Craftsman 113298051 Owner’s Manual

!
[Sears I
owners manual
MODEL NO.
113.298341
SAW ONLY
113.298051
SAW WITH LEGS AND
Serial Number
Model and serial
number may be found at the right-hand side
of the base. You should record both
model and serial number
in a safe place for future use.
CAUTION:
Read GENERAL and ADDITIONAL SAFETY
INSTRUCTIONS carefully
CRRFTSMRNo
10-INCH MOTORIZED
TABLE SAW
assembly
operating
repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No.62808 Printed in U,S.A.
FULL ONE YEAR wARRANTY ON CRAFTSMAN TABLE SAWS
If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER THROUGHOUT THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary frGm state to state.
SEARS, ROEBUCK AND CO., Dept. 698/731A SearsTower, Chicago, IL 60684
general safety instructions for power tools
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels
affixed to the tool. Learn its application and
limitations as well as the specific potential hazards
peculiar to this tool
2. GROUND ALL TOOLS
Th_s tool ss equipped with an approved 3-conductor co_d and a 3.prong grou_lding type plug to fit the proper groundir_g type receptacle. The green conductor m lhe cord is the grounding wire. Never connect tile
gn!en w.e to a live terminal.
3. KEEP GUARDS IN PLACE
_n working order, and in proper adjustment and
ahgnmer_t.
4. REMOVE ADJUSTING KEYS AND WRENCHES
Foln_ habit of checking to see Ihat keys and adjusting wrenches ere removed from tool before turning it o[3.
5. KEEP WORK AREA CLEAN
Clullered areas and benches ,w_te accidents. Floor must not be shppery due Io wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet IocatLons or expose them to rain. Keep work area well lighted. Provide adequate surrounding work space.
7. KEEP CHILDREN AWAY
A VlSltors should 3e Kep! a safe dlstance from WOrK
dre;]
8. MAKE WORKSHOP KID-PROOF
w_th _adlocks. master switcnes, or uv remowng
_ldr Tel Keys
9. DON'T FORCE TOOL
[ Will do the DO better and'safer at tne rate for which
was designee
10. USE RIGHT TOOL
Don't fo_ce tool or atlaahf3ent to DO alou( was not oes_gne_ for
11. WEAR PROPER APPAREL
Do not wear loose clothing, g=oves, necKues or jewelry Irmqs, wr_st watcnes] to get caught n moving Darts
Nonslio footwear is recommenaeo Wear _rotecttve nmr covering to conlam long ha=r Roll long sleeves
above the elbow.
12. USE SAFETY GOGGLES (Head Protection) Wear Safety goggles(must comply wJth ANSi Z87.'_
at al t_mes. Everyday eyeglasses omy have mpact resistant lenses, mev are NOT safety glasses.Also. use
face or dust mask if cuttingooeration is dusty, and ear
protectors (plugs or muffs) during extended periods of operation.
13. SECURE WORK Use clamps or a vise to hold work when practical. It's
safer than using your hand. frees both hands to operate tool.
14. DON'T OVERREACH
Keel) proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE
15,
Keep tools sharl) and clean for best and safest performance, Follow' instructions for lubricating and changing accessories,
16.
DISCONNECT TOOLS before servicing; when changing accessories such as
blades, bits, cutters, etc,
AVOID ACCIDENTAL STARTING
17.
Make sure switch is in "OFF" position before plugging
in,
18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the instructions that accompany
the accesso_n_s,The use of improper accessories may causeItazards,
19. NEVER STAND ON TOOL
Serious njury could occur if the tool is tipped or if the cutting toot Jsaccidentally contacted.
Do not store mater=als above or near the tool such that
_ s necessary to stand on the tool to reach them.
