Cornelius ED User Manual

ED Series Training Manual

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TD 218

IMI CORNELIUS INC
One Cornelius Place
Anoka, MN 55303-6234
Telephone [phone]
Facsimile [phone]

ED200 & ED250

MODELS

ED200 ED250 ED300

Ice Storage 200 lbs. 250 lbs. 300 lbs.
Max # of Valves 10 10 12
Built-In Cold Plate BC Model Only BC Model Only BC Model Only
Voltage 120 120 120
Phase 1 1 1
Hertz 60 60 60
Amp Draw 3.5 3.5 5.2
Dimension A 30I 30I 44-1/4I
Dimension B 30I 30I 30I
Dimension C 35-5/8I 39-5/8I 35-5/8I

C

A

Page 1TD 218

B

77

61

47

56

79

46

69

70

57

43

62

11

69

33

68

42

48

61

10

84

86

53

28
32
71

68

45

69

80

13

60

67

36

31

14

35

18

58

52

19

67

66

37

40

63

64

34

59

65

15

41

65

66

51

ENDURO 200 & ENDURO 250

72

39

49

81

12

16

50

25

22

55

66

73

30

67

17

23

73

38

24

21

66

64

78

75

66

26

38

27

29

20

75

54

44

74

TD 218

2

ENDURO 300 (ED300) (POST-MIX)

45

70
42

57

86

78
6

58

67

8

73

86

68

65
63

55

60

80

80

43

66

64

53

76

2

50

52

72

62

83

59

54

1

80

67

37

70

47

71

4

9

56

75

69

44

3

33

30

68

32

31

79

56

39

77

38

40

41

80

87

70

70

78

84

7

82

85

36

5

35

49
48
86

51

34

70

80

10
61

81

Item

No.

Part No. Name

1 21491 Slide, Gate
2 22081 Restrictor, Gate
3 27107 Bracket, Lever Depressor
4 15213 Agitator, Left
5 29483 Cover, Rear

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TD 218

Item

No.

Part No. Name

6 29538

29495
7 29496 Extension, Drip Tray
8 29497 Cover, Electrical Box
9 29507 Bracket, Motor Support

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3

Panel, Lower, LEV
Panel, Lower, Corco

ENDURO 200 & ENDURO 250

Item

No.

Part No. Name

10 21491 Slide, Gate
11 22081 Restrictor, Gate
12 53298 Insulation, Panel
13 29541 Plate, Motor Mount
14 29694 Agitator
15 29555 Cover, Rear
16 29551 Panel, Lower Front
17 15093 Support, Drip Tray
18 29655

15013

19 29547

29540

20 Contact

Factory
21 53011 Fitting, Cold Plate
22 31007 Boot, Switch
23 29664 Lever
24 50767 Snap Bushing
25 15211 Pin, Drip Tray
26 15464 Baffle, Beverage Panel
27 50459 Snap Bushing
28 30794 Motor Heater
29 30895 Switch
30 27107 Bracket, Lever
31 31928 Bulb, Florescent
32 33387 Motor
33 32954 Solenoid Ass’y
34 53268 Cover, Foamed Cold Plate
35 33354

33353
36 29542 Bracket, Motor Mount
37 53255 Cover, Access (Cold Plate)
38 71010 Washer
39 53020 Shield, Foam
40 50328 Spacer
41 29377 Hinge
42 53199 Seal, Motor
43 51891 Gasket, Gate
44 51908 Plug
45 71025 Strap, Motor
46 52882 Plate, Mounting, Ice Chute
47 52883 Ice Chute
48 15132 Bracket, Motor Mount
49 52912

52911

53000

53001

Cover, Electrical Box – ED250
Cover, Electrical Box – ED200

Cabinet, ED250
Cabinet, ED200

Panel/Cold Plate/Valve Ass’y

Electrical Box Ass’y, ED250
Electrical Box Ass’y, ED200 FIG 2

Merchandiser, ED250 Black
Merchandiser, ED200 Black
Merchandiser, ED250 Gray
Merchandiser, ED200 Gray

TD 218

Item

No.

