Craftsman 113298240, 113298142 Owner’s Manual

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MODEL NO.
113.298142
SAW ON LY
SAW WITH LEGS
TWO TABLE EXTENSIONS
AND MOTOR
113.298240
SAW WITH LEGS
TWO TABLE EXTEN SIONS
MOTOR AND HOLD DOWN
Serial
Number _ _ Model and seria
number may be found
at the left-hand side
of the base.
You should record both
model and serial number in a safe place for
future use.
CAUTION:
Read GENERAL and ADDITIONAL
SAFETY INSTRUCTIONS carefully
10-INCH TABLE SAW
assembly
. operating
repair parts
Sold by SEARS,
Part No. 62781
ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Printed _n U.S.A.
FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW
If withirl-one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or
workmanship, Sears will repair it, free of charge. This warranty applies only while this product is in use in the United States.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENTTHROUGHOUT THE UNITED STATES•
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 698/781A. SearsTower, Chicago, IL 60684
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels affixed to the tool Learn its application and
limitations as well as the specific potential hazards peculiar to this tool.
2. GROUND ALL TOOLS
This tool is equipped with an approveo 3*conductor cord and a 3-prong grounding type plug to fit the proper grounding tvpe receptacle. The green conductor
in the cord is the grounding wire. Never connect the
green wire to a live terminal.
3. KEEP GUARDS IN PLACE
in working order, and in proper adjustment and alignment.
4. REMOVE ADJUSTING KEYS AND WRENCHES
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents, Floor must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations or
expose them to rain. Keep work area well lighted.
Provide adequate surrounding work space.
7. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area,
8. MAKE WORKSHOP KID-PROOF
-- with padlocks, master switches, or by removing starter keys.
9. DON'T FORCE TOOL
It will do the job better and safer at the rate for which it web dc_igncd.
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was not designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective
hair covering to contain long hair. Roll long sleeves above the elbow.
12. USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANSI Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear
protectors (plugs or muffs) during extended periods of opera_ion
13. SECURE WORK
Use clamps or a vise to hold work when practical. It's
safer than using your hand, frees both hands to operate tool.
14. DON'T OVERREACH
Keep proper footing and balance at all times.
15. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest performance, Follow instructions for lubricating and changing accessories.
DISCONNECT TOOLS
16.
before servicing; when changing accessories such as blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING
Make sure switch is in "OFF" position before plugging in.
18. USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may
cause hazards.
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them.
20. CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that
is damaged should be carefully checked to ensure that it
will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other conditions that may 'affect its operation. A guard or other part that is damaged should be properly repaired
or replaced.
21. DIRECTION OF FEED
Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don't leave tool until it comes to a complete stop.
ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS
WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS... AND UNTIL YOU HAVE READ
AND UNDERSTAND THE FOLLOWING.
1. GENERAL SAFETY INSTRUCTIONS FOR POWER
TOOLS... SEE PAGE 2
2. GETTING TO KNOW YOUR SAW ... SEE PAGE 20
3. BASIC SAW OPERATION . . . SEE PAGE 23
4. ADJUSTMENTS . . . SEE PAGE 29
5. MAINTENANCE... SEE PAGE 34
6. STABILITY OF SAW
If there is any tendency for the saw to tip over or move
during certain cutting operations such as cutting extremely large heavy panels or long heavy boards, the
saw should be bolted down. If you attach any kind of table extensions over 24"
wide to either end of the saw, make sure you either bolt the saw to the bench or floor as appropriate, or support the outer end of the extension from the bench or floor,
as appropriate.
7. LOCATION The saw should be positioned so neither the operator
nor a casual observer is forced to stand in line with the saw blade.
8. KICKBACKS A "KICKBACK" occurs during a rip-type operation
when a part or all of the workpiece is thrown back
violently toward the operator.
Keep your face and body to one side of the sawblade,
out of line with a possible "Kickback."
Kickbacks - and possible injury from them --- can usually be avoided by: A. Maintaining the rip fence parallel to the sawblade.
B. Keeping the sawblade sharp. Replace or sharpen
antikickback pawls when points become dull.
C. Keeping sawblade guard, spreader, and antikickback
pawls in place and operating properly. The spreader must be in alignment with the sawblade and the
pawls must stop a kickback once it has started. Check their action before ripping.
D. NOT ripping work that is twisted or warped or does
not have a straight edge to guide along the rip fence.
E. NOT releasing work until you have pushed it all the
way past [he sawblade.
F. Using a push stick for ripping widths of 2 to 6 in.,
and an auxiliary fence and push block for ripping widths narrower than 2 in. (See "Basic Saw
Operation Using The Rip Fence" section.)
G. NOT confining the cut off piece when ripping or
cross-cutting.
H. When ripping apply the feed force to the section of
the workp!ece between the saw blade and the rip
fence.
