Page 1
IMI CORNELIUS INC
www.cornelius.com
Operator’s Manual
ICE/BEVERAGE DISPENSER
Model: Duraflex 150-8 Valve
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 620914602
Revision Date: February 2, 2006
June, 1999
Revision: B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1999–2006©
PRINTED IN U.S.A
Page 2
TABLE OF CONTENTS
MAINTENANCE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY (OR AS REQUIRED) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY (OR AS REQUIRED) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START-UP & OPERATING INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM (IF APPLICABLE) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWN FUSE OR CIRCUIT BREAKER. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 5. . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 5. . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES DO NOT DISPENSE. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE NOT SWEET ENOUGH. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 6. . . . . . . . . . .
PARTS LIST 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
ELECTRICAL BOX ASSEMBLY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOLENOID ASSEMBLY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRAIN 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. CABINET SECTION EXPLODED VIEW 8. . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. ELECTRICAL BOX ASSEMBLY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. SOLENOID ASSEMBLY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. COLD PLATE DRAIN FOR Z STYLE UNITS 14. . . . . . . . . . . . . . . . . . . .
i
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620914602
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY (or as required)
Remove foreign material from vending area drip tray to prevent drain blockage.
WEEKLY (or as required)
Clean vending area. Check for proper water drainage from the vending area drip tray.
MONTHLY
Clean and sanitize the hopper interior and beverage system if applicable (see CLEANING INSTRUCTIONS).
START-UP & OPERATING INSTRUCTIONS
Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time)
to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill and replace the lid. Allow 10 to
15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has run out of ice. Start
up the beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete
information on the beverage system.
In normal operation, pushing the ice dispenser mechanism will cause ice to flow from the ice chute. Ice flow will
continue until the dispenser mechanism is released. Dispensing of any faucet will provide beverage of the appropriate flavor.
CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately any
spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be
installed on the unit at all times.
If the dispenser fails to dispense ice or beverage see troubleshooting guide.
CLEANING INSTRUCTIONS
WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or
abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result.
Do not use solvents or other cleaning agents, as they may attack the plastic material.
Soap solution - Use a mixture of mild detergent and warm (100 degrees F) potable water.
Sanitizing solution
- Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing
solution to this ratio will create a solution of 200 PPM.
DISPENSER
1. CLEANING EXTERIOR SURFACES
Important: Perform the following daily.
A. Remove the cup rest from drip tray.
B. Wash the drip tray with soap solution. Rinse with clean water and allow solution to run down the drain.
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620914602
C. Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray.
D. Clean all exterior surfaces with soap solution and rinse in clean water.
2. COLD PLATE INSPECTION BEFORE CLEANING
A. Remove splash panel.
B. Remove the plastic cold plate cover to expose the cold plate.
C. Locate and remove any debris from the cold plate, drain trough and make certain that the drain holes
are not clogged.
D. Reinstall the cold plate cover.
E. Reinstall the splash panel in the reverse order in which it was removed.
3. CLEANING INTERIOR SURFACES
CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per
minute.
Important: Perform the following at least once a month.
A. Remove agitator assembly.
B. Using a long handle nylon bristle brush, clean the interior of the hopper, top, cover and cold plate with
soap solution. The cold plate can be reached by going through the ice opening on the hopper bottom.
Make certain to reach the entire surface of the cold plate including the corners. Clean the agitator assembly with soap solution using a nylon brush or a sponge. Thoroughly rinse the hopper, top cover, agitator and cold plate surfaces with clean potable water.
C. Remove merchandiser and ice chute cover from dispenser.
D. With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket and cover with soap solu-
tion and rinse thoroughly to remove all traces of detergent.
E. Re-assemble agitator assembly. Take special care to ensure that the thumbscrew is tight.
F. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior and agitator as-
sembly. Allow to air dry.
G. Re-assemble ice chute assembly.
H. Using a mechanical spray bottle filled with sanitizing solution, spray the inside of the ice chute. Allow to
air dry.
I. Reinstall merchandiser.
BEVERAGE SYSTEM (if Applicable)
WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or
abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result.
Do not use solvents or other cleaning agents, as they may attack the plastic material.
Soap solution - Use a mixture of mild detergent and warm (100 degrees F) potable water.
Sanitizing solution
- Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing
solution to this ratio the required solution of 200 PPM will be obtained.
Cleaning tank
- Fill clean, empty tank with a mixture of mild detergent and five (5) gallons of warm
120 degrees F potable water.
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620914602
1. DISPENSING VALVES
Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit.
