Craftsman 113298762, 113298722 Owner’s Manual

Save This Uanuam For

Future Reference

MODEL NO'S,

113o298722

113.298762

SAW WITH LEGS

TWO CAST IRON

TABLE EXTENSIONS

MOTOR AND

QUICK RELEASE

RiP FENCE

Serial Number

Modelandserialnumbermaybefound

at theleft-handsideofthe base.

You should record both model and serial number in a sale place for future

use.

SEAFW / CRRFTSMRH

IO.INCH TABLE SAW

FOR YOUR

SAFETY:

Read ALL

INSTRUCTIONS

CAREFULLY.

_,, illll

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. SP5627 Printed in U.S.A.

• assembly ooperating ° repair parts

FULLONEYEARWARRANTYONCRAFTSMANTABLESAW

Ifwlth|noneyearfromthedaleof purchase,thisCraftsmanTableSawfallsdueto a defect in

mstedal orwo_manshlp, Sears will repair it, free ofcharge. This warrantyapplies onlywhile this product is in use inthe United States.

WARRANTYSERVICE IS AVAILABLE BYSIMPLY CONTACTINGTHENEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

THIS WARRANTY APPLIES ONLY WHILE THiS PRODUCTiS USEDIH THE UNITED STATES. This warranty gives you specific legalrights, and you mayalso have other rightswhich vary from

state to state.

SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estales, IL 60195

v .....

safety instructions for table saw

Safety isa combination of common sense, staying alert and knowing how your table saw works. Read this

manual to understand this saw. BEFORE USING THE SAW

serious, permanent Injury, do not plug the saw In

until the following steps have been satisfactorily

completed.

Guard, Spreader, Anti-Kickbackdevice, Miter Gauge, Fence, Table Insert and Blade Elevation and Bevel

Controls. (See page 25)

4. Review of the maintenance methods for this saw. tool. Do not store anything above or near the tool

(See page 43) where anyone might stand on the tool to reach them.

Read the DANGER label found onthe front of the saw, BEFORE EACH USE:

4. GROUND THE SAW- This saw has an approved 3- conductor cord and a 3-prong grounding type plug.

The plugfitsgrounding type outletsdesig ned for 120 volt 15 amp circuits. The green conductor inthe cord isthegrounding wire. To avoid electrocution, NEVER connect the green wire to a live terminal.

5. To avoid injuryfrom electrical shock, make sure your fingers do not touch the plug's metal prongs when

plugging in or unpluggingthe saw.

6. To avoid back injury, get help or use recommended casterswhen you need to move the saw. Always get help if you need to lift the saw. Hold the saw close to yourbody. Bend your knees soyou can liftwith your legs, not your back.

7. NEVER STAND ON TOOL. Serious injury could occur ifthe tooltips or you accidentally hitthe cutting

2. To avoid injury from unexpected saw movement:

anything.

B. Check for alignment of moving parts, binding of

A. Put the saw on a firm level surface where there is moving parts, breakage of parts, mounting, and

• _ua r_j . p gL,_rd down and i_ 7. When rtppixtg.use push stick when

II:_ _ goggles that meet place f_r through cut_ fence ,Isset 2 _nches or more from

ANSI 2:871 standa_s. 5. Do not do freehamd cuts. bla6_.

E 3. _notDotrot macfi around Or over saw 6. Keep hands out of path of saw 8. Know how to reduce the risk af

9. When riPPing, use push blOCk and 10. Turn _0owex off and walt fo_ blade auxiliaw fence wherl fence _s set to stop before adjusting or

between V2 and 2 irt_hes from blade. Do not nlake rip cuts |

narrower than _/2 inch __

E. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habitof checking for and removing keys and

adjusting wrencheslrem tool before turning it on.

F. To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USE ONLY "RECOMMENDED ACCESSO-

RIES" (See page 43). Follow the instructions

that come with the accessories. Using other ac- cessories may be dangerous.

2. Choose the rightblade orcutting accessory for the material and the type of cutting you plan to

do.

3. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades)

wire wheels orbuffing wheel. They canfly apart

explosively.

4. Choose and inspect your cutting tool carefully.

a. To avoidcuttingtoolfailureand thrownshrap-

nel (broken pieces ofblade), use only 10"or

smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher.

b. Always use unbroken, balanced blades

designed to fit this saw's 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top), always use a 10 inch diameter blade. This keeps the spreader in closest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to "snug"it securely.

e. Use onlysharpbladeswith properly setteeth.

Consulta professional bladesharpenerwhen in doubt.

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table top. NEVER use the saw without the proper insert.

6. Make sure all clamps and locksare tight and no parts have any excessive play.

2. Keep work area clean

A. Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burnsor otherfiredamage, never usethe

saw near flammable liquids, vapors or gases.

C. To avoid injury,don't do layout, assembly, or setup

work on the table while the blade is spinning. It could cut or throw anything hitting the blade.

Plan ahead to protectyoureyes, hands,face, ears. AVOID ACCIDENTAL STARTING - Make sure

switch is "OFF" before plugging saw in.