9. PROTECTION: EYES, HANDS, FACE, EARS, BODY A. If any part of your saw is malfunctioning, has been
damaged or broken.., such as the motor switch, or other operating control, a safety device or the
power cord ... cease operating immediately until the particular part is properly repaired or replaced.
B. Wear safety goggles that comply with ANSI Z87.1,
and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of
operation.
C. Small loose pieces of wood or other objects that
contact the rear of the revolving blade can be thrown back at the operator at excessive speed. This
can usually be avoided by keeping the guard and spreader in place for all thru-sawing operations
(sawing entirely thru the work) AND by removing
all loose pieces from the table with a long stick of wood IMMEDIATELY after they are cut off
D.
Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting, or molding - replace the guard as soon as that operation is completed.
E.
For rip or rip-type cuts, the following end of a workpiece to which a push stick or push board is
applied must be square (perpendicular to the fence) in order that feed pressure applied to the workpiece by the push stick or block does not cause the
workpiece to come away from the fence, and possibly cause a kickback.
F,
During rip and rip type cuts, the workpiece must be held down on the table and against the fence with a push stick, push block, or featherboards. A
J_a[berboard is made of solid lumber per sketch.
5/16" APART
G. NEVER turn the saw "ON" before clearing the
table of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the operation planned.
H. NEVER place your face or body in line with the
cutting tool.
I, NEVER place your fingers or hands in the path of
the sawblade or other cutting tool.
J. NEVER reach in back of the _,t]tting tool with
either hand to hold down or support the workpiece,
remove wood scraps, or for any other reason. Avoid awkward operations and hand positions where a
sudden slip could cause fingers or hand to move into a sawblade or other cutting tool.
K. DO NOT perform layout, assembly, or setup work
on the table while the cutting tool is rotating.
L DO NOT perform any operation "FREEHAND" --
always use either the rip fence or the miter gauge to position and guide the work.
M. NEVER use the rip fence when crosscutting or the
miter gauge when ripping. DO NOT use the rip fence as a length stop.
Never hold onto or touch the "free end" of the workpiece or a "free piece" that is cut off, while
power is "ON" and/or the sawblade is rotating.
N. Shut "OFF" the saw and disconnect the power cord
when removing the table insert, changing the cutting tool, removing or replacing the blade guard,
or making adjustments.
O. Provide adequate support to the rear and sides of
the saw table for wider or long workpieces.
P. Plastic and composition (like hardboard) materials
may be cut on your saw. However, since these are usually quite hard and slippery, the antikickback pawls may not stop a kickback.
Therefore, be especially attentive to following proper set-up and cutting procedures for ripping.
Do not stand, or permit anyone else to stand, in line
with a potential kickback.
O. If you stall or jam the sawblade in the workpiece,
turn saw "OFF", remove the workpiece from the
sawblade, and check to see if the sawbtade is parallel to the miter gauge grooves and if the spreader is in proper alignment with the sawblade.
If ripping at the time, check to see if the rip fence is
parallel with the sawblade. Readjust as indicated.
R.DONOTremovesmallpiecesofcutoff material
thatmaybecometrappedinsidethebladeguard whilethesawisrunning.Thiscouldendangeryour
handsorcauseakickback.Turnsaw"OFF"and waituntilbladestops.
S. Useextracarewhenrippingwoodthathasatwisted
grainor istwistedorbowed- it mayrockonthe
tableand/orpinchthesawblade.
10.KNOWYOURCUTTINGTOOLS A Dull,gummy,orimproperlysharpenedorset cutting
tools can cause material to stick, jam, sta!l the saw, or kickback at the operator. Minimize potential injury by proper cutting tool
and machine maintenance. NEVER ATTEMPT TO FREE A STALLED
SAWBLADE WITHOUT FIRST TURNING THE
SAW OFF.
B. Never use grinding wheels, abrasive cut-off wheels,
friction wheels (metal slitting blades) wire wheels or buffing wheels.
11. USE ONLY ACCESSORIES DESIGNED FOR THIS SAW.
12. Crosscutting operation_ are more conveniently worked and with greater safety if an auxiliary wood facing is
attached to the miter gauge using the holes provided.
However, the facing must not interfere with the proper
functioning of the sawblade guard.
13. Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating position. Also make sure the cutting tool, arbor collars and arbor nut are installed properly. Keep the cutting tool as low as possible for the operation being 0erformed: Keeo all guards in place whenever possible,
14. Do not use any blade or other cutting tool marked for an operating speed less than 3450 RPM. Never use a
cutting tool larger in diameter than the diameter for which the saw was designed. For greatest safety and
efficiency when ripping, use the maximum diameter blade for which the saw is designed, since under these
conditions the spreader is nearest the blade.
15. Adjust table inserts flush with the table top. NEVER operate the saw unless the proper insert is installed.
16. NEVER feed material into the cutting too from the rear of the saw. An accident and serious njury could
result
17.