CHECK DAMAGED PARTS
20
Before furdle_ use of the tool, a guard or other part that _s oamageu should be carefully checked to ensure that it will c 3erale properly and perform its intended function. Cbeck for ahgnment of moving parts, binding of moving earls, breakage of parts, mounting, and any other
con(bt_ons that may ,affect its operation. A guard or omer 3art that is damaged should be properly repaired
or radiated
21. DIRECTION OF FEED
Feed WOrK into a blade or cutter against the direction
of rotation o[ the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don't leave tool until it comes to a complete stop,
ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS
WARNING: FOB YOUR OWN SAFETY, DO NOT
OPERATE YOUR SAW UNTIL IT IS COMPLETELY
ASSEMBLED AND INSTALLED ACCORDING TO THE
INSTRUCTIONS...AND UNTIL YOU HAVE READ AND UNDERSTAND THE FOLLOWING,
1. GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS.,. SEE PAGE 2
2. GETTING TO KNOW YOUR SAW.,. SEE PAGE 15
3. BASIC SAW OPERATION.., SEE PAGE 17
4. ADJUSTMENTS... SEE PAGE 24
5. MAINTENANCE...SEE PAGE 27
6. STABILITY OF SAW If there is any tendency for the saw to tip over or move
during certain cutting operations such as cutting
extremely large heavy panels or long heavy boards, the
saw should be bolted down.
If you attach any kind of table extensions over 24" wide to either end of the saw, make sure you either bolt the saw to the bench or floor as appropriate, or support
the outer end of the extension from the bench or floor, asappropriate.
7. LOCATION The saw should be positioned so neither the operator nor a casual observer is forced to stand in line with the saw blade.
8. KICKBACKS A "KICKBACK" occurs during a rip-type operation when a part or all of the workpiece is thrown back violently toward the operator.
Keep your face and body to one side of the sawblade,
out of line with a possible "Kickback.'"
Kickbacks - and possible injury from them -- can usually be avoided by:
A. Maintaining the rip fence parallel to the sawblade. B. Keeping the sawblade sharp. Replacing antikickback
pawls when points become dull.
C. Keeping sawblade guard, spreader, and antikickback
pawls in place and operating properly. The spreader must be in alignment with the sawblade and the
pawls must stop a kickback once it has started. Check their action before ripping.
D. NOT ripping work that is twisted or warped or does
not have a straight edge to guide along the rip fence.
E. NOT releasing work until you have pushed it all the
way past the sawblade.
F. Using a "PUSH STICK" {See Page 18) for ripping
widths of 2 to 6 in., and an auxiliary fence and push
block for ripping widths narrower than 2 in. (See "Basic Saw Operation Using The Rip Fence"
section.)
G. NOT confining the cut-off piece when ripping or
crosscutting.
H. When ripping apply the feed force to the section of
the workpiece between the saw blade and the rip fence.
9, PROTECTION: EYES, HANDS, FADE, EARS, BODY
A. If any part of your saw is malfunctioning, has been
damaged or broken.., such as the motor switch, or other operating control, a safety device or the
power cord.,, cease operating immediately until
the particular part is properly repaired or replaced.
B. WRar safety goggles that comply with ANSI Z87.1,
and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of
operation.
C. Small loose pieces of wood or other objects that
contact the rear of the revolving blade can be thrown back at the operator at excessive speed. This
can usually be avoided by keeping the guard and
spreader in place for all "THRU-SAWING" operations (sawing entirely thru the work) AND by
removing all loose pieces from the table with a long stick of wood IMMEDIATELY after they are cut
off.
D,
Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting, or molding - replace the guard as soon as that operation is completed.
E,
For rip or rip-type cuts, the following end of a
workp[ece to which a push stick or push board is
applied must be square (perpendicular to the fence) in order that feed pressure applied to the workpieee by the push stick or block does not cause the workpiece to come away from the fence, and
possibly cause a kickback.
F_
During rip and rip type cuts, the workpiece must be beld down on the table and against the fence with a
pusb stick, push block, or featherboards. A featherboard is made of solid lumber per sketch.
I-* 24"- ÷1
5/_6 " APART
KERFSABOUT I
G. NEVER turn the saw "ON" before clearing the
table of all tools, wood scraps, etc., except the
workpiece and related feed or support devices for the operation planned.
H. NEVER place your face or body in line with the
cutting tool.
I. NEVER place your fingers or hands in the path of
the sawblade or other cutting tool.
J. NEVER reach in back of the cutting tool with
either hand to hold down or support the workpiece, remove wood scraps, or for any other reason. Avoid
awkward operations and hand positions where a sudden slip could cause fingers or hand to move
into a sawblade or other cutting tool.
K. DO NOT perform layout, assembly, or setup work
on the table while the cutting tool is rotating.
L. DO NOT perform any operation "FREEHAND" -
always use either the rip fence or the miter gauge to
position and guide the work.
M. NEVER use the rip fence when crosscutting or the
miter gauge when ripping. DO NOT use the rip fence as a length stop.
