamp the workpiece rmly to the table. Otherwise, the bit may grab and spin the workpiece at high speeds. DO NOT USE y cutters or multiple part hold cutters, as they can come apart or become un- balanced in use.
22. MAKE SURE the spindle has come to a complete stop before touching the workpiece.
23. TO AVOID INJURY from accidental starting, always turn the switch OFF and unplug the drill press before installing or removing any accessory or attachment or making any adjustment.
SPECIFICATIONS
Motor.............................................................1/2 HP
Chuck.................................................1/2" / 13mm
Spindle Travel................................2-1/2" / 62mm
Spindle Taper....................................................B16
Speed Change...............................................5
Speeds..............................................680-3150 rpm
SAVE THESE INSTRUCTIONS.
Refer to them often.
Base Size...............13.19" x 8.07" / 335 X 205mm
Column...........................................2-1/4" / 58mm
Swing................................................10" / 260mm
Total Height.................................26-3/4" / 680mm
Weight.....................................60.63LBS / 27.5kg
Box Dimensions......................22"X15-3/4"X10-3/4"
3
GLOSSARY OF TERMS
BASE – Supports drill press. For additional stability, holes
are provided in base to bolt drill press to bench.
BACKUP MATERIAL – A piece of scrap wood placed
between the workpiece and table. The backup board prevents wood in the workpiece from splintering when the drill passes through the backside of the workpiece. It also prevents drilling into the table top.
HEAD ASSEMBLY – Covers the pulleys and belt during
operation of the drill press.
BELT TENSION – Refer to the Assembly Section, “In-
stalling and Tensioning Belt”.
BELT TENSION LOCK KNOBS – Tightening the
knobs locks the motor bracket support and the belt ten­sion handle, maintaining correct belt distance and tension.
BEVEL SCALE – Shows degree of table tilt for bevel
operations. The scale is mounted on the side of the table bracket.
CHUCK – Holds a drill bit or other recommended acces-
sory to perform desired operations.
CHUCK KEY – A self-ejecting chuck key which will pop
out of the chuck when you let go of it. This action is de­signed to help prevent throwing of the chuck key from the chuck when the power is turned ON. Do not use any other key as a substitute; order a new one if Damaged or Lost.
COLUMN – Connects the head, table, and base on a
one piece tube for easy alignment and movement.
COLUMN COLLAR – Holds the rack to the column. The
rack remains movable in the collar to permit table support movements.
COLUMN SUPPORT – Supports the column, guides
the rack and provides mounting holes for the column to the base.
DEPTH SCALE STOP NUTS – Lock the spindle to a
selected depth.
DEPTH SCALE – Indicates depth of hole being drilled. DRILL BIT – The cutting tool used in the drill press to
make holes in a workpiece.
DRILL ON/OFF SWITCH – Has a locking feature. This
feature is intended to help prevent unauthorized and pos­sible hazardous use by children and others. Insert the key into the switch to turn the drill press on.
DRILLING SPEED – Changed by placing the belt in
any of the steps (grooves) in the pulleys. See the Spindle Speed Chart inside belt guard or in the manual.
FEED HANDLE – Moves the chuck up or down. If
necessary, one or two of the handles may be removed whenever the workpiece is of such unusual shape that it interferes with the handles.
RACK – Combines with gear mechanism to provide easy
elevation of the table by the hand operated table crank.
RPM – Revolutions per minute. The number of turns com-
pleted by a spinning object in one minute.
SPINDLE SPEED – The RPM of the spindle. SPRING CAP – Adjusts the spindle return spring tension. TABLE BRACKET LOCKING HANDLE – Tighten-
ing locks the table support tot he column. Always have it locked in place while operating the drill press.
TABLE – Provides a working surface to support the work-
piece.
TABLE ARM – Extends beyond the table support for
mounting and aligning the table.
TABLE TILT LOCK BOLT – Locks the table in any posi-
tion from 0° to 45°.
TABLE CRANK – Elevates and lowers the table. Turn
clockwise to elevate the table. Support lock must be re­leased before operating the crank.
TABLE LOCK – Locks the table after it is rotated to vari-
ous positions.
TABLE BRACKET – Rides on the column to support the
table arm and table.
WORKPIECE – Material being drilled.