NEVER use another person as a substitute for a table extension or as additional support for a workpiece that
is longer or wider than the basic saw table, or to assist in
feeding or supporting or pulling the workpiece
DO NOT pull the workpiece through the sawblade - position your body at the nose (in-feed) side of the guard:
start and complete the cut from the same side. This will require added table support for long or wide workpioces
that extend beyond the length or width of the saw table.
18.THINK SAFETY. Safety is a combination of operator common sense and alertness at all times when the saw is being used.
19. NOTE AND FOLLOW SAFETY INSTRUCTIONS THAT APPEAR ON THE FRONT OF YOUR SAW.
FOR YeUR OWN SAFETY
READ AND UNDERSTAND OWN£R'S M_.NUAL
BEFORE OPERATING MACHINE:
1 WEAR SAFETY GOGGLES PER ANSI Z871 AT ALL
TIMES
1 USE SAW BLADE GUARD FOR "TI-IRU SAWING'"
KEEP HANDS OUT OF PATH OF $AWBLADE USE A *'PL_H.SlrlCK '' WHEN REOU)RED
l i DANGER
KNOW HOW TO AVOID "KICK RACRS"
De NOT PERFORM OPERATleNS "FREEHAND"
NEVER REACH AROUND eR eVER SAW BLADE
20.WARNING: DO NOT ALLOW FAMILIARITY
(GAINED FROM FREQUENT USE OF YOUR SAW)
TO BECOME COMMONPLACE. - ALWAYS
REMEMBER THAT A CARELESS FRACTION OF A
SECOND IS SUFFICIENT TO INFLICT SEVERE
INJURY,
21.WARNING: THE 2-1/2"" SAW PULLEY AND THE 2-1/2" MOTOR PULLEY FURNISHED, WILL RUN
THE BLADE AT APPROXIMATELY 3450 RPM WHEN USED WITH A 3450 RPM MOTOR. NEVER SUBSTITUTE THESE PULLEYS TO INCREASE THIS SPEED BECAUSE IT COULD BE DANGEROUS.
NOTE: Do not overtighten arbor nut. Use the arbor wrench to just "snug" it.
WEAR YOUR
The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in
severe eye damage. Always wear safety goggles complying with ANSI Z87.1 I;hown on Package) before commencing
power tool operation. Safety Goggles are available at Sears retail or catalog stores.
MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS
This saw is designed to use a 3450 RPIV motor only. Do not use any motor that runs faster than 3450 RPM. It is wireo
for operation on 110-120 volts, 60 Hz., alternating current.
IT MUST NOT BE CONVERTED TO OPERATE ON 230
VOLTS. EVEN THOUGH SOME OF THE
RECOMMENDED MOTORS ARE DUAL VOLTAGE.
Changing to 230 volt wil not conserve energy and requires changing the power cord plug.
The Outlet in the switch box will accept only a 15 amp. motor plug.
RECOMMENDED CRAFTSMAN MOTORS FOR USE ON
THIS SAW.
H.P. R.P.M. Volts Catalog No.
1 3450 110-120 1217
1 3450 110-120 1220
CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset overload protector as
their use may be hazardous.
CONNECTING TO POWER SOURCE OUTLET This saw must be grounded while n use to protect the
operator from electrical shock If power cord is worn or cut, or damaged in any way, have
it replaced immediately, If your saw is for use on less than 150 volts it has a alug
that looks like below.
3-PRONG PLUG
GROUNDING PRONG
_PROPERLY GROUNDED
3NRONG OUTLET
Plug power cord into 110-120V properly grounded type
outlet protected by a 15-amp. time delay or Circuit-Saver
fuse or circuit breaker. IF YOU ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN.
WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN INSTALLING OR
REMOVING THE PLUG TO OR FROM THE OUTLET.
WARNING; IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD
OF ELECTRICAL SHOCK, PARTICULARLY WHEN
USED IN DAMP LOCATIONS, IN PROXIMITY TO
PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A
SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE.
This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved
by Underwriters' Laboratories and the Canadian Standards
Association. The ground conductor has a green lug and is attached to the too! housing at one end and to the ground prong in the attachment plug at the other end.
This plug requires a mating 3-conductor grounded type
outlet as shown. If the outlet you are planning to use for this saw is of the
two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to a known ground.
It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded TH REE prong outlet.
An adapter as shown below is available for connecting plugs
to 2-prong receptacles. The green grounding lug extending
from the adapter must be connected to a permanent ground
such as to a properly grounded outlet box.
