Craftsman 113.299210 User Manual

Page 1
Save This Manual
For Future Reference
§EAm
owner’s manual

Model No.

113.299210
Saw With Legs
Motor
Rip Fence and
Miter Gauge
Serial Number_____________ .. Mode! and serial numbers
may be found on the left rear side of the base.
You should record both model and serial number in a safe place for future use.
FOR YOUR
qafftY
%Rg«rilll^ài Mm i i
READ ALL
INSTRUCTIONS
CAREFULLY
CRRFTSMRN
10 INCH
DIRECT DRIVE
TABLE SAW
® assembly ® operating ® repair parts
Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.
Part No, SP5909 Printed in U S A
Page 2
FULL ONE YEAR WARRANTY ON CRAFTSMAN STATIONARY TOOL
It this stationary tool fails due to a defect in material or workmanship within one year from the date
of purchase. CONTACT THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES and
Sears wilt repair it free of charge.
This warranty applies only while this product Is In the United States.
If this Table Saw is used for commercial or rental purposes, this warranty will apply for ninety days
from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
Sears, Roebuck and Co., 0/817 WA Hoffman Estates, IL. 60179

Safety Instructions For Table Saw

Safely is a combination of common sense, staying alert and knowing how your table saw works. Read this manual to understand this tabfe saw

Safety Signal Words

DANGER: means if the safety information is not followed someone will be seriously in|ured or killed

Before Using The Saw

WARNING: to avoid mistakes that could cause
serious, permanent injury, do not plug the table
saw in until the following steps have been satis
factorily completed.
' Completely assemble and align saw {See “Assembly'’
section) Learn the use and function of the ON-OFF switch
blade guard, spreader, anti-kickback device, miter gauge, rip fence, table insert, blade elevation and
.
1. Reed leaeuat before using sew.
EZ3.S17
1Z0 Veils
31 S Amps
«0 Hz. 1 PI5
jO" 0!ade
2. Wear safety goggles that meet ANSI 2S7.1 Standards.
3. Do not reach around or over saw btede,
4. Keep blade guard down and In place tor through cuts,
5. Do not do freehand cuts,
6. Keep hands out of path of saw blade-
7. When ripping, us® push stick when tence Is set
2 Inches or more from blade.
WARNING: means if the safety information is not foilowsd someone could be seriously injured or killed,
CAUTION: means if the safety information is not followed someone may be injured,
blade tilt controls (See “Getting to Know Your Table Saw" section)
* Review and understand ali safety instructions and
operating procedures in this manual.
» Review the maintenance methods for this saw (See
“Maintaining Your Table Saw" section)),
» Find and read all the warning labels found on the saw
(shown below).
Swarming
8. Know how to reduce the risk of kickback
See Instructions for ripping.
9. When ripping, use push block and auxiliary fence when
fence Is set between 1/2 and 2 Inches from blade. Do not make rip cuts narrowor than ta Inch.
10. Turn power off and wait for blade to stop
before ad|ustlng or servicing.

When Installing Or Moving The Saw

Avoid Dangerous Environment.
• Use the saw in a dry, indoor place protected from rain. « Keep work area well lighted
• Use recommended accessories, Consult the owner's manual for recommended accessories. The use of improper accessories may cause risk of injury to persons
To avoid injury from unexpected saw movement.
• Boit or damp the saw to firm level surface where there is plenty of room to handle and properly support the work piece {See “Assembty-y ounting Your Saw" seclion)
• Support the saw so the table is level and the saw does not rock
' When using a table extension longer than 12'“ attached
to any side of the saw, bolt the saw to a stationary sur face or prop up the outer end of the extension from the floor or bench top to keep the saw from tipping
' Put the saw where neither operator nor bystanders
must stand in line with the sawblade.,
' To avoid injury from electrical shock, make sure your
fingers do not touch the plug’s metal prongs when plugging in or unplugging the saw.
' Never Stand On Tool. Serious injury couid occur if the
tool tips or you accidentally hit the cutting tool Do not store anything above or near the tool where anyone might stand on the tool to reach them.
Page 3

Before Each Use

Inspect your saw.
® To avoid injury from accidentai starting, turn the switch
off, unplug the saw, and remove the switch key before raising or removing the guard, changing the cutting tool, changing the setup, or adjusting anything- Make sure switch is in OFF position before plugging in,
• Check for alignment of moving parts, binding of moving
parts, breakage of parts, saw stabiiify, and any other conditions that may affect the way the saw works
• If any part is missing, bent or broken in any way, or any
eiectricaf part does not work properly, turn the saw off and unplug the saw
Replace damaged or missing parts before using the saw again,
Keep guards in place and in working order Use the sawblade guard, spreader and anti-kickback
pawls for any thru-sawing (whenever the blade comes through the lop of the workpiece}- Make sure the anti kickback pawls work properly Make sure the spreader is in line with sawblade (See “Assembly-Aligning Blade Guard” section)
Remove adjusting keys and wrenches Form a habit of checking for and removing keys and adjusting wrenches from table top before turning saw on
‘ Make sure ail clamps and locks are tight and no parts
have excessive play-

To Avoid Injury From Jams, Slips Or Thrown

Inspect Your Blade.
• Choose the right blade or cutting accessory for the
material and the type of cutting you plan to do
e Us© The Right Tool. Don’t force tool or attachment to
do a job it was not designed for,
« Never use grinding wheeis, abrasive cutoff wheels,
friction wheels (metal cutting blades) wire wheels or buffing wheels They can fly apart explosively
• Cut only wood, wood like or plastic materiais. Do not
cut metal
• Choose and inspect your cutting tool carefully:
- To avoid cutting tool failure and thrown shrapnel (broken pieces of blade), use only 10” or smaller
blades or other cutting tools marked for speeds of 5000 rpm or higher
- Always use unbroken, balanced blades designed to
fit this saw's 5/8 inch arbor,
- When thru-sawing (making cuts where the biade comss through the workpiece top), always use a 10
inch diameter blade - This keeps the spreader closest
to the blade
- Do not over tighten arbor nut Use arbor wrenches to “snug" it securely,
- Use only sharp blades with properly set teeth. Con sult a professional blade sharpener when in doubt.
- Keep blades clean of gum and resin
- Never use the saw without the proper blade insert
Inspect your work area.
• Keep work area clean,
• Clutisred areas and benches invite accidents Floor nnust not be slippery from wax or sawdust
• To avoid burns or other fire damage, never use the saw near flammable liquids, vapors or gases,
»To avoid injury, don't do layout, assembly, or setup
work on the table white blade is spinning. It could cut or throw anything hitting th© biade
Plan your work
• Use the right tool Don't force tool or attachment to do
a job it was not designed for

Pieces (Kickbacks Of Throwbacks)

Inspect your workpiece,
• Make sure there are no nails or foreign objects in the part of the workpiece to be cut.
« When cutting irregularly shaped workpieces, plan your
work so it wili not slip and pinch the blade:
• A piece of molding for example, must lie flat or be held by a fixture or jig that will not let it twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent workpiece from shifting
• Use a different, better suited type of too! for Work that can't be made stable
Plan your cut,
• To avoid kickbacks and throwbacks - when a part or ail of the workpiece binds on the biade and is thrown vio
lently back toward the front of the saw:
- Never cut Freshand, Always use either a rip fence, miter gauge or fixture to position and guide the work, so it won't twist or bind on the blade and kick back.
- Make sure there’s no debris between the workpiece and its supports
• Use extra caution with large, very small or awkward workpieces,
»Use extra supports (tables, saw horses, blocks, etc)
for any workpieces large enough to tip when not held down to the table top Never use another person as a substitute for a table extension, or as additional sup port for a workpiece that is longer or wider than the basic saw tabie, or to help feed, support or pull the workpiece
• Never confine the piece being cut off, that is, the piece not against the rip fence, miter gauge or fixture Never hold it, damp it, touch it, or use length stops against it It must be free to move If confined, if could get wedged against the blade and cause a kickback or
throwback.
• Never cut more than one workpiece at a time
» Never turn your table saw “ON" before clearing every
thing except the workpiece and related support
devices off the table.
Page 4

Safety Instructions For Table Saws

Plan Ahead To Protect Your Eyes, Hands, Face

Dress for safety
• Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) They can get caught and draw
you into moving parts
• Wear nonslip footwear
• Tie back long hair,
• Roll long sleeves above the elbow
• Noise levels vary widely To avoid possible hearing damage, wear ear plugs or muffs when using fable
saw for hours at a time
• Any power saw can throw foreign objects into the eyes. This can result in permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87 1 (shown on package). Everyday eyeglasses have only impact resistant lenses They are not safety glasses. Safety goggles are available at Sears retail stores Glasses or goggles not In compliance with ANSI Z87-1 could seriously hurt you when they break
For dusty operations, wear a dust mask along with safety goggles

and Ears

Plan the way you will push the workpiece through,
. Never pull the workpiece through. Start and finish
the cut from the front of the table saw.
• Never put your fingers or hands in the path of the
sawblade or other cutting tool.
• Never reach in back of the cutting tool with either
hand to hold down workpiece, support the workpiece, remove wood scraps, or for any other reason
« Avoid hand positions where a sudden slip could cause
fingers or hand to move into a sawblade or other cut ting too!
« Don’t overreach,. Always keep good footing and balance
• Push the workpiece against the rotation of the blade, never feed material into the cutting tool from the rear of the saw,
»Always push the workpiece all the way past the saw-
blade
• As much as possible, keep your face and body to one side of the sawblade, out of line with a possible kick back or throwback
• Set the cutting too! as low as possible for the cut you’re planning
Avoid Accidental Starting.
<• Make sure switch is “OFF" before plugging saw into a
power outlet

Whenever Sawblade is Spinning

WARNING: Don't allow familiarity (gained from fre quent use of your table saw) to cause a careless mistake. Always remember that a careless fraction of a second is enough to cause a severe injury.
• Before actually cutting with the saw, watch it while it runs for a short while If it makes an unfamiliar noise or
vibrates a lot, stop immediatety Turn the saw off. Unplug the saw Do not restart until finding and cor recting the problem ,
• Make sure the top of the arbor or cutting tool turns
toward the front of the saw
Keep Children Away
• Keep ail visitors a safe distance from the table saw.
• Make sure bystanders are dear of the table saw and workpiece
Don’t Force Tool.
• Let the blade reach full speed before cutting
' It will do the Job better and safer at its designed rate. ' Feed the workpiece into the saw only last enough to let
the blade cut without bogging down or binding
Before freeing jammed material.
• Turn switch “OFF"
• Wait for all moving parts to stop
• Unplug the saw
• Check blade, spreader and fence for proper alignment before starting again
To avoid throwback of cut off pieces,
« Use the guard assembly
To remove loose pieces beneath or trapped Inside the guard.
«Turn saw "OFF",
• Remove switch key « Wait for blade to stop before lifting the guard
Before Leaving The Saw.
• Turn the saw off
• Wait for blade to stop spinning.
• Unplug ths saw
• Make workshop child-proof Lock the shop Disconnect master switches Remove the yellow switch key Store it away from children and others not qualified to use the tool
Page 5

Additional Safety Instructions

Rip Type Cuts.
» Never use the miter gauge when ripping
• Use a push stick whenever the fence is 2 or more inches from the blade
• When thru-sawing, use an auxiliary fence and push block whenever the fence must be between 1/2 and 2 inches of the blade
» Never Ihru-saw rip cuts narrower than 1/2 inch (See
“Basic Saw Operations-Ripping and Bevel Ripping" sections,)
• Never rip anything shorter than 10” long
• When using a push slick or push block, the trailing end of the board must be square A push stick or block against an uneven end could slip off or push the work
away from the fence
• A Featherboard can help guide the workpiece (see ’'Basic Saw Operation-Using Featherboards for Thru-
Sawing ” section)
• Always use featherboards for any non thru rip type cuts
(See “Basic Saw Operations - Using Featherboards for Non-Thru Sawing” section.
Before Starting,
• To avoid kickbacks and slips into the blade, make sure the rip fence is parallel to the sawbtade
»Before thru-sawing, check the anfi-kickback pawls,
The pawls must stop a kickback once it has started.
Replace or sharpen anti-kickback pawls when points become dull (See "Maintaining Your Table Saw - Anti Kickback Pawls" section)
• Plastic and composition (like hardboard) materials may be cut on your saw However, since these are usually quite hard and slippery, the anti-kickback pawls may not stop a kickback Therefore, be especially careful in your setup and cutting procedures
While Thru-sawing.
«To avoid kickbacks and slips into the blade, always
push forward on the section of the workpiece between
the sawblade and the rip fence Never push forward on
the piece being cut off
Crosscut Type Cuts.
» Never use the rip fence when crosscutting
• An auxiliary wood facing attached to the miter gauge can help prevent workpiece twisting and throwbacks Attach it to the slots provided Make the facing long enough and big enough to support your work Make sure, however, it will not interfere with the sawblade guard
Before Starting.
♦ Use jigs or fixtures to help hold any piece too small to
extend across the full length of the miter gauge face during the cut. This lets you property hold the miter gauge and workpiece and helps keep your hands away from the blade
While Cutting
»To avoid blade contact, always hold the miter gauge
as shown in "Basic Saw Operations - Using The Miter Gauge
Make From 3/4“ Thick Solid Wood
Page 6

