2. Wear safety goggles that meet ANSI 2S7.1 Standards.
3. Do not reach around or over saw btede,
4. Keep blade guard down and In place tor through cuts,
5. Do not do freehand cuts,
6. Keep hands out of path of saw blade-
7. When ripping, us® push stick when tence Is set
2 Inches or more from blade.
WARNING: means if the safety information is not foilowsd
someone could be seriously injured or killed,
CAUTION: means if the safety information is not followed
someone may be injured,
blade tilt controls (See “Getting to Know Your Table
Saw" section)
* Review and understand ali safety instructions and
operating procedures in this manual.
» Review the maintenance methods for this saw (See
“Maintaining Your Table Saw" section)),
» Find and read all the warning labels found on the saw
(shown below).
Swarming
8. Know how to reduce the risk of kickback
See Instructions for ripping.
9. When ripping, use push block and auxiliary fence when
fence Is set between 1/2 and 2 Inches from blade.
Do not make rip cuts narrowor than ta Inch.
10. Turn power off and wait for blade to stop
before ad|ustlng or servicing.
When Installing Or Moving The Saw
Avoid Dangerous Environment.
• Use the saw in a dry, indoor place protected from rain.
« Keep work area well lighted
• Use recommended accessories, Consult the owner's
manual for recommended accessories. The use of
improper accessories may cause risk of injury to persons
To avoid injury from unexpected saw movement.
• Boit or damp the saw to firm level surface where there is
plenty of room to handle and properly support the work
piece {See “Assembty-y ounting Your Saw" seclion)
• Support the saw so the table is level and the saw does
not rock
' When using a table extension longer than 12'“ attached
to any side of the saw, bolt the saw to a stationary sur
face or prop up the outer end of the extension from the
floor or bench top to keep the saw from tipping
' Put the saw where neither operator nor bystanders
must stand in line with the sawblade.,
' To avoid injury from electrical shock, make sure your
fingers do not touch the plug’s metal prongs when
plugging in or unplugging the saw.
' Never Stand On Tool. Serious injury couid occur if the
tool tips or you accidentally hit the cutting tool Do not
store anything above or near the tool where anyone
might stand on the tool to reach them.
Page 3
Before Each Use
Inspect your saw.
® To avoid injury from accidentai starting, turn the switch
off, unplug the saw, and remove the switch key before
raising or removing the guard, changing the cutting
tool, changing the setup, or adjusting anything- Make
sure switch is in OFF position before plugging in,
• Check for alignment of moving parts, binding of moving
parts, breakage of parts, saw stabiiify, and any other
conditions that may affect the way the saw works
• If any part is missing, bent or broken in any way, or any
eiectricaf part does not work properly, turn the saw off
and unplug the saw
Replace damaged or missing parts before using the
saw again,
Keep guards in place and in working order
Use the sawblade guard, spreader and anti-kickback
pawls for any thru-sawing (whenever the blade comes
through the lop of the workpiece}- Make sure the anti
kickback pawls work properly Make sure the spreader
is in line with sawblade (See “Assembly-Aligning Blade
Guard” section)
Remove adjusting keys and wrenches Form a habit of
checking for and removing keys and adjusting
wrenches from table top before turning saw on
‘ Make sure ail clamps and locks are tight and no parts
have excessive play-
To Avoid Injury From Jams, Slips Or Thrown
Inspect Your Blade.
• Choose the right blade or cutting accessory for the
• Use the right tool Don't force tool or attachment to do
a job it was not designed for
Pieces (Kickbacks Of Throwbacks)
Inspect your workpiece,
• Make sure there are no nails or foreign objects in the
part of the workpiece to be cut.
« When cutting irregularly shaped workpieces, plan your
work so it wili not slip and pinch the blade:
• A piece of molding for example, must lie flat or be held
by a fixture or jig that will not let it twist, rock or slip
while being cut. Use jigs or fixtures where needed to
prevent workpiece from shifting
• Use a different, better suited type of too! for Work that
can't be made stable
Plan your cut,
• To avoid kickbacks and throwbacks - when a part or ail
of the workpiece binds on the biade and is thrown vio
lently back toward the front of the saw:
- Never cut Freshand, Always use either a rip fence,
miter gauge or fixture to position and guide the work,
so it won't twist or bind on the blade and kick back.
- Make sure there’s no debris between the workpiece
and its supports
• Use extra caution with large, very small or awkward
workpieces,
»Use extra supports (tables, saw horses, blocks, etc)
for any workpieces large enough to tip when not held
down to the table top Never use another person as a
substitute for a table extension, or as additional sup
port for a workpiece that is longer or wider than the
basic saw tabie, or to help feed, support or pull the
workpiece
• Never confine the piece being cut off, that is, the piece
not against the rip fence, miter gauge or fixture Never
hold it, damp it, touch it, or use length stops against it
It must be free to move If confined, if could get
wedged against the blade and cause a kickback or
throwback.
• Never cut more than one workpiece at a time
» Never turn your table saw “ON" before clearing every
thing except the workpiece and related support
devices off the table.
Page 4
Safety Instructions For Table Saws
Plan Ahead To Protect Your Eyes, Hands, Face
Dress for safety
• Do not wear loose clothing, gloves, neckties or jewelry
(rings, wrist watches) They can get caught and draw
you into moving parts
• Wear nonslip footwear
• Tie back long hair,
• Roll long sleeves above the elbow
• Noise levels vary widely To avoid possible hearing
damage, wear ear plugs or muffs when using fable
saw for hours at a time
• Any power saw can throw foreign objects into the
eyes. This can result in permanent eye damage. Wear
safety goggles (not glasses) that comply with ANSI
Z87 1 (shown on package). Everyday eyeglasses have
only impact resistant lenses They are not safety
glasses. Safety goggles are available at Sears retail
stores Glasses or goggles not In compliance with
ANSI Z87-1 could seriously hurt you when they break
For dusty operations, wear a dust mask along with
safety goggles
and Ears
Plan the way you will push the workpiece through,
. Never pull the workpiece through. Start and finish
the cut from the front of the table saw.
• Never put your fingers or hands in the path of the
sawblade or other cutting tool.
• Never reach in back of the cutting tool with either
hand to hold down workpiece, support the workpiece,
remove wood scraps, or for any other reason
« Avoid hand positions where a sudden slip could cause
fingers or hand to move into a sawblade or other cut
ting too!
« Don’t overreach,. Always keep good footing and balance
• Push the workpiece against the rotation of the blade,
never feed material into the cutting tool from the rear of
the saw,
»Always push the workpiece all the way past the saw-
blade
• As much as possible, keep your face and body to one
side of the sawblade, out of line with a possible kick
back or throwback
• Set the cutting too! as low as possible for the cut you’re
planning
Avoid Accidental Starting.
<• Make sure switch is “OFF" before plugging saw into a
power outlet
Whenever Sawblade is Spinning
WARNING: Don't allow familiarity (gained from fre
quent use of your table saw) to cause a careless
mistake. Always remember that a careless fraction
of a second is enough to cause a severe injury.
• Before actually cutting with the saw, watch it while it
runs for a short while If it makes an unfamiliar noise or
vibrates a lot, stop immediatety Turn the saw off.
Unplug the saw Do not restart until finding and cor
recting the problem ,
• Make sure the top of the arbor or cutting tool turns
toward the front of the saw
Keep Children Away
• Keep ail visitors a safe distance from the table saw.
• Make sure bystanders are dear of the table saw and
workpiece
Don’t Force Tool.
• Let the blade reach full speed before cutting
' It will do the Job better and safer at its designed rate.
' Feed the workpiece into the saw only last enough to let
the blade cut without bogging down or binding
Before freeing jammed material.
• Turn switch “OFF"
• Wait for all moving parts to stop
• Unplug the saw
• Check blade, spreader and fence for proper alignment
before starting again
To avoid throwback of cut off pieces,
« Use the guard assembly
To remove loose pieces beneath or trapped Inside
the guard.
«Turn saw "OFF",
• Remove switch key
« Wait for blade to stop before lifting the guard
Before Leaving The Saw.
• Turn the saw off
• Wait for blade to stop spinning.
• Unplug ths saw
• Make workshop child-proof Lock the shop Disconnect
master switches Remove the yellow switch key Store
it away from children and others not qualified to use
the tool
Page 5
Additional Safety Instructions
Rip Type Cuts.
» Never use the miter gauge when ripping
• Use a push stick whenever the fence is 2 or more
inches from the blade
• When thru-sawing, use an auxiliary fence and push
block whenever the fence must be between 1/2 and 2
inches of the blade
» Never Ihru-saw rip cuts narrower than 1/2 inch (See
“Basic Saw Operations-Ripping and Bevel Ripping"
sections,)
• Never rip anything shorter than 10” long
• When using a push slick or push block, the trailing end
of the board must be square A push stick or block
against an uneven end could slip off or push the work
away from the fence
• A Featherboard can help guide the workpiece (see
’'Basic Saw Operation-Using Featherboards for Thru-
Sawing ” section)
• Always use featherboards for any non thru rip type cuts
(See “Basic Saw Operations - Using Featherboards for
Non-Thru Sawing” section.
Before Starting,
• To avoid kickbacks and slips into the blade, make sure
the rip fence is parallel to the sawbtade
»Before thru-sawing, check the anfi-kickback pawls,
The pawls must stop a kickback once it has started.
Replace or sharpen anti-kickback pawls when points
become dull (See "Maintaining Your Table Saw - Anti
Kickback Pawls" section)
• Plastic and composition (like hardboard) materials may
be cut on your saw However, since these are usually
quite hard and slippery, the anti-kickback pawls may
not stop a kickback Therefore, be especially careful in
your setup and cutting procedures
While Thru-sawing.
«To avoid kickbacks and slips into the blade, always
push forward on the section of the workpiece between
the sawblade and the rip fence Never push forward on
the piece being cut off
Crosscut Type Cuts.