CONTENTS
WARRANTY ...................................... 2
GENERAL SAFETY INSTRUCTIONS
FOR POWER "TOOLS ............................ 2
ADDITIONAL SAFETY INSTRUCTIONS
FOR TABLE SAWS .............................. 3
MOTOR SPECIFICATIONS AND ELECTRICAL
REQUIREMENTS ............................... 4
UNPACKING AND CHECKING CONTENTS ........ 6
Tools Needed ................................... 6
List of Loose Parts .............................. 6
ASSEMBLY ....................................... 8
Installing Handwheels ........................... 8
Checking Table Insert ........................... 8
Checking Blade Squareness to Table ............. 8
Assembling Steel Legs ........................... 9
Mounting Saw ................................... 9
Attaching Table Extensions ..................... 10
Installing Rip Fence Guide Bars ................. 10
Aligning Rip Fence ............................. 12
Adjusting Rip Scale Indicator ................... 14
Installing Blade Guard .......................... 14
Mounting the Motor ............................ 16
Installing Belt Guard ........................... 18
Assembling Hold-Down ......................... 19
Plugging in Motor .............................. 19
GETTING TO KNOW YOUR SAW ................. 20
On-Off Switch .................................. 20
Elevation Handwheel ........................... 21
Tilt Handwheel ................................. 21
Tilt Lock Handle ............................... 21
Rip Fence ...................................... 21
Miter Gauge ................................... 21
Blade Guard ................................... 21
GROUNDING LUG
ADAPTER
3-PRONG CONNECTED TO A
PLUG KNOWN GROUND
NOTE: The adapter illustrated is for use only if you already
have a properly grounded 2-prong receptacle. The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent over-heating and motor burn-out, use the table below to
determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3 prong
grounding type plugs and 3-pole receptacles which will accept the plug on the saw.
MAKE SURE THIS IS
2-PRONG
RECEPTACLE
1 H.P. MOTOR 110-120V
Extension Cord Length Wire Size A.W.G.
Up to 50 Ft ................. 14
50 to 100 Ft ................ 12
100-200 Ft ................. 10
200-400 Ft ................. 8
CHECK MOTOR ROTATION
WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE
OUTLET WHEN CHANGING MOTOR ROTATION.
The motor must rotate CLOCKWISE when viewed from the
shaft end to which you witl mount the pulley. (See page
16.) If it does not, change the direction according to the
instructions furnished with the motor.
Table Insert .................................... 21
Removing and Installing Sawblade .............. 22
Exacti-Cut ..................................... 22
BASIC SAW OPERATION USING THE MITER GAUGE 23
Work Helpers .................................. 23
Crosscutting ................................... 24
Repetitive Cutting .............................. 24
Miter Cutting .... . .............................. 25
Bevel Crosscutting ............................. 25
Compound Miter Cutting ....................... 25
Using the Hold-Down .......................... 26
BASIC SAW OPERATION USING THE RIP FENCE 27
Ripping ........................................ 27
Bevel Ripping .................................. 27
Ploughing and Molding ......................... 29
Resawing ...................................... 29
Cutting Panels ................................. 29
Rabbeting ...................................... 29
Dadoing ....................................... 30
Using Featherboards ...................... ..... 30
ADJUSTMENTS .................................. 31
Miter Gauge ................................... 31
Heeling Adjustment or Parallelism of
Sawblade to Miter Gauge Groove .............. 31
Blade Tilt, or Squareness of
Blade to Table ................................ 32
Tilt Mechanism ................................. 34
MAINTENANCE .................................. 35
LUBRICATION ................................... 35
RECOMMENDED ACCESSORIES ................. 35
TROUBLE SHOOTING ........................... 36
REPAIR PARTS .................................. 38
UNPACKING AND CHECKING CONTENTS
NEEDED
Medium Screwdriver
Small Screwdriver
Phillips Type
___rewdriver
Wrenches
_,'+'Tr!;iiii_il I:III_,L.'III:II',III!Iii.11'i::]ii_ii' I 3/8 In. 7/16 in.
Combination Square 3/4 In.
Model 113.298142 Table Saw is shipped complete in one carton but DOES NOT INCLUDE Table Extension, Steel
Legs, or motor.
Model 113.298032 Table Saw is shipped complete in one carton but INCLUDES Two Table Extensions, Steel Legs, and Motor.
Model 113.298240 Table Saw is shipped complete in one carton but INCLUDES Two Table Extensions, Steel Legs,
Motor, and Hold Down. Separate all parts from packing materials and check each
one with the illustration and the list of Loose Parts to make
certain all items are accounted for. before discarding any
packing material.
f any parts are missing, do not attempt to assemble the table saw. plug n the power cord or turn the switch on until the missing parts are obtained and are installed
correctly. Remove the protective oil that is applied to the table top
and edges of the table. Use any ordinary household type grease and spo_ remover.
CAUTION: Never use gasoline, naptha or similar highly
volatile solvents.
Apply a coat of automobile wax to the table.