Part No. Name

50 52950

52949

51 53210

53211

52 52909

53108

53 52960

52916
54 52967 Plug, Foot
55 52972 Tab, Retaining
56 70016 Hex Nut, No. 10-32
57 70017 Insert, No. 10-32
58 70100 Locknut, No. 8-32
59 70242 Screw, N o . 1 0 - 3 2 B y 3 / 8 - I n . L o ng
60 70015 Hex Nut, No. 10-32
61 70056 Washer , No. 10
62 70067 Washer, 7/32 x 7/8 x 3/64 Plated
63 70076 Hex Nut, No. 8-32
64 70104 Nutsert, No. 8-32
65 70164 Screw, No. 8-32 By 3/4-In. Long
66 70171 Screw, No. 8-32 By 3/8-In. Long
67 70204 Screw, No. 8 By 1/2-In. Long
68 71033 Screw, 3 / 8 - 1 6 B y 3 / 4 - I n . L o n g
69 70068 Washer, 3/8
70 71061 Washer, 7/16
71 70341 Spring, Gate
72 70478 Clip, Push-on
73 70555 Screw, N o . 8 - 3 2 B y 2 5 / 8 - I n . Long
74 15302 Support, Line
75 70959 Nutsert, No. 8-32
76 71011

70970
77 15087 Retainer, Agita t o r
78 70847 Spacer, Switch
79 71059 Wing Nut, 3/8-16
80 71028 Shoulder Screw, 1/4-20
81 71039 Grill
82 51288 Adapter, 1-In. Barb By 3/4 MPT (Not

83 50952 Adapter, 3/4 Soc By 3/4 FPT (Not

84 71089 Shoulder Screw
85 70750 Clamp (Not Shown)
86 53299 Tab, Retaining

Panel, I nner – ED250
Panel, Inner – ED200

Drip Tray – Black
Drip Tray – Gray

Lid, Dispenser – Black
Lid, Dispenser – Gray

Hopper Ass’y – ED250
Hopper Ass’y – ED200

Leg – Metal (Not Shown)
Leg – Metal/Plastic (Not Shown)

Shown)

Shown)

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1

10

24

17

24

25

FIGURE 1. ELECTRICAL BOX ASSEMBLY

Item

No.

Part No. Name

33353 Electrical Box/Reflector Ass’y ED200
33354 Electrical Box/Reflector Ass’y ED200

1 29665 Box, Electrical ED250

29656 Box, Electrical ED200
2 29657 Clamp, Capacitor
3 33160 Capacitor
4 30995 Power Cord
5 30960 Terminal Board
6 31620 Starter
7 31621 Ballast
8 31763 Timer
9 32042 Socket, Starter

10 32682 Transformer, 120/24V

11 31375 Relay, Mercury
12 15479 Bracket, Relay
13 33162 Relay , Start

12

22

8

5

7

24

22

13

26
28

11

24

6

910

18

14
15

16

23,

25

2

3

4

27

Item

No.

Part No. Name

14 32746 Lampholder
15 32958 Rectifier
16 50458 Relief Strain
17 50475 Bushing
18 50459 Bushing
19 33302 Wire Harness, Solenoid (Not Shown)
20 33626 Wire Harness, Dispense Switch (Not

Shown)
21 33388 Wire Harness, Motor (Not Shown)
22 70147 Screw, No. 6-32 By 1/2-In. Long
23 70153 Screw, No. 6-32 By 3/4-In. Long
24 70215 Screw, No. 8-32 By 1/4-In. Long
25 70217 Screw, No. 8-32 By 1/2-In. Long
26 70120 Screw, N o . 1 0 - 3 2 B y 1 / 2 - I n . Long
27 70075 Hex Nut, No. 6-32
28 70015 Hex Nut, No. 10-32

TD 218

5

ENDURO 300 (ED300) (POST-MIX)