3. Plan your work A. USE THE RIGHT TOOL - Don't force toot or

attachmentto do a jobit was not designed for.

B. Dress for safety:

1. Do not wear looseclothing, gloves, neckties or jewelry (dngs, wristwatches). They can get caught and draw you into moving parts.

2. Wear nonslip footwear.

3. Tie back long hair.

4. Roll long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible

hearing damage, wear ear plugsor muffs when using saw for long periods of time.

6. Any power saw. can throw foreign objects into

the eyes. This can cause permanent eye

damage. Wear safety goggles (not glasses)

that comply with ANSI Z87.1 (shown on pack- age). Everyday eyeglasses have only impact

resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail

catalog stores. Glasses or goggles not in com- pliance with ANSI Z87.1 could seriously hurt you when they break.

WEAR YOUR

7. For dusty operations, wear a dust mask along

with the safety goggles.

C. Inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the workplece to be cut.

D. Plan your cut to avoid KICKBACKS and THROW-

BACKS - when a part or all of the workpiece binds

on the blade and is thrown violently back toward the front of the saw.

1. Never cut FREEHAND: Always use either a Rip Fence, Miter Gauge or fixture to position

and guide the work, so itwon't twist, bind on the blade and kickback.

2. Make sure there's no debris between 1ne work-

piece and its supports.

3. When cutting Irregularly shaped workpieces, plan your work so it will not slip and pinch the

blade:

a. A piece of molding, for example, must lieflat

or be held by a fixture or jig that wiU not let it twist, rock or slip while being cut. Use jigs or

fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of toot for

work that can't be made stable.

4. Use extra caution with large,, very small or

awkwardworkpisces.

a. Use extra supports(tables, sawhorses,block,

etc.) for any workpieces large enough totip when not hell down to thetable top. NEVER uSe another person as a substitute for a

table extension, or as additional support fora workpiece that is longer or wider than the

basic saw table, orto helpfeed, support or pull the workpisce.

b. Never confine the piece being cut off, that is,

the piece NOT againstthe fence, mitergauge

or fixture. Never hold it,clamp it,touch it, or use length stops against it. Itmust be free to move. Ifconfined,itcouldgetwedged against

the blade and cause a kickback or throw- back.

c. Never cutmorethan one workpiece at a time. d. Never turnyourtable saw"ON" before clear-

ing everything except the workpiece and related support devices off the table.

4, Planthawayyouwill pushtheworkplecethrough

A. NEVER pull the workpleo_ through. Start and

finishthe cut from the front of the table saw.

B. NEVER put your fingers or hands in the path of

the sawblade or other cutting tool.

C. NEVER reach In back ofthe cuttingtoolwith either

hand to hold down or support the workpiece, remove wood scraps, or for any other reason.

D. Avoid hand positions where a sudden slip could

cause fingers or handto move into a sawblade or other cutting tool.

E. DON'T"OVERREACH. Always keep good footing

and balance.

F. Push the workpisce against the rotation of the

blade. NEVER feed material intothe cuttingtool from the rear ofthe saw.

G. Always push the workpiece all the way past the

sawblade.

H. As much as possible,keep your face and body to

one skJeofthe sawblade, outof line with apossible kickback or throwback.

I. NEVERtum the saw =ON" before cieadngthe table

of all tools, wood scraps, etc., except the work-

piece and related feed orsupport devices for the

cutp nned.

J. AVOID ACCIDENTAL STARTING - Make sure

switch is =OFF" before plugging saw in.

WHENEVER SAW BLADE iS SPINNING

or vibrates a lot,stop immediately. Turn the saw off.

Unplugthe saw. Do not restart untilfinding andfixing

the problem.

2. Make sure the top of the arbor or cutting tool turns

toward the front of the saw.

3. Set the cutting tool as low as possible for the cut you're planning.

4. KEEP CHILDREN AWAY. All visitorsshouldbe kept a safe distance fromwork. Make surebystanders are

clear of the saw and workplece.

5. Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. It will do the job better and

saferat its designedrate. Feed theworkpiece intothe blade only fast enough to let it cut without bogging down or binding.

7. Before treeing any jammed material

A. Turn switch "OFF".

B. Unplug the saw.

C. Wait for all movingpars to stop.

D. Check blade, Spreader and Fence forproperalign-

ment before starting, again.

8. To avoid throwback of cut off pieces; A. Use the Guard assembly. B. To remove loose pieces beneath ortrapped inside

the guard:

1. Turn saw "OFF".

2. Remove switch key.

3. Wait for blade to stop before liftingthe Guard.

ADDITIONAL INSTRUCTIONS FOR

RIPTYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more inches from the blade. When thru-sawing, use an

AuxiliaryFence and Push Blockwhenever the Fence mustbebetween 1/2 and2 inchesofthe blade. Never

thru-saw ripcuts narrower than 1/2 inch. (See =BA- SIC SAW OPERATION - USING THE RIP FENCE"

section.)

3. Never rip anything shorter than 10" long.

4. When using a Push Stick or Push Block, the trailing end of the beard must be square. A Push Stick or

Blockagainst an uneven end could slipofforpushthe work away from the Fence.