» Never use the rip fence when crosscutting
• An auxiliary wood facing attached to the miter gauge
can help prevent workpiece twisting and throwbacks
Attach it to the slots provided Make the facing long
enough and big enough to support your work Make
sure, however, it will not interfere with the sawblade
guard
Before Starting.
♦ Use jigs or fixtures to help hold any piece too small to
extend across the full length of the miter gauge face
during the cut. This lets you property hold the miter
gauge and workpiece and helps keep your hands
away from the blade
While Cutting
»To avoid blade contact, always hold the miter gauge
as shown in "Basic Saw Operations - Using The Miter
Gauge
Make From 3/4“ Thick Solid Wood
Page 6
Glossary of Terms for Woodworking
Anti-Kickback Pawls
Device which, when properly maintained, is designed to
stop the workpiece from being thrown towards the front of
the saw at the operator during ripping operation
Arbor
The shaft on which a cutting tool is mounted
Bevel Cut
An angle cutting operation made through the face of the
workpiece
Compound Cut
A simultaneous bevel and miter crosscutting operation
Crosscut
A cutting operation made across the width of the work-
i c« WCS
Dado
A non thru cut which produces a square sided notch or
trough in the workpiece
Feat herb card
A device which can help guide workpieces during rip type
operation.
Freehand
Performing a cut without the use of fence (guide), mitsr
gauge, fixture, hold down or other proper device to pre
vent the workpiece from twisting during the cutting opera
tion Twisting of the workpiece can cause it to be thrown.
Gum
A sticky, sap based residue from wood products.
Heel
Misalignment of the sawbiade such that the blade is not
paraile! to the miter gauge groove,.
Kerf
The amount of material removed by the blade in a
through cut or the slot produced by the blade in a non
through or partial cut
Kickback
An uncontrolled grabbing and throwing of the workpiece
back toward the front of the saw
Leading End
The end of the workpiece which, during a rip type opera
tion, is pushed into the cutting tool first.
Miter Cut
An angle cutting operation made across the width of the
workpiece
Molding
A non through cut which produces a special shape in the
workpiece used for joining or decoration .
Ploughing
Grooving with the grain the length of the workpiece, using
the fence (A type of non-through cut)
Push Stick
A device used to teed the workpiece through the saw
during narrow ripping type operations which helps keep
the operator's hands well away from the blade
Push Block
A device used for ripping type operations too narrow to
aliow use of a push stick.
Rabbet
A notch in the edge of a workpiece. (A type of non
through cut)
Resin
A sticky, sap based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in
one minute
Rip Cut
A cutting operation along the length of the workpiece.
Sawbiade Path
The area of the workpiece or table top dtrectiy in line with
either the travel of the blade or the pari of the workpiece
which will be, or has been, cut by the blade
Set
The distance that the tip of fhe sawbiade tooth is bent (or
set) outward from the face of the blade
Throw-Back
Throwing of pieces in a manner similar to a kickback,
Thru-Sawing
Any cutting operation where the biade extends com-
pieteiy through the thickness of the workpiece
Trailing End
The workpiece end last cut by the blade in a ripping oper
ation
Workpiece
The item on which the cutting operation is being per
formed The surfaces of a workpiece are commonly
referred to as faces, ends, and edges.
Page 7
Motor Specifications and Electrical Requirements'
Power Supply and Motor Specifications
WARNING: To avoid electrical hazards, fire haz
ards or damage to the tool, use proper circuit pro
tection. Your tool is wired at the factory for
operation using the voltage shovim. Connect tool
to a power line with the appropriate voltage and a
IS-amp branch circuit. Use a 15-amp time delay
type fuse or circuit breaker. To avoid shock or fire,
it power cord is worn or cut, or damaged in any
way, have it replaced immediately.
General Electrical Connections
DANGER: To avoid electrocution:
t. Use oniy identical replacement parts when ser
vicing, Servicing should be performed by a
qualified service technician.
2. Do not use in rain or where floor is wet.
This tool is intended for indoor residential use
only.__________________________________
110-120 Volt, 60 Hz. Tool Information
NOTE: The plug supplied on your tool may not fit ihto the
outlet you are planning to use Your local electrical code
may require slightly different power cord plug connec
tions- If these differences exist refer to and make the
proper adjustments per your local code before your tool
is plugged in and turned on
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock This tool is equipped
with an electric cord having an equipment-grounding con
ductor and a grounding plug, as shown. The plug must
be plugged into a matching outlet that is properly
installed and grounded in accordance with all local codes
and ordinances
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet inslalled by a qualified siectrician
A temporary adapter may be used to connect this plug to
a 2-prong outlet as shown if a properly grotinded three
prong outlet is not available. This temporary adapter
should be used only until a properly grounded three
prong outlet can be installed by a qualified electrician
The green colored rigid ear, lug or the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box.
improper connection of the equipment-grounding con
ductor can result in a risk of electric shock. The conduc
tor with insulation having an outer surface that is green
with or without yellow stripes is the equipment-grounding
conductor If repair or replacement of the electric cord or
plug is necessary, do not connect the equipment-ground
ing conductor to a live terminal
The A-C motor used in this tool is a reiay start, non-revsrsibie type, having the following specifications:
Rated H P
Voltage
Amperes
Hertz (Cycles)
Phase
RPM
Rotation of Shaft
1
110-120
11 5
60
Single
3450
Counterclockwise
WARNING: Do not permit fingers to touch the ter
minals of plug when installing or removing the
plug to or from the outiet.
If the grounding instructions are not completely under
stood, or if you are in doubt as to whether the too! is prop
erly grounded check with a qualified electrician or service
personnel.
WARNING: If not properly grounded, this tool can
cause an electrical shock, particularly when used
in damp locations, in proximity to plumbing, or out
of doors, if an electrical shock occurs there is the
potential of a secondary hazard, such as your
hands contacting the sawblade.
Properly
3-Prong Plug
Grounded
3-Prong Outlet
Grounding
Prong
Make sure this
Grounding Lug
Is Connected
to a Known
3-Prong ^
Ground
2-Prong
Outlet
Adapter
NOTE: The adapter illustrated is for use oniy If you
already have a properly grounded 2-prong outlet
Page 8
Motor Specifications and Electrical Requirements (continued)
CAUTION: To avoid motor damage, this motor
should be blown out or vacuumed frequently to
prevent sawdust buildup which will interfere with
normal motor ventilation.
1 Frequent "blowing" of fuses or tripping of circuit break
ers may result if;
a Motor is overloaded - Overloading can occur if you
feed too rapidly or if saw is misaligned
b. Motor circuit is fused differently from recommenda
tions - Always follow instructions for the proper fuse/
breaker Do not use a fuse/breaker of greater
capacity without consulting a qualified eiectrician
c Low voltage - Although the motor is designed for
operation on the voltage and frequency specified on
motor nameplate, normal loads will be handled
safely on voltage not more than 10% above or below
the nameplate voltage- Heavy loads, however,
require that voltage at motor terminals equals the
voltage specified on nameplate.
2 Most motor troubles may be traced to loose or incor
rect connections, overloading, reduced input voltage
(such as small size wire in the supply circuit) or to
overly long supply circuit wire. Always check the con
nections, the load and the supply circuit whenever
motor fails to perform satisfactorily. Check wire sizes
and length with the Wire Size Chart below
Wire Sizes
NOTE; Make sure the proper extension cord is used and
is in good condition
The use of any extension cord will cause some loss o1
power. To keep thfs to a minimum and to prevent over
heating and motor burn-out, use the table shown to
determine the minimum wire size (A,W G.) extension
cord
Use only 3-wire extension cords which have 3-prong
grounding type plugs and 3-prong receptacles which
accept the tool’s plug
Extension
Cord Length
Wire Sizes Required
for (A.W.G.)
0-25 Ft,16
26-50 Ft16
Page 9
Table of Contents
Section Page
Warranty.............................,
Safety Instructions For Table Saw ......................................................2
Safety Signal Words
Before Using The Saw
When installing Or Moving The Saw
Combination Square must be true. Check it’s
accuracy as shown below.
Draw light line on
board along edge
Should be no gap or overlap here when square
is flipped over in dotted position.
Select the straight edge of
3/4" thick board. This edge
must be perfectiy straight.
NOTE; The square and
straight edge are used to
align the saw. They must
be accurate if the saw is
to be aligned properly.
Combination
Square
Unpacking
1 Separate saw and ail parts from packing maierials and
check each one with the illustration and the "List of
Loose Parts" to make certain all items are accounted
for, before discarding any packing materia!
WARNING: If any parts are missing, do not attempt
to assemble the table saw, plug in the power cord
or turn the switch on until the missing parts are
obtained and are installed correctly.
WARNING: The saw is heavy. To avoid back Injury,
get help to lift the saw. Hold the saw close to your
body. Bend your knees so you can lift with your
legs, not your back.
WARNING; For your own safety, never connect
plug to power source outlet until all assembiy
steps are complete, and you have read and under
stand the safety and operating Instructions.
________
NOTE: Before beginning assembiy:
» Check that ail parts are included if you are missing any
part, do not assemble the saw Contact your Sears Ser
vice Center to get the missing part.
<- Sometimes small parts can get lost in packaging mate
ria!, Do not throw away any packaging until saw is put
together. Check packaging for missing parts before
contacting Sears
• A complete parts list {Repair Parts) is at the end of the
manual Use this list to identify the part number of the
missing part
Items marked with asterisk (*J are shown actual size
2 Assemble the legs as shown
Insert the truss head screws through the holes in the
legs, then through the holes in the side and end stiffen
ersLegs must be assembled on top of stiffeners
Install the lockwashers Screw on the nuts hand tight
3
install leveling feet through holes in bottom of legs as
4
shown.