Item

No. Part No. Name

29 29509 Base Ass’y
30 Dispensing Valve Panel Ass’y
31 15214 Agitator, Right
32 29562 Spacer, Drain
33 29664 Lever, Ice Chute
34 29667 Support, Product Lines
35 29668 Baffle, Product Lines
36 53136 Cover
37 29493 Bracket, Motor Mount
38 30895 Switch
39 31007 Boot, Switch
40 53011 Elbow
41 53186 Clamp
42 31622 Bulb, Florescent
43 32954 Solenoid Ass’y
44 32977 Switch, Power
45 33352 Electrical Box Ass’y
46 50328 Spacer
47 50097 Gasket, Hopper
48 52814 Insulation, Cold Plate, Side
49 52815 Insulation, Cold Plate, Back
50 51891 Gasket, Gate
51 51908 Plug
52 52882 Plate, Mounting, Ice Chute
53 52883 Shell, Ice Chute
54 52884 Cover , C o l d P l a t e
55 71024 ”S”–Clip
56 53185 Disk, Agitator
57 52937

52952
58 52943 Lens, Inner
59 52932

52938

Merchandiser, Black
Merchandiser, Gray

Drip Tray, Black
Drip Tray , Gray

Item

No. Part No. Name

60 52957 Hopper Ass’y
61 52967 Plug
62 52972 Tab, Retaining
63 70016 Hex Nut, No. 10-32
64 70017 Insert, Nylon, No. 10-32
65 70056 Washer, Flat, No. 10
66 70067 Washer
67 70076 Hex Nut, No. 8-32
68 70104 Nutsert, No. 8-32
69 70164 Screw, Phil Truss Hd., No. 8-32 By

3/4-In. Long

70 70171 Screw, Phil Truss Hd., No. 8-32 By

3/8-In. Long

71 70178 Screw, Phil Truss Hd., No. 8-32 By

1/2-In. Long
72 70204 Screw, Phil Truss Hd., No. 8-32
73 70215 Screw, Hex Washer Hd., No. 8-32 By

1/4-In. Long
74 70217 Screw, Hex Washer Hd., No. 8-32 By

1/2-In. Long
75 41459 O–ring
76 70474 Retaining Ring
77 70478 Clip, Pushon
78 70555 Screw, Phil Truss Hd., No. 8-32 By 3-In.

Long
79 70847 Washer, Switch
80 70959 Nutsert, No. 8-32
81 70997 Strike
82 70998 Latch
83 70999 Cup Rest
84 70531 Ball Stud
85 70075 Hex Nut, No. 6-32
86 71010 Washer, No. 8
87 53135 Lid, Cover

TD 218

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6

ENDURO 300 (ED300) (POST-MIX)

Item

No. Part No. Name

1 29303 Plate, Motor Mount
2 29654 Plate, Adjustable, Motor
3 30794 Heater, Motor
4 32498 Motor
5 51859 Seal, Motor Shaft
6 51860 Gasket, Motor
7 70018 Hex Nut, 1/4-20
8 70043 Washer, Flat, 1/4
9 70048 Washer, Lock, 1/4

10 70257 Screw, P hil Truss Hd, 1/4-20 By 1/2-In.

Long

11 70260 Screw, Phil Rd. Hd., 1/4-20 By 1-In.

Long
12 70341 Spring, Gate
13 70992 Receptacle, 1/4-turn
14 70993 Retainer, 1/4-t u r n
15 70994 Stud, 1/4-turn

12

2

11

9

8

4

7

6

3

14

1

5

15

8

9

10

13

Item

No. Part No. Name

32954 Gate Solenoid Ass’y
1 28172 Plate, Solenoid Mounting
2 29173 Arm, Gate Lift
3 32957 Solenoid
4 50752 Isolator
5 50754 Bearing, Gate Arm
6 70162 Screw, No. 8-32 By 1/4-In. Long
7 70015 Hex Nut, No. 10-32

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MOTOR COMPONENTS

34

6

GATE SOLENOID ASSEMBLY

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1

7

2

5

TD 218

7

ENDURO 300 (ED300) (POST-MIX)

12

10 11

13

5678

2318 23

Item

No.