5. A FEATHERBOARD can help guide the workpiece. See "BASIC SAW OPERATION - USING THE RIP

FENCE." Always use Featherboards for any non

thru riptype cuts.

WARNING: Don't let familiarity (gained from fie- I

tion of a second Is enough to cause a Severe

Injury.

1. Before actually cuttingwith the saw, watcl_it while it runsfor a shortwhile, if it makes an unfamiliar noise

+++o+,

5/16" APART

4-1/2' +- 5"

BEFORE STARTING

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2. Check the anti-kickback pawls. (See "BASIC SAW

OPERATION - USING THE RIP FENCE.") The Pawls must stop a kickback once it has started.

Replace orsharpen Anti-KickbackPawls when points become dull.

3. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the Anti-Kickback

Pawls may notstop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures.

WHILE CUTTING

1. To avoid kickbacks and slips into the blade, always pushforward onthe section ofthe workpiece between

the saw blade and the Rip Fence. Neverpushforward on the piece being cut off.

ADDITIONAL iNSTRUCTiONS FOR

CROSSCUT TYPE CUTS

BEFORE STARTING

1. NEVER use the Rip Fence when crosscutting.

2. An auxiliarywood facing attached to the Miter Gauge

can help prevent workpiece twisting and throwbacks. Attach it to the holes provided. Make the facing long

enough and big enough to support your worK. Make sure, however, itwill not interfere with the Sawblade Guard. (See page 26)

3. Use jigs or fixtures to help hold any piece too small to extend across the full length of the Miter Gauge face during the cut. This lets you properly hold the Miter Gauge and workpiece and helps keep your hands

away from the blade.

WHILE CUTTING

1. To avoid blade contact, always hold the Miter Gauge

as shown in the "BASIC SAW OPERATIONS - US-

ING THE MITER GAUGE."

BEFORE LEAVING THE SAW

1. Turn the saw off.

Wait for blade to stop spinning.

Make workshop child-proof. Lock the shop. Discon-

nect master switches. Remove the yellow Switch Key. Store it away from children and others not

qualified to use the tool.

4. Unplug the saw.

glossary of terms for woodworking

Anti-Kickback Pawls (AKP)

Device which, when properly maintained, isdesigned to

stopthe workpiece from being kicked back at the opera-

tor during rippingoperation.

Arbor

The shaft on which a cutting tool is mounted.

Crosscut Acuttingor shapingoperation made across the width of

the workpiece.

Dado

A non through cut which produces a square sided notch or trough inthe workpiece.

Featherboard

A device which can help guide workpieces during rip type operation.

Freehand Performing a cut without using a Fence, Miter Gauge,

fixture, hold down or other proper device to keep the workpiece from twisting during the cut.

Gum A sticky, sap based residue from wood products. Heel

Misalignment of the blade. Kerr The amount of material removed by the blade in a

throughcut or the slot produced by the blade in a non through or partial cut.

KIckback Anuncontrolled grabbing and throwing ofthe workpiece

back toward the front ofthe saw.

Leading End The end of the workpiece which, during a rip type operation, is pushed into the cuttingtool first.

Molding Anon through cutwhich produces a special shape inthe

workpiece used for joining or decoration.

Push Stick A device used to feed the workpiece through the saw

during narrow rippingtype operations and helps keep the operator's hands well away from the blade.

Push Block

A device usedfor ripping type operations too narrow to allow use of a Push Stick.

Rabbet

Anotch in the edge of a workpiece.

Resin

Asticky, sap base substance that has hardened.

Ripping A cutting operation along the length of the workpiece,

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in one minute.

glossary of terms for woodworking

Sawbisde Path The area ofthe workpiece ortable topdirectly inlinewith the part ofthe workpiece whichwill be, orhas been, cut

by theblade.

Set

Thedistance that thetip of the sawblade tooth isbent(or

set) outward from the face of the blade. Throw-Back

Throwing of pieces in a manner similar to a kickback.

Thru-Sawing

Any cutting operation where the blade extends com- pletelythrough the thickness of the workpiece.

Trailing End The workplace end last cut by the blade in a ripping operation.

Workploce

The item on which the cuttingoperation is being done. The surfaces of a workplece are commonly referred to as faces, ends and edges.

motor

Thissawisdesignadtouse a3450RPM motoronly. Do not use any motorthat runsfaster than 3450 RPM. It is wired for operation on 120 volts, 60 Hz., alternating

current. IT MUST NOT BE CONVERTED TO OPER- ATE ON 230 VOLTS.

WARNING: Do not use blower or washing chine motors or any motor with an automatic

reset overload protector. They can start up by

themselves and you could get Injured.

CONNECTING TO POWER SOURCE

OUTLET

This saw must be grounded while in use to protectthe operator from electrical shock.

shock or fires. If the power cord is worn, cut or damaged In any way, have It replaced immedF

JWARNING: Damaged power cords can cause

stely.