Never hold onto or touch the "free end" of the workpiece or a "free piece" that ls cut off, while power is "ON" and/or the sawblade is rotating.
N. Shut "OFF" the saw and disconnect the power cord
when removing the table insert, changing the
cutting tool, removing or replacing the blade guard, or making adjustments.
O. Provide adequate support to the rear and sides of
the saw table for wider or long workpieces.
P, Plastic and composition (like hardboard) materials
may be cut on your saw. However, since these are usually quite hard and slippery, the antikickbaek
pawls may not stop a kickback.
Q. If you stall or jam the sawblade in the workpiece,
turn saw "OFF", remove the workpiece from the sawblade, and check to see if the sawblade is parallel to the miter gauge grooves and if the spreader is in proper alignment with the sawblade.
If ripping at the time, check to seeif the rip fence is parallel with the sawblade. Readjust as indicated.
R. DONOTremovesmallpiecesof cut-offmaterial
thatmaybecometrappedinsidetheblade"guard
whilethesawisrunning.Thiscouldendangeryour
hands or cause a kickback. Turn saw "OFF" and wait until blade stops.
S. Useextra care when ripping wood that has a twisted
grain or is twisted or bowed - it may rock on the
table and/or pinch the sawblade.
10. KNOW YOUR CUTTING TOOLS A. Dull, gummy, or improperly sharpened or set
cutting tools can cause materia_ to stick, jam, stall the saw, or kickback at the operator.
Minimize potential injury by proper cutting tool
and machine maintenance.
NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT FIRST TURNING THE
SAW OFF.
B, Never use grinding wheels, abrasive cut-off wheels,
friction wheels (metal slitting blades) wire wheels or buffing wheels.
11. USE ONLY ACCESSORIES DESIGNED FOR THIS
SAW,
12. Crosscuttingoperations are more conveniently worked
and with greater safety if an auxiliary wood facing is attached to the miter gauge using the holes provided.
However, the facing must not interfere with the proper
functioning of the sawblade guard.
13. Make sure the top of the arbor or cutting tool rotates
toward you when standing in normal operating
position. Also make sure the cutting tool, arbor collars
and arbor nut are installed properly. Keep the cutting tool as low as possible for the operation being performed. Keep all guards in place whenever possible.
WEAR YOUR
14. Do not use any blade or other cutting tool marked for an operating speed less than 3450 RPM. Never use a cutting tool larger in diameter than the diameter for
which the saw was designed. For greatest safety and efficiency when ripping, use the maximum diameter
blade for which the saw is designed, since under these
conditions the spreader is nearest the blade.
15. Adjust table inserts flush with the table top. NEVER
Operate the saw unless the proper insert is installed.
16. Never feed material into the cutting tool from the rear of the saw. An accident and seriousinjury could result.
I7. THINK SAFETY.
Safety is a combination of operator common sense and alertness at all times when the saw is being used.
18. NOTE AND FOLLOW SAFETY INSTRUCTIONS
THAT APPEAR ON THE FRONT OF YOUR SAW.
DANGER
FOR YOUR OWN SAFETY
READ AND UNDERSTAND OWNER'S MANUAL
BEFORE OPERATING MACHINE:
1. WEAR SAFETY GOGGLES PER ANSI Z87.1 ATALl TIMES
2. USE SAW-BLADE GUARD FOR "THRU-SAWlNG"
3. KEEP HANDS OUT OF PATH OF SAWBLADE
4. USE A "PUSH-STICK" WHEN REQUIRED
5. KNOW HOW TO AVOID "KICKBACKS"
6. DO NOT PERFORM OPERATIONS "FREEHAND"
7. NEVER REACH AROUND OR OVER SAW BLADE
19. WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE -- ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY.
20, NOTE; Do not overtighten arbor nut. Use the arbor
wrench to just "snug" it.
The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety gogglescomplying
with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears
retail or catalog stores.
MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS
MOTORSPECIFICATIONS 3. /ks soon as the red button will snap into running
The AC motor used in this saw is a capacitor start, position, the saw may be started and operated normally
non-reversible type. with the following specifications:
Voltage ................................. 120
Amperes ................................. 12
Hertz ................................... 60
Phase ................................ Single
RFM .................................. 3450
Rotation {viewe_ from
Sawblade end) ............... Counterclockwise
MOTOR SAFETY PROTECTION
The saw motor is equipped with a manual-reset thermal
overload protector, designed to open the power line circuit when the motor temperature exceeds a safe value.
