Cornelius CNB BIB Operator's Manual

Page 1
COLD NITRO BREW DISPENSER
Model: CNB BIB
Operator’s Manual
Release Date: 9/26/17
Publication Number: 621058723OPR
Revision Date: 3/14/18
Revision: Rev. A
Visit web site http://cornelius-usa.com and create an account for all your literature needs.
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The products, technical information, and instructions contained in this manual are subject to change without notice. These
RECYCLE
instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equip ment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warranty applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “nonauthorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.
This document contains the original instructions for the unit described.
CORNELIUS INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800‐238‐3600
Printed in U.S.A.
Correct Disposal of this Product
This marking indicates that this product should not be disposed with other household wastes throughout the EU. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources. To return your used device, please use the return and collection systems or contact the retailer where the product was purchased. They can take this product for environmental safe recycling.
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Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Different Types of Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Qualified Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Sound Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Machine Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
System Overview 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unit Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connecting Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connecting Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connecting Nitrogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cleaning Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Unit Cleaning and Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Changing a BIB Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Changing Coffee Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Unit Foam Head Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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Cold Nitro Brew BIB Dispenser Operator’s Manual
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DANGER:
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WARNING:
CAUTION:
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SAFETY INSTRUCTIONS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/
caution labels on the unit (decals, labels or laminated cards).
• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations and/or national and local codes before oper ating this unit.
Recognition
Recognize Safety Alerts
Different Types of Alerts
This is the safety alert symbol. When you see it in this manual or on the unit, be alert to the potential of personal injury or damage to the unit.
Indicates an immediate hazardous situation which, if not avoided, WILL result in seri ous injury, death or equipment damage.
Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment damage.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or equipment damage.
© 2017, Cornelius Inc. 1 Publication Number: 621058723OPR
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Cold Nitro Brew BIB Dispenser Operator’s Manual
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WARNING:
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WARNING:
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WARNING:
CAUTION:
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SAFETY TIPS
• Carefully read and follow all safety messages in this manual and safety signs on the unit.
• Keep safety signs in good condition and replace missing or damaged items.
• Learn how to operate the unit and how to use the controls properly.
Do not let anyone operate the unit without proper training. This appliance is not intended for use by very young children or infirm persons without supervi sion. Young children should be supervised to ensure that they do not play with the appliance.
• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.
QUALIFIED SERVICE PERSONNEL
SAFETY PRECAUTIONS
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND
LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
This unit has been specifically designed to provide protection against personal injury. To ensure continued protection, observe the following:
Disconnect Power When Servicing Disconnect power to the unit before servicing follow ing all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed. Failure to disconnect the power could result in seri ous injury, death or equipment damage.
Avoid Clutter - Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in injury or equipment damage.
Publication Number: 621058723OPR 2 © 2017, Cornelius Inc.
Provide Emergency Power Off (EPO) ‐ Connect to a switchable AC outlet (switch within operator’s reach) or ensure that the AC receptacle is in a readily‐accessible location allowing quick, emergency shutdown by the operator.
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SHIPPING AND STORAGE
CAUTION:
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CAUTION:
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CAUTION:
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CAUTION:
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CAUTION:
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CAUTION:
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UNIT LOCATION
Cold Nitro Brew BIB Dispenser Operator’s Manual
Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained from the system. A freezing ambient environ ment will cause residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components.
The CNB BIB unit is not suitable for installation in an area where a water jet could be used.
POWER CORD
The CNB BIB unit must be located in a horizontal position.
This CNB BIB unit is not designed for use in outdoor locations.
If the power cord is damaged, it must be replaced by a special cord available from the manufacturer or its service agent.
SOUND LEVELS
© 2017, Cornelius Inc. 3 Publication Number: 621058723OPR
The Aweighted sound pressure level has been determined to be below 60 dBA.
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Cold Nitro Brew BIB Dispenser Operator’s Manual
CAUTION:
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CAUTION:
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CAUTION:
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CAUTION:
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CAUTION:
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DANGER:
CAUTION:
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MACHINE USAGE
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the CNB BIB unit by a person responsible for their safety.
Children should not be allowed to play with or operate the unit.
This appliance is intended to be used in commercial applications for the dispens ing of only nonhazardous product.
UNIT CLEANING
GROUNDING INSTRUCTIONS
This CNB BIB unit MUST NOT be cleaned by using a water jet.
This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance Is equipped with a cord having an equipment‐ground‐ ing conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly Installed and grounded in accordance with all local codes and ordinances.