Glossary of Terms for Woodworking

Anti-Kickback Pawls
Device which, when properly maintained, is designed to stop the workpiece from being thrown towards the front of the saw at the operator during ripping operation
Arbor
The shaft on which a cutting tool is mounted
Bevel Cut
An angle cutting operation made through the face of the
workpiece
Compound Cut
A simultaneous bevel and miter crosscutting operation
Crosscut
A cutting operation made across the width of the work-
i c« WCS
Dado A non thru cut which produces a square sided notch or
trough in the workpiece
Feat herb card A device which can help guide workpieces during rip type
operation. Freehand
Performing a cut without the use of fence (guide), mitsr
gauge, fixture, hold down or other proper device to pre vent the workpiece from twisting during the cutting opera tion Twisting of the workpiece can cause it to be thrown.
Gum
A sticky, sap based residue from wood products.
Heel
Misalignment of the sawbiade such that the blade is not paraile! to the miter gauge groove,.
Kerf The amount of material removed by the blade in a
through cut or the slot produced by the blade in a non through or partial cut
Kickback
An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw
Leading End The end of the workpiece which, during a rip type opera tion, is pushed into the cutting tool first.
Miter Cut An angle cutting operation made across the width of the
workpiece
Molding A non through cut which produces a special shape in the
workpiece used for joining or decoration .
Ploughing Grooving with the grain the length of the workpiece, using the fence (A type of non-through cut)
Push Stick A device used to teed the workpiece through the saw during narrow ripping type operations which helps keep
the operator's hands well away from the blade Push Block
A device used for ripping type operations too narrow to aliow use of a push stick.
Rabbet A notch in the edge of a workpiece. (A type of non
through cut) Resin
A sticky, sap based substance that has hardened.
Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute
Rip Cut
A cutting operation along the length of the workpiece. Sawbiade Path
The area of the workpiece or table top dtrectiy in line with either the travel of the blade or the pari of the workpiece which will be, or has been, cut by the blade
Set The distance that the tip of fhe sawbiade tooth is bent (or
set) outward from the face of the blade Throw-Back
Throwing of pieces in a manner similar to a kickback, Thru-Sawing
Any cutting operation where the biade extends com-
pieteiy through the thickness of the workpiece
Trailing End
The workpiece end last cut by the blade in a ripping oper ation Workpiece The item on which the cutting operation is being per
formed The surfaces of a workpiece are commonly
referred to as faces, ends, and edges.
Page 7

Motor Specifications and Electrical Requirements'

Power Supply and Motor Specifications

WARNING: To avoid electrical hazards, fire haz ards or damage to the tool, use proper circuit pro tection. Your tool is wired at the factory for operation using the voltage shovim. Connect tool to a power line with the appropriate voltage and a
IS-amp branch circuit. Use a 15-amp time delay
type fuse or circuit breaker. To avoid shock or fire,
it power cord is worn or cut, or damaged in any
way, have it replaced immediately.

General Electrical Connections

DANGER: To avoid electrocution:
t. Use oniy identical replacement parts when ser
vicing, Servicing should be performed by a qualified service technician.
2. Do not use in rain or where floor is wet.
This tool is intended for indoor residential use only.__________________________________

110-120 Volt, 60 Hz. Tool Information

NOTE: The plug supplied on your tool may not fit ihto the outlet you are planning to use Your local electrical code may require slightly different power cord plug connec tions- If these differences exist refer to and make the proper adjustments per your local code before your tool is plugged in and turned on
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock This tool is equipped with an electric cord having an equipment-grounding con ductor and a grounding plug, as shown. The plug must
be plugged into a matching outlet that is properly
installed and grounded in accordance with all local codes
and ordinances
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet inslalled by a qualified siectrician
A temporary adapter may be used to connect this plug to a 2-prong outlet as shown if a properly grotinded three prong outlet is not available. This temporary adapter should be used only until a properly grounded three prong outlet can be installed by a qualified electrician The green colored rigid ear, lug or the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
improper connection of the equipment-grounding con ductor can result in a risk of electric shock. The conduc tor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-ground
ing conductor to a live terminal
The A-C motor used in this tool is a reiay start, non-revsrs­ibie type, having the following specifications:
Rated H P Voltage Amperes
Hertz (Cycles)
Phase
RPM
Rotation of Shaft
1 110-120 11 5 60 Single 3450
Counterclockwise
WARNING: Do not permit fingers to touch the ter minals of plug when installing or removing the plug to or from the outiet.
If the grounding instructions are not completely under
stood, or if you are in doubt as to whether the too! is prop
erly grounded check with a qualified electrician or service
personnel.
WARNING: If not properly grounded, this tool can cause an electrical shock, particularly when used in damp locations, in proximity to plumbing, or out of doors, if an electrical shock occurs there is the potential of a secondary hazard, such as your hands contacting the sawblade.
Properly
3-Prong Plug
Grounded
3-Prong Outlet
Grounding
Prong
Make sure this
Grounding Lug
Is Connected
to a Known
3-Prong ^
Ground
2-Prong
Outlet
Adapter
NOTE: The adapter illustrated is for use oniy If you already have a properly grounded 2-prong outlet
Page 8

Motor Specifications and Electrical Requirements (continued)

CAUTION: To avoid motor damage, this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with
normal motor ventilation.
1 Frequent "blowing" of fuses or tripping of circuit break
ers may result if; a Motor is overloaded - Overloading can occur if you
feed too rapidly or if saw is misaligned
b. Motor circuit is fused differently from recommenda
tions - Always follow instructions for the proper fuse/
breaker Do not use a fuse/breaker of greater capacity without consulting a qualified eiectrician
c Low voltage - Although the motor is designed for
operation on the voltage and frequency specified on motor nameplate, normal loads will be handled safely on voltage not more than 10% above or below the nameplate voltage- Heavy loads, however,
require that voltage at motor terminals equals the
voltage specified on nameplate.
2 Most motor troubles may be traced to loose or incor
rect connections, overloading, reduced input voltage (such as small size wire in the supply circuit) or to overly long supply circuit wire. Always check the con nections, the load and the supply circuit whenever motor fails to perform satisfactorily. Check wire sizes and length with the Wire Size Chart below

Wire Sizes

NOTE; Make sure the proper extension cord is used and
is in good condition The use of any extension cord will cause some loss o1
power. To keep thfs to a minimum and to prevent over heating and motor burn-out, use the table shown to determine the minimum wire size (A,W G.) extension cord
Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-prong receptacles which accept the tool’s plug
Extension
Cord Length
Wire Sizes Required
for (A.W.G.)
0-25 Ft, 16
26-50 Ft 16
Page 9
Table of Contents
Section Page
Warranty.............................,
Safety Instructions For Table Saw ......................................................2
Safety Signal Words Before Using The Saw When installing Or Moving The Saw
Before Each Use ...................-
To Avoid injury From Jams, Slips Or Thrown Pieces
(Kickbacks Or Throwbacks)
Plan Ahead To Prolecf Your Eyes, Hands,
Face and Ears
Whenever Sawbiade is Spinning
Additionai Safety Instructions ............................................................5
Glossary of Terms for Woodworking
Motor Specifications and Elsctricai Requirements
Power Supply and Motor Specifications General Eiectricai Connections 110-120 Volt, 60 Hz Tool Information
Wire Sizes
Table of Contents............................................................................... -^9
Unpacking and Checking Contents
Toois Needed -................................................................................ 10
Unpacking List of Loose Parts Loose Parts
Assembly
Installing Handwheels and Bevel Pointer ............................... .12
Assembling Steel Legs Mounting Your Saw Assembling Table Extensions
installing Rip Fence Guide Bars and Switch Box . .15 Aligning Extensions
Checking Table Insert .....................................................................
Installing Blade Guard Getting to Know Your Table Saw Safety Instructions for Basic Saw Operations
Before Each Use
To Avoid injury From Jams, Slips Or Thrown Pieces
(Kickbacks Or Throwbacks)
Whenever Sawbiade is Spinning
Work Feed Devices
Push Stick ....................................................................................... 26
........................ -
..............................................................................
.....
............
............................
.......... ...
.............................................................................. 12
--------- -------■ ........................................
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...................................... ......................3
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.....
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........................2
................................ 2
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......................................... ,,,,4
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- -
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.....
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................. . 19
................................
.... .
......
- - 2
. 3
.......................
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• - 8
.............
- 11
.......... .........
...................
............ .,24
......................24
. 26
7
7
10
14
17
21
2
6
12 13
-18
24
25
Section
Push Block
Auxiliary Fence..................................................
Basic Saw Operations
Using the Miter Gauge Additional Safety Instructions for Crosscutting
Crosscutting ........................................................
Repetitive Crosscutting Miter Crosscutting Bevel Crosscutting Compound Crosscutting
Using the Rip Fence...........
Additional Safety Instructions for Rip Cuts Ripping
Bevel Ripping Narrow Work
7
7
Using Fealherboards for Thru-Sawing , ,. Using Featherboards for Non Thru-Sawing
Resawing
Dadoing
Rabbeting Ploughing and Molding
Molding Cutting
Adjustments
Miter Gauge
Rip Fence . ...,,
Self Aligning Spring Adjustment Rip Fence Alignment Adjustment
Adjusting Rip Scale indicator
Heeling Adjustment or Parallelism of Sawbiade
Gauge Groove .................... ..............................
Blade Tilt, or Squareness of Blade to Table ..
Blade Elevation ....................................................
Tilt and Elevation Mechanism
Maintaining Your Table Saw ...
Maintenance ..........
Lubrication ........................................................
Sears Recommends the Following Accessories Troubleshooting
General........................................................... -•
Motor
Repair Parts ....................................
...................................... ..
.........................................
......................................
.............
...........
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..................
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......
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....
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....
...
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........ ...
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.......
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.
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...
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Page
. . .26
.27
- - 28 . 28
- 28 . 28
.30
. .30
.30
.31
...31
.....
31
.. 33
.34
.. .34
.35 .35
. 36
.36
. .. 36
.....
36
.........
37
...........37
- -- . 38
.........
38
to Miter
.......
39
... 40
.... .42
.. .42
... . 43
..........
43
.44
.........
45
.....
45
..........
45
. ,46
...........47
29
33
Page 10

Unpacking and Checking Contents

Tools Needed

Medium Screwdriver
Small Screwdriver
Combinailon Wrenches
3/8 In., 7/16 In., 1/2 In., 9/16 In.
Hex "L" Wrenches
3/16 In., 1/8 In.,
Utility Knife
5
Combination Square must be true. Check it’s accuracy as shown below.
Draw light line on
board along edge
Should be no gap or overlap here when square is flipped over in dotted position.
Select the straight edge of 3/4" thick board. This edge must be perfectiy straight.
NOTE; The square and straight edge are used to align the saw. They must be accurate if the saw is
to be aligned properly.
Combination
Square

Unpacking

1 Separate saw and ail parts from packing maierials and
check each one with the illustration and the "List of
Loose Parts" to make certain all items are accounted
for, before discarding any packing materia!
WARNING: If any parts are missing, do not attempt to assemble the table saw, plug in the power cord
or turn the switch on until the missing parts are obtained and are installed correctly.
WARNING: The saw is heavy. To avoid back Injury, get help to lift the saw. Hold the saw close to your body. Bend your knees so you can lift with your legs, not your back.
WARNING; For your own safety, never connect plug to power source outlet until all assembiy steps are complete, and you have read and under stand the safety and operating Instructions.
________
NOTE: Before beginning assembiy:
» Check that ail parts are included if you are missing any
part, do not assemble the saw Contact your Sears Ser vice Center to get the missing part.
<- Sometimes small parts can get lost in packaging mate
ria!, Do not throw away any packaging until saw is put
together. Check packaging for missing parts before
contacting Sears
• A complete parts list {Repair Parts) is at the end of the manual Use this list to identify the part number of the missing part
10
Page 11