Adjust leveling feet as follows:
a Move saw to desired location ,
b With 9/16" wrench loosen bottom nut
c. Back off top nut by hand
d Raise or lower toot by adjusting bottom nut using
9/16" wrench-.
e, Snug fop nut against irrstde of leg by hand,
f. Tighten all four bottom nuts using 9/16” wrench
QMK)
10-32x5/8 In.
Pan Head Screw
Bevel Pointer
3/8 -16 Hex Nut
Osas®
Type "T" 8-32 X 3/8 In.
Pan Head Screw
Handwheel
#10 External
Lockwasher
1/4 In. External 1/4-20
ru”H»d'lc;.w Lockw^shT H„Nu.
Leveling Foot
Leg
12
Leveling Foot -
4
Page 13
Mounting Your Saw
1 From the bag labeled
hardware:
”4 Hex Head Screws, 5/16-18 x 1 -1/8'* Long
*4 Hex Nuts, 5/16-18
*4 Lockwashers, 5/16" External Type
*8 Flat Washers, 11/32 X 11/16 X 1/16
items marked with asterisk C) are shown actual size
2 Place the saw upside down onto a smooth piece of
cardboard or heavy paper, on the floor, so the saw Is
resting on the table top
“Base" remove the following
WARNING: The saw is heavy. To avoid back injury,
get help to lift the saw. Hold the saw close to your
body* Bend your knees so you can lift with your
legs, not your back.
3. Place legs on saw so that holes in saw base and leg
set line up and trim label is facing front* Legs will over
hang base in rear
4, install screw, washers, lockwasher and nut as shown
5 Tighten all leg assembly and mounting hardware at
this time
________________________
need picture
5/16-18 X 1-1/8 In
Hex Head Screw
S/16 In External
Lockwasher
5/16-18
Hex Nut
@
11/32 I.D.
Flat Washer
NOTE: For clarity, later manual illustrations may not
show leg set attached-
Bench Mounting
If you do not use the legset and prefer to mount the saw
on a bench, make sure that there is an opening in the top
of the bench the same size as the opening in the bottom
of the saw so that the sawdust can drop through. Recom
mended working height is 33 to 37 inches from the top of
the saw table to the floor
13
Page 14
Assembly (continued)
Assembling Table Extensions
1 From the bag labeled “Table Extensions” remove the
following hardware: (Quantity indicated is for two
extensions)
*8 Hex Head Screws, 5/16-18x1 -1/4” Long
*8 Fiat Washers. 21/64 x 5/8 x 1/16
*8 Lockwashers. 5/16" External Type
*8 Hex Nuts, 5/16-18
*10 Truss Head Screw, 1/4-20 x 1
*10 Hex Nut, 1/4-20
*10 Lockwashers, 1/4 External Type
*4 Flat Washers, 1/7/64 x 3/4 x 1/16
2 Brackets
From the bag labeled “Large Parts” remove only the fol
lowing:
4 Comer Support Brackets
From among the loose parts find the following:
2 Table Extensions
Items marked with asterisk (*) are shown actual size
Bbhhi(Q)
LI5/16-18x1-1/4 In Vli/
Hex Head Screw
Q
5/16?l8
Hex Nut
1/4-20 X 1 In
Truss Head Screw
X
-----
17/64 LD, Hex Nut
Flat Washer
21/64 LD.
Flat Washer
-X 1/4-20
B/16 In External
Lockwasher
1/4 In External
Lockwasher
Bracket
2 Assemble with saw upside down
NOTE: To protect the finished surfaces of the saw and
extensions, lay a piece of heavy paper or cardboard on
the floor.
WARMING: Stock table extensions must be
installed. They help support the fence guide bars.
An unsupported guide bar can twist. Twisted
guide bars can misalign fence. A misaligned fence
can cause binding or kickback. You could be hit or
cut.
3 Install corner support brackets, 1/4-20 x 1 inch truss
head screws, 17/64 inch flat washers, 1/4 inch exter
nal lockwashers and 1/4-20 hex nuts as shown, Hand
tighten only
Insert four (4) 5/16-18 x 1-1/4 inch long hex head
screws through the holes on inside edge of one
extension
install 21/64 I D fiat washer, 5/16 external lockwasher, and 5/16-18 hex nut on the end of each
screw Just start nut on end of screw
Slide the extension with hardware into tour slots in
side of table. Line up front edge of extension with
front edge of table and tighten all screws and nuts
Repeat for other extension
14
Page 15
8 insert a 1/4-20 x 1 truss head screw through bottom
hoie in the bracket, and through the first hoie in the
right hand extension. Install a fockwasher and nut on
the screw Hand tighten the nut,
NOTE: When saw is upside down, right hand extension
is on the left side when facing front of saw
9 Insert a 1/4-20 x 1 truss head screw through bottom
hole in the other bracket and the fourth hols of the
extension Install a iockwasher and nut on the screw
Hand tighten the nut
Installing Rip Fence Guide Bars and Switch
Box
1, From the bag labeled “Guide Bars” remove the fol
lowing hardware:
*3 Hex Head Screws, 5/16-18 X 1-1/2
*3 Hex Head Screws, 5/16-18 x 1
*6 Hex Jam Nuts, 5/16-18
*4 Flat Washers, 21/64 x 5/8 x 1/16
*3 Spacers, 3/4 dia. x 1/2 long
*6 Lockwashers, 5/16 Externa! Type
From the bag labeled "Misceiianeous'' remove only the
foilowing hardware:
*2 Hex Head Screws, 5/16-18 X 3/4
'2 Hex Jam Nuts, S/16-18
*■ 4 Lockwashers, 5/16 External Type
From among the loose parts find the following;
1 Front Guide Bar
1 Rear Guide Bar
Items marked with asterisk {*) are shown actual size
5/16-18 X 3/4
Hex Hd„ Screw
5/16-18 X 1-1/2 In
Hex Hd. Screw
21/64 In.
Washer
5/16 In. External
Lockwashers
Hex Hd. Screw
5/16 In.
Hex Jam Nut
5/16-18 X 1 in.
Page 16
Assembly (continued)
3 Mount switch to front guide bar with two 5/16-18 x 3/4
hex head screws, four iockwashers and two nuts,
Securely tighten both nuts
4 Place front guide bar against saw table and drop it in
place engaging the screws in the slots Make sure the
spacers are between the Iront guide bar and the
table
5- End ot front guide bar must be 7-5/16 inch from side
of saw table. This is important so that rip fence indi
cator can be aligned
6 With the blade of your combination square set to 1/4
inch, gauge and adjust front guide bar so the edge of
the bar is 1/4 inch above the edge ot the table.
Securely tighten nuts
7, Install 5/16-18 X 1-1/2 hex head screw through the
fourth slot in front guide bar (that lines up with
bracket), through the 1/4 inch spacer and the bracket.
Install a 5/16 inch external lockwasher and 5/16-18
hex jam nut.
----------
Hex Nuts
Hex Head Screws
Remove Ihe two truss head screws from rear of right
table extension.
Attach the rear guide bar in a similar manner to the
front guide bar Make sure that the end of the bar is
11 inches from the side of Ihe saw table. Spacers are
not required
10
Reinstall two truss head screws, Iockwashers and
hex nuts removed in step 8. Check that all hardware
is tight.
Insert 5/16-18 X 1 hex head screw through the eighth
11
slot in rear guide bar and bracket. Install 5/16 exter
nal lockwasher and 5/16 hex jam nul Tighten
securely.
16
Page 17
Aligning Extensions
1 stand saw upright on iegs
then up onto feet.
WARNING: The saw is heavy. To avoid back injury,
get help to lift the saw. Hold the saw close to your
body. Bend your knees so you can lift with your
legs, not your back.
2 Line up the front edge of extension with the front edge
of the table Pull up on front and rear of sheet metal
side extension so it is higher than table, Using a block
of wood and hammer as shown, tap the extension
down until if is even with table top Recheck alignment
of front edge of table and extension Tighten front and
rear extension mounting nuts only.
WARNING: Table extensions must be Installed.
Front edge of table and extensions must be lined
up. An uneven front edge can twist the fence guide
bar. Twisted guide bars can misalign fence. A mis^
aligned fence can cause binding or kickback. You
could be hit or cut.
Using the block of wood, check to see if center of
extension is flush with table top. If adjustment is
needed, push the table top into alignment and tighten
center two mounting nuts.
Repeat steps 2 and 3 to align the other extension
RoH saw over onto front
1. From the bag labeled "Large Paris" remove the follow
ing hardware;
1 Wire Tie
2, Use a hammer to lightly tap the pointed tab on the wire
tie into the hole provided on side of cabinet Route
motor cord from inside cabinet through the wire tie
Secure cord in wire tie Keep any extra cord on outside
of cabinet Do not push extra cord inside cabinet,.
17
Page 18
Ássembiy (continued)
Checking Table Insert
The table insert must be flush with the surface of the saw
table to keep the workpiece from hanging up or binding
with the sawbiade as the workpiece is cut by the sawblade.
1 Lower sawbiade beneath the table insert and check to
be sure the screw fastening the insert in place is snug,
2 Use a straight edge to check near each ot the eight
leveling tab positions to determine if the insert is flush
with the surface of the saw table at ail eight leveling
tab positions
3, If insert is not fiush with table surface, loosen insert
fastening screw and pull insert forward to lift from saw
table.
4 Bend with pliers or tap with a hammer, as required, to
make the insert flush with the table top.
Leveling
18
Page 19
Installing Blade Guard
1 From the bag iabeled “Guard" remove the following
hardware;
*2 Truss Head Screws, 1/4-20 x 5/8" Long
*2 Socket Head Set Screws, 1/4-20 x 7/8" Long
•■4 Flat washers. 17/64 x 9/16 x 3/64
*2 Hex Nuts 1/4-20
*4 Lockwashers, 1/4 External Type
*2 Wing Nuts, 1/4-20
*2 Square Nuts, 1/4-20
1 Spreader Support
1 Spreader Bracket
1 Spreader Clamp
From amortg the loose parts find the following:
1 Blade Guard
Hems marked with asterisk (*) are shown actual size
2 Make sure the blade Is all the way up and square with
table,
3, Position spreader support on rod until it is even with
the end of the rod.