Wipe all parts thoroughly with a clean, dry cloth. WARNING: FOR YOUR OWN SAFETY, NEVER
CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU
HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS.
A B ....C
1/2 in. 9/16 In.
COMBINATION SQUARE MUST BE TRUE.
STRAIGHT EDGE OF BOARD
DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT.
BOARD ALONG THIE EDGE, <_'\x
3,/4" THICK. THIS EDGE MUST
/
SHOULD BE NO GAP OR OVERLAP
HERE WHEN SQUARE IS FLIPPED
OVER IN DOTTED POSITION.
LIST OF LOOSE PARTS
Item Part Name Qty.
A Blade Guard and Spreader .................. 1
B Rip Fence .............................. 1
C Owners Manual .......................... 1
D Miter Gauge ............................ . 1
E Arbor Nut Wrench* ....................... 1
F Switch w/Key ........................... 1
6 Rip Fence Guide Bar with Rip Scale (Front] .... 1
H Handwheel ............................. 2
J V-Belt 1/2 in. x 41 in.* .................... 1
K Pulley, 2-1/2 in. die., with 5/8 in. bore* ....... 1
L Belt and Pulley Guard ..................... 1
M Belt Guard Clip .......................... 3
N Self-Threading Screw, 10 32 x 1/2 in. long ..... 2
0 Belt GLard Support ....................... 1
P Belt Guard Support Brackel ................ 1
Q Motor Base ............................. 1
R Spreader Rod* . ......................... 1
S Blade Guard Support with Screw* ........... 1
T Spreader Support * ....................... 1
U Rip Fence Guide Bar (Rear) ............ .... 1
V Ri!c Fence Guide Bar Rod .................. 1
"Pkg. of Miscellaneous Smell Parts No. 62751
Consisting of the Following:
W Setscrew Wrench 3/32 in ................ 1
W Setscrew Wrench 1/8 in ................. 1
W Setscrew Wrench. 5/32 in ................ 1
X Self-Threading Nut .................... 2
Y Hex Head Screw, 5/16-18 x 1-3/4 in. long ... 2
Y Hex Head Screw. 5/16-18 x 5/8 in. t0ng .... 3
Y Hex Head Screw, 5/16-18 x 1 in. long ...... 4
Y Hex Head Screw, 1/4-20 x 5/8 in. 10ng ..... 2
Y Hex Head Screw, 5/16-18 x 3/4 in. long ...... 2
*These parts are packaged in Loose Parts Bag No. 62750
L K J
s=zE X
/ AA
AB AC
LENGTH
Y
ItemPart Name Qty.
Z Hex Nut, 5/16-18
(approx.die. of hole 5/16 in.) ........... 9
Z Hex Nut, 1/4-20
(approx.die. of hole1/4 in.) ............ 2
AA Lockwasher,5/16 in. ExternalType
(approx.die.of hole 5/18 in.) ........... 11
AA Lockwasher,1/4 in. ExternalType
(approx.die.of hole 1/4 in.) ............ 2
AA LockwasherNo. 10 ExternalType
(approx.dia.of hole3/16 in.) ........... 1
AB CarriageBolt, 5/16-18 x 3/4 in. long ....... 4
AC Rip FenceGuideBarSpacer .............. 2
AD WireTie ............................... 2
AE Thumbscrew,5/18-18 x 1 in. long .......... 1
AF ScrewPanHd. 10-32 x 3/4 .............. 1
AG Flat Washer(die. of hole 21/64) ........... 2
The following partsare includedwith Model 113,298032
and 113.298240.
A Leg ................................... 4
B SideStiffener ........................... 2
C EndStiffener ............................ 2
D Table Extension ................... 2
E Motor ................................. 1
Pkg.of MiscellaneousSmallPartsNo. 62752 for Legs
F Hex Head_crew5/16-18 x 1-I/4 in. long .... 4
G Loekwasher,1/4 in. ExternalType
(approx.dia.of hole 1/4 in.) .............. 24
G Lockwasher,5/16 in. ExternalType
(approx. die. of hole 5/t6 in.) ............ 4
H Hex Nut, I/4-20
(approx.dia. of hole 1/4 in.) ............. 24
H Hex Nut, 5/16-18
(approx.die. of hole5/16 in.) ............. 4
H Hex Nut, 1/2-13
(approx.die. of hole 1/2 in.) ............. 8
J Flat Washer(die. ofhole, 11/32 in.) ......... 8
A
©
G H
J K L
Item
Part Name Qty.
K
Truss Head Screw, 1/4-20 x 5/8 in. long
L
F Hex Hd. Screw, 5/16-18 x 1-1/4 in. long ..... 4
G Lockwasher, External Type
G Loekwasher, External Type
H Hex Nut, 1/4-20
H Hex Nut, 5/16 18
J Flat Washer (die. of hole 17/64 in.) ......... 2
J Flat Washer (die. of hole 11/32 in.) ......... 4
K Truss Head Screw, 1/4-20 x 1 in. long
M Corner Stiffener Bracket .................. 2
N Corner Support Bracket .................. 2
(top of screw is rounded) ................ 24
Leveling Foot ......................... 4
Pkg. of Miscellaneous Small Parts No. 62745 for Table Extensions.