2. PRODUCT TUBING
Only trained and qualified persons should perform these cleaning and sanitizing procedures.
A. Sanitize tank systems, Post-Mix and Pre-Mix
a. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solu-
tion.
b. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon
bristle brush. (Do not use a wire brush). Rinse with clean water.
c. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects. Allow to air
dry.
d. Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution. Rinse the tank discon-
nects with approximately 9 oz. of the
sanitizing solution. Close the tank.
e. Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and
120 degrees F potable water.
f. Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank.
Operate the appropriate valve until liquid dispensed is free of any syrup.
g. Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO
2
system.
h. Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet. Flush
at least two (2) cups of liquid to ensure that the sanitizing solution has filled the entire length of the
syrup tubing.
i. Allow sanitizer to remain in lines for fifteen (15) minutes.
j. Repeat the step above, applying a different product tube each time until all tubes are filled with the
sanitizing solution.
k. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution.
Rinse with clean water and reassemble the nozzle and syrup diffuser to the valve.
l. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open
the valves to allow the pressure to be relieved. Remove the valves from the dispenser, disassemble and wash thoroughly in a mild soap solution.
m. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.
n. Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Operate
the valves until all sanitizer has been flushed from the system and only product (syrup or pre-mix)
is flowing.
B. Sanitize syrup lines, B-I-B Systems
a. Remove all the quick disconnects from all the B-I-B containers.
b. Fill a suitable pail or bucket with soap solution.
c. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon
bristle brush. (Do not use a wire brush). Rinse with clean water.
d. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.
e. Rinse the B-I-B disconnects in the sanitizing solution.
f. Sanitizing fittings must be attached to each B-I-B disconnect. If these fittings are not available, the
fittings from empty B-I-B bags can be cut from the bags and used. These fittings open the disconnect so the sanitizing solution can be drawn through the disconnect.
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620914602
g. Place all the B-I-B disconnects into the pail of sanitizing solution. Operate all the valves until the
sanitizing solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen
(15) minutes.
h. Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse
with clean water and reassemble the nozzle and syrup diffuser to the valve.
i. Remove the sanitizing fittings from the B-I-B disconnects and connect the disconnects to the ap-
propriate B-I-B container. Operate the valves until all sanitizer has been flushed from the system
and syrup is flowing freely.
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620914602
WARNING: If repairs are to be made to a product system, remove quick disconnects from
the applicable product tank, then relieve the system pressure before proceeding. If repairs
are to be made to the CO
2
system, stop dispensing, shut off the CO
2
supply, then relieve the
system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure
electrical power is disconnected from the unit.
TROUBLESHOOTING
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid
in locating the defect.
Trouble
Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER. A. Short circuit in wiring.
B. Defective gate solenoid.
C. Defective agitator motor.
GATE DOES NOT OPEN. AGITATOR DOES
NOT TURN.
A. No power.
B. Bent depressor plate (does not actuate switch).
C. Defective dispensing switch.
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
A. Defective gate solenoid.
B. Excessive pressure against gate slide.
C. Defective rectifier.
ICE DISPENSES CONTINUOUSLY.
A. Stuck or bent depressor plate (does not
release switch).
B. Defective dispensing switch.
C. Improper switch installation.
SLUSHY ICE. WATER IN HOPPER.
A. Blocked drain.
B. Unit not level.
C. Poor ice quality due to water quality or
icemaker problems.
D. Improper use of flaked ice.
BEVERAGES DO NOT DISPENSE.
A. No 24 volt power to faucets.
B. No CO
2
pressure.
BEVERAGES TOO SWEET.
A. Carbonator not working.
B. No CO
2
pressure in carbonator.
C. Faucet brix requires adjusting.
TROUBLESHOOTING CONTINUED ON THE NEXT PAGE
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620914602
Trouble Probable Cause
BEVERAGE NOT SWEET ENOUGH.
A. Empty syrup tank.
B. Faucet brix requires adjusting.
BEVERAGES NOT COLD (UNITS WITH BUILT-IN
COLD PLATE).
A. Unit standing with no ice in hopper – no ice in
cold plate cabinet.
Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system.