Improper connection of the equipment‐grounding conductor can result In a risk of electric shock. The conductor with green insulation with or without yellow stripes Is the equipment grounding conductor. If repair or replacement of the cord or plug Is necessary, do not connect the equipment grounding conductor to a live terminal. If in doubt whether the appliance is properly grounded, check with a qualified electrician or serviceman. Do not modify the plug provided with the appliance ‐ if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
Publication Number: 621058723OPR 4 © 2017, Cornelius Inc.
This appliance is for use on electrical circuits, as shown in Table 1, and has a ground ing plug that looks like the plug illustrated in Figure 1.
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Cold Nitro Brew BIB Dispenser Operator’s Manual
3Prong Plug *
* Example of grounded North American plug.
A qualified electrician should be consulted if there is any doubt about the outlet box being properly grounded.
Figure 1.
© 2017, Cornelius Inc. 5 Publication Number: 621058723OPR
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Cold Nitro Brew BIB Dispenser Operator’s Manual
SYSTEM OVERVIEW
OVERVIEW
The Cold Nitro Brew (CNB BIB) Dispenser is a self‐contained, on‐demand, in‐line nitrogen infu‐ sion unit. The CNB BIB (Bag‐in‐Box) unit allows for still and nitro product to be poured from the same postmixed source through different dispensers.
The CNB BIB unit provides the highest quality drink appearance and consistency, while keeping operation and maintenance simple and straightforward.
FEATURES
• Durable, robust design
• Easy to use – doubledispenser lever interface
• Easy to Clean – dispense area is easily wiped down
• Small Footprint – CNB BIB design allows the unit to be installed remotely and under counter with minimum space requirement.
• OPTIMIZED DESIGN — Efficient front breathing design allows the unit to be installed under a counter top or stand‐alone.
• SELFCONTAINED DESIGN — Water, Nitrogen, and electrical connections are all that are needed, a drain is optional. The unit automatically chills water for cold bever ages.
• PROPRIETARY INFUSION — Unique infusion process layers the beverage with an industry leading, long lasting cascade.
• No Mixing, No Shaking, No Filling. Just connect the BIB and go!
• Utilizes concentrated BIB’s of cold brew, 1:3 1:5 ratio automatic mixing.
Publication Number: 621058723OPR 6 © 2017, Cornelius Inc.
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SPECIFICATIONS
Cold Nitro Brew BIB Dispenser Operator’s Manual
Table 1.
Food Grade Nitrogen Requirements 80 psi (0.55 MPa) at input
Nitrogen Input Connection 90˚ ¼” BARB
Water Supply Requirements
Water Supply Connection 90˚ 3/8” BARB
Electrical Ratings 120V/60Hz/4.5Amps
Drain Line 3/8” ID Tubing
Cabinet Capacity
Cabinet (Door closed, not including tower)
Cabinet (Door closed, including tower) 30.1" (76.5 cm) D (includes standoffs) x 20” (50.8
Shipping Weight 285 lbs. (129.3 kg)
Cup Clearance 7 1/4” (18.4 cm) drip tray to spout nozzle
Recommended pouring size:
Ambient Operating Temperature 55° F to 100° F (12.8° C to 37.8° C)
Filtered water @ > 0.5 GPM and 90 psi (0.62 MPa) at store
(2) 3gallon BIBs (Approx. box Dimensions: 13 1/2” H x 7 1/2” W x 9 1/2” D)
30.1" (76.5 cm) D (includes standoffs) x 20” (50.8 cm) W x 34” (86.4 cm) H
cm) W x 50.8” (129 cm) H
At 75°F ambient temperature and 75°F input water temperature, the unit can pour drinks at 16 oz. per minute with a drink temperature of 41°F or lower.
© 2017, Cornelius Inc. 7 Publication Number: 621058723OPR
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Cold Nitro Brew BIB Dispenser Operator’s Manual
Left Tap
Right Tap
Cup Rest Drip Tray
INITIAL START UP
UNIT DETAILS
The CNB BIB unit consists of two taps for dispensing two varieties of coffee. The left tap dis penses still cold brew coffee and the right tap dispenses Nitro cold brew coffee.
NOTE: The tap handles need to be pulled all the way down.
OPERATION
Connecting Power
Connecting Water
Figure 2
Make sure the power cord is plugged into the appropriate AC outlet.
Make sure the Water line is properly secured to the back of the unit, as shown in Figure 3
Publication Number: 621058723OPR 8 © 2017, Cornelius Inc.