NOTE'. The starting relay is a GRAVITY SENSITIVE TYPE. NEVER TURN THE POWER ON WHILE THE SAW
IS UPSIDE DOWN AS THIS WiLL DAMAGE THE MOTOR
1. If the protector coons the line and stops the saw motor, move the saw switch _ever [o me "OFF" oosition
immediate y and allow the motor to cool
2. After cooling to ] safe operating temperature, the overload protector can De closed manually oy pusniog
_n the red RESET button on the front of the saw. If the
red 3utto_ wdl not snap into place _mmedlately. the motor _s stil too hot and must be allowed to cool for a
while longer.
by moving the saw switch lever to the "ON" position,
4. Frequent opening of fuses or circuit breakers may result if motor is overloaded, or if the motor circuit is fused with a fuse other than those recommended, Do not use
a fuse of greater capacity without consulting the power
company,
5. Although the motor is designed for operation on the
voltage and frequency specified on motor nameplate, normal loads will be handled safely on voltages not
more than 10% above or below the maneplate voltage. Heavy loads, however, require that voltage at motor terminals by not less than the voltage specified on
nameplate.
6, Most motor troubles may be traced to loose or
incorrect connections, overloading, reduced input
voltage (which results when small size wires are used in
the supply circuit) or when the supply circuit is extremely long. Always check connection, load and supply circuit when the motor fails to perform satisfactorily. Check wire sizes and lengths with table at
end of this section.
CONNECTING TO POWER SOURCE OUTLET
This saw must be grounded while in use to protect the operator from electrical shock.
If power cord is worn or cut, or damagedin any way, have
it replaced immediately.
If your saw is for use on lessthan 150 volts it has a plug
that looks like below.
3-P_ONG PLUG
e
GROUNDING PRONG
GROUNDED
3-FRONG OUTLET
Plug power cord into 110-120V properly grounded type outlet protected by a 15-amp. time delay or Circuit*Saver
fuse or circuit breaker. IF YOU ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED, HAVE IT CHECKED BY A
QUALIFIED ELECTRICIAN.
WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET.
WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD
OF ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS; IN PROXIMITY TO PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL
SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS
CONTACTING THE SAWBLADE.
This saw is equipped with a 3-conductor cord and grounding type plug which hasa grounding prong, approved
by Underwriters' Laboratories and the Canadian Standards
Association. The ground conductor has a green lug and is attached tothe tool housing at one end and to the ground
prong in the attachment plugat the other end,
CONTENTS
WARRANTY ....................................... 2
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS .............................. 2
ADDITIONAL SAFETY INSTRUCTIONS
FOR TABLE SAWS ................................ 3
MOTOR SPECIFICATIONS AND ELECTRICAL
REQUIREMENTS .................................. 4
UNPACKING AND CHECKING CONTENTS ........... 6
Tools Needed ..................................... 6
List of Loose Parts ................................ 6
ASSEMBLY ....................................... 7
Installing Elevation and Tilt Handwheels ............ 7
Checking Table Insert ............................. 7
Checking Blade Squareness to Table ............... 8
Checking Blade Elevation .......................... 8
Attaching Table Extensions ........................ 8
Instarling Rip Fence Guide Bars .................... 9
Assembling Steel Legs .......................... 10
Mounting Saw ................................. 10
Aligning Table Extensions ....................... 11
Aligning Rip Fence .............................. 11
Installing Blade Guard .......................... 13
GETTING TO KNOW YOUR SAW .................. 15
On-Off Switch .................................. 15
Reset Button ........... , ....................... 16
Elevation Handwheel ............................ 16
Tilt Hendwheel ................................. 16
Rip Fence ...................................... 16
Miter Gauge .................................... 16
Blade Guard .................................... 16
Table Insert .................................... 16
This plug requires a mating 3.conductor grounded type
outlet as shown.
If the outlet you are planning to use for this saw is of the
two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter
as shown and always connect the grounding lug to a known ground.
It is recommended that you have a qualified electrician
replace the TWO prong outlet with a properly grounded THREE prong outlet.
An adapter asshown below is available for connecting plugs to 2.prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground suchasto a properly grounded outlet box.
