Craftsman 11391 User Manual

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per'ator's anual
19.2 VOLT CORDLESS RKLIGHT
Model No.
315.113911
Use worklight only with recommended Craftsman battery pack and charger (both sold separately)
Save this manual for future reference
WARNING: Read and follow all
Safety Rules and Operating Instructions before first use of this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
983000-465
2-04
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[] Warranty..........................................................................................................................................................................2
[] Introducton.....................................................................................................................................................................2
[] GeneralSafetyRules....................................................................................................................................................3
[] SpecificSafetyRules...................................................................................................................................................4
[] Symbols......................................................................................................................................................................5-6
[] Operation.....................................................................................................................................................................7-8
[] Maintenance..............................................................................................................................................................9-10
[] PartsOrdering/ Service ............................................................................................................................................... 12
FULL ONE YEAR WARRANTY ON CRAFTSMAN 19.2 Volt Cordless Worklight. If this CRRFTSMRN tool fails to give com- plete satisfaction within one year from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES, and Sears will repair it, free of charge.
If this II:P,IqF'IrsMFII_ tool is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
This tool has many features for making your drilling operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this Cordless Worklight, making it easy to maintain and operate.
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READ ALL INSTRUCTIONS [] KNOW YOUR WORKLIGHT. Read operator's
manual carefully. Learn its applications and limi-
tations as well as the specific potential hazards
related to this light.
[] USE ONLY RECOMMENDED BATTERY PACK
WITH YOUR WORKLIGHT. Any attempt to use another battery pack will cause damage to your worklight and could possibly explode, cause a fire, or personal injury.
[] REMOVE BATTERY PACK FROM WORK-
LIGHT BEFORE REPLACING BULB OR PER- FORMING ANY ROUTINE MAINTENANCE OR
CLEANING, [] DO NOT DISASSEMBLE YOUR WORKLIGHT, [] DO NOT PLACE WORKLIGHT OR BATTERY
PACK NEAR FiRE OR HEAT, They may explode.
Also, DO NOT dispose of a worn out battery
pack by incinerating. Do not incinerate the bat-
tery, even if it is severely damaged or completely worn out. The battery may explode in fire.
[] DO NOT STORE YOUR WORKUGHT iN A
DAMP OR WET LOCATION. DO NOT STORE
iN LOCATIONS WHERE THE TEMPERATURE
iS LESS THAN 50°F OR MORE THAN 100°R
Do not store in outside sheds or in vehicles.
DO NOT PERMIT CHILDREN TO USE WORK- LIGHT UNSUPERVISED. It is not a toy. The
temperature of the bulb will become hot after
being on for only a short period of time. This hot
temperature can cause burn injury if touched and
can create sufficient heat to melt some fabrics.
WARNING: If wrapped or in contact with
A
fabrics, the worklight lens can produce suffi-
cient heat to melt some fabrics. To avoid serious personal injury, never allow the worklight lens to
come in contact with anything.
[] KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents.
[] AVOID DANGEROUS ENVIRONMENT. [] KEEP LIGHT DRY, CLEAN, AND FREE FROM
OiL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products or any strong solvent
to clean your worklight.
[] STAY ALERT. Watch what you are doing and use
common sense. Do not rush.
[] CHECK DAMAGED PARTS. Before further use
of this worklight, a part that is damaged should be carefully checked to determine that it will operate properly and perform its intended func-
tion. Do not use worklight if it does not function
properly.
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,_ WARNING: Do not operate worklight or charger
near flammable liquids or in gaseous or explosive
atmospheres. Internal sparks may ignite fumes.
_ WARNING: Lens and bulb become hot during
use:
oDuring or immediately after use, don't lay
worklight flat on lens surface or place lens area in contact with a plastic or fabric
covered surface.
®Handle worklight with care around any
flammable surface.
®Let worklight cool for several minutes after
use before changing bulb.
®Do not use or permit use of worklight in bed
or sleeping bags. This worklight lens can melt fabric and a burn injury could result.
SAFETY RULES FOR BATTERY TOOLS [] USE ONLY THE CHARGER RECOMMENDED
FOR USE WITH YOUR WORKLIGHT. Do not
substitute any other charger. Use of another
charger could cause batteries to explode causing
possible serious injury.