1/4-20 X 5/S In.
Truss Head Screw
o
1/4-20 Hex Nut Square Nut
Spreader Support
1/4-20
Spreader Bracket
1/4-20 X7/S
Socket Head
Set Screw
17/64 I D. 1/4-20 Wing Nut
Flat Washer
1/4 In. External
Lockwasher
Spreader Clamp
4 Assemble the 7/8 Inch long set screws, nuts, lock-
washers and washers to the spreader support bracket
and slip the nuts into the slot in the spreader support
5 Finger tighten only the hex nuts
NOTE: Be sure to put the socket head set screw through
the slot shaped holes in the spreader bracket (see illus
tration). This allows the guard and spreader to be lined
up with the blade Be sure the socket end of the set
screw is at the hex nut end of the assembly.
19
Page 20
Assembly (continued)
6 Lay a piece of flat straight v^ood and a square on saw
iabie and rotate the spreader support until the bracket
is aligned with square.
7 Make sure end of support, bracket and rod are even
Using a 1/8 inch hex “L" wrench, tighten the set screws
only Check that the spreader support cannot be
rotated on the spreader rod
Important: To work properly, the spreader must always
be parallel to the sawblade and adjusted so the cut work
piece will pass on either side of the spreader without
binding or skewing to the side
...
........................
NOTE: The spreader is thinner than the width of the kerf
by approximately six thicknesses of paper.
8. Make two folds in a small piece (6x6 inch) of ordinary
newspaper making three thicknesses.
The folded paper will be used as “spacing gauge",
9 Raise blade to maximum height and make sure blade
is square to the saw table,
10. install the spreader clamp using 1/4-20 x 5/8 truss
head screws, lockwashers, and wing nuts. Place
spreader between spreader clamp and bracket Move
spreader forward until ail three are in Sine, Tighten
wing screws
11 Lift up both anti-kickback pawls Insert set screw
wrench or a pencil into notches to hold the pawls out
of the way
12, Lay a piece of straight flat wood against the saw-
blade insert folded paper between spreader and strip
of wood
13- Make sure the hex nuts underneath are loose
14 Hold the spreader tightly against the wood and make
sure the wood is against the sawblade Tighten the
hex nuts
This wiil align the spreader in the middle of the cut
(kerf) mads by sawblade
NOTE: To remove the guard fornon-through cuts, loosen
the wing nuts and slide the guard back and upward off
the spreader bracket. Do not disturb the setting of the
spreader bracket
When replacing the guard, slide the spreader down and
forward between the spreader clamp and spreader
bracket until it rests as shown, make sure wing nuts are
tightened securely This lets you remove and replace the
guard without disturbing the spreader alignment.
Antikfckback
of
20
Page 21
Getting to Know Your Table Saw
1. On-Off Switch.
CAUTION: Before turning switch “ON”, make sure
the blade guard is correctly installed and operat
ing properly.______________________________
The On-Oft Switch has a locking feature. This feature is
intended to help prevent unauthorized and possible haz
ardous use by children and others
A Remove key from bag labeled ''Miscellaneous” and
Insert into swHch,
B. To turn saw ON, stand to either side of the blade,
never in line with it, insert finger under switch lever
and pulì end of lever out
After turning switch ON, always allow the blade to
come up to full speed before cutting. Do not cycle
the motor switch on and off rapidly, as this may
cause the sawblade to loosen. In the event this
should ever occur, allow the sawblade to come to a
complete stop ar\d retighten the arbor nut normally,
not excessively. Never leave the saw white the
power is “ON"
C. To turn saw OFF, PUSH lever in Never leave the
saw until the cutting too! has corns to a complete
stop
D To lock switch in OFF position, hoid switch IN with
one hand, REMOVE key with other hand
WARNINGS: For your own safety, lower blade or
other cutting tool below table surface. (If blade is
tilted, return it to vertical, 90“, position.) Always
lock the switch “OFF”. When saw is not in use,
remove key and keep it in a safe place. Also, in the
event of a power failure (all of your lights go out)
turn switch off, lock it and remove the key. This
will prevent the saw from starting up again when
the power comes back on.
21
Page 22
Getting to Know Your Table Saw (continued)
2.Elevation Handwheel...elevates or lowers the
blade Turn clockwise to elevate, counterclockwise to
lower.
3. Tilt Handwheel...tilts the blade tor bevel cutting
Turn clockwise to tilt toward left, counterclockwise to
tilt toward right.
When the blade is tilted to the left as far as it will go,
it should be at 45“ to the table and the bevei pointer
should point to 45*
NOTE: There are limit stops inside the saw which
prevent the blade from tilting beyond 45“ to the left
and 90“ to the right. (See “Adjustments" section
“Blade Tilt, or Squareness of Blade to Table”).
4. Rip Fence...is locked in place by tightening the
lock knob To move the fence, loosen the knob and
grasp the fence with one hand at the front,
Holes are provided in the rip fence for attaching a wood
facing when using the dado head, or molding head
Select a piece of smooth straight wood approxi
mately 3/4 inch thick, at least as long as the rip
fence, and at least 7-1/2 inches wide (high) to permit
clamping of featherboards
Attach it to the fence with the three round head
#10 wood screws 2 inches long. To remove the fac
ing, loosen the screws, slide the facing forward and
pull the screws through the round holes.
5. Piter Gauge.. .head is locked in position for cross
cutting or mitering by tightening the lock knob
Always lock it securely when in use
6. Blade Guard...must always be in place and work
ing properly for all thru-sawing cuts That is, ail cuts
where the blade cuts completely through the work-
fctr*ci
P
To remove the guard for special operations, ioosen
the wing nuts and slide the guard back and upward
off the spreader bracket Do not disturb the setting of
the spreader bracket,
When replacing the guard, slide the spreader down
and forward between the spreader clamp and
spreader bracket untii the bottom and rear edges of
all three are even Make sure both wing nuts are
hand tightened securely
7. Table Insert..»is removable for removing or install
ing blade or other cutting tools
WARNING: To avoid injury from accidental start,
turn switch “OFF” and remove plug from power
source before removing Insert.
A Lower the blade below the table surface
B . Raise biade guard
C„ Loosen insert screw.
D-Liff insert from front end, and pull toward front of
saw.
WARNING: Never operate saw without the proper
insert in place. Use the sawblade insert when saw
ing. Use the combination dado molding insert
when using a dado or molding head.
Lock Knob
________
__________
If you are making a rip type cut in material thinner
than 3/16 inch while the fence is positioned over the
depressed area of table extension, the facing should
be attached to the fence so that the bottom edge
touches the top surface of the extension in this case,
the facing must be shorter than the fence. This wiil
prevent thin materia! from sliding under the rip fence
22
Page 23
8. Removing and Installing Sawblade
WARNING: To avoid injury from accidental start, turn
switch "OFF” and remove plug from power source
outlet before removing or installing sawblade.
A Remove insert,
B, Remove wrenches from bag labeled 'Targe Paris”.
C. Place open end arbor wrench on flat surfaces of saw
arbor and closed end arbor wrench on nut Position
wrenches as shown, holding your hands well above
b lade.
□ With arbor wrench against table, pull wrench on
arbor nut forward to loosen nut
E To tighten nut, hold arbor wrench against rear of
table, push arbor nut wrench toward rear.
NOTE: When installing the blade, make sure the teeth
are pointing toward the front of the saw and that the
blade and collars are clean, and free from any burrs
The hollow side of the collars must be against the
blade
Always tighten the arbor nut securely.
F. To replace insert. Place insert into opening In table
and push toward rear of saw to engage spring clip
and until keysiot in insert will drop over screw
Tighten screw Do not tighten screw to the point
where it will deflect the insert.
WARNING: To avoid injury from a thrown workpiece,
blade parts, or btade contact, never operate saw
without the proper insert in place. Use the sawblade
insert when sawing. Use the proper size dado/mold-
ing insert for dado blades and molding heads.
___
Pull To Loosen
Shown With Hold Down Clamp
9»
The “yellow” plastic disk embedded in the table in front
of the sawblade, is provided for marking the location of
the "sawcut” (kerf) on the workpiece.
Check disk location: If it is above table surface, place a
piece of hardwood on top of it and tap it down with a
hammer.
Marking the Exacl-i-Cut:
A With blade 90° (square to table) and miter gauge in
left groove, cross cut a piece of wood holding the
wood firmly against miter gauge
B Puli miter gauge back until freshly cut edge of wood
is over disk. Using a sharp pencil, mark a line on
disk at freshly cut edge of wood
C With miter gauge in right hand groove, follow same
procedure and mark another line on disk
D These lines indicate the “path" of the cut (kerf) made
by the sawblade.
E. When cutting the workpiece, line up mark on work
piece with iine on disk
Use the hold-down clamp (optional accessory) on the
miter gauge for greater accuracy.
Blade Guard Not Shown In
For Picture Clarity
23
Page 24
Safety ¡netructions for Basic Saw Operations
Before Each Use
Inspect your saw.
* To avoid injury from accidentai starting, ttirn the switch
off, unplug the saw, and remove the switch key before
raising or removing the guard, changing the cutting
tooi, changing the setup, or adjusting anything,
* Check tor alignment of moving parts, binding of mov
ing parts, breakage of parts, saw stability, and any
other conditions that may affect the way the saw
works,
* If any part is missing, bent or broken in any way, or any
eiectricai part does not work property, turn the saw off
and unpiug the saw.
' Replace damaged or missing parts before using the
saw again
■ Use the sawblade guard, spreader and anti-kickback
pawls for any thru-sawing (whenever the blade comes
through the top of the workpiece). Make sure the anti
kickback pawls work properly Make sure the spreader
is in line with sawblade.