GRIDUNblN C LUG
NOTE: The adapter illustrated is for useonly if you already have a properly grounded 2-prong receptacle,
The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent over-heating and motor burn-out, use the table below to
determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3 prong
grounding type plugs and 3-pole receptacles which will accept the plug o_ the saw.
Extension Cord Length Wire Size A.W.G.
Upto 10OFt ...................... 12
100-200 Ft ....................... 10
200-400 Ft ........................ 8
Removing and Instalfing Sawblade ............... 16
Exact-l-Cut ...... , ......................... 17
BASIC SAW OPERATION USING THE MITER GUAGE 17
Work Helpers ................................... 18
Crosscutting .................................... 18
Repetitive Cutting ............................... 19
Miter Cutting ................................... 20
Bevel Crosscutting .............................. 20
Compound Miter Cutting ........................ 20
BASIC SAW OPERATION USING THE RIP FENCE .. 20
Ripping ........................................ 21
Bevel Ripping .................................. 21
Resawing ...................................... 22
Cutting Panels .................................. 22
Ploughing and Molding ........................ 23
Rabbeting ...................................... 23
Dadoing ........................................ 23
Using Featherboards .......................... 24
ADJUSTMENTS'. ................................. 24
Miter Gauge .................................... 24
Heeling Adjustment or Parallelism of
Sawblede to Miter Gauge Groove ............... 24
Blade Tilt, or Squareness of
Blade to Table ................................. 25
Blade Elevation ................................. 26
Tilt and Elevation Mechanism .................. 27
MAINTENANCE .................................. 27
LUBRICATION ................................... 27
TROUBLESHOOTING .......................... 28
RECOMMENDED ACCESSORIES ................ 29
REPAIR PARTS .................................. 30
UNPACKING AND CHECKING CONTENTS
NEED_
Hamrnel Medium Screwdriver
i;ili_ liers
....,- i I 318in. 7116in.
CombinationSquare
COMBINATION SQUARE MUST BE TRUE.
D_AW LIGHt LIN[ ON BE _ERFECIL¥ ST_AfGHT*
BOA_D ALONG THIS EDGE. "_\
3/4 THICK. THIS EDGE _UST
\
SHOULD BE NO GAP _R OVERLAP
_[R[ ,",HEN _QUAR£ IS FLIPPED
OVER IN DOTTED POSI$1ON,
Model 113.298341 Motorized Table Saw is shipped complete in one carton but DOES NOT INCLUDE Table
Extensions and Steel Legs. Model 113,298051 Motorized Table Saw is shipped
complete in one carton but INCLUDES TWO Table
Extensionsand Steel Legs. Separate all parts from packing materials and check each
one with the illustration and the list of Loose Partsto make certain all items are accounted for, before discarding any
packing material.
If any parts are missing, do not a_tempt to assemble the
table saw. plug in the power card or torn the switch on until the missing parts are obtained and ere installed
correctly.
B
/
_ I;'/ J .... ___ 1 C
Small Screwdriver
#2 Philip Screwdriver
Wrenches
1/2 in. 9ftfi in.
314in.
StrAIGHT EDGE OF 8OARO
WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU
HAVE READ AND UNDERSTAND THE SAFETY AND
OPERATIONAL INSTRUCTIONS.
LIST OF LOOSE PARTS
Key
No. PartName Oty.