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Connecting Nitrogen
AC Power
Cord
Socket
Driptray
Water
Inlet Port
Nitrogen
Drain
Inlet Port
3/4” BARB
3/8” BARB
1/4” BARB
Cold Nitro Brew BIB Dispenser Operator’s Manual
Make sure the nitrogen input connector is properly secured to the back of the unit, as shown in
Figure 3.
Figure 3.
© 2017, Cornelius Inc. 9 Publication Number: 621058723OPR
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Cold Nitro Brew BIB Dispenser Operator’s Manual
CAUTION:
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UNIT MAINTENANCE
DAILY MAINTENANCE
Use only products approved by Cornelius in the CNB BIB unit. Failure to do so can result in reduced unit performance or render the unit inoperable.
Perform the items listed in Table 2 on a daily basis.
Step Action
1
2 Wash and rinse the drip tray grate.
3 Check tap nozzles for coffee grains and clean if required.
4 Check the level of the product BIB.
5
Table 2.
Wipe the outside, inside, tower, drip tray and taps of the dispenser with a clean disposable towel.
If using a nitrogen generator, be sure the generator is operational and the gauge shows pressure.
If using a nitrogen tank, check the primary nitrogen tank pressures: the pri mary side gauge should be between 500 and 2500 PSI (3.45 MPa and 17.24 MPa) and the secondary gauge should be approximately 80 PSI (0.55 MPa). If either gauge is not in the proper range, alert the manager on duty of the nitro gen level.
Cleaning Products
KAY-5® Cleaner/Sanitizer
Mix one 1 oz. (29.6 ml) packets of Kay5 ® Sanitizer/Cleaner solution (or similar brand) in
0.75 gallons (3 quarts) of tap water to insure 330 PPM of available chlorine.
Urnex Sani-Pure Sanitizer & Cleaner
Mix 3 oz. (88.7 ml) of Urnex SaniPure Sanitizer & Cleaner solution (or similar brand), in 1 gallons (4 quarts) of tap water to insure 600 PPM of available chlorine.
IMPORTANT: Use tap water at 75‐95°F (23.8935°C). Water above this range breaks down the chlorine count and minimizes sanitation.
Publication Number: 621058723OPR 10 © 2017, Cornelius Inc.
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WEEKLY MAINTENANCE
Unit Cleaning and Sanitation
Cold Nitro Brew BIB Dispenser Operator’s Manual
The following procedures are to be performed on a weekly basis, in addition to the daily main tenance tasks.
Before using the CNB BIB unit for product dispensing and on an ongoing basis, the product tubing and the tower dispenser must be cleaned and sanitized.
Sanitize the product tubing and tower dispenser thoroughly (internally and exterior surfaces) by using one of the cleaners listed.
For the cleaning process, have the following ready: Two, 1 gallon buckets, one white cleaning adapter and approved Sanitizer.
To clean and sanitize the unit, the product tubing and the tower dispenser, perform the proce dure in Table 3.
Step Action
1 Open the cabinet door (front door).
A. Disconnect the product output connector from the BIB
(Bag in Box product) by turning the BLACK threaded
2
connector counterclockwise and lifting on the outside of the BLACK connector
B. Remove the BIB from the unit
Table 3.
© 2017, Cornelius Inc. 11 Publication Number: 621058723OPR
Connect the WHITE screwin connector to the BLACK
3
prodct output connector by turning the threaded connec tor clockwise.
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Cold Nitro Brew BIB Dispenser Operator’s Manual
Step Action
Using a clean and empty food-grade container:
4
Prepare approximately 0.5 gallons (1.9 liters) of warm water. Place container of water inside the cabinet storage area.
Place the BLACK product output connector with the WHITE
5
cleaning adapter inside the foodgrade container so that the connector will stay at the bottom.
Table 3.
Turn the Sanitizing Valve to the “Dispense”
6
position and the Nitrogen valve to the “OFF” position.
A. Open LEFT tower dispenser and dispense 0.25 gallons (1
quart) of water or until the dispense looks clear.
B. Close the tap.
C. Open RIGHT tower dispenser and dispense 0.25 gal
7
lons (1 quart) of water or until the dispense looks clear.
D. Close the tap.
E. NOTE: DO NOT OPEN BOTH VALVES AT THE SAME TIME
AS DISPENSING MAY PULSE OR EVEN STOP.
Remove the bucket of water from the machine and dispose
8
of the remaining water.
Publication Number: 621058723OPR 12 © 2017, Cornelius Inc.
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Cold Nitro Brew BIB Dispenser Operator’s Manual
20 Minutes
Table 3.