Yoursaw iswired for120 volts and has a plugthat looks / _- - like the one shown below. J J"_,' !I MAKESURETHISIS

specifications and eiectrica! requirements

WARNING: Failure to properly ground this power tool can cause electrocution or serious shock,

partlcuisrly when used In damp locations, or near

meta! plumbing. If shocked, your reaction could cause your hands to hit the cutting tool.

This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong,

approved by Underwriters' Laboratories and the Cana- dian StandardsAssociation. The groundconductor has

a green lugand isattachedto the toolhousing atone end and to the ground prong in the attachment plug at the

other end. This plug requiresa mating 3-conductor grounding type

outlet as shown.

It isrecommended that you have a qualified electrician replace the TWO prong outlet witha properly grounded THREE prong outlet.

GROUNDING LUG

3-PRONG _'_ _ _,_.-._-- CONNECTED TO A

/fl g/

Plug power cord of fully assembled saw into a 120V

properly grounded type outlet protected by a 15 amp. time delay or Circuit-Saver fuse or circuit breaker.

your outlet Is properly g rounded, have It checked by a qualified electrician.

WARNING: To avoid electrical ShOCk, do not permit fingers to touch the terminals of the plug,

when Installing or removing the plug to or from

the outlet.

GROUNDING PRONG

PROPERLY GROUNDED 3-PRONG OUTLET

ADAPTER

Atemporary adapter, as shown, isavailable forconnect- ing plugs to 2-prong receptacles. The green grounding

lug extending from the adapter mustbe connected to a permanent ground suchas to a properlygrounded outlet

box. This adapter shouldbe used only until a properly grounded outlet can be installed by a qualified electri-

cian.

WARNING: Avold electric shock, lftheoutlet you are planning to use for this saw isof the two prong

type, DO NOT REMOVE OR ALTER THE GROUND-

ING PRONG IN ANY MANNER. Use an adapter, as

shown, and always connect the grounding lug to a known ground, such as to a properly grounded

outlet box. Not all outlet boxes are properly grounded, ff you are not sure the outlet box Is properly grounded, have It checked by a qua llfled

eisctrlclan.

NOTE:Theadapterillustratedisfor use only if you

already have a properly grounded 2-prong receptacle. The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent overheating and motor burn-out, use the followingtable todetermine the minimum wire size (A.W.G.) extension

cord. Use only 3 wire extension cords which have 3-prong

grounding type plugs and 3-prong receptacles which accept the plug on the saw.

contents

1 H.P. MOTR 110- 120V

Extension Cord

Length Wire Size A.W.G.

0 - 25 Feet No. 16

26 -50 Feet No. 14

51 - 100 Feet No. 12

CHECK MOTOR ROTATION

The motor must rotate CLOCKWISE when viewed from the shaft end to which you will mount the pulley. (See

page 21.) If it does not, do not assemble or use saw until motor with right rotation is installed.