Part No. Name

33352 Electrical Box and Reflector Ass’y
1 29494 Box, Electrical
2 30514 Clamp, Capacitor
3 30774 Capacitor
4 30995 Power Cord
5 31107 Terminal Block
6 31620 Starter
7 31621 Ballast
8 31763 Timer, Repeat Cycle
9 32042 Socket, Starter

10 32579 Harness, Motor
11 32682 Transformer, 120/24V
12 32746 Holder, Lamp
13 32782 Harness, Dispenser Switch
14 32958 Rectifier
15 33302 Harness, Solenoid

26

14

27

1920 21222324

15

28

ELECTRICAL BOX ASSEMBLY

Item

No.

Part No. Name

16 50458 Strain Relief
17 50459 Bushing, Harness
18 50475 Bushing, Jumper
19 70015 Hex Nut, No. 10-32
20 70131 Screw, Sl Rd Hd, No. 4-40 By 3/8-In.

21 70147 Screw, Phil Rd Hd, No. 6-32 By 1/2-In.

22 70153 Screw, Phil Rd Hd, No. 8-32 By 3/4-In.

23 70215 Screw, Sl Washer Hd, No. 8-32 By

24 70217 Screw, Sl Washer Hd, No. 8-32 By

25 31206 Relay
26 70120 Screw, N o . 1 0 - 3 2 B y 1 / 2 - I n . L o ng
27 70075 Hex Nut, No. 6-32
28 70152 Screw, No. 6-32 By 3/8-In. Long

25 123

4

2317

9

Long

Long

Long

1/4-In. Long

1/2-In. Long

TD 218

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8

ENDURO 300 (ED300) (POST-MIX)

6

4

5

3

2

1

VALVE PANEL ASSEMBLY

Item

No.

Part No. Name

29647
29648
29645
29646
29510

29539
1 29316 Manifold Ass’y, 2-Flavor
2 29317 Manifold Ass’y, 1-Flavor
3 29315 Manifold Ass’y, 3-Flavor

Valve Panel Ass’y, 8 Corco
Valve Panel Ass’y, 8 LEV
Valve Panel Ass’y, 10 Corco
Valve Panel Ass’y, 10LEV
Valve Panel Ass’y, 12 Corco
Valve Panel Ass’y, 12LEV

Item

No.

Part No. Name

4 40502 Clamp
5 52792

50299

6 29641

29642
29643
29644
29490
29532

Tube, LEV
Tube, Corco

Panel, Dispensing Valve, 8 Corco
Panel, Dispensing Valve, 8 LEV
Panel, Dispensing Valve, 10 Corco
Panel, Dispensing Valve, 10 LEV
Panel, Dispensing Valve, 12 Corco
Panel, Dispensing Valve, 12 LEV

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TD 218

9

Syrup Tanks

TD 218

FIGURE 2. FLOW DIAGRAM (UNIT WITH TEN DISPENSING VALVES)

10

Syrup Tanks

FIGURE 3. FLOW DIAGRAM (UNIT WITH EIGHT DISPENSING VALVES)

TD 218

11

Coldplate

78

Coldplate

W6W7

11 12

W9 W10 S9S10

W8

910

Valves as viewed from the front of the dispenser

12 34 56 78

Coldplate

Left Right

ED300 Plumbing Schematic – 8 Valve

S2 S3S4 S5S6 S7 S8S1 W1 W2 W3 W4 W5 W6 W7 W8

6910

5

4

3

Valves as viewed from the front of the dispenser

2

1

Syrup Inlets are 1/4I Barb. Water Inlets are 3/8I Barb and may be Carbonated or Non-Carbonated

Left Right

ED300 Plumbing Schematic – 10 Valve

Coldplate

W4W5

78

56

Valves as viewed from the front of the dispenser

34

2

Syrup Inlets are 1/4I Barb. Water Inlets are 3/8I Barb and may be Carbonated or Non-Carbonated

S2 S3S4S5 S6S7S8S1 W1 W2 W3

1

ED300 Plumbing Schematic – 12 Valve

TD 218

12

T

BLACK

OPTIONAL

WHITE

TO BEVERAGE VALVES

WHITE

BLACK

POWER BEFORE SERVICING UNIT.

