Cornelius FCB OC2 Parts Manual

FCB (OC2) POST-MIX DISPENSER

WITH HOT-GAS DEFROST AND V4 ELECTRONICS

(DEFROST/ERROR INDICATOR LIGHTS)

Illustrated Parts List

Release Date: July 7, 2003

Publication Number: 560001281IPL

Revision Date: March 14, 2012

Revision: D

Visit the IMI Cornelius web site at

www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi­ble contingency in the installation, operation or maintenance of this
son(s) working on the equipment have been trained and are skilled in wor
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.

Cor

This Product is warranted only as provided in
ject to all of the restrictions and limitations contained in the Commercial Warranty.

nelius’ Commercial Warrant applicable to this Product and is sub-

equipment. This manual assumes that the per-

king with electrical, plumbing, pneumatic,

Cornelius will not be responsible for any repair, replacement or other
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per­sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper­ating, cleaning or maintenance instructions, (12) use of
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

“non-aut

service required by or loss or damage resulting

horized” parts (i.e., parts that are not 100%

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con­tact:

www.cornelius.com

38-3600

800-2

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.

Printed in U.S.A.

TABLE OF CONTENTS

Overcounter FCB Post-Mix Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Secondary CO2 Regulator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Control Box Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Secondary CO2 Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Blender and Tubing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tubing Assembly (Carb Water). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tubing Assembly (Syrup). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tubing Assembly (Blender to Freeze Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tubing Assembly (Water Solenoid to Blender) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tubing Assembly (Regulator to Blender) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Double Check Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Solenoid Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Blender Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Control Box & Display Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Faceplate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Dispensing Valve Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Carbonator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Tubing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Drip Tray Drain Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Carbonator Tank and Linkage Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Beater Motor Drive Shaft/Seal Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

FCB (OC2) Post-Mix Dispenser Illustrated Parts List Manual

OVERCOUNTER FCB POST-MIX DISPENSER

Figure 1. Overcounter FCB Post-Mix Dispenser

© 2003-2012, IMI Cornelius Inc. - 1 - Publication Number: 560001281IPL

FCB (OC2) Post-Mix Dispenser Illustrated Parts List Manual

Table 1. Overcounter FCB Post-Mix Dispenser

Item

No.

Part No. Name

1 319941000 Screw, TR 08-32 HXWS 12

2 325282000 Screw, SD 08-18 HXWS 16

3 318418000 Washer, Ft .312 I.D.

4 189429000 Nut, Hex 1/4-20

5 560004690 Nut, Hex 5/16-18

6 178025100 Gasket, 1/4 Male Flare

7 200498003 Nut, Hex 8-32

8 560004335 Clamp

9 311304000 Gasket, 3/8 Male Flare

10 343304000 Washer SR .204 I.D.

11 320916000 Washer Ft .450 I.D.

12

2604
560003622

Frame
Frame Top Cond

13 2582 Receiver

14 186147000 Washer, Ft .375 I.D.

15 150777000 Nut, Hex 3/8-16

16 2613 Brkt, Recvr/Accum

17 2581 Accum

18 325701000 Extension, Foam Pack

19 4409 Foam Pack

20 325579000 Solenoid, Pull 208/240V 50/60HZ

21 326071000 Valve, Expan Solnd

22 60686 Dryer

23 2623 Base, Sub Compressor

24 3608 Grommet, Compr

25 3609 Spacer, Comp Mount

26 186148000 Washer, Lk .319 I.D.

27

3898
4274
629087545

Kit, Comp 2HP 240/60
Kit, Comp 3HP 230/5/6
Kit, Comp 3HP 220/50

28 325673000 Washer, SR .384 I.D.

29 309524011 Cord, Jump (Not Shown)

30 0831 Clip, Retain Syr Line

31 3038 Shield, Wire Brkt

32 309338011 Clip, Sensor Small

33 1317 Filter, Elec Solnd

34 309338012 Clip, Sensor Large

35 560000929 Box, Elec Utility

36 321811000 Nut, Hex 10-32

37 325145000 Washer, SR .205 I.D.