[] Your battery tool should be charged in a location
where the temperature is more than 50°F but less
than 100°R [] Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets in your eyes, flush them with clean water for at least 10 minutes, then
seek immediate medical attention.
WARNNNG: Batteries vent hydrogen gas and can explode in the presence of a source of igni-
tion, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless
product in the presence of open flame. An ex- ploded battery can propel debris and chemicals.
If exposed, flush with water immediately.
WARNING" Never use a battery pack that
has been damaged or received a sharp blow. A
damaged battery pack is subject to explosion.
Properly dispose of a damaged battery pack im- mediately. Failure to heed this warning can result in serious personal injury.
[] WHEN SERViCiNG USE ONLY iDENTiCAL
CRAFTSMAN REPLACEMENT PARTS.
SAFETY INSTRUCTIONS FOR CHARGER
[] Before using battery charger, read all instruc-
tions and cautionary markings in this manual,
on battery charger, and product using battery charger. CAUTION: To reduce the risk of injury, charge
only nickel-cadmium type rechargeable batter- ies. Other types of batteries may burst causing personal injury and damage.
[] Do not expose to wet or damp conditions. [] To reduce the risk of damage to charger body
and cord, pull by charger plug rather than cord when disconnecting charger.
[] An extension cord should not be used unless
absolutely necessary. Use of improper exten- sion cord could result in a risk of fire and electric
shock. Ifextension cord must be used, make sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of plug on charger.
b. That extension cord is properly wired and in
good electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger as specified below: Cord Length (Feet) 25' 50' 100' Cord Size (AWG) 16 16 16
Note: AWG = American Wire Gage
[] DO NOT OPERATE CHARGER WiTH A DAM=
AGED CORD OR PLUG. If damaged, have
replaced immediately by a qualified serviceman.
[] Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
[] Do not disassemble charger; take it to a quali-
fied serviceman when service or repair is re-
quired. Incorrect reassembly may result in a risk of electric shock or fire.
[] To reduce the risk of electric shock, unplug
charger from outlet before attempting any main-
tenance or cleaning. Turning off controls will not
reduce this risk.
[] Do not use charger in wet or damp conditions. [] Disconnect charger from power supply when
not in use.
[] SAVE THESE iNSTRUCTiONS. Review them
frequently and use them to instruct others who
may use this light. If you loan someone this light, loan them these instructions also.
SAVE THESE INSTRUCTIONS
4
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Someofthefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Properinterpreta-
tionofthesesymbolswillallowyoutooperatethetoolbetterandsafer.
SYMBOL NAME DESIGNATION/EXPLANATION
V A
mz
W
min
"L,
n o
[]
.../min
@
Volts
Amperes
Hertz
Watt
Minutes
Alternating Current
Direct Current
No Load Speed
Class II Construction
Per Minute
Wet Conditions Alert
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
Do not expose to rain or use in damp locations.
0
A
@
&
Read The Operator's Manual
Eye Protection
Safety Alert
No Hands Symbol
No Hands Symbol
No Hands Symbol
No Hands Symbol
To reduce the risk of injury, user must read and understand operator's manual before using this product.
Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
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The following signal words and meanings are intended to explain the levels of risk associated with this
product.
SYMBOL SIGNAL MEANING
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
SERVICE
Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical replacement parts.
,i_ WARNING: 1
Obser,ve all normal safety precautions related to avoiding |
electrical shock.
result in death or serious injury.
result in Death or serious injury.
result in minor or moderate injury.
property damage.
,_ WARNING:
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand com- pletely the operator's manual. Save this operator's manual
and review frequently for continuing safe operation and
instructing others who may use this product.
,_ WARNING:
O
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and afull face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
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BATTERY PACK/CHARGER
The battery pack and charger are not included with your worklight. They are both sold separately. When
purchasing, use the following information:
MODEL NO. BATTERY PACK CHARGER
973.113911 item No. _911375 item No. _911041 (1323517 or 1323903) (1425301)
BATTERY PACK
The battery pack for your worklight has been shipped in a low charge condition to prevent possible prob- lems. Therefore, you should charge it until light on front of charger changes from red to green.