A Miter Gauge .............................. 1
B Rip Fence ............................... 1
C BladeGuardandSpreader ................... 1
D Haedwheel ............................... 2
E RipFenceGuideBar,Rear .................. 1
F Rip FenceGuideBarRod ................... 1
G RipFenceGuideBarwith RipScale(Front) ..... 1
H Arbor Wrench ............................ 1
J Arbor Nut Wrench ......................... 1
K OwnersManual ........................... 1
Bagof MisceJlaneousSmallPartsNo. 62807
Consistingof the following:
L SpreaderSupport .......................... 1
M SpreaderClamp ........................... 1
N SpreaderBracket .......................... 1
P SetscrewWrench,1/8 in.................... .. 1
P SetscrewWrench,3/16 in.................... 1
Q Switch Key .............................. 1
S See.Hd.Set Screw 1/4-20x 7/8 .............. 2
T SquareNut, 1/4-20 ........................ 2
X Loekwasher#'10 ExternalType
(approx.dia. of hole3/1B in.) ............... 2
X Leckwasher,1/4in. ExternalType
(approx,dia. of hole1/4 in.) ................ 2
Y WingNut 1/4-20 .......................... 2
AA Screw, PanHd. 10-32 x 3/4 .................. 2
BB TrussHeadScrew,1/4-20 x 5/8 long ........... 2
Pkg.of MiscellaneousSmallPartsNo.62768
Consistingof the Following:
R GuideBarSpacer .......................... 2
U SelfThreadingNut ......................... 2
V Flatwasher,(dia.of hole17/64in.) ............ 4
V Flatwasher,(dia.of hole21/64 in.) ............ 4
V Flatwasher,17/64 x5/8 x 1/16 ............... 8
W HexNut, 1/4-20
(Approx. die.of hole 1/4 in.) ............... 6
W HexNut, 5/16-18
(approx. dia. of hole5/16 in.) ............... 4
D
j H G
F
6
X LookwaEher,1/4 in. ExternalType
(approx.dia.of hole 1/4 in.) ................ 8
X Lookwasher,5/16 in. ExternalType
(approx.dia.of hole 5/16 in.) ............... 4
Z Hex Hd. Screw,5/16-18x 1-1/2 in. long ........ 2
Z HaxHd. Screw,5/16.18xlin, long ........... 2
BB TrussHeadScrew,1/4-20x 5/8 ............... 4
The following parts are included with Model 113.298051
Key No. PartName 0.ty.
A Leg ..................................... 4
B SideStiffener .............................. 2
C EndStiffener ............................. ' 2
D Table Extension ........................... 2
Pkg.of MiscellaneousSmallParts,No. 62767for Legs
Consistingof the Following:
F Lnckwasher,1/4 in. ExternalType
(approx.dia.of hole1/4 in.) ................ 24
G Hex Nut, 1/4-20
(approx.dia. of hole 1/4 in.) ................ 24
G Hex Nut, 1/2-13
(approx.dia.of hole 1/2 in.) ................ 8
J TrussHeadScrew, 1/4-20x 5/8 in.long
(top of screwisrounded) .................. 24
K LevelingFoot ............................. 4
Pkg.of MiscellaneousSmallPartsNo. 62745 for
Table ExtenEions,Two Each:
Consistingof the Following'.
E Hex HeadScrew5f16-18 x 1-1/4 .............. 8
F LockwaEher,5/1B in. ExternalType
(approx.dia.of hole 5/16 in.) ............... 8
C
F
Lockwaeher,1/4 in, External Type
(approx.dia. of hole1/4 in.) ................ 1B
G
HexNut, 5/16-18
(approx.dia. of hole5/16 in.) ............... 8
G
HexNut, 1/4-20
(approx.dia. of hole1/4 in.) ................ 1B
H
FlatWasher(dia. of hole 11/32) .............. 8
H
FlatWasher(dia.of hole 17/64) .............. 4
J
TrussHeadScrew, 1/4-20x 1in. long
(top of screwisrounded) .................. 1B
L
CornerStiffener Bracket .................... 4
M
CornerSupport Bracket ..................... 4
ASSEMBLY
Before mounting the saw on legs,a stand or a bench, the Table Insert and Blade Squarenessand Blade Elevation
must be checked at this time.
INSTALLING ELEVATION AND TILT HANDWHEELS
1. Line up FLAT SPOTS on shaft and handwheel, push
handwheel onto shaft. Install screw and Iockwasher to
lock hendwheel on shaft,
CHECKING TABLE INSERT
1. With the insert in place, and sawbladeall the way down, usea small scale or straight edge to check near each of the eight leveling tab positions,in order to determine if
the insert is flush with saw table surface at aPIeight tab
locations.
2. If the insert is above the table surface, the leveling tabs
must be adjusted.
A. Loosen Screw.
B. Lift insert from front end, and pull toward front of
saw.
C. Remove the insert, place it upside down on your
workbench and GENTLY TAP each of the tabs downward only a slight amount. Replace insert... check it and readjust tabs, if necessary.
LOCKWASHER
SCREW SCREW
EILT HANDWHEEL EL[VATION HAKIDWHEEL
__; LEVELING TAB
LOCKWASHER
3. If the insert is BELOW the table surface, remove the insert and bend the tabs (with pliers) enough to make
the insert ABOVE the table surface.
4. To replace insert. Place insert into insert opening in table and push
toward rear of saw to engage spring clip and until
keyslot in insert will drop over screw. Tighten screw.