Warranty.................................................................... 2

Safety instructions for Table Saw .......................... 2

Additional Instructions for Rip Type Cuts ............... 4

Additional Instructions for Cross Cut Type Cuts ....5

Glossary .................................................................... 5

Motor Specifications and

Electrical Requirements ...................................... 6

Connecting to Power Source Outlet ...................... 6

Motor Rotation ....................................................... 7

Unpacking and Checking Contents ........................ 8

Tools Needed ......................................................... 8

List of Loose Parts ................................................. 8

Assembly ................................................................ 10

Installing Handwheels .......................................... 10

Checking Table Insert .......................................... 10

Checking Blade Squareness to Table ................. 10

Assembling Steel Legs ........................................ 11

Mounting Saw ...................................................... 11

Attaching and Assembling Table Extensions ....... 12

Mounting Switch .................................................. 13

Installing Right Front Rip Fence Guide Bar ......... 14

Installing Rear Fence Guide Bar .......................... 15

Aligning Rip Fence ............................................... 17

Self Aligning Spring Adjustment .......................... 17

Rip Fence Lock Lever Adjustment ....................... 18

Rip Fence Alignment Adjustment ........................ 18

Adjusting Rip Scale Pointer ................................. 19

Installing Blade Guard ......................................... 19

Mounting the Motor .............................................. 21

Installing Belt ....................................................... 22

Installing Belt Guard Support ............................... 23

Installing Belt Guard ............................................. 24

Plugging in Motor ................................................. 24

Getting to Know Your Saw .................................... 25

On-Off Switch ....................................................... 25

Elevation Handwheel ........................................... 26

Tilt Handwheel .................................................... 26

Tilt Lock Handle ................................................... 26

Rip Fence ............................................................ 26

Miter Gauge ......................................................... 26

Blade Guard ......................................................... 26

Table Insert .......................................................... 26

Removing and Installing Sawblade ...................... 27

Exact-I-Cut ........................................................... 27

Safety Instructions for Basic Saw Operation ...... 28

Basic Saw Operation - Using the Miter Gauge ....30

Work Helpers ....................................................... 30

Crosscutting ......................................................... 31

Repetitive Cutting ................................................ 32

Miter Cutting ......................................................... 32

Bevel Crosscutting ............................................... 33

Compound Miter Cutting ...................................... 33

Using the Rip Fence ............................................... 33

Ripping ................................................................. 34

Bevel Ripping ....................................................... 34

Using Featherboards for Thru-Sawing ................. 36

Resawing ............................................................. 36

Cutting Panels ..................................................... 37

Rabbeting ............................................................ 37

Ploughing and Molding ........................................ 37

Dadoing ................................................................ 38

Molding Cutting .................................................... 38

Using Featherboards for Non Thru-Sawing ......... 38

Adjustments ........................................................... 39

Miter Gauge ......................................................... 39

Heeling Adjustment or Parallelism of Sawblade

to Miter Gauge Groove ................................... 39

Blade Tilt, or Squareness of Blade to Table ........ 41

Tilt Mechanism ..................................................... 42

Maintenance ........................................................... 43

Lubrication....: ......................................................... 43

Recommended Accessories ................................. 43

Trouble Shooting ................................................... 44

General ................................................................ 44

Motor .................................................................... 44

Repair Parts ............................................................ 46

unpacking and checking contents

TOOLS NEEDED

Phillips Screwdriver

Medium Scra_dr|ver

Small Screwdriver

Plier

Combination Square

Set Screw Wrenches

Wrenchea

7/16 in, 1/2 in. 91"16 In.

Separate all parts from packing materials and check each one with the illustrationand the listof Loose Parts

tO make certain all items are accounted for, before discarding any packing material.

tempt to assemble the table saw, plug in the power cord or turn the switch on until the missing

I WARNING: ff any parts are missing, do not at-

parts are obtained and are in_alle,(:l correctly.

Remove the protective oilthat isappliedto the table top andedges of thetable. Use any ordinaryhouseholdtype

grease and spot remover.

use gasoline, naptha, or similar highly volatile WARNING: To avoid fire or health hazard, never ]

Apply a coat of automobile wax to the table. Wipe all parts thoroughly with a clean, dry cloth,

plug to power source outlet until all assembly stepsarecomplete, aad you have mad and under-

WARNING: For your own safety, never con_ ! stand the safety and operating Instructions.

SIZE

3/32 In. 1/8 In. 5/32 In.

isolvents.

ITEM

S T

N O

COMBINATION SQUARE MUST BE TRUE,

STRAIGHT EDGE OF BOARD

3, 4" THICK. THIS EOGE MUST

DRAW LIGHT LINE ON _

BOARD ALONG THIS EDGE ; '_ _ /

BE PERFECTLY STRAIGHT.

L_ /

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPEO

OVER IN OOTTED POSITION.

PARTNAME QTY.

Blade Guard and Spreader ........................... 1

Rip Fence ...................................................... 1

Owner's Manual ............................................ 1

Cast Iron Table Extensions ........................... 2

Miter Gauge .................................................. 1

Rip Fence Guide Bar with Rip Scale (Front]. 1

Support, Motor Base ..................................... 1

Rip Fence Guide Bar (Rear) ......................... 1

Side Stiffener ................................................. 2

Leg ................................................................ 4

End Stiffener ................................................. 2

Motor ............................................................. 1

Bag of Loose Parts

(Containing the followingitems)

Outlet, On/Off with Key ................................ 1

Handwheel .................................................... 2

Bracket, "L" Mounting (Model 113.298721) ... 1

Bag of Loose Parts ........................................ 3

Bag of Loose Parts

(Containing the following items)

Wrench .......................................................... 1

Belt, "V" 1/2 x 41 ........................................... 1

Pulley, 112dia. with 5/8 Bore ......................... 1

Spreader, Rod ............................................... 1

Blade Guard Support .................................... 1

Spreader Support .......................................... 1

il/ ..........

£@

(MODEL 11_L29B762)

(MODEL 113.298722 i

ITEM PARTNAME QTY

BagofLoosePartsNo.

(Containingthefollowingitems)

V BeltandPulleyGuard......................................1

W BeltGuardClip"S". ......................................... 3

X Screw, Pan Hd. 10-32 × 1/2 ............................. 2

Y Support, Belt Guard ......................................... 1

Z Belt Guard Support Bracket ............................. 1

Bag of Loose Parts .......................................... 2

Bag of Loose Parts

(Containing the following items)

X Screw, Pan Hd. 10-32 × 3/4 ............................. 2

AA Screw, Hex Hd. 1/4-20 × 5/8 ............................ 2

AA Screw, Hex Hd. 5/16-18 x 5/8 .......................... 3

AA Screw, Hex Hd. 5/16-18 x 1............................. 5

AA Screw, Hex Hd. 5/16-18 x 1 ............................. 4

AA Screw, Hex Hd. 5/16-I8 x 1-1/4 ....................... 1

AA Screw, Hex Hd. 5/16-18 x 1-3/4 ....................... 2

AB Nut, Hex 1/4-20 ................................................ 2

AB Nut, Hex Jam 5/16-18 .................................... 14

AC Lockwasher, External #10 ............................... 2

AC Lockwasher, External 1/4 ................................ 2

AC Lockwasher, External 5/16 ............................ 16

AD Carriage Bolt, 5/16-18 × 3/4 ............................. 4

AE .. Screw, Thumb 5/16-18 × 1............................... 1

AF Washer, 21/64 x 5/18 x 1/16 ............................ 8

AL Bracket ............................................................. 2

Bag of Loose Parts

(Containing the following items)