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PARTS LIST
Page 10
Part # Corrections/Update Document
Unit Type/Model # Manual #
DF150 8 VALVE
ICE/BEVERAGE
DISPENSER
Page Item Old
Part
n/a n/a N/A 92171 COKE
n/a n/a 620914601 COCA-COLA
n/a n/a 167439000 KEY Jls 01/21/03 Key is marked 2007
n/a n/a N/A 33300 KEYLOCK
n/a n/a N/A 08052 SPLASH GUARD
n/a n/a N/A 92274 COCA-COLA SIDE
n/a n/a N/A 629087005 DRIP TRAY TO Z
n/a n/a N/A 629087007 Z STYLE TO DRIP
9 22 30895 DISPENSE
11 95 620700401 CUP-REST
N/A 70970 4” LEG BLACK
60259 4” CAST LEG Jls 01/21/03 Sold by the each
N/A 33666 LOW ICE
N/A 31001 THERMOSTAT For low ice indicator
13 n/a 70485 GATE SLIDE
n/a n/a N/A 620506202 ADAPTER NIPPLE For cold plate
n/a n/a N/A 53276 FITTING -
n/a n/a N/A 53277 FITTING-FOAMED
Desc. New Part Desc. Agent Date Notes
MEDALLION
ASS’Y
GRAPHICS
SWITCH W/KEYS
KIT
DECAL
STYLE KIT
TRAY KIT
02070 DISPENSE
SWITCH
SWITCH KIT
OPTIFILL (slanted)
PLASTIC
INDICATOR
LIGHT
SPRING
FOAMED DRAIN
ASSY RH
620914602
Jls 01/21/03 Bottle Cap Sign.
Assy includes
medallion and
hardware. Medallion
only is 92165
Jls 01/21/03 37.45x10.68
Must order thru Coke
USA parts
Jls 01/21/03 Two clear side guards
Jls 01/21/03 20.90x14.72
Must order thru Coke
USA Parts
Jls 01/21/03 Z=no drip tray or cup-
rest. Kit removes
tray/cup-rest to allow
unit to sit on counter
with built in tray and
cup-rest.
Jls 01/21/03 Z=no drip tray or cup-
rest. Kit adds drip tray
and cup-rest to unit.
Jls 01/21/03 Includes actuator
switch, boot and
spacer
Jls 01/21/03 Flat cup-rest is
620700301
Jls 01/21/03 Sold by the each
Jls 01/21/03 Red light
Jls 01/21/03 Attaches to gate lift
arm on the Solenoid
Assy. Need qty 2
Page 11
DRAIN ASSY LH
12 11 31763 AGITATION
TIMER 120V
12 11 32828 AGITATION
TIMER 220-240V
629087448 AGITATION
TIMER KIT 120V
629087451 AGITATION
TIMER KIT 220-
Jls 01/21/03
Jls 01/21/03
240V
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8620914602
SEE
DETAIL Z.
34
58
52
5
57
19
20
80
7
78
74
6
72
23
88
16
72
40
88
72
73
10
72
22
27
12
88
80
94
39
94
30
24
60
67
74
60
74
54
13
87
67
96
67
53
26
68
63
1
50
2
67
82
49
46
88
79
66
4
44
48
81
64
32
63
90
74
91
92
21
25
8
14
55
83
95
93
33
65
84
15
77
61
47
59
51
11
11
56
DETAIL Z.
62
FIGURE 1. CABINET SECTION EXPLODED VIEW
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CABINET SECTION
Item
No. Part No. Name
1 21491 Gate Slide
2 22081R Gate Restrictor
3 Not Used
4 **29303R Plate, Motor Mounting
5 153346
620042728
6 620021201 Cover, Rear Wrapper
7 629080213 Splash Panel Ass’y (For Drip Tray)
629080215 Splash Panel Ass’y (For Z Model)
8 620020101 Extension Ass’y, Drip Tray
9 Not Used
10 620020001 Wrapper
11 620503401 Spacer
12 Contact Sales Panel/Cold Plate/Faucet Ass’y
13 620511702 Diffuser, Graphics
14 10145 Pin, Mounting Drip Tray
15 31007 Switch, Boot
16 50767 Snap Bushing
17 Not Used
18 Not Used
19 620019301 Extension, Reflector, Left-Side
20 620019201 Extension, Reflector, Right-Side
21 30794 Agitator Motor Heater 120 Volt
32826 Agitator Motor Heater 220-240 Volt
22 02070 Dispense Switch Kit (Includes actuator
23 53236 Insulated Cold Plate Cover
24 31622 Bulb, 18-In. Daylight
25 **620307901 Agitator Motor 120 Volt
**620307902 Agitator Motor 220-240 Volt
26 32954 Solenoid Ass’y, 120 Volt
33409 Solenoid Ass’y, 220-240 Volt
27 70847 Spacer, Dispense Switch
28 Not Used
29 Not Used
30 620302001 Electrical Box Ass’y, 120 Volts (B and
620303301 Electrical Box Ass’y, 120 Volts (Ice Only)