List of Loose Parts

Item Part Name
A Table Saw
B Rip Fence , ................................................................. ...
c Miter Gauge
D Blade Guard and Spreader ...........................................
Rip Fence Guide Bar, Rear
E F
Rip Fence Guide Bar with Rip Scale {Front)
..................
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Loose Parts

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Item
Table Extension 12 x 27..................................................
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Side Stiffener
End Stiffener ....................................................................
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Leg ........................................................................................
Owners Manual...........................................................
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Bag of Loose Parts Labeled “Large Parts",
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Part Name
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Open loose parts bag labeled “Large Parts" Check to see that the following items are included
• Bag labeled "Guard"
• Bag labeled “Legs”
• Bag labeled "Table Extensions” » Bag labeled “Guide Bars"
• Bag labeled “Miscellaneous”
• Bag labeled “Base"
!
liriim iiiiiii
mm
“—
Blade Wrenches
.............................................................
Corner Support Brackets.............................................. 4
Handwheels., ............................................................ .2
Wire Tie....................................................................... 1
2
11
Page 12
Assembly

Installing Handwheels and Bevel Pointer

1. From the bag labeled "Miscellaneous'' remove only the following hardware:
"2 Pan Head Screws, 10 ~ 32 X 5/8" Long *2 Lockwashers, #10 External Type
*1 Pan Head Screw Type “T' 8-32 x 3/8 Long
1 Bevel Pointer From the bag labeled “Large Paris” remove only the following:
2 Handwheels
Items marked with asterisk {*) are shown actual size
2, Fasten bevel pointer to cradle assembly with 8-32 x 3/8
screw, as shown. Adjustment of the pointer may be nec essary later
3 Line up flat spots on shaft and handwheel, push
handwheel onto shaft Install screw and iockwasher to lock handwheel on shaft Repeat for the other hand wheel

Assembling Steel Legs

1 From the bag labeled “Legs" remove the following
hardware: *16 Truss Head Screws, 1/4-20 x 1/2” long
*16 Lockwashers, 1/4" External Type *16 Hex Nuts, 1/4-20 *8 Hex Nuts, 3/8-16
4 Leveling Feet
From among the loose parts find the following:
4 Legs 2 End Stiffeners
2 Side Stiffeners
Items marked with asterisk (*J are shown actual size
2 Assemble the legs as shown
Insert the truss head screws through the holes in the legs, then through the holes in the side and end stiffen
ers­Legs must be assembled on top of stiffeners
Install the lockwashers Screw on the nuts hand tight
3
install leveling feet through holes in bottom of legs as
4
shown.
Adjust leveling feet as follows: a Move saw to desired location , b With 9/16" wrench loosen bottom nut c. Back off top nut by hand d Raise or lower toot by adjusting bottom nut using
9/16" wrench-. e, Snug fop nut against irrstde of leg by hand, f. Tighten all four bottom nuts using 9/16” wrench
QMK)
10-32x5/8 In.
Pan Head Screw
Bevel Pointer
3/8 -16 Hex Nut
Osas®
Type "T" 8-32 X 3/8 In.
Pan Head Screw
Handwheel
#10 External Lockwasher
1/4 In. External 1/4-20
ru”H»d'lc;.w Lockw^shT H„Nu.
Leveling Foot
Leg
12
Leveling Foot -
4
Page 13

Mounting Your Saw

1 From the bag labeled
hardware: ”4 Hex Head Screws, 5/16-18 x 1 -1/8'* Long *4 Hex Nuts, 5/16-18 *4 Lockwashers, 5/16" External Type *8 Flat Washers, 11/32 X 11/16 X 1/16
items marked with asterisk C) are shown actual size
2 Place the saw upside down onto a smooth piece of
cardboard or heavy paper, on the floor, so the saw Is resting on the table top
“Base" remove the following
WARNING: The saw is heavy. To avoid back injury,
get help to lift the saw. Hold the saw close to your body* Bend your knees so you can lift with your
legs, not your back.
3. Place legs on saw so that holes in saw base and leg set line up and trim label is facing front* Legs will over hang base in rear
4, install screw, washers, lockwasher and nut as shown 5 Tighten all leg assembly and mounting hardware at
this time
________________________
need picture
5/16-18 X 1-1/8 In
Hex Head Screw
S/16 In External
Lockwasher
5/16-18
Hex Nut
@
11/32 I.D.
Flat Washer
NOTE: For clarity, later manual illustrations may not show leg set attached-
Bench Mounting
If you do not use the legset and prefer to mount the saw on a bench, make sure that there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through. Recom mended working height is 33 to 37 inches from the top of the saw table to the floor
13
Page 14
Assembly (continued)

Assembling Table Extensions

1 From the bag labeled “Table Extensions” remove the
following hardware: (Quantity indicated is for two
extensions) *8 Hex Head Screws, 5/16-18x1 -1/4” Long *8 Fiat Washers. 21/64 x 5/8 x 1/16 *8 Lockwashers. 5/16" External Type
*8 Hex Nuts, 5/16-18
*10 Truss Head Screw, 1/4-20 x 1 *10 Hex Nut, 1/4-20 *10 Lockwashers, 1/4 External Type
*4 Flat Washers, 1/7/64 x 3/4 x 1/16
2 Brackets
From the bag labeled “Large Parts” remove only the fol
lowing:
4 Comer Support Brackets
From among the loose parts find the following:
2 Table Extensions
Items marked with asterisk (*) are shown actual size
Bbhhi (Q)
LI5/16-18x1-1/4 In Vli/
Hex Head Screw
Q
5/16?l8
Hex Nut
1/4-20 X 1 In
Truss Head Screw
X
-----
17/64 LD, Hex Nut
Flat Washer
21/64 LD.
Flat Washer
-X 1/4-20
B/16 In External
Lockwasher
1/4 In External
Lockwasher
Bracket
2 Assemble with saw upside down
NOTE: To protect the finished surfaces of the saw and
extensions, lay a piece of heavy paper or cardboard on the floor.
WARMING: Stock table extensions must be installed. They help support the fence guide bars. An unsupported guide bar can twist. Twisted guide bars can misalign fence. A misaligned fence can cause binding or kickback. You could be hit or
cut.
3 Install corner support brackets, 1/4-20 x 1 inch truss
head screws, 17/64 inch flat washers, 1/4 inch exter nal lockwashers and 1/4-20 hex nuts as shown, Hand
tighten only
Insert four (4) 5/16-18 x 1-1/4 inch long hex head
screws through the holes on inside edge of one
extension install 21/64 I D fiat washer, 5/16 external lock­washer, and 5/16-18 hex nut on the end of each screw Just start nut on end of screw Slide the extension with hardware into tour slots in side of table. Line up front edge of extension with front edge of table and tighten all screws and nuts
Repeat for other extension
14
Page 15
8 insert a 1/4-20 x 1 truss head screw through bottom
hoie in the bracket, and through the first hoie in the
right hand extension. Install a fockwasher and nut on
the screw Hand tighten the nut,
NOTE: When saw is upside down, right hand extension is on the left side when facing front of saw
9 Insert a 1/4-20 x 1 truss head screw through bottom
hole in the other bracket and the fourth hols of the extension Install a iockwasher and nut on the screw Hand tighten the nut
Installing Rip Fence Guide Bars and Switch
Box
1, From the bag labeled “Guide Bars” remove the fol
lowing hardware: *3 Hex Head Screws, 5/16-18 X 1-1/2 *3 Hex Head Screws, 5/16-18 x 1 *6 Hex Jam Nuts, 5/16-18 *4 Flat Washers, 21/64 x 5/8 x 1/16 *3 Spacers, 3/4 dia. x 1/2 long *6 Lockwashers, 5/16 Externa! Type
From the bag labeled "Misceiianeous'' remove only the
foilowing hardware:
*2 Hex Head Screws, 5/16-18 X 3/4 '2 Hex Jam Nuts, S/16-18
*■ 4 Lockwashers, 5/16 External Type
From among the loose parts find the following;
1 Front Guide Bar 1 Rear Guide Bar
Items marked with asterisk {*) are shown actual size
5/16-18 X 3/4
Hex Hd„ Screw
5/16-18 X 1-1/2 In
Hex Hd. Screw
21/64 In.
Washer
5/16 In. External
Lockwashers
Hex Hd. Screw
5/16 In.
Hex Jam Nut
5/16-18 X 1 in.
Page 16
Assembly (continued)
3 Mount switch to front guide bar with two 5/16-18 x 3/4
hex head screws, four iockwashers and two nuts, Securely tighten both nuts
4 Place front guide bar against saw table and drop it in
place engaging the screws in the slots Make sure the spacers are between the Iront guide bar and the table
5- End ot front guide bar must be 7-5/16 inch from side
of saw table. This is important so that rip fence indi cator can be aligned
6 With the blade of your combination square set to 1/4
inch, gauge and adjust front guide bar so the edge of the bar is 1/4 inch above the edge ot the table. Securely tighten nuts
7, Install 5/16-18 X 1-1/2 hex head screw through the
fourth slot in front guide bar (that lines up with bracket), through the 1/4 inch spacer and the bracket.
Install a 5/16 inch external lockwasher and 5/16-18 hex jam nut.
----------
Hex Nuts
Hex Head Screws
Remove Ihe two truss head screws from rear of right table extension. Attach the rear guide bar in a similar manner to the front guide bar Make sure that the end of the bar is 11 inches from the side of Ihe saw table. Spacers are not required
10
Reinstall two truss head screws, Iockwashers and hex nuts removed in step 8. Check that all hardware is tight.
Insert 5/16-18 X 1 hex head screw through the eighth
11
slot in rear guide bar and bracket. Install 5/16 exter nal lockwasher and 5/16 hex jam nul Tighten securely.
16
Page 17

Aligning Extensions

1 stand saw upright on iegs
then up onto feet.
WARNING: The saw is heavy. To avoid back injury, get help to lift the saw. Hold the saw close to your body. Bend your knees so you can lift with your legs, not your back.
2 Line up the front edge of extension with the front edge
of the table Pull up on front and rear of sheet metal side extension so it is higher than table, Using a block of wood and hammer as shown, tap the extension down until if is even with table top Recheck alignment of front edge of table and extension Tighten front and
rear extension mounting nuts only.
WARNING: Table extensions must be Installed.
Front edge of table and extensions must be lined up. An uneven front edge can twist the fence guide
bar. Twisted guide bars can misalign fence. A mis^ aligned fence can cause binding or kickback. You could be hit or cut.
Using the block of wood, check to see if center of extension is flush with table top. If adjustment is needed, push the table top into alignment and tighten center two mounting nuts.
Repeat steps 2 and 3 to align the other extension
RoH saw over onto front
1. From the bag labeled "Large Paris" remove the follow ing hardware;
1 Wire Tie
2, Use a hammer to lightly tap the pointed tab on the wire
tie into the hole provided on side of cabinet Route
motor cord from inside cabinet through the wire tie Secure cord in wire tie Keep any extra cord on outside of cabinet Do not push extra cord inside cabinet,.
17
Page 18

Ássembiy (continued)

Checking Table Insert

The table insert must be flush with the surface of the saw table to keep the workpiece from hanging up or binding with the sawbiade as the workpiece is cut by the saw­blade.
1 Lower sawbiade beneath the table insert and check to
be sure the screw fastening the insert in place is snug,
2 Use a straight edge to check near each ot the eight
leveling tab positions to determine if the insert is flush with the surface of the saw table at ail eight leveling tab positions
3, If insert is not fiush with table surface, loosen insert
fastening screw and pull insert forward to lift from saw table.
4 Bend with pliers or tap with a hammer, as required, to
make the insert flush with the table top.
Leveling
18
Page 19