2 ea. for Model 113.298032 8., 113.298240
Consisting of the following:
(approx. die. of hole 1/4 in.) ' 8
(approx. die. of hole 5/1G in.) ............. 4
(approx. die. of hole 1/4 in.) .............. 8
(approx. dia. of hole 5/16 in.) ............. 4
(top of screw is rounded) ................ 8
M N
The Hold Down is included with Model 113.298240 only.
A Clamp Assembly .......................... I
B Wing Screw ............................. 2
C Washer ................................. 2
D Support Rod ............................ 1
Qty.
_"_D
ASSEMBLY
Before mounting the saw on legs, a stand or a bench, the
Table Insert and Blade Squareness must be checked at this time.
INSTALLING HANDWHEE LS
1. Line up FLAT SPOTS on shaft and handwheel, push
handwheel onto shaft. Install screw and Iockwasher to lock handwheel on shaft.
CHECKING TABLE INSERT
2. Insert should be flush with table top. Check as shown.
Loosen flat head screw tha_ holds insert and adjust the
four set screws as necessary. Tighten flat head screw•
Do not tighten screw to the point where it deflects the insert.
LOC:KWASHER
/
ELEVATION PAN HEAD SCP_W
HANDWHEEL TILT rtANDWHEEL
10-32 X 3/4 IN.
/
3. To remove insert•
A) Loosen Screw B) Lift insert from front end. and pull toward front of
saw,
To replace insert. Place insert into insert opening in table and push
toward rear of saw to engage spring clip and until keyslot in insert will drop over screw. Tighten screw.
Do not tighten screw to the point where it will deflect the insert.
CHECKING BLADE SQUARENESS TO TABLE
IMPORTANT: I_LADE must be _QUARE (90 O) to TABLE, in order to proceed with assembly.
To check for blade squareness, refer to "BLADE TILT, OR SQUARENESS OF BLADE TO TABLE" adjustment on
page 32.
CHECKING BLADE FOR HEEL
3/32 IN
SETSCREWWRENCH
IMPORTANT: Saw blade MUST be parallel to miter gauge groove.
To check for parallelism, refer to "HEELING ADJUSTMENT OR PARALLELISM OF SAVBLADE TO
MITER GAUGE GROOVE" adjustment on page 31 and 32.
ASSEMBLING STEEL LEGS
NOTE: Steel Legs are furnished wLth Model 113.298032
and 113.298240. From among the loose parts, find the following Hardware:
24 Truss Head Screws, 1/4 - 20 x 5/8 in. long (top of
screw is rounded)
24 Lockwashers, 1/4 in. External Type (approx. dia. of hale 1/4 in.)
24 Hex Nuts, 1/4 - 20 (approx. dia. of hole I/4 in.)
8 Hex Nuts, 1/2 - 13 (approx. dia. of hole 1/2 in.) 4 Leveling feet.
Assemble the legs as shown ...
1. Insert the Truss Head Screws through the holes in the legs, then through the holes in the stiffeners. MAKE
SURE THE SCREWS GO THROUGH THE HOLES IN THE SIDE STIFFENERS MARKED "X "°.
2. Install the Iockwashers ... screw on the nuts but do not tighten until completely assembled.
3. Install leveling feet.
SIDE STIFFENER
END
STIFFENER"
IN. HEX NUTS
MOUNTING SAW
1. From
2.
3.
among the loose parts, find the following
hardware: 4 Hex Head Screws, 5/16 - 18 x 1-1/4 in. long.
4 Hex Nuts, 5/16 - 18 (approx. dia. of hole 5/16 in.)
4 Lockwashers, 5/16 in. External Type (approx. dia. of
hole, 5/16 in.) 8 Flat Washers, (dia. of hole 11/32 in.)
Place saw on legs so that holes in bottom of saw line up with holes in top of legs.
Instatl screws, washers, Iockwashers and nuts as shown.
SAW BASE [
HEXH A0SCREW
FLAT 1
END i _E_ "
FLAT WASHER----__
LOCKWASHER"I'"_'
HEX N UT'_"_'_U_
STIFFENER-"-_1 1
7/]6 DIA HOLES
If you mount the saw on any other bench, make sure that there is an opening in the top of the benc h the same size as
the opening in the bottom of the saw so that the sawdust can drop through. Recommended working height is 33 to 37 inches from the top of the saw table to the floor.
ATTACHING AND ASSEMBLING TABLE i:XTENS ONS
If you received Table Extensions with_ou,r Saw attach
them at this time.