AA Screw, Hex Hd. 5/16-18 x 1-1/4 ....................... 4

AB Nut, Hex 1/4-20 .............................................. 24

AB Nut, Hex Jam 5/16-18 ...................................... 4

AB Nut, Hex Jam 3/8-16 ........................................ 8

AC Lockwasher, External 1/4 .............................. 24

AC Lockwasher, External 5/16 .............................. 4

AF Washer, 11/32 x 11/16 x 1/16 .......................... 8

AG Screw, Truss Hd. 1/4-20 x 1/2........................ 24

AH Foot, Leveling 3/8 ............................................ 4

Bag of Loose Parts

(Containing the following items)

AA Screw, He× Hd. 5/16-18 x 1-1/4 ...................... 8

AB Nut, Heavy Hex Jam 5/16-18 .......................... 8

AC Lockwasher, External 5/16 .............................. 8

AF Washer, 11/32 x 11/16 x 1/16 .......................... 8

Bag of Loose Parts

(Containing the following items)

AJ Spacer, Rip Fence Guide Bar .......................... 3

AK Tie, Wire .......................................................... 2

A| AF

assembly

Before mountingthe saw on legs, a standor a bench, the Table Insert and Blade Squareness must be checked at

tt_s time.

INSTALUNG HANDWHEELS

1. Line up FLAT SPOTS on shaft and Handwheel, Push

Handwheelonto shaft. Install screw and Iockwasher

to lockHandwheel on shaft.

CHECKING TABLE INSERT

make sure switch Is "OFF" and plug is not con-

i WARNING: To avoid Injury lrom accidental _rt,

nected to power source outlet.

1. Insert shouldbeflushwithtabletop, Chsck as shown.

Loosen flat head screw thatholds inert and adjust the four set screws as necessary. Tighten flat head screw. Do not tighten screw to the point where it

deflects the insert.

CAUTION: Insert must be even with the table surface, inserts too high or low can let the

workplece "snag" or catch on uneven edges. Workplece could twist and kick back.

2. To remove Insert

A. Make sure saw is off and unplugged.

B. Loosen Screw. C. Lift Insert from front end, and pull toward front of

saw.

3. To replace Insert.

A. Make sure saw is off and unplugged. B. Place insert into insert opening in table and push

toward rearof saw to engage springclip and until keyslot in Insert will drop over screw. Tigl'ten

screw.

C. Do not tighten screw to the point where it will

deflect the Insert.

CHECKING BLADE SQUARENESS TO TABLE

IMPORTANT: BLADE must be SQUARE (90o) "¢_

TABLE, in order to proceed with assembly.

1. Make sure saw is off and unplugged.

2. TurnElevation Handwheel clockwiseuntil blade is up as highas it willgo.

3. Check for BLADE SQUARENESS. ff blade is not square to table, adjust itat thistime.

NOTE: The combinationsquare mustbe "true" - see start of *Unpacking and Checking Contents" section

on page 6 for checking method.

Refer to "Blade Tilt, or Squareness of Blade to Table" adjustment on page 39.

LOCKWASHER

10-32 X 314 IN.

/ PHILLIPS

ELEVATION TIL'F HANDWHEEL

HANDWHEEL

MAKE SURE SQUARE IS NOT TOUCHING

TIP OF TOOTH

HEAD SCREW

ASSEMBLRNG STEEL LEGS

1. From among the loose parts, find the following hard-

ware:

*24 Truss Head Screws, 1/4-20 x 1/2" long *24 Lockwasher, 1t4 External

*24 Hex Nuts, 1/4-20

*8 Hex Nuts, 3/8-16 *4 Leveling Feet

Items marked with an asterik (*) are shown actual size.

2. Assemble the legs as shown. insert the Truss Head Screws through theholes in the

legs, then through the holes in the Stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES

IN THE SIDE STIFFENERS MARKED "X".

3. Install the Iockwasher, screw on the nuts but do not tighten until completely assembled.

4. Install Leveling Feet.

114IN EXTERNAL 1/4-20

LOCKWASHER HEX NUT

114-20 x 1/2 IN.

TRUSS HEAD SCREW

318-16

HEX NUT LEVELING FOOT

ASSEMBLE SCREWS THROUGH HOLES

MARKED"X"

SIDE STIFFENER

MOUNTING SAW

1. From among the loose parts, find the following hard-

ware:

*4 Hex Head Screws, 5/16-18 x 1ol14"!ong *4 Hex Nuts, 5t16-18

*4 Lockwasher, 5/16 External Type *8 Flat Washers, 11/32x 11/16 x 1/16

Items marked with an astedsk (*) are strewn actual size.

WARNING: The saw Is heavy. To avoid back

Injury, get help to lift the saw. Hold the saw close

to your body. Bend your knees so you can liftwith

your legs, not your back.