38 325069000 Screw, MA 10-24 HXSL 16

39 560000930 Cover, Elec Box

40 325776000 Switch, Press CO2 50-75PSI 240V

41 560001286 Harn, Wire Input (Not Shown)

42 560001288 Harn, Wire Output (Not Shown)

43 560001290 Harn, Wire Hot Gas (Not Shown)

44 3231 Strain Relief

45 560001283 Transfrmr, 230V 50/60HZ-115V

Table 1. Overcounter FCB Post-Mix Dispenser

Item

No.

Part No. Name

46 3879 Cover, Motor

47 3787 Coupling, Shaft

48 3238 Brkt, Mtr Beat

49 320940000 Screw, SD 10-16 HXWS 20

50

4210
4689

Motor, Gear Kit 230/5/6
Motor, Gear 230/5/6 120RPM

51 3156 Shaft, Drive Assy (See Figure 24)

52 176272396

Tube Conn .375 I.D. x 96” (See Figure

20)

53 3236 Plate, Mtr Beat LH

54 3237 Plate, Mtr Beat RH

55

560001292
560004946
560004315
2685
560005118
560004918
560003649
560004944
560001293
560003618
560004418
3104

Panel, Top White
Panel, Top Top Cond White
Pane, Top Beige WL
Panel, Top Beige
Panel, Top Top Cond New
Panel, Top EXP Thai
Panel, Top Black
Panel, Top Top Cond Black
Panel, Top SST
Panel, Top Top Cond
Panel, Top Top Cond SST
Pane, Top SST

56 2716 Cover, Cntrl Box Upper

57

560000845
560004935
2672
560005119
560004919
560003373
33103

Panel, Back Wht
Panel, Back Top Cond White
Panel, Back Beige
Panel, Back Top Cond New
Panel, Back Thai Beige
Panel, Back Black
Panel, Back Top Cond Black

58 3108 Screw, TC 10-32 PAPH 32

Panel, Side RH White
Panel, Side RHTop Cond White
Panel, Side RH Beige
Panel, Side RH Top Cond Beige
Panel, Side RH Thai Beige
Panel, Side RH Black

931

Panel, Side RH Top Cond Black
Panel, Side RH SST
Panel, Side RH Top Cond SST

59

560000844
560004936
2671
560005120
560004920
560003372
560004
3102
560003620

60 320754000 Tube, Drain

61 320776000 Strap, Tube

62 3173 Shield, Wire Side

63

560000843
560004937
2670
560005121
560004921
560003371
560004932
3101
560003621

Panel, Side LH White
Panel, Side LH Top Cond White
Panel, Side LH Beige
Panel, Side LH Top Cond Beige
Panel, Side LH Thai Beige
Panel, Side LH Black
Panel, Side LH Top Cond Black
Panel, Side LH SST
Panel, Side LH Top Cond SST

64 3832 Cover, Control Box

65

326106000
560004156

Door, Frz Cyl Assy (See Figure17)
Door, Frz Cyl Assy Lancer (See Figure

17)

66 320553001 Nut, Hex 7/16-14

67

317660000
620708530

Cup, Rest
Cup, Rest, New

Publication Number: 560001281IPL - 2 - © 2003-2012, IMI Cornelius Inc.

Table 1. Overcounter FCB Post-Mix Dispenser

Item

No.

68

Part No. Name

317659029
317659049
620046231

Drip, Tray
Drip, Tray Top Cond
Drip, Tray, New

69 3184 Leg, Leveler

70

71

72

560003643
560003645

2739
620051269
560003980
620052091

2738
620051268
560003647
620052090

Panel, Front Splash
Panel, Splash Long

Bracket, Drip Tray RH
Bracket, Drip Tray RH, New
Bracket, Drip Tray RH Top Cond
Bracket, DripTray Rh Top Cond, New

Bracket, Drip Tray LH
Bracket, Drip Tray LH, New
Bracket, Drip Tray LH Top Cond
Bracket, Drip Tray LH Top Cond, New

73 2392 Bushing, Split

74

2353
3432

Body, Beater
Body, Beater W/Paddle

75 325457000 Blade, Scraper

76 326002000

3113

77

560004429

Kit, Drain Drip Tray (Not Shown; See
Figure 21)