1. From among the loose parts find the following hardware.
4 Corner Support Brackets 4 Corner Stiffener Brackets
16 Truss Hd. Screws 1/4-20 x 1 16 Ext. Lockwashers 1/4
16 Hex Nut I/4-20
8 Hex Hd. Screws 5/16-18x 1-1/4
8 Ext. Lockwasher 5/16
8 Hex Nut5/16-18 4 Flat Washers (Dia. of hole 17/64)
8 Flat Washers (Dia. of hole 11/32)
Assemble brackets with hardware as listed.
Insert 5/16-18 x 1-1/4 in. long screws through holes in
EXTENSION then through table. Install flat washer, Iockwashers, and screw on the nuts . . . DO NOT
TIGHTEN. Align front edge of extension with front edge of saw table.
Pull Extension UPWARDS above table surface ... SLIGHTLY TIGHTEN SCREWS using 1/2 in. wrench.
Using small block of hardwood and hammer, tap extension
DOWNWARDS at front, center & rear, until it is EVEN with table surface ... TIGHTEN SCREWS.
BLOCK OF WOOC
\
Lay REAR FENCE GUIDE BAR on table to act as a
straightedge. If outer edge of extension is higher or lower than table surface;
A. Slightly loosen nuts holding bracket to extension
using 7/16 in. wrench.
B. Move end of extension u _ or down until outer edge
is even with table surface ... check with GUIDE BAR ... tighten nuts.
C. Recheck INNER edge of extension to make sure it
has not moved ... readjust, if necessary.
INSTALLING RIP FENCE GUIDE BARS AND SWITCH BOX
From among the loose parts find the following hardware:
2 Hex. Head Screws, 5/16-18 x 1-3/4 in. long 2 Hex. Head Screws, 5/16-18 x 1 in. long
2 Hex. Head Screws 5/1&18 x 3/4 in. Ion_ 6 External Lockwashers, 5/16 in.
(approx. dia. of hole 5/16 in.)
6 Hex. Nuts, 5/16-18 (approx. dia. of hole 5/16 in.) 2 Flat washers (dia. of hole 21/64 in.)
2 Spacers, 3/4 in. dia. x 1/2 in. long 2 Self-threading nuts 1 Fence Guide Bar Rod
Lay guide bars on saw table.
NOTE: The various holes in the bar allow them to be positioned on this saw and also makes them adaptable
to other models.
3. Insert a 1-3/4 inch tong screw through the THIRD hole from LEFT IN THE FRONT BAR ... Insert another
\ \
/
/
1-3/4 inch long screw through the SEVENTH hole in bar. Insert two 3/4 inch long screws through two flat
washers, through holes in switch, and then through holes EIGHT and TEN in bar. Instal two Iockwashers
and nuts then tighten.
4. Place spacers on screws.
10
Insertboltsthroughholesin middle and on right side of
front of saw table ... install Iockwashers and nuts.
DON'T SCREW NUTS ON ALL THE WAY, just get
them started on the screws.
6.
Remove the 3 screws from rear of table extension.
7.
Insert 1 in. long screws in SECOND and FOURTH holes
of rear bar and attach to table the same way. Insert ends of FENCE GUIDE BAR ROD through
round holes at outer end of bars. NOTE: The ends of the ROD are not threaded ... the
SELF THREADING NUTS will cut threads on the rod as they are screwed on.
9. Hold rod with one hand and with a 1/2 in. wrench or pliers start screwing on ONE of the nuts only A TURN
OR TWO... screw on other nut the same way.
10. Using TWO 1/2 in. wrenches or pliers tighten both of the nuts.
11, Slide the bars so that screws are in the MIDDLE of the
slotted holes.
12. Position rip fence over miter gauge groove, holding up the rear end while engaging front end with bar ...
lower fence onto table.
11
13, Raise blade all the way up,
14. Carefully move fence against blade.
15. Move front bar until "'0"" mark on rip scale is approximately inline with indicator.
16. Move FRONT bar upwards until fence is approximately
1/32 in. above table ... tighten screw at left end of
bar. NOTE: Fold a piece of newspaper making 8 thicknesses
and place between rip fence and table to act as a spacer. This will hold the fence off of the table approx. 1/32
in.
17. Adjust rear bar so that the fence is approximately 1/32 in. above table make sure it is square with fence guide
bar rod ... tighten screw at end of bar.
18. Replace screws in rear of table extension . .. be sure top surface of extension is PARALLEL to top surface
of rear guide bar.
19. Move fence to RIGHT edge of table ... make sure it is approx. 1/32 in. above table at front and rear and
tighten screws,
8 THICKNESSES
OF PAPER
8 THICKNESSES
OF PAPER
ALIGNING RIP FENCE
The fence should slide easily along the bars and always remain in alignment (parallel to sawblade and miter gauge
grooves), The alignment is maintained by a spring underneath the
fence which bears against the front guide bar. To move the fence, loosen the lock handle and grasp the
fence with one hand at the front.