Note: Batteries will not reach full charge the first time they are charged. Allow several cycles (operating worklight followed by recharging) for batteries to
become fully charged. CHARGING BATTERY PACK
See Figure 1.
[] Use only the recommended battery pack and
charger with your worklight.
[] Make sure power supply is normal household
voltage, 120 volts, 60 Hz, AC only. [] Connect charger to power supply. [] Place battery pack in charger aligning raised
rib on battery pack with groove in charger.
See Figure 1. [] Press down on battery pack to be sure contacts
on battery pack engage properly with contacts in
charger. [] Normally, the red LED on charger will come on.
This indicates charger is in fast charging mode. [] Red LED should remain on for approximately 1
hour then the green LED will come on. Green LED
on indicates battery pack is fully charged and
charger is in trickle charge mode. Note: Green
LED will remain on until battery pack is removed
from charger or charger is disconnected from
power supply.
BATTERYPACK
SHOWNIN CHARGER
CHARGER
[] If both yellow and green LED come on, this
indicates a deeply discharged or defective battery pack.
Allow battery pack to remain in charger for 15 to
30 minutes. When battery pack reaches normal voltage range, red LED should come on.
If red LED does not come on after 30 minutes, this indicates a defective battery pack and should be replaced.
[] After normal usage, a minimum of 1 hour of
charging time is required to fully recharge battery pack.
[] The battery pack will become slightly warm to the
touch while charging. This is normal and does not
indicate a problem.
[] Do not place charger and battery pack in an area
of extreme heat or cold. It will work best at normal room temperature. Note: Charger and battery pack should be placed
in a location where the temperature is more than 50°F but less than 100°R
[] When batteries become fully charged, unplug
charger from power supply and remove the bat-
tery pack.
iNFORMATION FOR RECHARGING HOT BATTERY PACK
When using your worklight continuously, the batteries in your battery pack will become hot. You should let a hot battery pack cool down for approximately 30 min- utes before attempting to recharge. When the battery pack becomes discharged and is hot, this will cause the green LED to come on instead of the red LED. After 30 minutes, reinsert battery pack in charger. If green LED continues to remain on, return battery pack to your nearest Sears Repair Center for checking or replacing.
Note: This situation only occurs when continuous use of your worklight causes the batteries to become
hot. It does not occur under normal circumstances. Refer to "CHARGING BATTERY PACK" for normal
recharging of batteries. If the charger does not charge your battery pack under normal circumstances, return both the battery pack and charger to your nearest Sears Repair Center for electrical check.
REDLEDONINDICATES
FASTCHARGINGMODE
GREENLEDONAFTERFASTCHARGING CYCLE,iNDICATESFULLYCHARGEDBATTERY
PACKANDINTRICKLECHARGEMODE.
YELLOWANDGREENLED8
ONINDICATESDEEPLY
Fig. 1
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LED FUNCTIONS OF CHARGER LED WILL BE ON TO INDICATE STATUS OF
CHARGER AND BATTERY PACK:
[] Red LED on = Fast charging mode. [] Green LED on = Fully charged and in trickle
charge mode.
[] Green LED on = When battery pack is inserted
into charger, indicates hot battery pack or that battery pack is out of or below normal tempera-
ture range.
[] Yellow and Green LEDs on = Deeply discharged
or defective battery pack.
[] No LED on = Defective charger or battery pack.
CAUTION: To prevent damage to battery pack, remove battery pack from charger immediately if no LED comes on. Return battery pack and charger to your nearest Sears Service Center for checking or replacing. Also, if you are removing battery pack from charger and no LEDs are on, return both battery pack and charger to your
nearest Sears Service Center. Do not insert another battery pack into charger. A damaged
charger may damage a battery pack.
TO INSTALL/REMOVE BATTERY PACK
See Figure 2.
[] Use only the recommended battery pack with
your worklight.
,A WARNING: Do not install battery pack to your
worklight until you have read and understood all precautions and operating instructions in the manual and printed on battery pack and charger.
Orient battery pack so that raised rib on battery pack aligns with groove inside worklight. Battery pack is designed to fit only one way in worklight
handle.