Step Action
Using a clean and empty food-grade container:
Prepare any of the listed sanitizer/cleaner solutions from the
9
list of cleaning products on itizer/cleaner solution inside the cabinet storage area.
Place the BLACK product output connector with the WHITE cleaning adapter inside the foodgrade container so that the
10
connector will stay at the bottom.
page 10. Place the container of san
A. Open LEFT tower dispenser and dispense 0.25 gallons (1
quart) of sanitizer/cleaner solution.
B. Close the tap.
C. Open RIGHT tower dispenser and dispense 0.25 gal
11
12
13
lons (1 quart) of sanitizer/cleaner solution.
D. Close the tap.
E. NOTE: DO NOT OPEN BOTH VALVES AT THE SAME
TIME AS DISPENSING MAY PULSE OR EVEN STOP.
Turn the Sanitizing Valve to the “SANITIZE” position.
A. Open LEFT tower dispenser and dispense 0.25 gallons (1
quart) of sanitizer/cleaner solution
B. Close the tap
C. Open RIGHT tower dispenser and dispense 0.25 gal
lons (1 quart) of sanitizer/cleaner solution
D. Close the tap
E. NOTE: DO NOT OPEN BOTH VALVES AT THE SAME
TIME AS DISPENSING MAY PULSE OR EVEN STOP.
© 2017, Cornelius Inc. 13 Publication Number: 621058723OPR
With the taps straight up (closed), allow sanitizer/
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cleaner solution to soak in the lines for 20 minutes.
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Cold Nitro Brew BIB Dispenser Operator’s Manual
Step Action
A. Open LEFT tower dispenser and dispense 0.25 gallons (1
B. Close the tap
C. Open RIGHT tower dispenser and dispense 0.25 gal
15
D. Close the tap
E. NOTE: DO NOT OPEN BOTH VALVES AT THE SAME TIME
Turn the Sanitizing Valve to the “DISPENSE” position and
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the Nitrogen valve to the ON position.
A. Open LEFT tower dispenser and dispense 0.25 gallons (1
B. Close the tap
C. Open RIGHT tower dispenser and dispense 0.25 gal
17
D. Close the tap
E. NOTE: DO NOT OPEN BOTH VALVES AT THE SAME TIME
Table 3.
quart) of sanitizer/cleaner solution
lons (1 quart) of sanitizer/cleaner solution
AS DISPENSING MAY PULSE OR EVEN STOP.
quart) of sanitizer/cleaner solution
lons (1 quart) of sanitizer/cleaner solution
AS DISPENSING MAY PULSE OR EVEN STOP.
A. Remove the foodgrade container from the cabinet and
discard any remaining sanitizer.
B. Disconnect the WHITE cleaning adapter from the BLACK
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product output connector by turning the BLACK con nector counterclockwise and lifting on the outside of the BLACK connector.
Reusing a clean and empty plastic foodgrade container:
A. Prepare a cleaning solution containing 100PPM avail
able chlorine using any of the listed sanitizer/cleaner
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solutions as described by manufacturer’s instructions. Prepare at least 1 gallon (4 quarts) of solution.
B. Bring container of solution to the coffee dispense
area.
Publication Number: 621058723OPR 14 © 2017, Cornelius Inc.
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Cold Nitro Brew BIB Dispenser Operator’s Manual
Press
Release
Tab
Upward
15 Minutes
Table 3.
Step Action
A. Remove the two dispenser nozzles by unscrewing
clockwise (as viewed from above). Carefully use a wrench if needed.
B. Disassemble the nozzle parts by inserting a straw into
20
21
the skinny end of the nozzle and pressing gently. Be careful to catch the oring, jet disc, and regulation cone.
C. Place the two nozzles and their internal parts into the
foodgrade container with sanitizer/cleaner solution.
From inside of the cabinet:
A. Disconnect the BIB product output line from the dis
penser panel connector by pushing up on the release tab on the top of the connector and pulling the hose straight out.
B. Place the hose assembly into the container with sani
tizer/cleaner solution.
C. Close the cabinet door.
A. Soak the BIB product line and nozzles for 15 minutes.
B. While the parts are soaking, wipe the outside, inside,
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tower, drip tray and valves of the dispenser with a clean, disposable towel. Do not use caustic cleaners inside the unit, use only a damp towel as needed.
C. Wash and rinse the driptray grate and reinstall.
A. Wash hands and put on singleuse gloves.
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B. Remove the nozzles and their internal parts from the
container of cleaner/sanitizer solution.
A. Perform a visual inspection on each nozzle., oring, jet
disc, and regulation cone.
