Craftsman 118.22000 User Manual

Operator's Manual

craftsman"

7-in. Tile Wet Saw

with LASER TRAC™

Model No.

118.22000

WARRANTY

•■CAUTION: Read, understand and follow

all Safety Rules and Operating Instructions in

this Manual before using this product.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman web site: www.sears.com/craftsman

SAFETY ASSEMBLY OPERATION

MAINTENANCE

1-19-06

TABLE OF CONTENTS

SAFETY SYMBOLS

Warranty......................................................................Page 2

Safety Symbols............................................................Page 3

Safety Instructions.......................................................Pages 3-11

Description Unpacking

..................................................................

...................................................................

Page 12

Pages 13-14

Assembly.....................................................................Pages 15-16

Operation.....................................................................Pages 17-18

Maintenance................................................................Pages 18-20

Troubleshooting...........................................................Page 21

Accessories

Repair Parts

.................................................................

................................................................

Page 21 Pages

Sears Repair Parts Phone Numbers............................Back Cover

ONE YEAR FULL WARRANTY ON CRAFTSMAN PRODUCT

If this Craftsman product fails due to a defect in material or workmanship

within one year from the date of purchase, RETURN IT TO THE NEAREST

SEARS STORE OR PARTS AND REPAIR CENTER OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPAIR.

This warranty does not include expendable parts such as lamps, batteries, bits or blades.

If this Craftsman Tool is used for commercial or rental purposes, this

warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful

attention and understanding. The symbol warnings DO NOT by themselves

eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.

/t\ WARNING: be sure to read and understand all safety Instructions In

this manual, Including all safety alert symbols such as “DANGER”, “WARNING” and “CAUTION”, BEFORE using this saw. Failure to follow all Instructions

listed below may result In electric shock, fire and/or serious personal Injury.

SYMBOL MEANING

SAFETY ALERT SYMBOL: indicates danger, warning, or

A DANGER

Awarning

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform user of important information and/or instructions that could lead to equipment or other property damage if not followed. Each message is preceded by the word “NOTE:” as in the example below:

CAUTION. May be used in conjunction with other symbols or pictographs

Failure to obey this safety warning WILL result in death or serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

Failure to obey this safety warning CAN result in death or serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

CAUTION

Failure to obey this safety warning MAY result in personal

injury to yourself or others or property damage. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

SAVE THESE INSTRUCTIONS! READ ALL INSTRUCTIONS!

NOTE: Equipment and/or property damage may result if these instructions are not followed.

AWARNINGiThe operation of any tool with a circular

blade can result in foreign objects being thrown into

your eyes, which can result in severe eye damage.

Before beginning power tool operation, ALWAYS wear safety goggles or safety glasses with side shield and a full-face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield, available at Sears Stores or other Craftsman Outlets.

2-2-06

SAFETY SYMBOLS cont.

SAFETY INSTRUCTIONS cont.

HAZARD SYMBOLS

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper Interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME DESIGNATION/EXPLANATION

0 © Û

No Hands Symbol Failure to keep your hands away from the blade will

Eye Protection

Hearing Protection

Hand Protection

result in serious personal injury.

Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product.

Always wear hearing protection when operating this product.

Always wear work gloves when operating this product.

SAFETY INSTRUCTIONS

SAFETY PRECAUTIONS FOR LASERS

This CRAFTSMAN 7-in. Tile Wet Saw has a built-in laser light. The laser is a Class Ilia and emits output power of a maximum 2.5mW and 650nm wavelengths. These lasers do not normally present an optical hazard. However, DO NOT stare at the beam as this can cause flash blindness.

CAUTION: The following label is on your tool. It indicates

where the laser light is emitted by the saw. ALWAYS MAKE

SURE that any bystanders in the vicinity of use are made

aware of the dangers of looking directly into the laser.

WARNING: LASER LIGHT. LASER RADIATION. Avoid Direct Eye

Exposure. DO NOT stare into beam. Only turn laser beam on when using the tile saw.

Awarning :Use of controls, adjustments or performance of procedures

other than those specified in this manual may result in hazardous radiation exposure.

Awarning :The use of optical instruments such as, but not limited to,

telescopes or transits to view the laser beam will increase eye hazard.

CAUTION

AVOID EXPOSURE-Laser radiation is

emitted through this aperture

LASER RADIATION ■

DO NOT STARE INTO BEAM I

650nm Output: s:2.5mW A Class Ilia Laser Product w Complies with 21CFR parts '

1040.10 and 1040.11 Made in China

Sears Roebuck and Co. Modei: 118.00000

SAFETY PRECAUTIONS FOR LASERS cont.

1. The laser beam system is mounted to the blade guard. Never remove from blade guard to use on another tool or use for other purposes.