END

STIFFENER

HEX HEAD SCREW

5116 IN EXTERNAL

LOCKWASHER

IN. HEX NUTS

5tt6-18

HEX NUT

FLAT WASHER

assembly

2. Place saw on legs sothat holesin bottom of saw line

up with holes in top of legs.

3. Install screws, washers, Iockwashers and nuts as shown.

Ifyou mount the saw on any other bench, make sure that

there is an opening in the top ofthe bench the same size as the opening in the bottom of the saw so that the sawdust can drop through_ Recommended working

height is 33 to 37 inches fromthetopof the saw table to

the floor.

SAW._ IBASE t

HEX HEAD SCREW "'--_l

FLAT WASHER __

END _ . STIFFENER-_i __ , "1

LOCKWASHER ""_' ' '

7/16 DIA. HOLES

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

1. Fromamongthe loose parts findthe following hard-

ware: (Quantity indicated isfor two extensions)

*8 Hex Hd. Screw 5/16-18 x 1-1/4

*8 Flat Washer *8 External Lockwasher, 5/16 "8 Hex Nut, 5t16-18

Items marked with an asterik (*) are shown actual size.

13 16

I ,

2-3/4

HEX HEAD SCREW

I ,

/" \\ __

FRONT OF SAW --'_ 1/2

NOTE: All dimensions in inches

\ ®

5t16-18

HEX NUT

5/16 IN EXTERNAL

LOCKWASH ER

FLAT WASHER

2. Insert four (4) 5/16-18xl 114 in. long screws through hole in each Extension.

3. Position extension against table so screws extend

through hole in table.

4. Install flat washers, Iockwashers, and nuts on the screws...DO NOT TIGHTEN.

5. Line up the rear edge of extension with the rear edge of

the table and top surface of the extension with the top of the table at the spots marked "X" in the drawing. Use

a combination square to line-up these edges. SLIGHTLY TIGHTEN nuts with a 1/2" wrench.

6. If the side extension is lower in the center than each end, loosen the center two screws. Using a "C" clamp

(not provided), raise the side of the extension until it is even with the table surface as shown. Firmly tighten

nuts.

7. Repeat steps 2 thru 6 to install the other extension.

I I

MOUNTING SWITCH

1. From among loose parts findthe following:

*2 Hex Head Screw 5/16-18 x 3/4 *2 Flat washers. 21/64 x 5/8 x 1/16 *2 External Lockwashers, 5/16 *2 Hex Nuts, 5/16-18

Items marked with an asterisk(*) are shown actual size.

CHECK WITH SQUARE AT 2 PLACES

MARKED WiTH "X"

"C" CLAMP

5116-18x 3/4

HEX HEAD SCREW21164 IN WASHER

HE)( NUT LOCK WASHER

5/16 iN 5/16 IN EXTERNAL

assembly

2. Position front guide bar upside down as illustrated.

3. Insert two 3/4 inch screws through two flat washers then through holes in switch.

4. Insert screws through holesfive and six infrontfence

guide bar as illustrated.

5. Install two Iockwasher and nuts. Tighten nuts.

iNSTALLiNG RIGHT FRONT RIP FENCE

GUIDE BAR

1. From among the loose parts, findthe followinghard-

ware:

*2 Hex Head Screws, 5/16-18x 1-3/4 "1 Hex Head Screws, 5/16-18x 3/4 *4 Lockwashers, 5/16 External Type

*4 Hex Nuts 5/16-18 "3 Spacers, 3/4 diameterx 1/2 long

"1 Hex Head Screw 5/16-18 x 1-1/4 *2 Flat Washers 5/8 x 1/16

1 Bracket

Items marked withan asterik (*) are shown actual size.

JAM NUT

5/16-18

1 LOCKWASHER

_/" 7 5TH HOLE

J _'\ _ FRONT FENCE

6TH HOLE ',- \_.__-_ GUIDE BAR

%%"_""- W ASH E R

HEX HEAD SCREW

5/16-18 x 3/4 IN.

5/16-18 x 1-t/4 IN

HEX HEAD SCREW 5/16 IN EXTERNAL

LOCK WASHER

HEX HD. SCREW 5/16-18 x 3/4 IN

HEX HEAD SCREW

5/8 x 1/16 IN WASHER 314IN. DIA. X 112IN.

SPACER

(UPSIDE DOWN)

5/16 IN

HEX NUT

2. Put the bracket against the right edge of the right "_ -- ---"--_

extension so the bracket is lined up with the FIRST hole near the front ofthe extension. Insert a 3/4 long screw through a flat washer, through top hole in the bracket, and throughthe FIRST hole inthe extension.

Installa lockwasherand nuton thescrew, Tightenthe T_,,_ _, _/_ _ 1WASHER

nut only slightly.

EXTERNAL

LOCKWASHER HEX HEAD

SCREW

5/16-18 x 3/4 IN

NOTE: The variousholes in the Bar allowthem to be positionedon the saw and also makes them adapt-

able to other models.

