Cornelius Drop-In and Free-Standing Ice Cooled Dispensers User Manual

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INSTALLATION INSTRUCTION

THIS INSTALLATION INSTRUCTION APPLIES TO ALL MODELS OF

DROP-IN AND FREE-STANDING ICE COOLED DISPENSERS.

UNPACKING AND INSPECTION

The unit was thoroughly inspected before leaving the factory and the carrier has accepted and signed for it. Any
damage or irregularities should be noted at the time of delivery and immediately reported to the delivery carrier.
Request a written inspection report from Claims Inspector to substantiate any necessary claim.

Claims must be filed with the delivery carrier.

SELECTING A LOCATION

CAUTION: Water pipe connections and fixtures directly connected to a potable water
supply shall be sized, installed and maintained according to federal, state and local laws.

The dispenser must be located near a permanent drain to route and connect unit ice bin and drip tray drain
hoses. All drains and connections to such drains must meet local plumbing codes.

Units with electrically operated valves must be located near a properly grounded electrical outlet. Circuit should
be fused and no other electrical appliance should be connected to the circuit. ALL ELECTRICAL WIRING
MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL CODES.

INSTALLING THE DISPENSER

Drop-In Dispenser

1. Use the Template supplied to mark the location of the hole to be cut into the counter top. Cut the hole as
marked and remove the material.

2. Apply the double stick tape (if supplied with the loose shipped parts).

Note: To comply with the National Sanitation Foundation (NSF) requirements, the unit must be sealed
to the counter top.

3. Liberally apply a sealant, such as Dow Corning RTV 731 or equivalent, to the unit flange bottom surface.

4. Lower the unit into position to complete the seal of the rim to the counter top. Apply additional sealant
around the rim to ensure a complete seal.

Note: Do not move the unit after positioning or the seal will be broken.

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5. Remove any excess sealant.

Note: For non-electrical valves, skip the next step.

6. Mount the Transformer power supply under the counter, in a position to allow access to the electrical outlet
and to allow the 24V power cord to reach the dispenser.

7. Install the drain hose to the ice bin drain fitting and route the drain hose to a permanent drain.

Free-Standing Dispenser

1. Install the 6“ legs to the dispenser cabinet if they are to be used.

2. Place the dispenser in the location selected. Be sure the dispenser is level. This is important to ensure that
the bin drains properly.

3. Mount the Transformer power supply in a convenient location to allow access to the electrical outlet and to
allow the 24V power cord to reach the dispenser.

4. Install the drain hose to the ice bin drain fitting and route the drain hose to a permanent drain.

SANITIZING PRODUCT COLD PLATE TUBING

Preparing the Cleaning Solution: Using a clean tank (tank system) or a five-gallon container (bag-in-box sys-

tem), prepare a full tank or container of liquid dishwasher detergent by using 70° F (21° C) to 100° F (38° C)
potable water and 0.5 oz. (15 ml) of liquid dishwasher detergent (such as Joy, Ivory, etc.) to one gallon of pota­ble water. Shake detergent solution to thoroughly mix the solution.

Preparing the Sanitizing Solution: Using a clean tank (tanks system) or a five-gallon container (bag-in-box

system), prepare sanitizing solution using 70° F (21° C) to100° F (38° C) potable water and 0.5 oz. (15 ml) of
household liquid bleach such as non-scented Hi-Lex or Chlorox that contains a 5.25 % sodium hypochlorite con­centration to one gallon of potable water.This mixture must not exceed 200 PPM of chlorine. Shake sanitizing
solution to thoroughly mix.

STEP 1. WASH PRODUCT/SYRUP SYSTEMS

1. Using a clean tank (tank system) or a five-gallon container (bag-in-box system), prepare a full tank or con­tainer of liquid dishwasher detergent by using 70° F (21° C) to 100° F (38° C) potable water and 0.5 oz. (15
ml) of liquid dishwasher detergent (such as Joy, Ivory, etc.) to one gallon of potable water. Shake detergent
solution to thoroughly mix the solution.

Tank Systems.

A. Observe and note CO2 pressure setting on the tanks CO

to 80-psi. Pressurize the tank containing detergent solution to 60 to 80-psi.

B. Connect detergent solution tank, pressurized at 60 to 80-psi, into one of the tubing systems.

Bag-in Box Systems.

C. Install bag valves (cut from empty bag-in-box syrup containers) on ends of syrup containers syrup out-

let tubes connectors.

regulator, then re-adjust CO2 regulator to 60

2

D. Place all syrup outlet tubes, with bag valves on their ends, in container containing detergent solution.

2. Flush the syrup system and dispensing valve as follows:

A. Place waste container under applicable dispensing valve.

B. Activate the dispensing valve for one minute to purge all syrup and flush out the syrup system.

EIMI Cornelius Inc; 1994–2003

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Rev. Level 1

C. Continue to activate the dispensing valve in cycles (“ON” for 15-seconds, “OFF”, then “ON” for

15-seconds). Repeat “ON” and “OFF” cycles for 15-cycles.

3. Connect detergent solution to remaining syrup systems and flush syrup out of syrup systems as instructed
in step 2 preceding.

4. Remove detergent solution source from the syrup system.

STEP 2. FLUSH COOLING SYSTEMS

Tank Systems.

1. Connect tank containing potable water, pressurized at 60 to 80-psi, into one of the tubing systems.

Bag-in-Box Syrup System.

2. Fill five-gallon container with potable water, then place all bag-in-box syrup containers syrup outlet tubes in
container containing potable water.

A. Flush detergent solution out of syrup system and dispensing valve as follows:

B. Place waste container under applicable dispensing valve.

C. Activate the dispensing valve for one minute to purge all detergent solution and flush out of the syrup

system.

D. Continue to activate the dispensing valve in cycles (“ON” for 15-seconds, “OFF”, then “ON” for

15-seconds). Repeat “ON” and “OFF” cycles for 15-cycles.

3. Connect potable water source to remaining syrup systems and flush detergent solution out of syrup sys­tems as instructed in step A preceding.

4. Remove potable water source from the syrup system.

STEP 3. SANITIZE COOLING SYSTEMS

1. Using a clean tank (tanks system) or a five-gallon container (bag-in-box system), prepare sanitizing solu­tion using 70° F (21° C) to100° F (38° C) potable water and 0.5 oz. (15 ml) of household liquid bleach such
as non-scented Hi-Lex or Chlorox that contains a 5.25 % sodium hypochlorite concentration to one gallon
of potable water.This mixture must not exceed 200 PPM of chlorine. Shake sanitizing solution to thoroughly
mix.

Tank Systems.

A. Connect sanitizing solution tank, pressurized at 60 to 80-psi, into one of the tubing systems.

Bag-in-Box Syrup System.

B. Place all bag-in-box syrup containers syrup outlet tubes in container containing sanitizing solution.

2. Sanitize the syrup system and dispensing valve as follows:

A. Place waste container under applicable dispensing valve.

B. Activate the dispensing valve for one minute to purge all water from and install sanitizing solution in

the syrup system and dispensing valve.

C. Continue to activate the dispensing valve in cycles (“ON” for 15-seconds, “OFF”, then “ON” for

15-seconds). Repeat “ON” and “OFF” cycles for 15-cycles.

3. Repeat steps to flush water out of and install sanitizing solution in the remaining syrup systems and dis­pensing valves.

EIMI Cornelius Inc; 1994–2003

3

Revised 10/8/03

10/4/94

166239001

Rev. Level 1