2. The laser beam can be harmful to the eyes. ALWAYS avoid direct eye exposure.

DO NOT look directly into the laser beam output aperture during operation.

3. The laser on the tile saw is not a toy. ALWAYS keep out of the reach of children. The laser light emitted from this device SHOULD NEVER be directed towards any person for any reason.

4. Be aware that laser light reflected off of a mirror or any other reflective surfaces can also be dangerous.

WORK AREA SAFETY

1. Keep your work area clean and well lit. DO NOT leave tools or tile pieces on

on the saw while it is in operation. Cluttered work benches and dark areas

invite accidents.

2. DO NOT operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases, or dust. Power tools create sparks

which may ignite the dust or fumes.

3. Keep bystanders, children and visitors away while operating a power tool.

Distractions can cause you to lose control.

4. Make your workshop childproof with padlocks and master switches, or by

removing tab in the middle of starter switch (See Fig. 26 on page 16).

5. MAKE SURE the work area has ample lighting so you can see the work and that there are no obstructions that will interfere with safe operation BEFORE

using your saw.

PERSONAL SAFETY

1. KNOW your power tool. Read the operator's manual carefully. Learn the saw's

applications and limitations, as well as the specific potential hazards related to this tool.

2. STAY ALERT, watch what you are doing and use common sense when operating a power tool.

3. DO NOT use tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

4. DRESS properly. DO NOT wear loose clothing or jewelry. Pull back long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothing or long hair can be caught in moving parts. Air vents often cover moving parts and should also be avoided.

5. AVOID accidental starting. BE SURE switch is in the “OFF” position before

plugging in.

6. REMOVE adjusting keys or wrenches before turning the tool “ON”. A wrench or

a key that is left attached to a rotating part of the tool may result in personal injury.

7. DO NOT overreach. KEEP proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

8. USE SAFETY EQUIPMENT. ALWAYS wear eye protection. Dust mask, non-skid

safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

9. NEVER stand on tool. Serious injury could occur if the tool is tipped or if the blade is accidentally contacted. 5

2-2-06

SAFETY INSTRUCTIONS cont.

TOOL USE AND CARE SAFETY

AWARNING:besure to read and understand all instructions before

operating this saw. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

1. BE SURE the splash guard is intact and in good condition.

2. DO NOT wash or allow water to come in direct contact with the bottom of the motor.

3. NEVER leave the tool running unattended. ALWAYS turn it off. DO NOT leave

until the tool comes to a complete stop.

4. DO NOT force the tool. Slowly and smoothly pull the blade assembly as you cut through the tile. Use the correct tool for your application. The correct tool will do the job better, safer, and at the rate for which it is designed.

5. DO NOT use the tool if the switch does not turn it “ON” or “OFF”. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

6. DISCONNECT the plug from the power source before making any

adjustments, changing accessories or storing the tool. Such preventive safety

measures reduce the risk of starting the tool accidentally.

7. KEEP blade guards in place and in good working order.

8. DO NOT use in dangerous environments. DO NOT use in damp or wet locations,

or expose to rain.

9. STORE idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

10. MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly

maintained tools with sharp cutting edges are less likely to bind and are easier to control.

11. BEFORE using this saw, CHECK for damaged parts, including guards for

proper operation and performance, misaiignment or binding of moving parts, breakage of parts, or and any other condition that may affect the tool's

operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

12. USE ONLY accessories that are recommended for this tool. Accessories that

may be suitable for one tool may become hazardous when used on another tool.

ELECTRICAL SAFETY AND GROUNDING INSTRUCTIONS cont.

2. Grounded corded tools are

intended for use on supply circuits having a nominal rating of less than 150 volts. The plug may not fit your outlet.

3. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.

4. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug (Fig.l-A). The plug must be plugged into a GFCI protected matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

5. Your local electrical code may require a slightly different plug connection. IF these

differences exist, refer to and make the proper adjustments per your local code

Fig. 1

GFCI-protected Adapter

BEFORE your tool is plugged in and turned on.

6. A temporary GFCI protected adapter may be used to connect this plug to a

2-prong outlet if a properly grounded 3-prong outlet is not available (Fig.l-B).

7. The temporary equipment grounding adapter SHOULD ONLY BE used until a

properly grounded 3-prong outlet can be installed by a qualified electrician.

8. The green colored rigid ear or lug extending from the adapter (Fig. 1-B) is the

equipment grounding conductor and MUST be connected to a permanent ground, such as a properly grounded outlet box.

9. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding adapter to a live terminal.

10. Repair or replace damaged or worn cord immediately.

A CAUTION: Use of accessories that are not recommended for use with

this tool may create a hazardous condition.

ELECTRICAL SAFETY AND GROUNDING INSTRUCTIONS

CAUTION: ALWAYS use a GFCI (Ground Fault Circuit Interrupter)

protected receptacle since the blade of this saw is used in close proximity

to water.