ELECTRIC SHOCK HAZARD. DISCONNEC

DANGER!

T'STAT LIGHT

WHT

2

1

NAL

OPTION

ICE LEVEL SIGĆ

KEY SWITCH

TO TERMIĆ

NAL

BOARD

DISĆ

PENSE

SWITCH

YELLOW

BLACK

OPTIONAL

BLACK

GREEN

GREEN

WHITE

WHITE

BLACK

RED

BLU

WHITE

BLACK

WHITE

WHITE

E

BLACK

WHITE

WHITE

BLACK

NC

RED

YELLO

WHITE

BLACK

L2

COMNO

3

RED

4

2

W

BLACK

WHITE

L1

COM
NO

NC

WHITE

BLACK

BLACK

FIGURE 4. WIRING DIAGRAM

TD 218

MOĆ

TOR

BLK

YEL

AGITAĆ

HEATĆ

TOR

MOTOR

ER

GRN

N

Q.C. CONNECTOR

RED
BLACK
BLACK
BLACK

GREEN
BLACK

WHITE

GREEN

RED

NOID

(106VD

C)

YELLO
BLACK

BLU
BLU

L

TO HINGE

GATE

SOLEĆ

BLACK

W

E

E

RED

WHITE

BLACK

BLU

RED

BLU

WHITE
BLACK
WHITE

BLU

BLU

E

E

WHITE

OPTIONAL

BLACK

E
E

13

REMOVAL AND REPLACEMENT OF AGITATORS

n

Left

Agitator Disk, L.H., With Center Hole

Thumb Screw

Front View
Va lv e S id e
Top of Dispenser

Agitator Disk, R.H., With 2

Retai

92089

TO REMOVE LEFT, CCW AGITATOR

1. Remove center thumb screw by turning it counterclockwise.

2. Lift plastic agitator disk off of stainless steel agitator.

3. Grip agitation arms at the center and lift up.

4. Replace by reversing steps.

TO REMOVE RIGHT, CW AGITATOR

1. Remove the (2) retaining pins.

2. Lift plastic agitator disk off of stainless steel agitator.

3. Grip agitation arms at the center and lift up.

4. Replace by reversing steps.

Note: Refer to Sanitize Procedure in the Owners Instruction for complete cleaning and sanitizing

instructions.

14TD 218

LIGHTED DISPLAY

OPTION

BALLAST

BLK

LIGHT

STARTER

WHT

BLUE

GATE

SOLENOID

WHT

AC

WHT

BLUE

+

-

AC

RECTIFIER

Q.C. CONNECTOR

WHT

ORN

BLK

BLU

RED

CW

AGITATOR

MOTOR

CAPACITOR

LIGHTED DISPLAY

OPTION

BALLAST

GROUND

N

L

GRN

BLK

LIGHT

BLK

WHT WHT

STARTER

WHT

WHT

MOTOR HEATER

GATE

WHT

BLUE

BLK

WHT

SOLENOID

AGITATION TIMER

WHT

BLUE

AC

-+

WHT

WHT

AC

RECTIFIER

BLK

24 V.

C

NO

RED

BEVERAGE

FAUCET

TRANSFORMER

KEY

SWITCH

OPTION

NC

BLK

PNK

RED

TERMINAL

BOARD

(TYPICAL)

Q.C. CONNECTOR

WHT

BEVERAGE SYSTEM

WHT

ORN

CONNECTION

RED

WHT

YEL

BLK

BLU

RED

CONNECTION

RED

SWITCH

DISPENSE

BLK

BRN

RELAY

R

BRN

PNK

C

NC

NO

RED

CCW

MOTOR

AGITATOR

CAPACITOR

SWITCH

DISPENSE

BLK

920594

BLK

LIGHTT'STAT

WHT

OPTION

2

ICE LEVEL SIGNAL

1

WHT WHT

MOTOR HEATER

WHT

BLK

BLK

WHT

BEVERAGE

TRANSFORMER

24 V.

KEY

SWITCH

FAUCET

(TYPICAL)

OPTION

15TD 218

TERMINAL

BOARD

BEVERAGE SYSTEM