12
For very close adjustments, grasp the guide bar with both
hands and move the fence with your thumbs,
Place fence on saw but DO NOT LOCK IT.
Move the REAR END of the fence slightly to the right or left ... when you release it, the fence should "spring" back to its original position.
If it does not, the spring pressure must be INCREASED.
1. Loosen the screws.
2. Move Spring slightly toward front of fence.
If the fence does not slide easily along the bars, the pressure of the spring can be REDUCED.
1. Loosen the screws.
2. Move spring slightly toward rear of fence ... tighten
3crew3.
SPRING
5CR_WS
13
3, The rip fence must be PARALLEL with the sawblade
(see page 31) ana miter Gauge grooves.. Move fence until it is along side of groove. Do NOT LOCK IT. !t should be parallel to groove. If it is not;
A. Loosen the two "'Hex. Head Screws."
B. Hold fence head tightly aga=nst bar . . move end
of fence so that it is parallel with groove.
C. Alternately tighten the screws.
ADJUSTING RIP SCALE INDICATOR
1. Turn ELEVATION HANDWHEEL
blade is up as high as it will go. IMPORTANT: BLADE must be SQUARE {90 °) to
TABLE, in order to ALIGN rip fence.
2.
Using a rule, position fence on right side of sawblade 2
in. from tt_e sides of the teeth.., tighten lock handle.
3.
Loosen screw holding the indicator.., adjust so that it
points to "2" on the rip scale.., tighten screw. NOTE: If you cannot adjust indicator so that it points
to "2", loosen the screws holding the front guide bar and move the guide bar.
clockwise until
SCREWS
FENCE HEAD
\
LOCK HANDLE
INSTALLING BLADE GUARD
1. From among the loose parts, find
2 Hex Head Screws, 1/4 - 20x 5/8 in. long ......
2 Hex Head Screws, 5/16- 18x 5/8in. long 2 Hex Head ScrewS, 5/16- 18 x 1 in. long
2 Hex Nuts, I/4 - 20
(approx. dia. of hole 1/4 in.)
2 Lockwashers, 1/4 in. External Type
(approx. dia. of hole 1/4 in.)
2 Lockwashers, 5/16 in. External Type
(approx. dia. of hole 5/16 in,)
1 Thumbscrew .........
Guard Support Spreader Support Spreader Rod
2, Lower the blade ..........
3. Screw the two MOTOR BASE CLAMP SCREWS part way into cradle.
4. Attach GUARD SUPPORT... DO NOT TIGHTEN
screws.
GUARD SUPPORT
5/]6_18 X
HEX
SCREW
5/16-18 X 1' IN.
HEX HD. SCREW
14
5o Insert SPREADER ROD int0SPREADER SUPPORT
until pin fits into notch. Insert Thumbscrew and tighten
it.
6. Slide SPREADER ROD into GUARD SUPPORT until left end of ROD extends approximately 1/4 inch
beyond edge of SUPPORT .., Snug up Hex Head
Screw in SUPPORT.
7. Attach SPREADER to SPREADER SUPPORT so that
screws are all the way back in the SLOTS of SUPPORT
•. tighten screws.
8. Raise ANTIKICKBACK PAWLS (hold in place with a
setscrew wrench - see below).., align spreader SQUARE to _able (be sure insert is properly adjusted).
NOTE: The framing (or combination) square must be "true" see start of "assembly and alignment" section
on page 6 for checking method.
•.. Tighten both 5/16-18 x 1 in. HEX HEAD SCREWS.
SPREADER X
ROD
\
FLAT
SURFACE
_, (INTO _,
1/4-20 HEX HD. SCREW
1/4 IN. LOCKWASHER
1/4-20 HEX NUT
END OF ROD
1/4 INCH TO LEFT
OF EDGE OF
SUPPORT
THUMB SCREW
SUPPORT)
U
SPREADER
SUPPORT
9. Raise blade all the way up ... make sure it is square with table.
10. Raise Blade Guard ... lift up both ANTIKICKBACK PAWLS ... insert one of the SETSCREW WRENCHES
in the notches to hold the pawls out of the way.
11. Lay blade of square or other straightedge alongside of blade.
12. Loosen Hex Head Screw in GUARD SUPPORT and move spreader so that it touches blade of square
. . tighten screw.
13. NOTE: The spreader is now square with the table and apDroximate!v in line with the sawblade. The spreader requires further adjustment to align it PARALLEL to
the blade and in the MIDDLE of the cul: (KERF) made by the sawblade.
GUARD
SUPPORT
SCREWS ALL THE HEX HD. SCREWS
WAY BACK IN SLOTS I I
IN SUPPORT
XIlN.
15
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