■ Remove adjusting keys and wrenches. Form a habit of
checking for and removing keys and wrenches from
tabie top before turning saw on
' Make sure all clamps and locks are tight and no parts
have excessive play.
To Avoid Injury From Jams, Slips Or Thrown
Inspect Your Blade.
• Choose the right blade or cutting accessory for the
material and the type of cutting you plan to do
• Use The Right Tooi. Don't force tool or attachment to
do a job it was not designed for
» Never use grinding wheels, abrasive cutoff wheels,
friction wheels (metal cutting blades) wire wheels or
buffing wheels. They can liy apart explosively.
• Cut only wood, wood like or plastic materiais. Do not
cut metal.
• Choose and inspect your cutting tool carefully;
- To avoid cutting tool failure and thrown shrapnel
(broken pieces of blade), use only 10" or smaller
blades or other cutting tools marked for speeds of
5000 rpm or higher
- Always use unbroken, balanced blades designed to
fit this saw's 5/8 inch arbor
- When thru-sawing (making cuts where the blade
comes through the workpiece top), always use a 10
inch diameter blade This keeps the spreader in clos
est to the blade
- Do not overtighten arbor nut. Use arbor wrenches to
“snug" it securely
- Use only sharp blades with properly set teeth Con
sult a professional blade sharpener when in doubt
- Keep blades clean of gum and resin
- Never use the saw without the proper blade insert.
Inspect your work area.
• Keep work area clean
• Cluttered areas and benches invite accidents, Floor
must not be slippery from wax or sawdust
• To avoid burns or other fire damage, never use the
saw near flammable liquids, vapors or gases
«To avoid injury, don’t do layout, assembly, or setup
work on the table while bfade is spinning It could cut
or throw anything hitting the blade
Plan your work
» Plan ahead to protect your eyes, hands, face, ears
Pieces (Kickbacks Or Throwbacks)
» Use the right tool Don’t force tool or attachment to do
a job it was not designed for
Dress for safety
• Do not wear loose clothing, gloves, neckties or jewelry
(rings, wrist watches). They can get caught and draw
you into moving parts
• Wear nonslip footwear
• Tie back tong hair.
• Roll long sleeves above the elbow
• Noise levels vary widely, To avoid possible hearing
damage, wear ear plugs or muffs when using table
saw tor hours at a time.
• Any power saw can throw foreign objects into the
eyes This can result in permanent eye damage. Wear
safety goggles (not giasses) that comply with ANSI
Z87 1 (shown on package) Everyday eyeglasses have
only impact resistant lenses. They are not safety
glasses Safety goggles are available at Sears retail
stores Glasses or goggles not in compliance with
ANSI Z87 1 could seriously hurt you when they break.
• For dusty operations, wear a dust mask along with
safety goggles
Inspect your workpiece.
« Make sure there are no naiis or foreign objects in the
part of the workpiece to be cut
« When cutting irregularly shaped workpieces, plan your
work so it will not slip and pinch the blade:
• A piece of molding for example, must lie fiat or be held
by a fixture of jig that will not 1st it twist, rock or slip
while being cut Use jigs or fixtures where needed to
prevent workpiece shifting
• Use a different, better suited type of too! for work that
can't be made stable
24
Page 25
Plan your cut,
» To avoid kickbacks and throwbacks which occur when
a part or a!l of the workpiece binds on the blade and is
thrown violently back toward the front of the saw:
- Never cut Freehand. Always use either a rip fence,
miter gauge or fixture to position and guide the work,
so it won’t twist or bind on the blade and kickback,
- Make sure there’s no debris between the workpiece
snd its supports,
* Use extra caution with iarge, very small or awkward
workpieces
♦ Use extra supports (tables, saw horses, blocks, etc )
for any workpieces large enough to tip when not held
down to the table top. Never use another person as a
substitute for a table extension, or as additionai sup
port for a workpiece that is longer or wider than the
basic saw table, or to help feed, support or pul! the
workpiece.
* Never confine the piece being cut off, that Is, the piece
not against the fence, miter gauge or fixture Never
hold it, clamp it, touch it, or use length slops against it
It must be free to move, if confined, it could get
wedged against the blade and cause a kickback or
throwback.
• Never cut more than one workpiece at a time
» Never turn your tabis saw “ON” before clearing every
thing except the workpiece and related support
devices off the table.
Plan the way you will push the workpiece through.
• Never pull the workpiece through.. Start and finish
the cut from the front of the table saw
» Never put your fingers or hands in the path of the
sawblade or other cutting tool
• Never reach In back of the cutting tool with either
hand to hold down or support the workpiece, to
remove wood scraps, or for any other reason
• Avoid hand positions where a sudden slip could cause
fingers or a hand to move into a sawblade or other cut
ting tool
• Don’t overreach Always keep good footing and balance
• Push the workpiece against the rotation of the blade,
never leed material into the cutting tool from the rear of
the saw
• Always push the workpiece all the way past the saw-
blade.
• As much as possible, keep your face and body to one
side of the sawblade, out of line with a possible kick
back or throwback
• Set the cutting tooi as low as possible for the cut you’re
planning
Avoid Accidental Starting.
• Make sure switch is “OFF” before plugging saw into a
power outlet-
Whenever Sawbíade Is Spinning
WARNING: Don’t allow familiarity (gained from fre
quent use of your table saw) cause a careless mis
take. Always remember that a careless fraction of
a second is enough to cause a severe injury.
• Before actually cutting with the saw. watch it while it
runs for a short white. If It makes an unfamiliar noise or
vibrates a lot, stop immediately Turn the saw off.
Unplug the saw. Do not restart until finding and cor
recting the problem
♦ Make sure the lop of the arbor or cutting tool turns
toward the front of the saw
Keep Children Away
* Keep ail visitors a safe distance from the table saw
• Make sure bystanders are dear of the table saw and
workpiece.
Don’t Force Tool,
• Let the blade reach full speed before cutting
* It win do the job better and safer at its designed rate
» Feed the workpiece into the saw only fast enough to let
the blade cut without bogging down or binding
Before freeing jammed material.
• Turn switch "OFF"
« Wait for all moving parts to stop
• Unplug the saw
• Check blade, spreader and fence for proper alignment
before starting again.
To avoid throwback of cut off pieces.
• Use the guard assembly
To remove loose pieces beneath or trapped inside
the guard.
• Turn saw “OFF"
• Remove switch key
» Wait for blade to stop before lifting the guard
Before Leaving The Saw.
• Turn the saw off
• Wait for blade to stop spinning
• Unplug the saw
• Make workshop child-proof Lock the shop. Disconnect
master switches Remove the yellow switch key Store
it away from children and others not qualified to use
the too!
25
Page 26
Work Feed Devices---------------
Before cutting any wood on your saw, study all of the
“Basic Saw Operations”
As you learn new table saw woodworking techniques,
you'll see that many types of cuts need different support
and feeding devices, known as jigs or fixtures. They can
help you make cuts more accurately By helping to
steady the workpiece and keep you away from the blade,
they can help you safely use your saw for certain cuts
Push Stick
Make the push stick using a piece of 1 x 2 x 3/4 thick
soiid wood.
Slightly Less Than Thickness
Of Workpiece Up To 3/8”
r-
1-S/B"
Many people custom build their own jigs and fixtures
Jigs and fixtures are often designed for a particular cut
You can use your table saw to easily make many jigs and
fixtures To get you started, we've included Instructions
for some simple ones After you have made a tew prac
tice cuts, make up these jigs before starting any projects.
The use of these devices is explained in "Basic Saw
Operations" section.
Make the featherboard from a 8 x 24 x 3/4 thick solid
wood.
.....................
24"--------------------------H
V [
SO“ Notch 1/2
NOTE: All dimensions in inches
Push Block
Xhere are any number of ways to properly cut your work
pieces to make a push block. The following steps
describe one way you can make a push block.
Making the base:
* Start with a piece of 3/8 inch plywood at least 5-5/8
inches wide or wider and 12 inches long or longer
® Make two ripcuts Perform the first ripcut along the
side of the 3/8" wide strip Next, ripcut the 3/8“ plywood
to a width of 5-1/8".
• Crosscut the 3/8“ plywood to 12" long.
♦ Crosscut a 2-1/2" piece off the 3/8" wide by 3/8" thick
strip and save this short piece for later,
»The next cuts wilt create the 3/8" by 9-1/2“ notch in the
base Mark the long edge of the board 2-1/2" from one
end Make a crosscut into the edge on the mark, stop
ping about 3/4“ into the board Set the saw and rip the
width to 4-3/4" along the same edge as the stopped
crosscut. Stop the ripcut where the two cuts intersect.
Turn off the saw and remove the ba^ piece. The base
should now measure as shown
Material for Push Block
»
.......
........
__At Least 12"-
3/8" Thick Plywood
-At Least 12 —
3/4“ Thick Plywood
Cutting Out the Base
-2-1/2" {save)
4 th cut 1 St Cut
Base
Handle
S-S/S"
At Least
3/0"
3rd Cut. S-l/S”
1
At
1
S-5/8
S-5/8"
i
Lea!
T
Finished Base
5-1/0
a-1/2
These Edges
Must Be
Parallel
Creating the Notch
1 St Cut
—-es—j—2-1/2"
OC
П
2 nd Cut
12“
2 nd Cut
[
4-3/4“
Page 27
Making the handle:
® Miter crosscut a piece of 3/4 inch thick piywood to
shape and size shown:
MOTE: The mitered comers can be any size that looks
like the drawing (about 1-1/2" by 1-1/2").
Putting It Together
• Using good quality woodworking glue, glue the 3/8" x
3/8" X 2-1/2“ piece strip saved eariier to the base as
shown.