Installing Blade Guard

1 From the bag iabeled “Guard" remove the following
hardware; *2 Truss Head Screws, 1/4-20 x 5/8" Long
*2 Socket Head Set Screws, 1/4-20 x 7/8" Long
•■4 Flat washers. 17/64 x 9/16 x 3/64 *2 Hex Nuts 1/4-20 *4 Lockwashers, 1/4 External Type *2 Wing Nuts, 1/4-20 *2 Square Nuts, 1/4-20
1 Spreader Support 1 Spreader Bracket
1 Spreader Clamp
From amortg the loose parts find the following:
1 Blade Guard
Hems marked with asterisk (*) are shown actual size
2 Make sure the blade Is all the way up and square with
table,
3, Position spreader support on rod until it is even with
the end of the rod.
1/4-20 X 5/S In.
Truss Head Screw
o
1/4-20 Hex Nut Square Nut
Spreader Support
1/4-20
Spreader Bracket
1/4-20 X7/S
Socket Head
Set Screw
17/64 I D. 1/4-20 Wing Nut
Flat Washer
1/4 In. External
Lockwasher
Spreader Clamp
4 Assemble the 7/8 Inch long set screws, nuts, lock-
washers and washers to the spreader support bracket
and slip the nuts into the slot in the spreader support 5 Finger tighten only the hex nuts NOTE: Be sure to put the socket head set screw through
the slot shaped holes in the spreader bracket (see illus tration). This allows the guard and spreader to be lined
up with the blade Be sure the socket end of the set
screw is at the hex nut end of the assembly.
19
Page 20

Assembly (continued)

6 Lay a piece of flat straight v^ood and a square on saw
iabie and rotate the spreader support until the bracket is aligned with square.
7 Make sure end of support, bracket and rod are even
Using a 1/8 inch hex “L" wrench, tighten the set screws
only Check that the spreader support cannot be
rotated on the spreader rod
Important: To work properly, the spreader must always be parallel to the sawblade and adjusted so the cut work piece will pass on either side of the spreader without binding or skewing to the side
...
........................
NOTE: The spreader is thinner than the width of the kerf
by approximately six thicknesses of paper.
8. Make two folds in a small piece (6x6 inch) of ordinary newspaper making three thicknesses.
The folded paper will be used as “spacing gauge",
9 Raise blade to maximum height and make sure blade
is square to the saw table,
10. install the spreader clamp using 1/4-20 x 5/8 truss head screws, lockwashers, and wing nuts. Place spreader between spreader clamp and bracket Move spreader forward until ail three are in Sine, Tighten wing screws
11 Lift up both anti-kickback pawls Insert set screw
wrench or a pencil into notches to hold the pawls out of the way
12, Lay a piece of straight flat wood against the saw-
blade insert folded paper between spreader and strip
of wood 13- Make sure the hex nuts underneath are loose 14 Hold the spreader tightly against the wood and make
sure the wood is against the sawblade Tighten the
hex nuts
This wiil align the spreader in the middle of the cut
(kerf) mads by sawblade NOTE: To remove the guard fornon-through cuts, loosen the wing nuts and slide the guard back and upward off the spreader bracket. Do not disturb the setting of the spreader bracket When replacing the guard, slide the spreader down and forward between the spreader clamp and spreader bracket until it rests as shown, make sure wing nuts are tightened securely This lets you remove and replace the
guard without disturbing the spreader alignment.
Antikfckback
of
20
Page 21

Getting to Know Your Table Saw

1. On-Off Switch.

CAUTION: Before turning switch “ON”, make sure
the blade guard is correctly installed and operat
ing properly.______________________________
The On-Oft Switch has a locking feature. This feature is intended to help prevent unauthorized and possible haz ardous use by children and others
A Remove key from bag labeled ''Miscellaneous” and
Insert into swHch,
B. To turn saw ON, stand to either side of the blade,
never in line with it, insert finger under switch lever and pulì end of lever out
After turning switch ON, always allow the blade to come up to full speed before cutting. Do not cycle the motor switch on and off rapidly, as this may cause the sawblade to loosen. In the event this should ever occur, allow the sawblade to come to a complete stop ar\d retighten the arbor nut normally,
not excessively. Never leave the saw white the power is “ON"
C. To turn saw OFF, PUSH lever in Never leave the
saw until the cutting too! has corns to a complete stop
D To lock switch in OFF position, hoid switch IN with
one hand, REMOVE key with other hand
WARNINGS: For your own safety, lower blade or
other cutting tool below table surface. (If blade is tilted, return it to vertical, 90“, position.) Always lock the switch “OFF”. When saw is not in use, remove key and keep it in a safe place. Also, in the event of a power failure (all of your lights go out) turn switch off, lock it and remove the key. This will prevent the saw from starting up again when the power comes back on.
21
Page 22

Getting to Know Your Table Saw (continued)

2. Elevation Handwheel...elevates or lowers the
blade Turn clockwise to elevate, counterclockwise to lower.
3. Tilt Handwheel...tilts the blade tor bevel cutting
Turn clockwise to tilt toward left, counterclockwise to tilt toward right.
When the blade is tilted to the left as far as it will go, it should be at 45“ to the table and the bevei pointer
should point to 45*
NOTE: There are limit stops inside the saw which prevent the blade from tilting beyond 45“ to the left and 90“ to the right. (See “Adjustments" section
“Blade Tilt, or Squareness of Blade to Table”).
4. Rip Fence...is locked in place by tightening the
lock knob To move the fence, loosen the knob and grasp the fence with one hand at the front,
Holes are provided in the rip fence for attaching a wood facing when using the dado head, or molding head Select a piece of smooth straight wood approxi mately 3/4 inch thick, at least as long as the rip fence, and at least 7-1/2 inches wide (high) to permit
clamping of featherboards Attach it to the fence with the three round head #10 wood screws 2 inches long. To remove the fac
ing, loosen the screws, slide the facing forward and pull the screws through the round holes.
5. Piter Gauge.. .head is locked in position for cross
cutting or mitering by tightening the lock knob Always lock it securely when in use
6. Blade Guard...must always be in place and work
ing properly for all thru-sawing cuts That is, ail cuts
where the blade cuts completely through the work-
fctr*ci
P
To remove the guard for special operations, ioosen the wing nuts and slide the guard back and upward
off the spreader bracket Do not disturb the setting of the spreader bracket, When replacing the guard, slide the spreader down and forward between the spreader clamp and spreader bracket untii the bottom and rear edges of all three are even Make sure both wing nuts are hand tightened securely
7. Table Insert..»is removable for removing or install
ing blade or other cutting tools
WARNING: To avoid injury from accidental start, turn switch “OFF” and remove plug from power source before removing Insert.
A Lower the blade below the table surface B . Raise biade guard C„ Loosen insert screw.
D-Liff insert from front end, and pull toward front of
saw.
WARNING: Never operate saw without the proper insert in place. Use the sawblade insert when saw ing. Use the combination dado molding insert when using a dado or molding head.
Lock Knob
________
__________
If you are making a rip type cut in material thinner than 3/16 inch while the fence is positioned over the depressed area of table extension, the facing should
be attached to the fence so that the bottom edge
touches the top surface of the extension in this case,
the facing must be shorter than the fence. This wiil
prevent thin materia! from sliding under the rip fence
22
Page 23

8. Removing and Installing Sawblade

WARNING: To avoid injury from accidental start, turn switch "OFF” and remove plug from power source outlet before removing or installing sawblade.
A Remove insert,
B, Remove wrenches from bag labeled 'Targe Paris”. C. Place open end arbor wrench on flat surfaces of saw
arbor and closed end arbor wrench on nut Position wrenches as shown, holding your hands well above
b lade.
□ With arbor wrench against table, pull wrench on
arbor nut forward to loosen nut
E To tighten nut, hold arbor wrench against rear of
table, push arbor nut wrench toward rear.
NOTE: When installing the blade, make sure the teeth
are pointing toward the front of the saw and that the blade and collars are clean, and free from any burrs
The hollow side of the collars must be against the blade Always tighten the arbor nut securely. F. To replace insert. Place insert into opening In table
and push toward rear of saw to engage spring clip and until keysiot in insert will drop over screw Tighten screw Do not tighten screw to the point where it will deflect the insert.
WARNING: To avoid injury from a thrown workpiece, blade parts, or btade contact, never operate saw without the proper insert in place. Use the sawblade insert when sawing. Use the proper size dado/mold-
ing insert for dado blades and molding heads.
___
Pull To Loosen
Shown With Hold Down Clamp
The “yellow” plastic disk embedded in the table in front
of the sawblade, is provided for marking the location of the "sawcut” (kerf) on the workpiece.
Check disk location: If it is above table surface, place a piece of hardwood on top of it and tap it down with a hammer.
Marking the Exacl-i-Cut: A With blade 90° (square to table) and miter gauge in
left groove, cross cut a piece of wood holding the
wood firmly against miter gauge
B Puli miter gauge back until freshly cut edge of wood
is over disk. Using a sharp pencil, mark a line on
disk at freshly cut edge of wood
C With miter gauge in right hand groove, follow same
procedure and mark another line on disk
D These lines indicate the “path" of the cut (kerf) made
by the sawblade.
E. When cutting the workpiece, line up mark on work
piece with iine on disk Use the hold-down clamp (optional accessory) on the miter gauge for greater accuracy.
Blade Guard Not Shown In
For Picture Clarity
23
Page 24

Safety ¡netructions for Basic Saw Operations

Before Each Use

Inspect your saw.
* To avoid injury from accidentai starting, ttirn the switch
off, unplug the saw, and remove the switch key before raising or removing the guard, changing the cutting tooi, changing the setup, or adjusting anything,
* Check tor alignment of moving parts, binding of mov
ing parts, breakage of parts, saw stability, and any other conditions that may affect the way the saw works,
* If any part is missing, bent or broken in any way, or any
eiectricai part does not work property, turn the saw off and unpiug the saw.
' Replace damaged or missing parts before using the
saw again
Use the sawblade guard, spreader and anti-kickback pawls for any thru-sawing (whenever the blade comes through the top of the workpiece). Make sure the anti kickback pawls work properly Make sure the spreader is in line with sawblade.
Remove adjusting keys and wrenches. Form a habit of checking for and removing keys and wrenches from tabie top before turning saw on
' Make sure all clamps and locks are tight and no parts
have excessive play.

To Avoid Injury From Jams, Slips Or Thrown

Inspect Your Blade.
• Choose the right blade or cutting accessory for the material and the type of cutting you plan to do
• Use The Right Tooi. Don't force tool or attachment to do a job it was not designed for
» Never use grinding wheels, abrasive cutoff wheels,
friction wheels (metal cutting blades) wire wheels or
buffing wheels. They can liy apart explosively.
• Cut only wood, wood like or plastic materiais. Do not cut metal.
• Choose and inspect your cutting tool carefully;
- To avoid cutting tool failure and thrown shrapnel (broken pieces of blade), use only 10" or smaller blades or other cutting tools marked for speeds of 5000 rpm or higher
- Always use unbroken, balanced blades designed to fit this saw's 5/8 inch arbor
- When thru-sawing (making cuts where the blade comes through the workpiece top), always use a 10 inch diameter blade This keeps the spreader in clos est to the blade
- Do not overtighten arbor nut. Use arbor wrenches to “snug" it securely
- Use only sharp blades with properly set teeth Con sult a professional blade sharpener when in doubt
- Keep blades clean of gum and resin
- Never use the saw without the proper blade insert.
Inspect your work area.
• Keep work area clean
• Cluttered areas and benches invite accidents, Floor must not be slippery from wax or sawdust
• To avoid burns or other fire damage, never use the saw near flammable liquids, vapors or gases
«To avoid injury, don’t do layout, assembly, or setup
work on the table while bfade is spinning It could cut or throw anything hitting the blade
Plan your work
» Plan ahead to protect your eyes, hands, face, ears

Pieces (Kickbacks Or Throwbacks)