4
SAFETY
ELECTRICAL REQUIREMENTS
POWER SUPPLY AND MOTOR SPECIFICATIONS WARNING: To avoid electrical hazards, re hazards, or damage to the
tool, use proper circuit protection. Use a separate electrical circuit for your tools. To avoid shock or re, if power cord is worn or cut, or dam­aged in any way, have it replaced immediately.
GROUNDING INSTRUCTIONS WARNING: This tool must be grounded while in use to protect the op-
erator from electrical shock. IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric power cord that contains an equipment-grounding conductor wire and a 3-prong plug with a grounding pin. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with
ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED. If it will not t the recep-
tacle, have the proper receptacle installed by a qualied electrician. IMPROPER CONNECTION of the power cord can result in risk of elec­tric shock. If repair or replacement of the electric cord or plug is neces­sary, DO NOT plug it into an electrical outlet. CHECK with a qualied electrician or service person if you do not com­pletely understand the grounding instructions, or if you are not sure the tool is properly grounded.
WARNING: Improper connection of equipment grounding conductor can result in the risk of electrical shock. Equipment should be grounded while in use to protect operator from electrical shock.
- Check with a qualied electrician if you do not understand grounding instructions or if you are in doubt as to whether the tool is properly grounded.
- This tool is equipped with an approved cord and a 3-prong grounding type plug for your protection against shock hazards.
- Grounding plug should be plugged directly into a properly installed and grounded 3-prong grounding-type receptacle, as shown.
- Do not remove or alter grounding pin in any manner. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical shock.
WARNING: This Drill Press is for indoor use only. Do not expose to rain or use in damp locations.
GUIDELINES FOR EXTENSION CORDS
USE PROPER EXTENSION CORD. Make sure your extension cord is
in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and cause overheating. Be sure your extension cord is properly wired and in good condition. Al­ways replace a damaged extension cord or have it repaired by a quali­ed person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
5
ACCESSORIES AND ATTACHMENTS
CARTON CONTENTS
UNPACKING AND CHECKING CONTENTS
Carefully unpack the Drill Press and all its parts, and compare against the illus­tration following.
WARNING:
• To avoid injury from unexpected starting, do not plug the power cord into a power source receptacle during unpacking and assembly. This cord must remain unplugged whenever you are assembling or adjusting the drill press.
• If any part is missing or damaged, do not plug the drill press in until the miss ing or damaged part is replaced, and assembly is complete.
• To protect the drill press from moisture, a protective coating has been applied to the machined surfaces. Remove this coating with a soft cloth moistened with kerosene .
WARNING: To avoid re or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the drill press.
TABLE OF LOOSE PARTS
Unpack carton, check you machine to see parts listed below:
A. Main parts :
See Fig. 1
1. Head assembly
2. Column Assembly
3. Table
4. Base
5. ON/OFF Switch
6. Flexible Lamp
To turn on drill press, lift paddle switch from bottom. To turn off drill press, push paddle switch down.
To prevent unauthorized use, remove the center key from the switch. Figure 1B and 1C
Drill press cannot be turned ON if key is not inserted.
FIGURE 1B FIGURE 1C
5
6
1
2
3
4
FIGURE 1
6
B. Accessories (in one separate box)
See Fig.2
A. Feed handles B. Crank handle C. Hex wrenches D. Hex bolts E. Chuck key F. Chuck G. Table fence set
CARTON CONTENTS
Table Fence
Use the supplied hardware to attach the fence to the table as shown in the picture below. Use the fence to align the workpiece and provide a backstop for secure drilling.
Fence
G
Wingnuts
7
ASSEMBLY
1. Column support to base
1.1 Position the base on oor or bench.
1.2 Place the column on the base, aligning the holes in the column support with the holes in the base.
1.3 Locate the four long hex bolts from the loose parts bag.
1.4 Place a bolt in each hole through the column support and the base. Tighten with an adjustable wrench.
See Fig. 1
2. Installing the Table
2.1 Loosen set screw (1). Remove rack (2) and retaining ring (3) from column (4). Fig. 2A
2.2 Place rack inside table assembly bracket (5) with large, unma- chined portion of rack to the top. Slide rack into slot in bracket so that teeth of rack engage pinion gear in bracket. Fig. 2A