1. This tool is equipped with an electrical cord having a 3-prong electrical plug

(Fig. 1 -A). DO NOT alter the plug or use in a 2-prong receptacle. DO NOT modify

the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.

NOTE: If you do not fully understand the grounding instructions or if you are in doubt as to whether the tool is properly grounded, check with a qualified electrician or service person.

WARNING: Do not permit fingers to touch the terminal or plug when

installing or removing the plug from an outlet.

WARNING: If not properly grounded and GFCI protected, this tool can

cause an electrical shock, particularly when used in damp locations, in proximity to plumbing, or out of doors. If an electrical shock occurs there is the potential of a secondary hazard, such as your hands contacting the

saw blade.

2-2-06

SAFETY INSTRUCTIONS cont.

SAFETY SYMBOLS FOR YOUR TOOL

EXTENSION CORDS

1. USE ONLY 3-wire extension cords that have 3-prong grounding plugs and 3-pole

receptacles that will accept the tool's plug.

2. Use a proper extension cord. ONLY use cords listed by Underwriters

Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. For this tool, an AWG (American Wire Gauge) size of a least 14-gauge is recommended for an extension cord of 25- ft. or less in length. Use 12-gauge for extension cords of 50-ft.

Extension cords 100-ft. or ionger are not recommended. Remember, a smaiier wire gauge size has greater capacity than a iarger number (12-gauge wire has

more capacity than 14-gauge). When in doubt use the smaller number. When operating a power tool outdoors, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.

3. AVOID the possibility of getting the plug or receptacle wet (Fig. 2.)

4. Have damaged tool cords repaired at Sears Service Center.

WARNING : Check extension cords before each use. if damaged

repiace immediateiy. Never use tooi with a damaged cord since touching

the damaged area couid cause eiectricai shock, resuiting in serious injury.

A CAUTION: DO NOT ABUSE the cord. NEVER use the cord to pull the

plug from the outlet. Keep cord away from heat, oil, sharp edges or moving parts. Repiace damaged cords immediateiy. Damaged cords increase the risk of eiectric shock.

WARNING: When plugging your tiie saw into an eiectricai outlet,

always arrange a drip loop on the power cord.

The label on your tool may include the following symbols.

V..................................................................Volts

A..................................................................Amps

Hz................................................................Hertz

W.................................................................Watts

min

..............................................................

................................................................Alternating current

.............................................................Direct current

no.................................................................No-load speed

O..................................................................Class II construction

Minutes

.../min..........................................................Revolutions or Strokes per minute

A..................................................................Indicates danger, warning caution.

It means attentioni Your safety is involved.

SAFETY INSTRUCTIONS cont.

SERVICE SAFETY

1. If any part of this saw is missing or should break, bend, or fail in any way; or should any electrical component fail to perform properly: SHUT OFF the

power switch and remove the saw plug from the power source and have the missing, damaged or failed parts replaced BEFORE resuming operation.

2. Tool service must be performed only at a Sears Parts and Repair Center.

Service or maintenance performed by unqualified personnel could result in a risk of injury.

3. When servicing a tool, use only identical replacement parts. Follow

instructions in the maintenance section of this manual. Use of unauthorized

parts or failure to follow maintenance instructions may create a risk of electric

shock or injury.

1. To avoid the possibility of the appliance

Fig. 2

plug or receptacle getting wet, place the

tile saw near a wall-mounted receptacle.

2. Arrange a drip loop (Fig. 2) so that part of the cord is below the receptacle, or the connector if an extension cord is used. Water will drip from the low point of the

loop. This will prevent water from traveling along the cord to the receptacle or

connector.

If the plug or receptacle does get wet, DO

Drip Loop

NOT un-plug the cord. Disconnect the fuse

or circuit breaker that is supplying power to the tool. Then unpli see if water is present in the receptacle. Receptacle MUST be dry to use.

If the plug or receptacle does get wet, DISCONNECT THE FUSE OR CIRCUIT

ug and examine to

BREAKER that is supplying power to the tool BEFORE unplugging the cord.

AFTER DISCONNECTING THE CIRCUIT BREAKER, you can then unplug the cord.

SAFETY RULES FOR TILE WET SAWS

ADANGER:

Keep hands away from cutting area and blade.

1. KNOW your power tool. Read operator's manual carefully. Learn the applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire or serious

injury.

2. CHECK for damaged parts before using tool. Check moving parts for proper

alignment or binding. Check for broken parts and mountings and all other

conditions that may affect the operation of the power tool.

3. KEEP your body positioned to either side of the saw blade and not in direct

line with the saw blade.

4. LET the blade reach full speed before beginning the cut.

5. DO NOT reach underneath the work. The guard cannot protect you from the blade beneath the work.

1-19-06

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