620302301 Electrical Box Ass’y, 220-240 Volts (B
620303302 Electrical Box Ass’y, 220-240 Volts (Ice
31 Not Used
32 620022201 Bracket, Motor Mounting
33 71086 Hose Clamp
34 71010 Washer, Captivating No. 8
35 Not Used
36 Not Used
37 Not Used
38 Not Used
39 620019701 Hinge Gusset
40 620021901 Baffle
41 Not Used
Agitator Ass’y
Agitator Ass’y for Soft Ice
switch, boot, and spacer)
BC Models)
and BC Models)
Only)
Item
No. Part No. Name
42 Not Used
43 Not Used
44 Not Used
45 **51859 Shaft Seal, Agitator Motor
46 51891 Gate Gasket
47 51908 ***Hole Plug (120 Volt Models Only)
48 **52876 Gasket, Motor Shaft
49 620500901 Ice Chute
50 53168 Cover, Ice Chute
51 53241 Access Cover (Cold Plate Models Only)
52 53227 Agitator Disk
53 620511705 Merchandiser, Gray
620024118 Merchandiser, Stainless Steel
620024117 Merchandiser, Stainless Steel (For Lid
and Straw Holder)
620024116 Merchandiser, Stainless Steel (For
Medallion)
620024115 Merchandiser, Stainless Steel (For Low
Ice Light)
620024114 Merchandiser, Stainless Steel (For Low
Ice Light and Medallion)
54 620511703 Panel, Plexiglass Inner
55 620502702 Drip Tray, Gray, Insulated
56 52887 Lid, Dispenser, Gray
57 52872 Hopper Ass’y, Insulated
58 15087 Retainer, Agitator
59 52967 Plug, Plastic (.312 Hole)
60 52972 Clip, Flush Nylon, White
61 27107 Retainer, Ice Dispense Lever
62 70016 Hex Nut, No. 10-32, S.S.
63 70017 Hex Nut, No. 10-32, S.S., Nyloc
64 **70018 Hex Nut, 1/4-20
65 53282 Cap Plug, Drain
66 **70048 Washer, .255 I.D. x .449 O.D.
x .062 Thk
67 70076 Hex Nut, No. 8-32
68 70067 Flat Washer, .218 I.D. x .875 O.D.
x .046 Thk
69 Not Used
70 Not Used
71 Not Used
72 70171 Machine Screw, Phil Truss Hd, No. 8-32
By 3/8-In. Long
73 70178 Machine Screw, Phil Truss Hd, No. 8-32
By 1/2-In. Long
74 70204 Sheet Metal Screw, Phil Truss Hd, No. 8
By 1/2-In. Long
75 Not Used
76 Not Used
77 15488 Dispense Lever (Cup Activated), Long
15501 Push Lever, Ice Dispense
78 71006 Machine Screw, Phil Truss Hd, No. 8-32
By 2 1/4-In. Long
9
620914602
Page 14
Item
No.
Part No. Name
79 **70260 Machine Screw, Phil Rd Hd, 1/4-20 By
80 70320 Pop Rivet, 1/8 Dia. (.063-.125-In. Grip
81 70341 Spring, Hopper Gate Slide
82 620701601 Thread Forming Screw, Phil Pan Hd, No.
83 70478R Clip, Push-on
84 70555 Machine Screw, Phil Truss Hd, No. 8-32
*85 70750 Clamp, Hose, Screw
86 Not Used
87 53299 Clip, Flush Nylon, Black
88 70959 Hex Nutsert, No. 8-32
*89 70970
60259
90 70992 1/4-Turn Receptacle
91 **70993 1/4-Turn Retainer
92 **70994 1/4-Turn Stud Wing Head
93 50278 Tubing, 5-In. Long
94 70456 Pop Rivet, .187 Dia.
95 620700301
620700401
96 71089 Shoulder Screw, No. 8-32
*97 51288 Adapter, 1-In. Barb By 3/4 MPT (For Drip
*98 50952 Adapter, 3/4 Soc By 3/4 FPT (For Drip
1-In. Long
Range)
10-188-32 By 1/2-In. Long
By 2 5/8-In. Long
4” Leg Black Plastic (Sold by each)
4” Cast Leg (Sold by each)
Flat Cup Rest
Cup Rest Optifill (Slanted)
Tray Drain)
Tray Drain)
NOTES: *NOT SHOWN
**PARTS INCLUDED IN AGITATOR MOTOR KIT
***FOR 220-240V MODELS, 51908 PLUG REPLACED BY 620303001
PUSH BUTTON SWITCH ACTUATOR AND 620303002 SWITCH BLOCK
*99 620702201 Brush, Cold Plate Cleaning
Item
No. Part No. Name
N/A 92171
92165
N/A 620914601 Coca–Cola Graphics (37.45 x 10.68)
N/A 167439000 Key (Key is marked 2007)
N/A 33300 Keylock Switch with Keys
N/A 08052 Splash Guard Kit (Two clear side
N/A 92274 Coca–Cola Side Decal (20.90 x 14.72)
N/A 629087005
Coke Medallion Assy (Bottle cap sign.