» Use the right tool Don’t force tool or attachment to do
a job it was not designed for
Dress for safety
• Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches). They can get caught and draw
you into moving parts
• Wear nonslip footwear
• Tie back tong hair.
• Roll long sleeves above the elbow
• Noise levels vary widely, To avoid possible hearing
damage, wear ear plugs or muffs when using table saw tor hours at a time.
• Any power saw can throw foreign objects into the eyes This can result in permanent eye damage. Wear
safety goggles (not giasses) that comply with ANSI Z87 1 (shown on package) Everyday eyeglasses have only impact resistant lenses. They are not safety
glasses Safety goggles are available at Sears retail stores Glasses or goggles not in compliance with ANSI Z87 1 could seriously hurt you when they break.
• For dusty operations, wear a dust mask along with safety goggles
Inspect your workpiece.
« Make sure there are no naiis or foreign objects in the
part of the workpiece to be cut
« When cutting irregularly shaped workpieces, plan your
work so it will not slip and pinch the blade:
• A piece of molding for example, must lie fiat or be held
by a fixture of jig that will not 1st it twist, rock or slip while being cut Use jigs or fixtures where needed to prevent workpiece shifting
• Use a different, better suited type of too! for work that can't be made stable
24
Page 25
Plan your cut,
» To avoid kickbacks and throwbacks which occur when
a part or a!l of the workpiece binds on the blade and is thrown violently back toward the front of the saw:
- Never cut Freehand. Always use either a rip fence, miter gauge or fixture to position and guide the work, so it won’t twist or bind on the blade and kickback,
- Make sure there’s no debris between the workpiece snd its supports,
* Use extra caution with iarge, very small or awkward
workpieces
♦ Use extra supports (tables, saw horses, blocks, etc )
for any workpieces large enough to tip when not held down to the table top. Never use another person as a substitute for a table extension, or as additionai sup port for a workpiece that is longer or wider than the basic saw table, or to help feed, support or pul! the workpiece.
* Never confine the piece being cut off, that Is, the piece
not against the fence, miter gauge or fixture Never hold it, clamp it, touch it, or use length slops against it It must be free to move, if confined, it could get wedged against the blade and cause a kickback or throwback.
• Never cut more than one workpiece at a time » Never turn your tabis saw “ON” before clearing every
thing except the workpiece and related support devices off the table.
Plan the way you will push the workpiece through.
• Never pull the workpiece through.. Start and finish
the cut from the front of the table saw
» Never put your fingers or hands in the path of the
sawblade or other cutting tool
• Never reach In back of the cutting tool with either
hand to hold down or support the workpiece, to remove wood scraps, or for any other reason
• Avoid hand positions where a sudden slip could cause fingers or a hand to move into a sawblade or other cut
ting tool
• Don’t overreach Always keep good footing and balance
• Push the workpiece against the rotation of the blade, never leed material into the cutting tool from the rear of
the saw
• Always push the workpiece all the way past the saw-
blade.
• As much as possible, keep your face and body to one side of the sawblade, out of line with a possible kick back or throwback
• Set the cutting tooi as low as possible for the cut you’re planning
Avoid Accidental Starting.
• Make sure switch is “OFF” before plugging saw into a power outlet-

Whenever Sawbíade Is Spinning

WARNING: Don’t allow familiarity (gained from fre quent use of your table saw) cause a careless mis take. Always remember that a careless fraction of
a second is enough to cause a severe injury.
• Before actually cutting with the saw. watch it while it runs for a short white. If It makes an unfamiliar noise or
vibrates a lot, stop immediately Turn the saw off.
Unplug the saw. Do not restart until finding and cor recting the problem
♦ Make sure the lop of the arbor or cutting tool turns
toward the front of the saw
Keep Children Away
* Keep ail visitors a safe distance from the table saw
• Make sure bystanders are dear of the table saw and workpiece.
Don’t Force Tool,
• Let the blade reach full speed before cutting * It win do the job better and safer at its designed rate » Feed the workpiece into the saw only fast enough to let
the blade cut without bogging down or binding
Before freeing jammed material.
• Turn switch "OFF"
« Wait for all moving parts to stop
• Unplug the saw
• Check blade, spreader and fence for proper alignment before starting again.
To avoid throwback of cut off pieces.
• Use the guard assembly
To remove loose pieces beneath or trapped inside the guard.
• Turn saw “OFF"
• Remove switch key
» Wait for blade to stop before lifting the guard
Before Leaving The Saw.
• Turn the saw off
• Wait for blade to stop spinning
• Unplug the saw
• Make workshop child-proof Lock the shop. Disconnect
master switches Remove the yellow switch key Store it away from children and others not qualified to use the too!
25
Page 26

Work Feed Devices---------------

Before cutting any wood on your saw, study all of the “Basic Saw Operations” As you learn new table saw woodworking techniques, you'll see that many types of cuts need different support and feeding devices, known as jigs or fixtures. They can help you make cuts more accurately By helping to steady the workpiece and keep you away from the blade, they can help you safely use your saw for certain cuts

Push Stick

Make the push stick using a piece of 1 x 2 x 3/4 thick soiid wood.
Slightly Less Than Thickness Of Workpiece Up To 3/8”
r-
1-S/B"
Many people custom build their own jigs and fixtures Jigs and fixtures are often designed for a particular cut
You can use your table saw to easily make many jigs and fixtures To get you started, we've included Instructions for some simple ones After you have made a tew prac tice cuts, make up these jigs before starting any projects. The use of these devices is explained in "Basic Saw Operations" section.
Make the featherboard from a 8 x 24 x 3/4 thick solid wood.
.....................
24"--------------------------H
V [
SO“ Notch 1/2
NOTE: All dimensions in inches

Push Block

Xhere are any number of ways to properly cut your work pieces to make a push block. The following steps describe one way you can make a push block.
Making the base:
* Start with a piece of 3/8 inch plywood at least 5-5/8
inches wide or wider and 12 inches long or longer
® Make two ripcuts Perform the first ripcut along the
side of the 3/8" wide strip Next, ripcut the 3/8“ plywood to a width of 5-1/8".
• Crosscut the 3/8“ plywood to 12" long. ♦ Crosscut a 2-1/2" piece off the 3/8" wide by 3/8" thick
strip and save this short piece for later,
»The next cuts wilt create the 3/8" by 9-1/2“ notch in the
base Mark the long edge of the board 2-1/2" from one
end Make a crosscut into the edge on the mark, stop ping about 3/4“ into the board Set the saw and rip the width to 4-3/4" along the same edge as the stopped crosscut. Stop the ripcut where the two cuts intersect. Turn off the saw and remove the ba^ piece. The base should now measure as shown
Material for Push Block
»
.......
........
__At Least 12"-
3/8" Thick Plywood
-At Least 12 —
3/4“ Thick Plywood
Cutting Out the Base
-2-1/2" {save)
4 th cut 1 St Cut
Base
Handle
S-S/S"
At Least
3/0"
3rd Cut. S-l/S”
1
At
1
S-5/8
S-5/8"
i
Lea!
T
Finished Base
5-1/0
a-1/2
These Edges
Must Be
Parallel
Creating the Notch
1 St Cut
—-es—j—2-1/2"
OC
П
2 nd Cut
12
2 nd Cut
[
4-3/4“
Page 27
Making the handle:
® Miter crosscut a piece of 3/4 inch thick piywood to
shape and size shown:
MOTE: The mitered comers can be any size that looks
like the drawing (about 1-1/2" by 1-1/2").
Putting It Together
• Using good quality woodworking glue, glue the 3/8" x 3/8" X 2-1/2“ piece strip saved eariier to the base as shown.
IMPORTANT: Do not use nails or screws This is to pre
vent dulling of the sawblade in the event you cut into the
push block
• Position the handle at the center of the plywood base as shown Fasten them together with glue and wood
screws
IMPORTANT: Make sure the screw heads do not stick
out from the bottom of the base, they must be flush or
recessed, The bottom must be flat and smooth enough to
slide along the auxiliaiy fence you are now ready to
make.

Auxiliary Fence

Making the base:
• Start with a piece of 3/8 inch plywood at least 5-1/2 inches wide or wider and 30 inches iong or longer.
• Cut the piece to shape and size shown:
Making the side:
• Start with a pises of 3/4 inch piywood at least 2-3/8 inches wide or wider and 27 inches long or longer
• Cut the piece to shape and size shown;
Putting it together:
• Put the pieces together, as shown:
IMPORTANT: Make sure the screw heads do not stick
out from the bottom of the base, they must be Hush or recessed. The bottom must be flat and smooth enough to rest on the saw table without rocking
Flush Or Recessed
Cutting Out the Base
2-5/8
3-1/2
3/8" Thick Piywood Base
Cutting Out the Side
3/4" Thick Piywood Side
Finished Auxiliary Fence
30"-
S-1/2
t
27"-
i
2-3/8"
T
This Edge Must
Be Parallel
Page 28
Basic Saw Operations
....................—

Using the Miter Gauge

The miter gauge is used when crosscutting, miter cutting, bevel cutting, compound miter cutting, dadoing and when
rabbeting across the end of a narrow workpiece
WARNING; For your own safety, always observe the following safety precautions in addition to the safety instructions of pages 2, 3, 4, 5,24 & 25,

Additional Safety Instructions for Crosscutting

Before Starting:
" Never use the rip fence when crosscutting except as
specificaiiy instructed.

Crosscutting

Definition; A cutting or shaping operation made across the width of a workpiece. The graduations on the miter gauge provide ample accu
racy for average woodworking in some cases where extreme accuracy is required, make a trial cut and then recheck it with a precision square, or protractor,
NOTE: The space between the miter gauge bar and the groove in the table is held to a minimum during manufac
turing. For maximum accuracy when using the miter gauge, always favor one side of the groove in the table In other words, don't move the miter gauge from side to side while cutting but keep one side of the bar riding against one side of the groove.
NOTE: Qiuing a piece ot sandpaper to the face of the miter gauge head can help prevent the workpiece from “creeping” while it is being cut
The miter gauge head is Socked in position by twisting the lock knob clockwise Always tighten it securely when in
use.
WARNING: To avoid blade contact or kickback,
hold miter gauge properly^
_________
___
® An auxiliary wood facing attached to the miter gauge
can help prevent workpiece twisting and throwbacks
Attach it to the slots provided Make the facing long enough and big enough to support your work Make sure, however, it will not interfere with the sawblade guard,
* Use jigs or fixtures to help hold any piece too smaii to
extend across the full length of the miter gauge face during the cut. This lets you properly hold the miter
gauge and workpiece and helps keep your hands away
from the blade
While cutting:
• To avoid blade contact, always hold the miter gauge as shown in the this section
Sandpaper
The miter gauge may be used in either of the grooves in the table
When using the miter gauge in the left hand groove, hold the workpiece firmly against miter gauge head with your
left hand, and grip the iock knob with your right hand When using the miter gauge in the right hand groove,
hold the workpiece with your right hand and the iock knob with your left hand
28
Page 29

Crosscutting (continued)

Slots are provided in the miter gauge lor attaching an auxiliary facing to make it easier to cut very long or short pieces. Select a suitable piece of smooth wood, drill two holes through it and attach with screws. Make sure the facing does not interfere with the proper operation of the sawblade guard
When cutting long workpieces, you can make a simple support by clamping a piece of plywood to a sawhorse (As seen on previous page.)
Use the hold-down clamp (optional accessory) on the miter gauge tor greater accuracy.