[] Insert battery pack, making sure latches on each
side of battery pack snap into place and battery pack is secure in worklight before use.
CAUTION: When placing battery pack in your worklight, be sure raised rib on battery pack aligns with groove inside worklight handle and
latches snap into place properly. Improper assembly of battery pack can cause damage to
internal components.
[] To remove battery pack, locate latches on end of
battery pack and depress to release battery pack
from your worklight.
SWITCH
See Figure 3.
To turn your worklight on and off, depress switch trig- ger.
MULTI=POSITION HEAD
See Figure 3.
Your worklight has the feature of a multi-position head. Rotate head to the desired position as shown in the arrows in Figure 3.
MULTI-POSITION
HEAD
SWITCH
TRIGGER
BATTERY
LMCHE8
Fig. 3
Fig. 2
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_IL WARN(NG:When servicing, use only identical
Craftsman replacement parts. Use of any other part may create a hazard or cause product damage.
_ WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating oils, etc. come in contact with plastic parts. They
contain chemicals that can damage, weaken or destroy plastic.
Do not abuse power tools. Abusive practices can damage tool as well as workpiece.
_ WARN(NG: Do not attempt to modify
this worklight or create accessories not
recommended for use with this worklight. Any such alteration or modification is misuse and
could result in a hazardous condition leading to
possible serious personal injury.
BULB REPLACEMENT
See Figures 4 & 5.
When purchasing replacement bulb, request recom- mended part number 780115002. See Figure 5.
TO REPLACE BULB:
[] Remove battery pack from worklight.
See Figure 2.
[] Depress button located on top of ]en cover then
pull lens cover to remove.
LENSCOVER
DEPRESS
BUTTON
PULLLENS
COVERFORWARD
TOREMOVE
[] Remove old bulb from spring by twisting bulb in a
clockwise direction.
[] Insert new bulb in spring by twisting bulb in a
clockwise direction.
[] Replace lens cover aligning tabs inside lens cover
with slots on housing then snap into place. [] Replace battery pack. Note: For your convenience, your worklight has a bulb
storage area to store an extra bulb. See Figure 5.
BUTTON
SPRING_
TABS \_
BULB
8TORAGEAREA
SLOT
REQUEST BULB PART NO.
780115002
Fig. 4
Fig. 5
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BATTERIES Yourworklight'sbatterypackisequippedwithnickel-
cadmiumrechargeablebatteries.Lengthofservice fromeachchargingwilldependonthetypeofwork youaredoing.
Thebatteriesinthisworklighthavebeendesigned toprovidemaximumtroublefreelife.However,like allbatteries,theywilleventuallywearout.Donot disassemblebatterypackandattempttoreplacethe batteries.Handlingofthesebatteries,especiallywhen wearingringsandjewelry,couldresultinaserious
burn.
Toobtainthelongestpossiblebatterylife,wesuggest thefollowing:
[] Storeandchargeyourbatteriesinacoolarea.
Temperaturesaboveorbelownormalroom temperaturewillshortenbatterylife.
[] Neverstorebatteriesinadischargedcondition.
Rechargethemimmediatelyaftertheyare discharged.
[] Allbatteriesgraduallylosetheircharge.The
higherthetemperaturethequickertheylosetheir charge.Ifyoustoreyourworklightforlongperiods oftimewithoutusingit,rechargethebatteries everymonthortwo.Thispracticewillprolong batterylife.
_YCL
Consult your local waste authority for information regarding available recycling and/or disposal options.
To preserve natural resources,
please recycle or dispose of batteries properly.
This product contains nickel- cadmium batteries. Local, state or federal laws may prohibit disposal of
nickel-cadmium batteries in ordinary
trash.
BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING
WARNING: Upon removal, cover the battery
A
pack's terminals with heavy duty adhesive tape. Do not attempt to destroy or disassemble battery
pack or remove any of its components. Nickel- cadmium batteries must be recycled or disposed of properly. Also, never touch both terminals with
metal objects and/or body parts as short circuit
may result. Keep away from children. Failure to comply with these warnings could result in fire and/or serious injury.
_ib WARNING: Do not attempt to disassemble the
battery pack. Fire or injury may result.
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