Fan, 10” Diameter 5-Blade
Fan, 11” Diameter 5-Blade

78 3247 Spacer, 0.192 ID X 0.500 OD

79

80

2580
560003623

2621
560003626
560004333

Condenser Coil Air Cooled
Condenser Coil Top Condenser

Shroud, Condenser Air Cooled
Shroud, Condenser Top Condenser
Shroud, Condenser 50 HZ Top Con­denser

81 186154000 Screw, SE8-36 PHPH 12

82 320539000 Washer, FT 0.191 ID

83 120227000 Washer, Block 0.194 ID

84 186770000 Screw, Machine 10-24 RDPH 20

85

86

309316000
560004264
560003636

2944
560004

Motor, Fan 35 W 240/60 1550 RPM
Motor, Fan 50 W 230/50 1400 RPM
Motor, Fan 35W 240/60HZ 1550 RPM

Bracket, Motor Fan

334

Bracket, Motor Fan 50sixHZ Top Cond

87 187394000 Cushion, Fan Mount

88 321484000 Grommet

89 326073012 Lead, Thermostat Sensor

90 319739000 Transformer, 230V 50/60HZ-24V 50VA

91 0666 Condenser Coil Water Assembly

92 560003002 Bracket Condenser Water Cool

93 560003003 Shield, Wire Bracket Water

94

95

96

97

98

Secondary CO2 Regulator Compo­nents (See Figure 2)

Control Box Components (See Figure

3)

Blender & Tubing Components (See
Figure 7)

Control Box & Display Panel Compo­nents(See Figure 16)

Carbonator Components (See setFig­ure 19)

FCB (OC2) Post-Mix Dispenser Illustrated Parts List Manual

© 2003-2012, IMI Cornelius Inc. - 3 - Publication Number: 560001281IPL

FCB (OC2) Post-Mix Dispenser Illustrated Parts List Manual

SECONDARY CO2 REGULATOR COMPONENTS

Table 2. Secondary CO2 Regulator Components

Item

No.

10 300393000 Fitting T-Barb 11/60 4X3/8 (2)

11 174058000 Tubing Poly 0.156 ID Sold by the foot

12 140594000 Tubing Vinyl 0.312 ID Sold by the foot

Part No. Name

1 178025100 Casket, 1/4 Male Flare

2 140594000 Tubing Vinyl 0.312 ID (Sold by the foot)

3 174061196

2827

4

560003991

5 176193000 Fitting Straight 1/4 MF X 2

6 3049 Reg S 60 X 2 100 PSI (See Figure 4)

7 174058000 Tubing Poly 0.156 ID Sold by the foot

8 317528000 Fitting, T-Barb 1/8 (3)

9 174058000 Tubing Poly 0.156 ID Sold by the foot

Tube, Conn 0.265 ID X 96” (See Fig­ure 5)

Tube Prod 0.250 ID X 60” (See Figure 6)
Tube Prod 0.250 ID X 45” (See Figure 6)

Figure 2. Secondary CO2 Regulator Components

CONTROL BOX COMPONENTS

Table 3. Control Box Components

Item

No.

Part No. Name

1 319941000 Screw, TR 8-32 HXWS 12

2 3831 Box, Control Lower

3 320620000 Relay, 208/240V 50/60 HZ

40285

4

560004269
620314019

5 3595 Strap, Capac

560003369
40284

6

560004267
560002378

325518000

7

161192005
620314309

8 325192000 Bushing, Snap

9 3310 Cord, Jump

Relay, Start
Relay, Start-If Comp CS27K3E-PFZ
Relay, Start-If Comp CS24K6E-PFZ

Cap Srt 330V 50/60HZ
Cap Srt 220V
Cap Srt 330V-If Comp CS27K3E-PFZ
Cap Srt-If Comp CS24K6E-PFZ

Cap Srt 330V 50/60HZ
Cap Srt 330V
Cap Srt 370V 50/60HZ-If Comp
CS24K6E-PFZ

Figure 3. Control Box Components

Publication Number: 560001281IPL - 4 - © 2003-2012, IMI Cornelius Inc.