Repetitive Crosscutting

Definition: Gutting a quantity of pieces the same length without having to mark each piece
A Use the stop rods (optional accessory shown) only
for cutting duplicate pieces 6 inches long and longer.
B Follow all safety precautions and operational
instructions for cross culling
When making repetitive cuts from a long workpiece,
make sure it is adequately supported
WARNING: Never use the rip fence as a direct length stop because the cutoff piece could bind between the fence and the blade causing a kick
back.____________
C When making repetitive cuts shorter than 6 inches,
clamp a block of wood 3’’ long to the table at desired length to act as a length stop. Do not clamp directly to the bottom edge of the table because the "swivel" of the clamp will not grip properly Place a small block of wood between the bottom edge of the table
and the "C" clamp.
WARNING: To avoid kickback from twisting the workpiece, when clamping the block make sure that the end of the block is well in front of the saw-
blade. Be sure it is clamped securely.
Left Hand Removed
Stop Rod For Clarity
Auxiliary Fence/
Work Support
Wood Block
□ Slide the workpiece along the miter gauge until it
touches the block hold the workpiece securely against the miter gauge or clamp it with the hold down clamp (optional accessory shown)
E.Make the cut. turn the saw off, remove the piece
after the blade has stopped and before cutting the next piece
29
Page 30
Basic Saw Operations (continued)
Miter Crosscutting
Definition: Cutting wood at an angle other than 90” with
the edge of the wood. Follow the same procedure as you
would for crosscutting
A Adjust the miter gauge to the desired angie, and
lock it
B The miter gauge may be used in either of the
grooves in the table Make sure it is locked
C When using the miter gauge in the left hand groove,
hold the workpiece firmly against the miter gauge head with your left hand> and grip the lock knob with your right hand
□ When using the miter gauge in the right hand
groove, hold the workpiece with your right hand and
the lock knob with your left hand
Bevel Crosscutting
Bevel crosscutting is the same as crosscutting except that the wood is cut at an angle „other than 90° with the bottom flat side of the wood,
• Adjust the blade to the desired angie. ' Always use the miter gauge in the groove to the right
of the blade It cannot be used in the groove to the left because the blade guard will interfere. Hold the work piece with your right hand and the lock knob with your left hand
* Use the auxiliary fence/work support for additional
support of the workpiece
Compound Crosscutting
Compound cutting is a combination of miter cutting and bevel crosscutting. The cut is mads at an angle other
than 90“ to both the edge and the bottom flat side of the
wood,
♦ Adjust the miter gauge and the blade to the desired
angle ..Make sure miter gauge is locked
30
Page 31
Using the Rip Fence
Ripping, beve! ripping, resawing and rabbeting are psr­tormed using the rip fence together with the auxiliary tence/work support, push stick or push block
WARNING: For your own safety, read and always observe all safety precautions listed in manual and on saw.
Additional Safety Instructions for Rip Cuts
» Never use the miter gauge when ripping »Use a push stick whenever the fence is 2 or more
inches from the blade,
»When thru-sawing, use an auxiliary fence and push
biock whenever the fence must be between 1/2 and 2 inches from the blade
» Never thru-saw rip cuts narrower than 1/2 inch
• Never rip anything shorter than 10” long, * When using a push stick or push block, the trailing end
of the workpiece must be square A push sfick or block against an uneven end could slip off or push the work piece away from the fence
• A teatherboard can help guide the wotlipiece. (See 'Basic Saw Operation-Using Featherboards for Thru­Sawing" section,.)
«Always use featherboards for any non thru-sawing rip
type cuts. (See “Basic Saw Operations-Using Feather boards for Non Thru-sawing" section)
Before Starting:
»To avoid kickbacks and slips into the blade, make sure
the rip fence is parallel to the sawbiade
• Before thru-sawing, check the anti-kickback pawls, the
pawls must stop a kickback once it has started..
Replace or sharpen anti-kickback pawls when points
become duii.
• Plastic and composition (like hardboard) materials may
be cut on your saw. However, since these are usually quite hard and slippery, the anti-kickback pawls may not stop a kickback. Therefore, be especially careful in your setup and cutting procedures.
While Thru-sawing:
• To avoid kickbacks and slips into the blade, always
push forward on the section of the workpiece between the sawbiade and Ihe rip fence. Never push forward on the piece being cut off
Ripping
Definition: Cutting operation along the length of the work piece,
Position the fence to the desired width of rip and lock in
jinV .T'T ,
Before starting to rip, be sure: 1 Rip fence is parallel to sawbiade 2 Spreader is properly aligned with sawbiade.
3. Anli-kickbaok pawls are functioning properly. When ripping long boards or large panels, always use a
work support A simple support can be made by clamping a piece of plywood to a sawhorse
WARNING; To avoid kickback, push forward only on the part of the workpiece that will pass between the blade and the fence,__________________
Keep your hands out of the blade path Feed the workpiece by pushing forward only on the part
of the workpiece that wifi pass between the blade and the fence.
Stop your left thumb at the front edge of the table Finish the cut with the appropriate pusher
Always Support Long
31
Page 32
Basic Saw Operations (continued)
flipping (continued)
Once the traiiing end is on the table:
When “width ol rip" is 2" or wider, use the push stick to finish pushing the work all the way past the blade
When “width of rip" is narrower than 2" the push stick cannot be used because the guard will interfere, use the auxiliary fence and push block.
Attach auxiliary fence to rip fence with two “C” clamps
Feed the workpiece by hand along the auxiliary fence until the end is approximately 1" past the front edge of the table Continue to feed using the push block.
Hold the workpiece in position and install the push block by sliding it on top of the auxiliary fence (this may raise
guard)
Guard
Auxiliary
Fence
32
Page 33
WARNING: To avoid injury from blade contact never thru-saw cuts narrower than 1/2” wide.
Narrow strips thicker than the auxiliary {snce/work sup port may eritsr the guard and strike the baffle Carefully raise guard only enough to clear the workpiece Use push block to complete cut

Bevel Ripping Narrow Work

When bevel ripping material 6” or narrower, Use fence on the right side of the blade only. This will provide more space between the fence and the sawbiade for use of a push stick. If the fence is mounted to the left, the saw­blade guard may interfere with proper use of a push stick
Baffle

Using Featherboards for Thru-Sawing

Featherboards are not employed for thru-sawing opera tions when using the miter gauge
Featherboards are used to keep the work in contact with the fence and fable as shown, and to help stop kick-
rl £3 r'li’ Ci
LJCiOirVO.,-
Add a 7-1/2” high fat facing board to the fence, the full length of the fence.
Mount featherboards to facing board and table as shown, so that leading edges of featherboards will support work piece
WARNING: Make sure the featherboard against the
edge presses only on the uncut portion |in front of the blade). It might otherwise pinch the blade in the kerf and cause a kickback.
Before starting the operation (switch “OFF" and blade below table surface);
1 Install featherboards so they exert pressure on the
workpiece; be positive they are securely attached
2. Make sure by trial that the featherboards wiil stop a kickback if one should occur
Featherboard
33
Page 34
Basic Saw Operations (continued)
Using Featherboards for Non Thru-Sawing
FGatherboards are not employed during non thru-sawing operations when using the miter gauge
Use featherboards for all other non thru-sawing opera tions (when sawbiade guard must be removed) Feather boards are used to keep the work in contact with the fence and table as shown and to stop kickbacks.
Add a 7-1/2" high flat facing board to the fence, the full
length of the fence yount featherboards to facing board and table as shown, so that leading edges of featherboards will support work piece until cut is complete, and the workpiece has been pushed completely past the cutter (sawblads, dado­head, etc,,) With a push stick, as in ripping Before starting the operation (switch "OFF" and blade below table surface):
1 Install featherboards so they exert pressure on the
workpiece: be positive they are secure,
2, Make sure by trial the featherboards Will stop a kick
back if one should occur
WARNING: For your own safety, replace the saw-
blade guard as soon as the notr thru-sawing opera
tion is complete.
Work Support “'="'1'“""’,
Featherboard
Resawing
Resawing is a rip cut made in a piece of wood through its thickness The piece is typically positioned on its edge If the piece is narrower than 2-1/2" It can be resawn in one
pass with the blade guard in place Extra supports or fix tures will be required when the edge resting on the table
is too narrow for the piece to be stable and when the
fence interferes with the blade guard (See method
described below)
WARNING: Do not attempt to resaw bowed or
warped material. It can’t be properly supported. It
could kickback or bind.
NOTE; To resaw a piece of Wood wider than 2-1/2", or a piece needing extra support, it wiil be necessary to remove the blade guard and use the auxiliary fence (See "Workfeed Devices",)
Clamp the auxiliary fence to the table so that the work piece will slide easily without binding between the two
fences and it will not tilt or move sideways
Do not clamp directly to the bottom edge of the table because the “swivel” of the clamp will not grip properly Place a small block of wood between the bottom edge of the table and the “C" clamp
Auxiliary Fence/
Work Support
‘C" Ciamp
,\ Workpiece
Wood Block^
C" Clamp
WARNING: For your own safety
1. Do not "Backup" (reverse feeding) while resaw ing because this could cause a kickback.
2. Make first pass to a depth slightly more than one half the width of the board.
3. Keeping the same face of board against the fence rotate it end over end and make the sec
ond pass.
WARNING: For your own safety, install blade
guard immediately upon completion of the resaw ing operation.
34
Page 35
Dadoing
instructions for operating the dado head are contained in bookiet furnished with the dado head The arbor on the saw, is only long enough so that the widest cut that can be made is 9/16” wide
It is not necessary to install the outside loose collar betöre screwing on the arbor nut Make sure the arbor
nut is tight
WARNING: For your own safety, always use dado insert listed under recommended accessories.
When using the dado head, it wiil be necessary to
remove the blade guard and spreader- Use caution. Use
miter gauge, fence, featherboards or push sticks as
required
WARNING: For your own safety, always replace the blade, table insert, guard and spreader when you are finished dadoing.
____________________
Rabbeting
Definition: Cutting out a section of the corner of a piece of material, across an end or along an edge
To make a rabbet requires cuts which do not go a!! the
way through the material Therefore, the blade guard must be removed.
1. Remove biade guard. 2 For rabbeting along an edge (long way of workpiece)
as shown add facing to rip fence approximately as high as the workpiece is wide Adjust rip fence and blade to required dimensions; then make first cut with board flat on table as any rip (type) cut; make second cut with workpiece on edge Follow all precautions, safety instructions, and operational instructions as for ripping, or rip type operations, including featherboards and push stick, etc
3. For rabbeting across an end, for workpiece 10-1/2" and narrower, make the rabbet cut with the board flat on the table Using the miter gauge fitted with a facing, follow the same procedures and instructions for cross
cutting making successive cuts across the width of the workpiece to obtain the desired width of cut, Do not use the rip fence for rabbeting across the end-
WARNING: For your own safety, install blade guard immediately upon completion of rabbeting operation.
Some rabbet cuts can also be made in one pass of the
workpiece over the cutter using a dado head.
_________________
35
Page 36
Basic Saw Operations (continued)

Ploughing and Molding

Ploughing is grooving with the grain the long way of the workpiece, using the fence Use featherboards and push sticks as required
Molding is shaping the workpieca with the grain the long way of the workpiece, using the fence. Use feather­boards and push sticks as required

Molding Cutting

instructions for operating the molding head are contained in a booklet furnished with the rnotding head.
Always use the molding insert listed under recom mended accessories.
When using the molding head it will be necessary to remove the blade guard and spreader Use caution Use miter gauge, fence, featherboards, or push sticks, etc,, as required,
WARNING: For your own safety, always replace the blade guard and spreader when you finished plough
ing or molding.

Adjustments

WARNING: For your own safety, turn switch “OFF” and remove plug from power source outlet before making any adjustments.