IMPORTANT: Do not use nails or screws This is to pre
vent dulling of the sawblade in the event you cut into the
push block
• Position the handle at the center of the plywood base
as shown Fasten them together with glue and wood
screws
IMPORTANT: Make sure the screw heads do not stick
out from the bottom of the base, they must be flush or
recessed, The bottom must be flat and smooth enough to
slide along the auxiliaiy fence you are now ready to
make.
Auxiliary Fence
Making the base:
• Start with a piece of 3/8 inch plywood at least 5-1/2
inches wide or wider and 30 inches iong or longer.
• Cut the piece to shape and size shown:
Making the side:
• Start with a pises of 3/4 inch piywood at least 2-3/8
inches wide or wider and 27 inches long or longer
• Cut the piece to shape and size shown;
Putting it together:
• Put the pieces together, as shown:
IMPORTANT: Make sure the screw heads do not stick
out from the bottom of the base, they must be Hush or
recessed. The bottom must be flat and smooth enough to
rest on the saw table without rocking
Flush Or Recessed
Cutting Out the Base
2-5/8
3-1/2
3/8" Thick Piywood Base
Cutting Out the Side
3/4" Thick Piywood Side
Finished Auxiliary Fence
30"-
S-1/2
t
27"-
i
2-3/8"
T
This Edge Must
Be Parallel
Page 28
Basic Saw Operations
....................—
Using the Miter Gauge
The miter gauge is used when crosscutting, miter cutting,
bevel cutting, compound miter cutting, dadoing and when
rabbeting across the end of a narrow workpiece
WARNING; For your own safety, always observe
the following safety precautions in addition to the
safety instructions of pages 2, 3, 4, 5,24 & 25,
Additional Safety Instructions for Crosscutting
Before Starting:
" Never use the rip fence when crosscutting except as
specificaiiy instructed.
Crosscutting
Definition; A cutting or shaping operation made across
the width of a workpiece.
The graduations on the miter gauge provide ample accu
racy for average woodworking in some cases where
extreme accuracy is required, make a trial cut and then
recheck it with a precision square, or protractor,
NOTE: The space between the miter gauge bar and the
groove in the table is held to a minimum during manufac
turing.
For maximum accuracy when using the miter gauge,
always favor one side of the groove in the table In other
words, don't move the miter gauge from side to side
while cutting but keep one side of the bar riding against
one side of the groove.
NOTE: Qiuing a piece ot sandpaper to the face of the
miter gauge head can help prevent the workpiece from
“creeping” while it is being cut
The miter gauge head is Socked in position by twisting the
lock knob clockwise Always tighten it securely when in
use.
WARNING: To avoid blade contact or kickback,
hold miter gauge properly^
_________
___
® An auxiliary wood facing attached to the miter gauge
can help prevent workpiece twisting and throwbacks
Attach it to the slots provided Make the facing long
enough and big enough to support your work Make
sure, however, it will not interfere with the sawblade
guard,
* Use jigs or fixtures to help hold any piece too smaii to
extend across the full length of the miter gauge face
during the cut. This lets you properly hold the miter
gauge and workpiece and helps keep your hands away
from the blade
While cutting:
• To avoid blade contact, always hold the miter gauge as
shown in the this section
Sandpaper
The miter gauge may be used in either of the grooves in
the table
When using the miter gauge in the left hand groove, hold
the workpiece firmly against miter gauge head with your
left hand, and grip the iock knob with your right hand
When using the miter gauge in the right hand groove,
hold the workpiece with your right hand and the iock knob
with your left hand
28
Page 29
Crosscutting (continued)
Slots are provided in the miter gauge lor attaching an
auxiliary facing to make it easier to cut very long or short
pieces. Select a suitable piece of smooth wood, drill two
holes through it and attach with screws. Make sure the
facing does not interfere with the proper operation of the
sawblade guard
When cutting long workpieces, you can make a simple
support by clamping a piece of plywood to a sawhorse
(As seen on previous page.)
Use the hold-down clamp (optional accessory) on the
miter gauge tor greater accuracy.
Repetitive Crosscutting
Definition: Gutting a quantity of pieces the same length
without having to mark each piece
A Use the stop rods (optional accessory shown) only
for cutting duplicate pieces 6 inches long and
longer.
B Follow all safety precautions and operational
instructions for cross culling
When making repetitive cuts from a long workpiece,
make sure it is adequately supported
WARNING: Never use the rip fence as a direct
length stop because the cutoff piece could bind
between the fence and the blade causing a kick
back.____________
C When making repetitive cuts shorter than 6 inches,
clamp a block of wood 3’’ long to the table at desired
length to act as a length stop. Do not clamp directly
to the bottom edge of the table because the "swivel"
of the clamp will not grip properly Place a small
block of wood between the bottom edge of the table
and the "C" clamp.
WARNING: To avoid kickback from twisting the
workpiece, when clamping the block make sure
that the end of the block is well in front of the saw-
blade. Be sure it is clamped securely.
Left Hand Removed
Stop Rod For Clarity
Auxiliary Fence/
Work Support
Wood Block
□ Slide the workpiece along the miter gauge until it
touches the block hold the workpiece securely
against the miter gauge or clamp it with the hold
down clamp (optional accessory shown)
E.Make the cut. turn the saw off, remove the piece
after the blade has stopped and before cutting the
next piece
29
Page 30
Basic Saw Operations (continued)
Miter Crosscutting
Definition: Cutting wood at an angle other than 90” with
the edge of the wood. Follow the same procedure as you
would for crosscutting
A Adjust the miter gauge to the desired angie, and
lock it
B The miter gauge may be used in either of the
grooves in the table Make sure it is locked
C When using the miter gauge in the left hand groove,
hold the workpiece firmly against the miter gauge
head with your left hand> and grip the lock knob with
your right hand
□ When using the miter gauge in the right hand
groove, hold the workpiece with your right hand and
the lock knob with your left hand
Bevel Crosscutting
Bevel crosscutting is the same as crosscutting except
that the wood is cut at an angle „other than 90° with the
bottom flat side of the wood,
• Adjust the blade to the desired angie.
' Always use the miter gauge in the groove to the right
of the blade It cannot be used in the groove to the left
because the blade guard will interfere. Hold the work
piece with your right hand and the lock knob with your
left hand
* Use the auxiliary fence/work support for additional
support of the workpiece
Compound Crosscutting
Compound cutting is a combination of miter cutting and
bevel crosscutting. The cut is mads at an angle other
than 90“ to both the edge and the bottom flat side of the
wood,
♦ Adjust the miter gauge and the blade to the desired
angle ..Make sure miter gauge is locked
30
Page 31
Using the Rip Fence
Ripping, beve! ripping, resawing and rabbeting are psrtormed using the rip fence together with the auxiliary
tence/work support, push stick or push block
WARNING: For your own safety, read and always
observe all safety precautions listed in manual and
on saw.
Additional Safety Instructions for Rip Cuts
» Never use the miter gauge when ripping
»Use a push stick whenever the fence is 2 or more
inches from the blade,
»When thru-sawing, use an auxiliary fence and push
biock whenever the fence must be between 1/2 and 2
inches from the blade
» Never thru-saw rip cuts narrower than 1/2 inch
• Never rip anything shorter than 10” long,
* When using a push stick or push block, the trailing end
of the workpiece must be square A push sfick or block
against an uneven end could slip off or push the work
piece away from the fence
• A teatherboard can help guide the wotlipiece. (See
'Basic Saw Operation-Using Featherboards for ThruSawing" section,.)
«Always use featherboards for any non thru-sawing rip
type cuts. (See “Basic Saw Operations-Using Feather
boards for Non Thru-sawing" section)
Before Starting:
»To avoid kickbacks and slips into the blade, make sure
the rip fence is parallel to the sawbiade
• Before thru-sawing, check the anti-kickback pawls, the
pawls must stop a kickback once it has started..
Replace or sharpen anti-kickback pawls when points
become duii.
• Plastic and composition (like hardboard) materials may
be cut on your saw. However, since these are usually
quite hard and slippery, the anti-kickback pawls may
not stop a kickback. Therefore, be especially careful in
your setup and cutting procedures.
While Thru-sawing:
• To avoid kickbacks and slips into the blade, always
push forward on the section of the workpiece between
the sawbiade and Ihe rip fence. Never push forward on
the piece being cut off
Ripping
Definition: Cutting operation along the length of the work
piece,
Position the fence to the desired width of rip and lock in
jinV .T'T ,
Before starting to rip, be sure:
1 Rip fence is parallel to sawbiade
2 Spreader is properly aligned with sawbiade.
3. Anli-kickbaok pawls are functioning properly.
When ripping long boards or large panels, always use a
work support A simple support can be made by clamping
a piece of plywood to a sawhorse
WARNING; To avoid kickback, push forward only
on the part of the workpiece that will pass between
the blade and the fence,__________________
Keep your hands out of the blade path
Feed the workpiece by pushing forward only on the part
of the workpiece that wifi pass between the blade and the
fence.
Stop your left thumb at the front edge of the table Finish
the cut with the appropriate pusher
Always Support Long
31
Page 32
Basic Saw Operations (continued)
flipping (continued)
Once the traiiing end is on the table:
When “width ol rip" is 2" or wider, use the push stick to
finish pushing the work all the way past the blade
When “width of rip" is narrower than 2" the push stick
cannot be used because the guard will interfere, use the
auxiliary fence and push block.
Attach auxiliary fence to rip fence with two “C” clamps
Feed the workpiece by hand along the auxiliary fence
until the end is approximately 1" past the front edge of the
table Continue to feed using the push block.
Hold the workpiece in position and install the push block
by sliding it on top of the auxiliary fence (this may raise
guard)
Guard
Auxiliary
Fence
32
Page 33
WARNING: To avoid injury from blade contact
never thru-saw cuts narrower than 1/2” wide.