DO NOT TIGHTEN SCREW TO THE POINT WHERE IT DEFLECTS THE INSERT.
CHECKING BLADE SQUARENESS TO TABLE
IMPORTANT: BLADE must be SQUARE (90° ) to TABLE, in order to proceed with assembly.
To check for blade squareness, refer to "BLADE TELT, OR SQUARENESS OF BLADE TO TABLE" adjustments on
page25. NOTE: The Combination Square must be "TRUE" - See
start of "Unpacking and Checking Contents section on page 6 for checking method.
CHECKING BLADE FOR HEEL IMPORTANT: Saw blade MUST be parallel to miter gauge
groove. To check for parallelism, refer to "HEELING
ADJUSTMENT OR PARALLELISM OF BAWBLADE TO MITER GAUGE GROOVE" adjustment on page24.
CHECKING BLADE ELEVATION
Maximum depth of cut MUST NOT EXCEED TWO AND
ONE HALF (2-1/2 INCHES. This adiustment is set at the factory and should be checked to make sure that it has not changeddue to rough handling during shipment.
MAKE SURE SQUARE
IS NOT TOUCHING
TIP OF TOOTH
\
\
With the blade up ashigh asit will go, measure the distance from the top of the table to top of the highest saw tooth. If
it is more than two and one half (2-1/2) inches, adjust it at this time. Refer to "BLADE ELEVATION" adjustments on
page26.
ATTACHING AND ASSEMBLING TABLE EXTENSIONS
If you received two Table Extensions with your saw
(furnished with Model No. 113.296051)assemble and
attach them at this time.
1. Position saw upside down on floor.
NOTE'. To protect the finished surfaces of the saw and
extensions, lay e piece of heavy paper on the floor.
2, From among the loose parts find the two loose parts
bagsfor table extensions.
B Hex Head Screws 5/16-18 x 1¼ in. long
8 Lockwashers, 5/16 in. External Type
(approx. dia. of hole 5/16 in.)
8 Flat Washers (dia. of hole 11/32 in.)
8 Hex Nuts, 5116-18 (approx. dia. of hole 5/16 in.)
16 truss head screws 1/4-20 x 1
4 corner support brackets
4 corner stiffener brackets
16 Hex nut 1/4-20 16 !ockwashers, 1/4" External Type
4 Flat Washers (Dia. of hole 17/64)
3. Install support corner brackets, stiffener corner brackets, screws, Ioekwashers, washers, and nuts for assembling extensions as shown...tighten screws
attaching extensions to tabreSNUGLY. BE SURE END OF EXTENSIONS ARE EVEN WITH FRONT EDGE
OF SAW.
4. Leave saw in upside down position until you attach the rip fence guide bars and legs,
/_e_ /
17/64 DIA. FLAT WASHER
f FLAT WASHER
LOCKWASHER
5/16-18 x 1-1/4 SCREW
EXT. LOCI<WASHER HEX, HEAD SCREW
5/16 IN, I IN, LONG
INSTALLING RIP FENCE GUIDE BARS
1, From among the loose parts find the following
hardware:
2 Hex. Head Screws, 5/16 - 18 x 1-1/2 in. long 2 Hex. Head Screws, 5/16 - 18 x 1in. long
4 Hex. Nuts, 5/16 - 18 (approx. dia. of hole 5/16 in.) 4 External Lockwashers, 5/16 in. (approx. dia. of hole
5/16 in.)
4 Flat Washers (Dia. of hole 21/64 in.)
2 Spacers, 3/4 in. dia. x 1/2 in. long 2 Self-threading nuts
2. Position guide bars on floor and install hardware as shown.., do not screw nuts on all the way.
3. Place front guide bar against saw table and drop it in
place ... engagingthe screws in the slots. Make surethe spacersare between the rail and the table.
4. End of front guide bar must be 7-5/16 in. from side of saw table. This is important so that rip fence Indicator can be aligned.
5. With the blade of your combination square set to 1/4 in., use it as a gauge and attach the rail so that the edge of the rail is 1/4 in. ABOVE the edge of the table.
_ FLAT WASHER
HEX NUT
5/16 IN.
REAR GUIDE BAR
FRONT GUIDE aAR
6. Remove the three screws from rear of table extension,
7. Insert ends of FENCE GUIDE BAR ROD through round holes at outer end ef bars.
NOTE: The ends of the ROD are not threaded ... the SELF THREADING NUTS will cut threads on the rod
as they are'screwed on.