Miter Gauge

NOTE: The graduations are manulactured to very close
tolerances which provide ampis accuracy for fine wood
working in some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it
The head should be square (90°) with the bar when the pointer points to “O” To check for squareness, place an accurate square on the miter gauge If the head is not square with the bar:
1 Loosen the lock knob
2. Position the head square with the bar. Tighten the lock knob
3 Loosen the screw and adjust the pointer, so it points to
zero.
The swiveling movement ot the head can be adjusted by tightening or loosening the set screw located inside of the head using a 1/8" hex “L" wrench
36
Page 37
Rip Fence
The fence should slide easily along the guide bars and always remain in alignment {parallel to sawblads and miter gauge grooves)
The alignment is maintained by a spring underneath the fence which bears against the front guide bar
To move the fence, loosen the lock handle and grasp the fence with one hand at the front
For very close adjustments, grasp the guide bar with both
hands and move the fence with your thumbs
Self Aligning Spring Adjustment
Checking the Fence Spring
1 Place fence on saw but do not lock it 2, Move the rear end of the fence slightly to the right or
left, When you release it, the fence should “spring" back fo its original position
3 If it does not, the spring pressure must be increased,
37
Page 38
Adjustments (continued)
------
Adjusting the Spring
1 Loosen the screws 2, Move spring sightly toward front of fence Tighten
screws.
¡f the fence does not slide easily along the bars, the pres
sure of the spring can be reduced
1 Loosen the screws 2 Move spring slightly toward rear of fence Tighten
screws.
Rip Fence Alignment Adjustment
Spring
Screws
Slide Spring To
Adjust Pressure
WARNING: A misaligned rip fence can cause kick backs and jams. To avoid injury, follow these instructions until the fence is properly aligned.
The rip fence must be parallel with the sawblads and
miter gauge grooves Move fence until if is along side of groove Do not lock it It should be parallel to groove it it
is not:
1. Loosen the hex head screws,
2. Hold fence head tightly against bar Move end of fence so that it is parallel with groove
3. Alternately lighten the screws
4. Recheck alignment,
5. Repeat steps, as needed.
Adjusting Rip Scale Indicator
1 Turn elevation handwheel clockwise until blade is up
as high as it wilt go
IMPORTANT: Blade must be square (90°) to table, in
order to align rip fence
2. Using a rule, position fence on right side of aawfalade 2 inches from the side of the teeth, tighten lock handle.
3 Loosen screw holding the indicator, adjust so that it
points to "2” on the rip scale, tighten screw
NOTE: If you cannot adjust indicator so that it points to
"2". loosen the screws holding the front guide bar and move the guide bar.
38
Page 39
Heeling Adjustment or Parallelism of Saw­blade to Miter Gauge Groove
While cutting, the materia! must move in a straight line parallel to the sawblade. Therefore, both the miter gauge groove and the rip fence must be parallel to the saw­blade.
WARNING: The bfade must be parallel to the miter
gauge groove. Misaligned blades could bind on workpiece. Workpiece could suddenly kickback. You could be cut or hit.
If the sawblade is not paralfe! to the miter gauge groove, the blade will bind at one end of the cut This is known as "Heeling")-
WARNING: To avoid injury from accidental start, make sure switch Is “OFF” and plug is not con
nected to power source outlet.
To check for parallelism:
1, Raise blade all the way up, raise blade guard 2 Mark an “X" on one of the teeth of the sawblade which
is naturally bent to the left.
3, Place the head of a combinatiors square in the left
miter gauge groove Adjust ruler blade of square so that it just touches the tip of the marked tooth. Remem ber to keep the head of the square flush against the miter gauge groove
4, Rotate the sawblade so that the “X" on the tooth is now
visible at the rear of the saw
5 Move combination square to the rear of the saw, The
r>f ihp «iniirirA tnurh thf? rrii=3rkpd
tooth the same as it did at the front of the sawblade,
6 If sawbiade is not parallel with the miter gauge groove,
you must adjust the position of the sawbiade.
To Adjust For Blade Heel:
1 Use a 3/16" hex "L" wrench to loosen the four adjust
ment locking screws about 1/2 turn
2, Loosen two pan head screws on the rear skirt of the
table about 1/2 turn.
3 The mechanism under the table can now be moved
Sideways from above by covering the sawbiade with a
piece of cardboard and shifting the blade to the right or left as required,
4 After shitting the sawblade mechanism slightly,
rechsck the position of the marked tooth of the saw­blade at both front and rear.
5 The tooth marked on the sawblade should be parallel
to the miter gauge groove after adjustment is made
6 Tighten all screws carefully so as not to move saw-
blade out of alignment
7, Recheck parallelism of marked sawblade tooth to the
miter gauge groove Repeat the steps for heeling adjustment if necessary
Cardboard
39
Page 40
Adjustments (continued) —
Blade Tilt, or Squareness of Blade to Table
When the bevel pointer is pointing directly to the "0" mark on the bevel scale, the sawbiade should make a square
cut 90“ to the table
WARNING: To avoid injury from accidental start,
turn switch “OFF*' and remove plug from power
source outlet. ___________
To check for squareness, 90° position.
1, Raise blade all the way up, raise blade guard,. 2 Tilt blade a few degrees to the left Now tilt biade back
to the right as far as it wiii go
3- Place the square against the biade. Make sure square
is not touching the tip of one of the saw teeth
4. If blade is square to table; check pointer A it pointer does not point to "O" mark on the bevel
scale, bend pointer to read “0"
Pointer Adjusting
Screw
40
Page 41
5. if blade is not square to table, the 90° limit stop must
bs cidjustGci
CAUTfON: Cover blade with piece of cardboard to protect your hand.
A Using a small size screwdriver, reach underneath
saw and loosen both set screws in 90° stop collar. NOTE: It you can't reach the set screws turn the liH
handwheel slightly B Rotate the stop collar moving it away from pivot nut. C Tilt blade right or left, checking with your square until
blade is square to table, D. Rotate stop collar toward pivot nut until it touches
the pivot nut. Tighten the set screws,
E Check pointer, if it does not point to the "0" mark on
the bevel scale bend pointer to read “0".
6, Tilt blade to left as far as It will go it will stop when the
pivot nut is against the 45° stop collar
7. Place an accurate square against blade, Make sure square is not touching the tip of one of the saw teeth
8, If blade is not 46° to table, the 45° stop collar must be
adjusted A. Remove elevation handwheel B, Using a small size screwdriver, reach through
curved slot in front trim pane! and loosen both set screws in 45“ stop collar
NOTE: if you can’t reach the setscrews, turn the tilt handwheel slightly
C Rotate the stop collar moving it in or out and tilt
blade right or left, checking with your square, until blade is 45° to table
D Tighten the setscrews
NOTE: If you can’t reach Ihs setscrews, turn the tilt
handwheel slightly
E Reinstall elevation handwheel
41
Page 42
Adjustments (continued)
Blade Elevation
When the etevatjon handwhee! is turned ciockwise, uniii It stops, the blade must not be more that 2^5/8 inches above the table it the blade extends more than 2-5/8 inches, the motor could interfere with the underside of the table causing misalignment.
With the blade extending 2-5/8 inches above the table, the stop coilar and spacer must be against the eievation
screw pivot nut If the blade extends more that 2-5/8 inches, loosen two screws in stop collar, and readjust it.
Tilt and Elevation Mechanism
The handwheels should turn freely without binding, The turning action can be adjusted by tightening or loosening the screws in the bearing retainer Both handwheels
must be removed to reach the adjusting screws NOTE; When adjusting the screws on the lilt bearing
rstainsr, hold the nut inside using a 3/8" wrench, The screws for fhe eievation bearing retainer can be reached with a small screwdriver through the curved slot on the front of the saw
Tilt
Handwheel
42
Page 43

Maintaining Your Tabie Saw -

Maintenance

________________
WARNING: For your own safety, turn switch “OFF” and remove plug from power source outlet before maintaining or lubricating your saw.
• Do not allow sawdust to accumulate inside the saw. Frequently blow out any dust that may accumulate inside the saw cabinet and the motor
• Clean your cutting tools with a gum and pitch remover
• The cord and the tool should be wiped with a dry clean
cloth to prevent deterioration from oil and grease
® if the power cord Is worn, cut, or damaged in any way,
have it replaced immediately
If disassembly of the motor is necessary, it should be
returned to your nearest Sears retail or main order store
in order to prevent voiding the guarantee,
NOTE: The speed ot this motor cannot be regulated or
changed. Every effort should be made to prevent foreign material
from entering the motor. W hen operated under conditions likely to permit accumulations of dust, dirt, or waste within the motor, a visual inspection should be made at frequent intervals. Accumulations of dry dust can be blown out succès sfuiiy.
NOTE; Motors used on woodworking tools are particu
larly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed” fre quently to prevent interference with normal motor ventila
tion
Anti-Kickback Pawls
Make sure the teeth of the anti-kickback pawls are
always sharp. To sharpen:
1 Remove blade guard
2 Rotate pawl toward rear of spreader so that teeth are
above lop of spreader.
3 Hold spreader with felt hand and place pawl over cor
ner of workbench as shown
4 Using a small round tiie {smooth cut) sharpen the
teeth.
5 Reinstall blade guard
43
Page 44

'airitainsng Your Table Saw (continued)-

Lubrication

The saw motor bearings have been packed at the factory
with proper lubricant and require no additional lubrication, The following parts should be oiled occasionally with SAE no 20 or no. 30 engine oil,
1. Tilt screw threads and pivot nut {First clean with Craftsman Gum and Pitch remover)
2 Elevation screw threads and pivot nut {First clean with
Craftsman Qum and Pitch remover)
3,. Cradle bearing points
4. Bearing points in guard assembly, miter gauge and rip fence-
(J)
44
Page 45

Sears Recommends the Following Accessories

Sears Recommends the Foiiowing Accessories
Item Cat. No.
Caster Sets *7 In, Molding Head Set *7 In.. Molding head..
Molding/Dado Insert for? in. Dia, Molding or Dado Head
Work Light.........................................................
Sawdust Coilection System ..................................... ... ... 9-29962
Whole Shop Sawdust Collector Kit 7 in,. Dia, Adjustable Dado Head 7 In. Dia. Dado Head
Sanding Wheel...
Miter Gauge ............................ ..
' Smaller diameter molding heads cannot be used
because they do to provide adequate depth of cut
....
............................................................... .See Catalog
..............................................
......................................................
............
............................................................... 9-29933
.................
......................................
...................
........
............................................. See Catalog
.........
........................................
See Catalog
See Catalog
See Catalog
..............
See Catalog
. ,,See Catalog
9-29964
................. - ,.-9-29930
item
Miter Gauge Stop Rods
Miter Gauge Hold-Down Clamp Storage Hooks (Miter Gauge/Rip Fence). Taper Jig
Universal Jig
“Power Tool Know How Handbook"
Sears may recommend other accessories not listed in
manual
See your nearest Sears store for other accessories.
Do not use any accessory unless you have received and
read complete instructions tor its use
......................................................................
...............................................................
..................
..............................
WARNING: Use only accessories recommended for this saw. Using other accessories may be danger ous.
Cat. No.
...
..................
................................ 9-29115
.......9-29924
,
....... 9-29928
, II I - I C.I3 1..JC...J
. See Catalog
See Catalog
Q.'iOmR

Troubleshooting

WARNING: For your own protection, turn switch “OFF” and always remove plug from power source outlet before troubleshooting.
General
Trouble
Excessive Vibration
Cannot make square
cut when crosscutting
Cut binds, burns or stalls motor when rip ping.
Cut not true at 90* or 45“ positions,.
Tilt and elevating hand­whse! turn hard.
Profc)3l3l© O3US6
1, Blade out of balance
1 Miter gauge not adjusted prop
erly
1 Dull biade or improper tooth set,
2. Biade is heeling. 3 Warped board
4 Rip fence not parallel to blade
5. Spreader out of alignment.
1 Stop Collars not properly
adjusted
1 Sawdust on threads of tilt screw
or elevating screw
2, Bearing retainers too tight.
1 Discard blade and use a different biade
1, See “Adjustments" section "Miter Gauge "
1 Sharpen or replace blade. 2- See "Adjustments” section, "Heeling Adjustment". 3 Make sure concave or hollow side is facing “down”
feed slowly.
4 See "Adjustments” section, "Rip Fence ”
5. See "Assembly” section, “installing Blade Guard"
1. See “Adjustment" section, “Blade Tilt, or Squareness of Blade to Table”
1 See “Maintaining Your Table Saw" section. Lubrica
tion
2, See “Adjustments” section, “Tilt and Elevation
Mechanism"
_____
Remedy
_
45
Page 46
Motor
NOTE: Motors used on wood working tools are particularly susceptible to the accumuiation of sawdust and wood chips
and should be blown out or “Vacuumed" frequenfiy to prevent interference with normal motor ventilation
Trouble Probable Cause
Excessive Noise
Motor fails to develop
full power NOTE: Low
Voltage; (Power output of motor decreases rapidly with decrease in voltage at motor terminals For
rpdnrtinn of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is capable, and a reduc tion of 20% in voltage causes a reduction of 36% in maximum power
output)
Motor starts slowly or fails to come up to full speed
1, Motor
1- Circuit overloaded with lights,
appliances and other motors
2 Undersize wires or circuit too
long
3 General overloading of power
company facilities, (In some sections of the country, demand for electrical power may exceed the capacity of existing generating and distribu
tion systems)
4 incorrect fuses of circuit break
ers in power line
1. Low voltage-
2 Windings burned out or open 3 Starting relay not operating
Remedy
1 Have motor checked by qualified service technician
Repair service is available at your nearest Sears
store.
1 Do not use other appliances or motors on same cir
cuit when using the saw
2 Increase wire sizes, or reduce length of wiring. See
“Motor Specifications and electrical Requirements" section
3 Request a voltage check from the power company
4. Install correct fuses or circuit breakers
1. Request voltage check from the power company 2 Have motor repaired or replaced.
3. Have relay replaced
Motor overheats
Relay will not operate 1. Burned contacts {due to
Motor stalls (rssufting in biown fuses or tripped circuit breakers)
Frequent opening of fuses or circuit breakers
1 Motor overloaded 2 improper cooling (Air circuiation
restricted through motor due to
sawdust, accumulating inside
of saw)
extended hold-in periods
caused by low line voltage, etc.)
2 Saw not in upright position
3. Loose or broken connectors.
1, Starting relay not operating, 2 Voltage too low to permit motor
to reach operating speed
3 Fuses or circuit breakers do not
have sufficient capacity
1. Motos overloaded 2 Fuses or circuit breakers do not
have sufficient capacity
3, Starting relay not operating
(motor does not reach speed.)
1 Feed work slower into blade
2 Clean out sawdust to provide normal air circulation
through motor See “Maintenance" and "Lubrication" section -
1 Have relay replaced and request a voltage check
from the power company,
2. Place saw in upright position. 3 Have wiring checked and repaired.
1 Have relay replaced
2, Request voltage check from the power company
3, Install proper size fuses or circuit breakers,
1 Feed work slower into blade
2 Install proper size fuses or circuit breakers
3 Have relay replaced.
46
Page 47
Parts List for Craftsman 10 Inch Table Saw
Model No. 113.299210
Figure 1 - Fence Assembly
Always Order by Part Number - not by Key Number
Key
No.
10 11 62529 12 13 62944 14 15 16 17 62532
Standard Hardware Item - May be purchased locally
Part No.
62693
1 2 62692
3
STD551031
4 62776
5
9404336 6 62774 7
423567 8
62582 9 STD600805
62S2B
62531
508112
STD5S1210
STD611005
Description
Plug, Button Knob (includes Key No 1)
* Washer. 21/64 x 1/2 x 1/32
Indicator, Fence
* Screw, Pan Hd Type “T” 4-40 x 1/4
Head, Fence (includes Key No. 4) Screw, Sems 3/8-16 x 1/2 Channel, Fence
* Screw, Pan Hd , Type 'T' 8-32 x 1/2
Spring, Fence Lock Lock, Rear Fence
Roller, Rear Fence
Rod, Fence Lock Spring Head Alignment (Includes Key No,, 17)
* Lockwasher, External No. 10 * Screw, Type "A", Hex Hd No 10 x 1/2
Pad, Alignment
47
Page 48
4^
CO
Parts List lor Craftsman 10 Inch Table Saw
Model No. 113.299210
Figure 2
m
%
"0
*>S!^
»«4»
m
Page 49
<D
Key
No.
1
9-29929
2.
3
447441 62514
5
62545
6
— 7 62643 8
STD54162S 9
STD551225
10
62642
11 62636 12
60314
13
60074
14
62809
15
STD55102S
16
STD541025
17
STD523110
18
820425
19
STD5S1031
20
STD551231
21
STD541231
22
71165
23
STD37S0Q6
24
62539
25 62710
Part No.
Parts List for Craftsman 10 Inch Table Saw
Always Order by Part Number - not by Key Number
Description
t Gauge Assembly, Miter (See Figure 8)
Fence Assembly, Rip (See Figure 4)
Screw, Fiat Hd. Type “T’ 10-32 x 7/8
Insert Assembly (Includes Key No. 5) Clip, Retaining Guard Assembly (See Figure 3| Clamp, Spreader
* Nut Wing 1/4-20 ’ Lockwasher, Exiernai Tooth 1/4
Support, Spreader Nut, Square 1/4-20 Screw. Truss 1/4-20 x 1/2 Screw, Set Hex Cup 1/4-20 x 7/8 Bracket
* Washer, 17/64 x 9/16 x 1/16 * Nut. Hex 1/4-20
Screw, Hex Hd. 5/16-18 x 1 Bar, Fence Rear
* Washer, 21/64 x 5/8 x 1/16 * Lockwasher, External Tooth 5/16 * Nut, Hex 5/16-18
Tie, Wire
* Connector, Wire
Spacer, Fence Guide Bar Tape, Fence
Model No. 113.299210