Narrow strips thicker than the auxiliary {snce/work sup
port may eritsr the guard and strike the baffle Carefully
raise guard only enough to clear the workpiece Use
push block to complete cut
Bevel Ripping Narrow Work
When bevel ripping material 6” or narrower, Use fence on
the right side of the blade only. This will provide more
space between the fence and the sawbiade for use of a
push stick. If the fence is mounted to the left, the sawblade guard may interfere with proper use of a push stick
Baffle
Using Featherboards for Thru-Sawing
Featherboards are not employed for thru-sawing opera
tions when using the miter gauge
Featherboards are used to keep the work in contact with
the fence and fable as shown, and to help stop kick-
rl £3 r'li’ Ci
LJCiOirVO.,-
Add a 7-1/2” high fat facing board to the fence, the full
length of the fence.
Mount featherboards to facing board and table as shown,
so that leading edges of featherboards will support work
piece
WARNING: Make sure the featherboard against the
edge presses only on the uncut portion |in front of
the blade). It might otherwise pinch the blade in
the kerf and cause a kickback.
Before starting the operation (switch “OFF" and blade
below table surface);
1 Install featherboards so they exert pressure on the
workpiece; be positive they are securely attached
2. Make sure by trial that the featherboards wiil stop a
kickback if one should occur
Featherboard
33
Page 34
Basic Saw Operations (continued)
Using Featherboards for Non Thru-Sawing
FGatherboards are not employed during non thru-sawing
operations when using the miter gauge
Use featherboards for all other non thru-sawing opera
tions (when sawbiade guard must be removed) Feather
boards are used to keep the work in contact with the
fence and table as shown and to stop kickbacks.
Add a 7-1/2" high flat facing board to the fence, the full
length of the fence
yount featherboards to facing board and table as shown,
so that leading edges of featherboards will support work
piece until cut is complete, and the workpiece has been
pushed completely past the cutter (sawblads, dadohead, etc,,) With a push stick, as in ripping
Before starting the operation (switch "OFF" and blade
below table surface):
1 Install featherboards so they exert pressure on the
workpiece: be positive they are secure,
2, Make sure by trial the featherboards Will stop a kick
back if one should occur
WARNING: For your own safety, replace the saw-
blade guard as soon as the notr thru-sawing opera
tion is complete.
Work Support “'="'1'“""’,
Featherboard
Resawing
Resawing is a rip cut made in a piece of wood through its
thickness The piece is typically positioned on its edge If
the piece is narrower than 2-1/2" It can be resawn in one
pass with the blade guard in place Extra supports or fix
tures will be required when the edge resting on the table
is too narrow for the piece to be stable and when the
fence interferes with the blade guard (See method
described below)
WARNING: Do not attempt to resaw bowed or
warped material. It can’t be properly supported. It
could kickback or bind.
NOTE; To resaw a piece of Wood wider than 2-1/2", or a
piece needing extra support, it wiil be necessary to
remove the blade guard and use the auxiliary fence (See
"Workfeed Devices",)
Clamp the auxiliary fence to the table so that the work
piece will slide easily without binding between the two
fences and it will not tilt or move sideways
Do not clamp directly to the bottom edge of the table
because the “swivel” of the clamp will not grip properly
Place a small block of wood between the bottom edge of
the table and the “C" clamp
Auxiliary Fence/
Work Support
‘C" Ciamp
,\ Workpiece
Wood Block^
C" Clamp
WARNING: For your own safety
1. Do not "Backup" (reverse feeding) while resaw
ing because this could cause a kickback.
2. Make first pass to a depth slightly more than
one half the width of the board.
3. Keeping the same face of board against the
fence rotate it end over end and make the sec
ond pass.
WARNING: For your own safety, install blade
guard immediately upon completion of the resaw
ing operation.
34
Page 35
Dadoing
instructions for operating the dado head are contained in
bookiet furnished with the dado head
The arbor on the saw, is only long enough so that the
widest cut that can be made is 9/16” wide
It is not necessary to install the outside loose collar
betöre screwing on the arbor nut Make sure the arbor
nut is tight
WARNING: For your own safety, always use dado
insert listed under recommended accessories.
When using the dado head, it wiil be necessary to
remove the blade guard and spreader- Use caution. Use
miter gauge, fence, featherboards or push sticks as
required
WARNING: For your own safety, always replace
the blade, table insert, guard and spreader when
you are finished dadoing.
____________________
Rabbeting
Definition: Cutting out a section of the corner of a piece of
material, across an end or along an edge
To make a rabbet requires cuts which do not go a!! the
way through the material Therefore, the blade guard
must be removed.
1. Remove biade guard.
2 For rabbeting along an edge (long way of workpiece)
as shown add facing to rip fence approximately as high
as the workpiece is wide Adjust rip fence and blade to
required dimensions; then make first cut with board flat
on table as any rip (type) cut; make second cut with
workpiece on edge Follow all precautions, safety
instructions, and operational instructions as for ripping,
or rip type operations, including featherboards and
push stick, etc
3. For rabbeting across an end, for workpiece 10-1/2"
and narrower, make the rabbet cut with the board flat
on the table Using the miter gauge fitted with a facing,
follow the same procedures and instructions for cross
cutting making successive cuts across the width of the
workpiece to obtain the desired width of cut, Do not
use the rip fence for rabbeting across the end-
WARNING: For your own safety, install blade
guard immediately upon completion of rabbeting
operation.
Some rabbet cuts can also be made in one pass of the
workpiece over the cutter using a dado head.
_________________
35
Page 36
Basic Saw Operations (continued)
Ploughing and Molding
Ploughing is grooving with the grain the long way of the
workpiece, using the fence Use featherboards and push
sticks as required
Molding is shaping the workpieca with the grain the long
way of the workpiece, using the fence. Use featherboards and push sticks as required
Molding Cutting
instructions for operating the molding head are contained
in a booklet furnished with the rnotding head.
Always use the molding insert listed under recom
mended accessories.
When using the molding head it will be necessary to
remove the blade guard and spreader Use caution Use
miter gauge, fence, featherboards, or push sticks, etc,,
as required,
WARNING: For your own safety, always replace the
blade guard and spreader when you finished plough
ing or molding.
Adjustments
WARNING: For your own safety, turn switch “OFF”
and remove plug from power source outlet before
making any adjustments.
Miter Gauge
NOTE: The graduations are manulactured to very close
tolerances which provide ampis accuracy for fine wood
working in some cases where extreme accuracy is
required, when making angle cuts, for example, make a
trial cut and then recheck it
The head should be square (90°) with the bar when the
pointer points to “O”
To check for squareness, place an accurate square on
the miter gauge If the head is not square with the bar:
1 Loosen the lock knob
2. Position the head square with the bar. Tighten the lock
knob
3 Loosen the screw and adjust the pointer, so it points to
zero.
The swiveling movement ot the head can be adjusted by
tightening or loosening the set screw located inside of the
head using a 1/8" hex “L" wrench
36
Page 37
Rip Fence
The fence should slide easily along the guide bars and
always remain in alignment {parallel to sawblads and
miter gauge grooves)
The alignment is maintained by a spring underneath the
fence which bears against the front guide bar
To move the fence, loosen the lock handle and grasp the
fence with one hand at the front
For very close adjustments, grasp the guide bar with both
hands and move the fence with your thumbs
Self Aligning Spring Adjustment
Checking the Fence Spring
1 Place fence on saw but do not lock it
2, Move the rear end of the fence slightly to the right or
left, When you release it, the fence should “spring"
back fo its original position
3 If it does not, the spring pressure must be increased,
37
Page 38
Adjustments (continued)
------
Adjusting the Spring
1 Loosen the screws
2, Move spring sightly toward front of fence Tighten
screws.
¡f the fence does not slide easily along the bars, the pres
sure of the spring can be reduced
1 Loosen the screws
2 Move spring slightly toward rear of fence Tighten
screws.
Rip Fence Alignment Adjustment
Spring
Screws
Slide Spring To
Adjust Pressure
WARNING: A misaligned rip fence can cause kick
backs and jams. To avoid injury, follow these
instructions until the fence is properly aligned.
The rip fence must be parallel with the sawblads and
miter gauge grooves Move fence until if is along side of
groove Do not lock it It should be parallel to groove it it
is not:
1. Loosen the hex head screws,
2. Hold fence head tightly against bar Move end of fence
so that it is parallel with groove
3. Alternately lighten the screws
4. Recheck alignment,
5. Repeat steps, as needed.
Adjusting Rip Scale Indicator
1 Turn elevation handwheel clockwise until blade is up
as high as it wilt go
IMPORTANT: Blade must be square (90°) to table, in
order to align rip fence
2. Using a rule, position fence on right side of aawfalade 2
inches from the side of the teeth, tighten lock handle.
3 Loosen screw holding the indicator, adjust so that it
points to "2” on the rip scale, tighten screw
NOTE: If you cannot adjust indicator so that it points to
"2". loosen the screws holding the front guide bar and
move the guide bar.
38
Page 39
Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove
While cutting, the materia! must move in a straight line
parallel to the sawblade. Therefore, both the miter gauge
groove and the rip fence must be parallel to the sawblade.
WARNING: The bfade must be parallel to the miter
gauge groove. Misaligned blades could bind on
workpiece. Workpiece could suddenly kickback.
You could be cut or hit.
If the sawblade is not paralfe! to the miter gauge groove,
the blade will bind at one end of the cut This is known as
"Heeling")-
WARNING: To avoid injury from accidental start,
make sure switch Is “OFF” and plug is not con
nected to power source outlet.
To check for parallelism:
1, Raise blade all the way up, raise blade guard
2 Mark an “X" on one of the teeth of the sawblade which
is naturally bent to the left.