8. Attach the rear bar in a similar manner, but make sure that the end of the bar is 10-9/16 in. from the side of
the saw table.
/_ 7-5/16 IN,
FENCE GUIDE BAP,ROD
ASSEMBLING STEEL LEGS
NOTE'. Steel Legs are furnished with Model 113.298050.
From among the loose parts, find the following Hardware'.
24 Truss Head Screws, 1/4 -- 2Q x 5/8 in. long (top of
screw is rounded)
24 Lockwashers, 1/4 in. External Type (approx. dia. of
hole 1/4 in.)
24 Hex Nuts, 1/4 - 20 (approx. dia. of hole 1/4 in.) 8 Hex Nuts. 1/2 - 13 (approx. dia. of hole 1/2 in.) 4 Leveling feet.
Assemble the legsasshown ...
1. Insert the Truss Head Screws through the holes in the legs, then through the holes in the stiffeners. MAKE
SURE THE SCREWS GO THROUGH THE HOLES IN THE SIDE STIFFENERS MARKED "X".
2. Install Iockwashers and screw on the nuts but do not tighten until completely assembled.
3. Install leveling feet.
SCREWS THROUGH
HOLESMARKED"X"
SIDE STIFFENER
END
STIFFENER "_
HEX NUTS
_,_.-----_- LEVELING FOOT
MOUNTI NG SAW
1. From the loose parts find the four 1/4-20 x 5/8 in. Truss Head Screws, 17/64 x 5/8 x 1/16 Flat Washers,
1t4 in. Lockwashers and 1/4-20 Hex Nuts.
2. Positior_ legs as shown and line up holes in stiffeners with holes _nsaw base,
NOTE: At front of saw you will see four holes, insert
bolts through holes asshown.
Attach legs using the screws, washers, Iockwashers and nuts.., tighten the nuts.
3. Place saw it] upright position.
If you mount the saw on anv other bench, make sure that
there is an opening in the top of the bench the samesize as the opening in the bottom of the saw so that the sawdust
can drop through. Recommended working height is 33 to 37 in. from the top of the saw table to the floor.
FRONT
REAR
I
FRONTOF SAW
4 HOLES
7/16 [_IA.
ALIGNING TABLE EXTENSIONS
1. "Tap" extensions upwards or downwards, using a block
of wood and a hammer until they are even with top of saw table. Be sure end of extensionsare even with front
edgeof saw.
2. Tighten screws.
3. Lay a straight piece of wood or a framing square on
table tp act asa straightedge. If outer edgeof extension is higher or lower than table surface:
A. Slightly loosen nuts holding bracket to extension
using 7/16 in. wrench.
B. Move end of extension up or down until outer edge
is even with table surface . . . check with GUIDE BAR ... tighten nuts.
C. Recheck INNER edge of extension to make sure it
hasnot moved.., readjust, if necessary.
4. Replace three screws in rear of table extension on right
side.
BLOCK OF WOOC
Hold rod with one hand and with a 1/2 in. wrench or
5_
pliers start screwing on ONE of the nutsonly A TURN OR TWO... screw on other nut the same way.
Using TWO 1/2 in. wrenches or pliers tighten both of
the nuts.
IMPORTANT: Apply a coat of paste wax to the top surface and front edge of the front guide bar. This will allow the
fence to slide more easily.
ALIGNING RIP FENCE
6. Position rip fence over miter gauge groove, holding up the rear end while engaging front end with bar . . . lower fence onto table.
F
t!
The rip fence must be PARALLEL with the sawblade
and Miter Gauge grooves. ,. Move fence until it is along side of groove. Do NOT LOCK IT. It should be parallel
to groove. If it is not;
A. Loosen the two "Hex. Head Screws."
B. Hold fence head tightly against bar.., move end of
fence so that it is parallel with groove.
C. Tighten handle. D. A_ternately tighten the screws.
Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the right
or left . . . when you release it, the fence should "spring" beck to its original position.
If it does not, the spring pressure must be INCREASED,
1. Loosen the screws.
2. Move Spring slightly toward front of fence.
HEX SCREWS_
If the fence does not slide easily along the bars, the pressure of the spring can be REDUCED,
1. Loosen the screws.
2. Move spring slightly toward rear of fence . , .
tighten screws.
SPRING
12
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