Figure 2

Key No.
26
27 28 29 30 31 32 33 34 62970 35 36 37 38 39
40 41 42 43
45 46 47
Part No,
820617
818511 62442
9-22255 62975 805920 STD51110S STD600603
STD601103 STD551210 62924 STD523107 62968 STD541411 STD52311S 62204 STD611105 820452 STDS11107 820435 3540 SP5909
(li
Description
Bar Assembly, Fence Guide
(Includes Key No. 25) Lead Assembly Switch, Locking
t Key Switch
Relay Cord with Plug
^ Screw, Pan Cross 10-32 x 5/8 * Screw, Pan Cross Type "T' 10-32 x 3/8
Housing, Switch
* Screw, Pan Rec. Type 'T' 10-32 x 3/8 * Lockwasher, External No. 10
Plate, Switch
* Screw, Hex Hd. 5/16-18 x 3/4
Bracket, Switch * Nut, Lock 10-32 * Screw, Hex 6/16-18 x 1-1/2
Clip, Cord * Screw, Pan Hd., Type “AB" No, 10 x 1/2
Handwheel Assembly * Screw, Pan Hd. 10-32 x 5/8
Panel, Front
Wrench, Arbor
Owners Manual (Not illustrated)
standard Hardware Item - May be purchased locally
of most Sears stores.
Page 50
Parts iistfor Craftsman 10 Inch Table Saw
Model No. 113.299210
Figure 3
(A
in
o
Page 51
Parts List for Craftsman 10 Inch Table Saw
Model 113.299210
Always Order by Part Number - not by Key Number
Key No.
1 62791 Table Saw 2 805297-1 3 62493 4 62629 5
6 62795 7 8
9
10 11 62498 12 62683 13 9-32668 14
15 60303 16 17 60328 18 19 62648 20 21 60301
Standard Hardware
t Stock Item - May be secured through the Hardware Department
of most Sears retail stores.
Part No.
Screw, Flat Hd. 5/16-18 x 1-1/4
insert, Exact-f-Cut
Support, Rod
STDS11107 * Screw, Pan Hd. 10-32x3/4
Rod, Cradle STD55121Q STD541110
ez7"92 62962 ♦ Motor
6362 Nut, Arbor
62681
806200-2
STD551037 * Washer, 17/64 x 47/64 x 1/16
Lockwasher, External Tooth No. 10
* Nut. Hex No, 10-32
Spacer, Cradle Rod
Collar, Blade Collar, Stop LH,
t Blade, Saw 10 Inch
Sp3C6p Nut, Elevation Pivot Washer, Nylon Washer, Rubber Washer, Rubber
★ Ring Retaining 3/8
tern - May be purchased locally.
Description
Figure 3
Key No.
22 23 24 60436 25 26 27 28 29 30 31 32 62967 33 62685 34 35 36 37 38 39 62435 40 41 42 436593
nng.
Any attempt to repair this motor may create a hazard unless
repair (s done by a qualified service technicfan. Repair service IS avaiiable at your nearest Service Center/Department.
Part No,
STD541411 62437
STDS51050 62796 62682 Screw Assembly, Elevation STD541425 STD551231 60078 STD511103
62684 STD600803 62686 62436 62625
62623 436594
* Nut, Lock 10-32
Retainer Bearing (Includes 22 & 311
★ Ring, Retaining 7/16
* Washer, .505 x 1-1/8 x 1/16
Rod, Motor (Includes Key #25)
* Nut. Lock 1/4-20 * Lockwasher, 5/16
Screw, Hex Hd. 5/16-18 x 1/2
* Screw, Pan Hd. 10-32 x 3/8
Base, Saw Nut, Bevel Pivot Screw Assembly, Tilt
* Screw, Type “T” Pan 8-32 x 3/8
Indicator, Bevel Nut. Twin Hanger Washer, Thrust 3/8 x 5/8 x 1/16 Cradle Assembly Screw, Pan Hd. 10-32 x 1-1/2 Screw, Pan Hd., 10/32 x 1-3/8
Dfiscnptio П
Ш
■пан..
5**.
(#1
Page 52

Repair Parts

Parts List for Craftsman 10 Inch Table Saw
Model No. 299210
Figure 4 - Miter Gauge Assembly
Always Order by Part Number - not by Key Number
Key
No.
1 2 3 4 5 6 7 8
9 10 11 12
* Standard Hardware item - May be purchased iocatly t Stock Item - May be secured through the hardware depart
ment of most Sears retail stores
Pari No.
9-29929 62693 62692 STD551031
Q7QQO STD510803
STD551208 62042
62252
62225 STD541231 O4i_000
160288
t Gauge Assembly, Miter
Plug, Button Knob (includes Key No, 1)
* Washer, Plain, 21/64 x 1 x 1/18
Gauge, Miter *■ Screw, Pan Hd, 8-32 x 6/16 * Lockwasher, External No, 8
indicator
Stud, Clamp
* Nut, Hex, Jam, 5/16-18
Stud, Pivot Screw, Locking Set, 1/4-20 x 3/8
Description
Rod Assembly, Miter Gauge,
(Includes Key No 9, 10, 11)
52
Page 53

BepBir Parts

Parts List for Craftsman 10 Inch Table Saw
Model 113.299210
Figure 5 - Guard Assembly
Always Order by Part Number - not by Key Number
Key
No.
1 62415 2 62516 3 62650
4 5 6 7
8
8
10 62519 11 12 62974 13 14 15
* Standard Hardware Item - May be purchased locally
* If this part is removed, discard and replace with a new push nut
Part No.
STD541425 62517 STDS 12515 62522 62810 62410
62520
STD551025 60208 STD581025
Description
Guard, Saw Pin
Bumper, Snap In
* Nut, Lock 1/4-20
Link, Guard
* Screw, Pan Hd,, 1/4-20 x 1-1/2
Spacer, Link
SprBsdor
Pin, 1/4x1-3/64 Spring, Pawl Spacer, Pawl Pawl
* Washer, 17/64 x 1/2 x 1/32
+ Nut Push
* Ring, Retaining 1/4
53
Page 54

Н&рв1г Perts

Parts List for Craftsman 10 Inch Table Saw
Model No. 113,299210
Figure 6 - Table Extensions
Always Order by Part Number“ not by Key Number
Key
No,
1 603^0 Screw, Serrated Truss Hd , 1/4-20 x 1 2 3 STD551231 * Lockwasher, External 5/16 4 5 6 STD541025 7 62590 Extension, 10 X 27 8
9 STD551031 * Washer, 21/64 x 11/16 x 1/16 10 STD523115 11 12 STD523112 * Screw, Hex Hd, 5/16-18 x 1-1/4 13 STDS51025 * Washer, 17/64 x 3/4 x 1/16 14
* Standard Hardware Item - May be purchased locally t Stock item - May be secured through the hardware department of
most SoHrs rGtsil storos
Part No.
9-29957 818308 STD541031 * Nut, Hex 5/16-18
STD551225
62539
62549
STD523110
t Extension Assembly, Complete
Bracket
* Lockwasher, External 1/4 * Nut Hex, 1/4-20
Spacer, Fence Guide Bar
* Screw. Hex Hd, 5/16-18 X 1-1/2
Bracket. Comer Support No 2
* Screw. Hex Hd, 5/16-18 x 1
Description
S4
Page 55
Parts List for Craftsman 10 Inch Table Saw
Model No. 113.299210
Figure 7 - Leg Set
Key No.
DACiTOQ C
1
O Li O C3 y “ O
2
824361
3
824363
4
824362
5
824364-2
6
STD541025
7
STD551225
8
803835-1
9
STD541237 10 11
STD523112
STD551031
12
STDS51131
13
STD541231
.....
Part No.
Description
Screw, Serrated Truss Head 1/4-20 x 1/2
Leg
Stiffener, Side Stiffener, End
Stiffener, End w/Labef * Nut Hex, 1/4-20 * Lockwasher 1/4
Foot Leveling * Nut, Hex 3/8-16
Hardware For Attaching Legs To Saw
‘ Screw, Hex Hd. 5/16-18 x 1-1/4 * Washer, 11/32 x 11/16 x 1/16
* Lockwasher, Ext 5/16
"Nut, Hex 5/16-18
55
Page 56
SEAMS
10 INCH STATIONARY
owner’s manual

Modef No.

113.299210
The model number of your 10
inch Table Saw will be found on a plate attached to your saw, at the right rear side of the base
TABLE SAW
Far ttie repair or repiacement parts you need
Cali 7 am - 7 pm, 7 days a week
1-800-366-PART
(1-80§-3ee-7278)
For in-home major brand repair service
Call 24 hours a day, 7 days a week
*i “SOO-^-REPAiR
11-800-473-7247)
For the location of a
Sears Repair Service Genter in your area
Cal! 24 hours a day, 7 days a week
1-800-488-1222
When requesting service or ordering parts, always provide the following information:
»Product Type »Model Number »Part Number
• Pari Description
For infarmatioB on purcbasini a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6665
BSMMB
físm
America's fiepair SpecmUsfs
Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.
Part No SP5909 Form No SP5909 Printed in U S A 1/97
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