3, Place the head of a combinatiors square in the left
miter gauge groove Adjust ruler blade of square so
that it just touches the tip of the marked tooth. Remem
ber to keep the head of the square flush against the
miter gauge groove
4, Rotate the sawblade so that the “X" on the tooth is now
visible at the rear of the saw
5 Move combination square to the rear of the saw, The
r>f ihp «iniirirA tnurh thf? rrii=3rkpd
tooth the same as it did at the front of the sawblade,
6 If sawbiade is not parallel with the miter gauge groove,
you must adjust the position of the sawbiade.
To Adjust For Blade Heel:
1 Use a 3/16" hex "L" wrench to loosen the four adjust
ment locking screws about 1/2 turn
2, Loosen two pan head screws on the rear skirt of the
table about 1/2 turn.
3 The mechanism under the table can now be moved
Sideways from above by covering the sawbiade with a
piece of cardboard and shifting the blade to the right or
left as required,
4 After shitting the sawblade mechanism slightly,
rechsck the position of the marked tooth of the sawblade at both front and rear.
5 The tooth marked on the sawblade should be parallel
to the miter gauge groove after adjustment is made
6 Tighten all screws carefully so as not to move saw-
blade out of alignment
7, Recheck parallelism of marked sawblade tooth to the
miter gauge groove Repeat the steps for heeling
adjustment if necessary
Cardboard
39
Page 40
Adjustments (continued) —
Blade Tilt, or Squareness of Blade to Table
When the bevel pointer is pointing directly to the "0" mark
on the bevel scale, the sawbiade should make a square
cut 90“ to the table
WARNING: To avoid injury from accidental start,
turn switch “OFF*' and remove plug from power
source outlet. ___________
To check for squareness, 90° position.
1, Raise blade all the way up, raise blade guard,.
2 Tilt blade a few degrees to the left Now tilt biade back
to the right as far as it wiii go
3- Place the square against the biade. Make sure square
is not touching the tip of one of the saw teeth
4. If blade is square to table; check pointer
A it pointer does not point to "O" mark on the bevel
scale, bend pointer to read “0"
Pointer Adjusting
Screw
40
Page 41
5. if blade is not square to table, the 90° limit stop must
bs cidjustGci
CAUTfON: Cover blade with piece of cardboard to
protect your hand.
A Using a small size screwdriver, reach underneath
saw and loosen both set screws in 90° stop collar.
NOTE: It you can't reach the set screws turn the liH
handwheel slightly
B Rotate the stop collar moving it away from pivot nut.
C Tilt blade right or left, checking with your square until
blade is square to table,
D. Rotate stop collar toward pivot nut until it touches
the pivot nut. Tighten the set screws,
E Check pointer, if it does not point to the "0" mark on
the bevel scale bend pointer to read “0".
6, Tilt blade to left as far as It will go it will stop when the
pivot nut is against the 45° stop collar
7. Place an accurate square against blade, Make sure
square is not touching the tip of one of the saw teeth
8, If blade is not 46° to table, the 45° stop collar must be
adjusted
A. Remove elevation handwheel
B, Using a small size screwdriver, reach through
curved slot in front trim pane! and loosen both set
screws in 45“ stop collar
NOTE: if you can’t reach the setscrews, turn the tilt
handwheel slightly
C Rotate the stop collar moving it in or out and tilt
blade right or left, checking with your square, until
blade is 45° to table
D Tighten the setscrews
NOTE: If you can’t reach Ihs setscrews, turn the tilt
handwheel slightly
E Reinstall elevation handwheel
41
Page 42
Adjustments (continued) —
Blade Elevation
When the etevatjon handwhee! is turned ciockwise, uniii
It stops, the blade must not be more that 2^5/8 inches
above the table it the blade extends more than 2-5/8
inches, the motor could interfere with the underside of the
table causing misalignment.
With the blade extending 2-5/8 inches above the table,
the stop coilar and spacer must be against the eievation
screw pivot nut If the blade extends more that 2-5/8
inches, loosen two screws in stop collar, and readjust it.
Tilt and Elevation Mechanism
The handwheels should turn freely without binding, The
turning action can be adjusted by tightening or loosening
the screws in the bearing retainer Both handwheels
must be removed to reach the adjusting screws
NOTE; When adjusting the screws on the lilt bearing
rstainsr, hold the nut inside using a 3/8" wrench, The
screws for fhe eievation bearing retainer can be reached
with a small screwdriver through the curved slot on the
front of the saw
Tilt
Handwheel
42
Page 43
Maintaining Your Tabie Saw -
Maintenance
________________
WARNING: For your own safety, turn switch “OFF”
and remove plug from power source outlet before
maintaining or lubricating your saw.
• Do not allow sawdust to accumulate inside the saw.
Frequently blow out any dust that may accumulate
inside the saw cabinet and the motor
• Clean your cutting tools with a gum and pitch remover
• The cord and the tool should be wiped with a dry clean
cloth to prevent deterioration from oil and grease
® if the power cord Is worn, cut, or damaged in any way,
have it replaced immediately
If disassembly of the motor is necessary, it should be
returned to your nearest Sears retail or main order store
in order to prevent voiding the guarantee,
NOTE: The speed ot this motor cannot be regulated or
changed.
Every effort should be made to prevent foreign material
from entering the motor. W hen operated under conditions
likely to permit accumulations of dust, dirt, or waste within
the motor, a visual inspection should be made at frequent
intervals. Accumulations of dry dust can be blown out
succès sfuiiy.
NOTE; Motors used on woodworking tools are particu
larly susceptible to the accumulation of sawdust and
wood chips and should be blown out or "vacuumed” fre
quently to prevent interference with normal motor ventila
tion
Anti-Kickback Pawls
Make sure the teeth of the anti-kickback pawls are
always sharp. To sharpen:
1 Remove blade guard
2 Rotate pawl toward rear of spreader so that teeth are
above lop of spreader.
3 Hold spreader with felt hand and place pawl over cor
ner of workbench as shown
4 Using a small round tiie {smooth cut) sharpen the
teeth.
5 Reinstall blade guard
43
Page 44
'airitainsng Your Table Saw (continued)-
Lubrication
The saw motor bearings have been packed at the factory
with proper lubricant and require no additional lubrication,
The following parts should be oiled occasionally with
SAE no 20 or no. 30 engine oil,
1. Tilt screw threads and pivot nut {First clean with
Craftsman Gum and Pitch remover)
2 Elevation screw threads and pivot nut {First clean with
Craftsman Qum and Pitch remover)
3,. Cradle bearing points
4. Bearing points in guard assembly, miter gauge and rip
fence-
(J)
44
Page 45
Sears Recommends the Following Accessories
Sears Recommends the Foiiowing Accessories
Item Cat. No.
Caster Sets
*7 In, Molding Head Set
*7 In.. Molding head..
Molding/Dado Insert for? in. Dia, Molding
or Dado Head
Work Light.........................................................
Sawdust Coilection System ..................................... ... ... 9-29962
Whole Shop Sawdust Collector Kit
7 in,. Dia, Adjustable Dado Head
7 In. Dia. Dado Head
1 Sharpen or replace blade.
2- See "Adjustments” section, "Heeling Adjustment".
3 Make sure concave or hollow side is facing “down”
feed slowly.
4 See "Adjustments” section, "Rip Fence ”
5. See "Assembly” section, “installing Blade Guard"
1. See “Adjustment" section, “Blade Tilt, or Squareness
of Blade to Table”
1 See “Maintaining Your Table Saw" section. Lubrica
tion
2, See “Adjustments” section, “Tilt and Elevation
Mechanism"
_____
Remedy
_
45
Page 46
Motor
NOTE: Motors used on wood working tools are particularly susceptible to the accumuiation of sawdust and wood chips
and should be blown out or “Vacuumed" frequenfiy to prevent interference with normal motor ventilation
TroubleProbable Cause
Excessive Noise
Motor fails to develop
full power NOTE: Low
Voltage;
(Power output of motor
decreases rapidly with
decrease in voltage at
motor terminals For
rpdnrtinn of
10% in voltage causes
a reduction of 19% in
maximum power output
of which the motor is
capable, and a reduc
tion of 20% in voltage
causes a reduction of
36% in maximum power
output)
Motor starts slowly or
fails to come up to full
speed
1, Motor
1- Circuit overloaded with lights,
appliances and other motors
2 Undersize wires or circuit too
long
3 General overloading of power
company facilities, (In some
sections of the country,
demand for electrical power
may exceed the capacity of
existing generating and distribu
tion systems)
4 incorrect fuses of circuit break
ers in power line
1. Low voltage-
2 Windings burned out or open
3 Starting relay not operating
Remedy
1 Have motor checked by qualified service technician
Repair service is available at your nearest Sears
store.
1 Do not use other appliances or motors on same cir
cuit when using the saw
2 Increase wire sizes, or reduce length of wiring. See
“Motor Specifications and electrical Requirements"
section
3 Request a voltage check from the power company
4. Install correct fuses or circuit breakers
1. Request voltage check from the power company
2 Have motor repaired or replaced.
3. Have relay replaced
Motor overheats
Relay will not operate1. Burned contacts {due to
Motor stalls (rssufting in
biown fuses or tripped
circuit breakers)
Frequent opening of
fuses or circuit breakers
1 Motor overloaded
2 improper cooling (Air circuiation
restricted through motor due to
sawdust, accumulating inside
of saw)
extended hold-in periods
caused by low line voltage, etc.)
2 Saw not in upright position
3. Loose or broken connectors.
1, Starting relay not operating,
2 Voltage too low to permit motor
to reach operating speed
3 Fuses or circuit breakers do not
have sufficient capacity
1. Motos overloaded
2 Fuses or circuit breakers do not
have sufficient capacity
3, Starting relay not operating
(motor does not reach speed.)
1 Feed work slower into blade
2Clean out sawdust to provide normal air circulation
through motor See “Maintenance" and "Lubrication"
section -
1 Have relay replaced and request a voltage check
from the power company,
2. Place saw in upright position.
3 Have wiring checked and repaired.