3. Insert a 1-314 inch long screw through the second holefrom LEFT Inthe Front Bar.

5. Turn front bar perpendicular and insert bolt through

_'CENTER HOLE :

'\ IN TABLE

2ND HOLE

IN BAR

center holein middleof saw table as illustrated. Install

lockwasher and nut. DON'T SCREW NUT ON ALL

THE 'NAY, just get the nut started on the screw.

6. Rotate guide bar parallel to table.

BRACKET

7. Insert 1-1/4 inch long screw through slot in bar that matches hole in bracket. Install spacer, Iockwasher

and nut. DON'T SCREW NUT ON ALL THE WAY, just get the nut started on the screw.

8. Install spacer between guide bar and the last front table hole whichaligns with thefourth hole inthe front

guide bar.

9. Insert 1-3/4 inch long screw through the hole inbar, spacer and hole intable. Install Iockwasher and nut

but do nottighten.

iNSTALLiNG REAR FENCE GUIDE BAR

4TH HOLE

IN BAR

LOCKWASHER

NUT

HEX HEAD SCREW

5/16-8 X 1-3/4 IN.

scREW

1. From among the loose parts find the following:

1 Bracket

*2 Hex Head Screws 5/16-18 x 1

*2 Hex Head Screws 5/16-18 x 3/4 *4 Flat Washers 5/8 x 1/16 *4 External Lockwashers 5/16 *4 Hex Nuts, 5/16-18

1 Rear Fence Guide Bar

Items marked withan astedk (*) are shown actual size.

2. Put the bracket against theright rear edge of the right

extension so the bracket is lined up with the FOURTH hole near the rear of the extension (see illustration).

3. Insert one of the 3/4 inch long screws through a flat washer, through the bracket, and through the FOURTH

hole in the extension. Install aIockwasher and nut on

the screw. Tighten the nut only slightly.

5/16-18 x ! IN

HEX HD. SCREW

5/16-18 x 3/4

HEx HEAD FLATWASHER

5/16 IN

EXTERNAL 5/16-18

LOCKWASHER HEX NUT

REAR FENCE GUIDE BAR BRACKET

REAR OF

EXTENSION

_ 4TH HOLE

_ \_/_ WASHER

LOCKWASHER 5/16-18 x 3/4

HEX HEAD

SCREW

4. Insert a 1 inch long screw through a flat washer and through the fourth hole of the rear fence guide bar.

Turn rear bar perpendicular totable and insertscrew

through the middle hole as illustrated. Install

Iockwasher and nut loose to adjust guide bar to the horizontal position.

5. Insert a 3/4 inchlong screwthrough a flat washer, bar,

and bracket. Install Iockwasher and nut but do not

tighten.

6. Insert 1 inch long screw through a flat washer and through the second hole of the rear fence guide bar

plus through the matching hole in table. Install Iockwasher and nut loosely.

LOCKWASH_UT _,:OC \KWA_

11TH HOLE_,.,I-_._ "-7_'''_-_------_-Vj-_T-_ -

HEX HEAD SCREW WASHER i HEX HEAD SCREW

5/16-18 X 3/4 HEX HEAD SCREW 5/16-18 X 1

5/16-18 X 1 IN.

assembly

7. Position Rip Fence over Miter Gauge Groove, holding up the rear end while engaging front end with Bar.

Lower Fence onto table.

8. Raise blade all the way up,

9. Carefully move Fence against blade.

t0, Move Front Bar until "0" mark on Rip Scale is

approximately in line withtip of Pointer.

11. Move Front Bar upwards until Fence is approxi-

mately 1/32 inch above table, Tighten screw atleft

end of Bar.

NOTE: Fold a piece of newspaper making 8 thick- nesses and place between Rip Fence and table to

act as a spacer. This will hold the Fence offof the table approximately 1/32 inch.

12. Adjust Rear Barso thal the Fence is approximately

1132 inch above table, make sure it issquare with MiterGauge Groove. Tighten screw atend of Bar.

13. Move Fence to RIGHT edge of table. Make sure it is approximately 1/32 inch above table at front and

rear and tighten screws.

8THICKNESSES

OF PAPER

8 THICKNESSES

OF PAPER

ALIGNING RiP FENCE

The Fence should slideeasily alongthe Bars and always remain in alignment (parallel to sawblade and Miter Gauge Grooves),

The alignment ismaintained by a springunderneath the

Fence which bears against the Front Guide Bar.

To move the Fence, loosen the Lock Handle and grasp the Fence with one hand at the front.

For very close adjustments, grasp the Guide Bar with

both hands and move the Fence with your thumbs.

SELF ALIGNING SPRING ADJUSTMENT

Place Fence on saw but DO NOT LOCK IT. Move the REAR END ofthe Fence slightlytothe rightor

left.When yourelease it,the Fence should "spring"back

to its originalposition.

ifitdoes not, the spring pressure must be INCREASED,

1. Loosen the screws.

2. Move spring slightly toward frontof Fence. Tighten screws.

backs and jams. To avoid injury, follow these instructions until the fence properly self aligns.

+ 39 hidden pages