2.3 Slide table assembly with rack over column. Place bottom end of rack inside beveled edge of column ange.
2.4 Slide rack retaining ring (3) over column with beveled edge down. Position ring against top of rack so that rack is in beveled edge of ring. Fig. 2B Secure ring with set screw (1). Fig. 2C
2.5 Rotate table assembly around column. Adjust rack retaining ring as necessary to prevent binding of rack.
2.6 Attach crank handle (6) to shaft (7), rotate to remove slack, and shoulder crank handle against table bracket. Secure handle with screw. Fig. 3
2.7 Tighten table bracket locking handle (9) to secure table assembly.
Fig. 4
Figure 2A Figure 2B
1
2
Figure 1
3
4
Figure 2C
Crank Handle
Figure 3
Table Bracket
Figure 4
8
ASSEMBLY
3. Installing the head assembly
3.1. Carefully lift the head assembly above the column and slide it onto the column. Make sure the head slides down over the column as far as possible. Align the head with the base.
3.2. Using the hex wrench, tighten the head lock set screws.
See Fig. 6
4. Installing feed handles
4.1. Locate the three feed handles in the loose parts box.
4.2. Screw the feed handles into the threaded holes in the hub. Tighten.
See Fig. 7
5. Installing the chuck WARNING: Before any assembly of the chuck and arbor to the drill press
head, clean all mating surfaces with a non-petroleum based product, such as alcohol or lacquer thinner. Any oil or grease used in the packing of these parts must be removed; otherwise the chuck may come loose during operation.
5.1 Open the jaws of the chuck by rotating the chuck sleeve clockwise. To prevent damage, make sure the jaws are completely receded into the chuck.
5.2 Push the chuck onto the spindle. NOTE: Clean the spindle taper with a non-alcohol based cleaner before inserting it into the chuck.
5.3.Using a wood mallet, rmly pull down the handle until the chuck is in position on the spindle shaft.
See Fig. 8
6. Install knob for the head assembly lid.
See Fig. 9
Figure 6
Figure 7
Figure 8
7. Flexible lamp
Install the exible lamp
7.1. Connect the lamp plug contact to the power source plug contact in
the drill head as shown.
7.2. Use four pan head screws to install the lamp assembly to the drill head as shown.
7.3. Turn on the exible lamp switch to check the lighting. See g. 10
Figure 10
Pan head screw
Flex lamp Plug contact
switch
Knob
Figure 9
9
ADJUSTMENT
WARNING: To prevent personal injury, always disconnect the plug from the
power source when making any adjustment.
1. Table adjustment
A. Height adjustment
Loosen the clamp bolt then adjust the table to your desired position by turning the table bracket crank handle. See Fig. 10
B. Tilting adjustment:
- On underside of table support bracket, back out set screw with supplied hex wrench. Loosen large hex head bolt. See Fig. 11
- Rotate table to desired angle right or left. Use bevel scale for precise setting.
- Tighten hex head bolt to secure table tilt. Set screw should not be tightened when table is tilted.
- To return table to level, loosen large hex head bolt. Rotate table to level position. Use hex wrench to retighten set screw. Securely tighten large
hex head bolt.
C. Swing Adjustment 360°
Loosen clamp bolt then swing table to appropriate position and retighten clamp bolt. See Fig. 12
2. Feed Depth Adjustment
2.1 Loosen the clamp bolt and move to the desired depth then retighten the clamp bolt. See Fig 13
Clamp bolt Crank
handle
Figure 10
Figure 11
3. SPEED ADJUSTING
This drill press has 5 speeds shown on the speed label located on the underside of the head assembly lid. To change the speed, loosen the belt tension knob and push the motor mounting plate towards the front end of the drill head. Then change the belt location on the pulleys. Tighten the belt by pulling the motor mounting plate to the rear end of the drill head and locking the belt tension knob.
See Fig. 14A and Fig. 14B
Belt Tension Knob
Figure 14BFigure 14A
4. SPINDLE (Fig. H)
Rotate the feed handles counterclockwise to lower spindle to its lowest position. Grasp the spindle and attempt to move it back and forth. If there is play, do the following:
1. Loosen the lock nut (1).
2. Turn the screw (2) clockwise to eliminate the play, but without obstructing the upward movement of the spindle.
3. Tighten the lock nut (1). Fig. 15
Clamp bolt
Figure 12
Figure 13
Figure 15
1
2
10
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