Assy includes meallion and hardware.)
Medallion Only
Must order through Coke USA parts.
guards)
Must order through Coke USA parts.
Drip Tray to Z Style
(Z = no drip tray or cup rest.
This kit removes tray and
cup–rest. Allows unit to sit on
counter with built–in tray and
cup–rest.)
N/A 629087007
Kit Z Style to Drip Tray Kit
(Z = no drip tray or cup rest.
This kit adds drip tray and
cup–rest to unit.)
N/A 33666 Low Ice Indicator Light
N/A 31001 Thermostat
N/A 620506202 Adapter Nipple (for cold plate)
N/A 53276 Fitting – Foamed Drain Assy RH
N/A 53277 Fitting – Foamed Drain Assy LH
10620914602
Page 15
ELECTRICAL BOX ASSEMBLY
5
4
NC
COMNO
COM
NONC
L2
L1
11
17
7
13
1
15
10
FRONT
FIGURE 2. ELECTRICAL BOX ASSEMBLY
Item
No. Part No. Name
1 620019001 Electrical Box
2 620019101 Reflector Panel
3 Not Used
4 30514 Clamp, Capacitor, 120 Volts
620308102 Clamp, Capacitor, 220-240 Volts
5 30774 Capacitor, Agitator Motor, 120 Volts
620308101 Capacitor, Agitator Motor, 220-240 Volts
6 Not Used
7 31107 Terminal Board
8 Not Used
9 31620 Starter
10 31621 Ballast, 120 Volts
31662 Ballast, 220-240 Volts
16
2
12
18
RIGHT SIDE
14
Item
No. Part No. Name
11
629087448
620314803
629087451
620314802
12 620302201 Socket, Starter
13 32682 Transformer, 120 Volts
32829R Transformer, 220-240 Volts
14 620302101 Lamp Holder
15 32958 Rectifier
16 620304601 Varistor Ass’y, 220-240 Volts
17 620307301 Filter, Power Line, 220-240 Volts
18 32244 Terminal Strip, 220-240 Volts
Agitation Timer, 120 Volts
Units Before 1–23–02
Units After 1–22–02
Agitation Timer, 220-240 Volts
Units Before 1–23–02
Units After 1–22–02
(Removed on units after 1–23–02)
9
11
620914602
Page 16
SOLENOID ASSEMBLY
14
9
4
11
5
3
12
15
8
7
1
10
13
2
6
5
FIGURE 3. SOLENOID ASSEMBLY
Item
No. Part No. Name
1 28173 Arm, Gate Lift
2 50754 Bearing, Gate Arm
3 32957 Solenoid, 120 Volts
33397 Solenoid, 220-240 Volts
4 28172 Plate, Solenoid Mounting
5 50752 Isolator
6 70015 Hex Nut, No. 10-32
7 51689 Locktite
8 70162 Screw, No. 8-32 By 1/4-In. Long
Item
No. Part No. Name
9 50705 Tie Cable
10 70165 Screw, No. 8-32 By 5/8-In. Long
11 71007 Spring, Solenoid Arm
12 51348 Spacer
13 70067 Washer, .218 I.D. By .875 O.D.
14 70057 Lockwasher, No. 10
15 70052 Flatwasher, No. 8
N/A 70485 Gate Slide Spring (Attaches to gate lift
arm on the Solenoid assy. Need qty 2.)
12620914602
Page 17
DRAIN
TO COLD PLATE
DRAIN ELBOW
1
3
4
1
1
2
1
TO COLD PLATE
DRAIN ELBOW
1
3
FIGURE 4. COLD PLATE DRAIN FOR Z STYLE UNITS
Item
No. Part No. Name
1 70750 Hose Clamp
2 53170 Drain Tube
13
Item
No. Part No. Name
3 51280 Elbow
4 53293 Coupler
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Page 18
WARRANTY
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius, in your country, please
write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial
number and the date of purchase.
Locate the office in your area on the Cornelius web site, www.cornelius.com, under the contacts tab.
14
620914602
Page 19
IMI CORNELIUS INC.
www.cornelius.com
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