B. Assemble the nozzle by placing the regulation cone
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into the nozzle first, point side down. Insert the jet disc next and ensure it sits flat. Lastly, insert the o‐ring against the jet disc as shown to the right.
C. Screw the two dispenser nozzles onto the spout,
tighten only hand tight.
© 2017, Cornelius Inc. 15 Publication Number: 621058723OPR
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Cold Nitro Brew BIB Dispenser Operator’s Manual
Step Action
A. Remove the BIB product line from the sanitizer/cleaner
25
B. Grasp the hose by the metal connector.
C. Push the hose straight into the “BIB OUT” port until it
A. Obtain a product BIB.
B. Place it in the cabinet, outlet port towards the base of
26
C. Close the cabinet door.
A. Open LEFT tower until cleaner is displace and coffee
B. Close the tap
C. Open RIGHT tower until cleaner is displace and coffee
27
D. Close the tap
E. NOTE: DO NOT OPEN BOTH VALVES AT THE SAME
Table 3.
solution.
locks in place.
the cabinet, and connect the BLACK product output connector by turning the threaded connector ring clock wise. Be sure the connector is screwed on completely.
comes out
comes out
TIME AS DISPENSING MAY PULSE OR EVEN STOP.
28 Open the door and turn on the nitrogen gas valve
29 Open the RIGHT tower until nitro coffee is dispensed
Publication Number: 621058723OPR 16 © 2017, Cornelius Inc.
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MONTHLY MAINTENANCE
Two Screws
Cover
Thumbscrew
Water Fill Tube
Cold Nitro Brew BIB Dispenser Operator’s Manual
Check the water level in the ice bank and replenish it when it is low, as described in Table 4.
Table 4
Access the ice bank for water filling.
A. Lift grill upwards and pull bottom towards the front to
1
disengage the locking tabs in the bottom frame assem bly
B. Unfasten cover (remove 2 screws at top of cover).
C. Slide filter to the left
© 2017, Cornelius Inc. 17 Publication Number: 621058723OPR
Open the icebank waterrefill cover.
A. Remove the thumbscrew securing the icebank refill
2
cover.
B. Lift off the cover and set it aside.
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Cold Nitro Brew BIB Dispenser Operator’s Manual
Pour Water into Opening
Overflow Connection
Fill the ice bank with potable water.
A. Use a funnel and pour water into refill opening. Capacity
3
B. Replace the filter, cover, and grille in reverse order
CHANGING A BIB CONTAINER
Table 4
is approximately 3.6 gallons (13.6 liters). The reservoir is full when water begins trickling through the overflow tubing at the lower-front, center of the ice bank.
NOTE: The ice bank may also be filled with chilled water to reduce the time for cool down to 33°F (0°C). (Typical cooling time using roomtemperature water is 6 hours.)
NOTE: The ice bank typically requires a water refill every month. Observe the water level shown in the drain tube (with red cap). Remove cap for accurate reading.
from step 1 above
When changing a product BIB container, orient the BIB with the connector hose upward to prevent spillage during product hose disconnection. Be sure to clean up any spillage.
Table 5.
Step Action
1 Open the cabinet door.
A. Disconnect the product line connector from the empty
BIB by unscrewing the BLACK threaded ring counter
2
clockwise.
B. Remove the empty BIB container and properly discard
it.
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Step Action
Remove Cap
A. Open the new BIB box to expose the bag outlet
3
connector.
B. Remove the protective white cap from the outlet con
nector and discard.
Cold Nitro Brew BIB Dispenser Operator’s Manual
Table 5.
A. Orient the BIB as shown and place it into the cabinet.
B. Connect the dispenser product line to the BIB by
4
5
pressing its BLACK connector into the BIB outlet while rotating the threaded ring clockwise. Ensure it is secure and not leaking.
C. Close the cabinet door.
A. Dispense about 8 to 10 oz. of product to remove any trapped air in the lines.
B. Check foam height and adjust if required by referring to the next section, Unit
Foam Head Height Adjustment.
© 2017, Cornelius Inc. 19 Publication Number: 621058723OPR
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Cold Nitro Brew BIB Dispenser Operator’s Manual
CHANGING COFFEE TYPES
In some cases the type of coffee used in the CNB BIB unit may require an adjustment of the height of the foam head for proper presentation. If this adjustment is required, it should be performed by a manager or technician who is trained in the operation of the CNB BIB unit.
Unit Foam Head Height Adjustment
NOTE: Follow all previous INSTALLATION and CLEANING/SANITATION section processes
before continuing with this section.
Once the equipment has been installed, cleaned, and sanitized, perform the procedure in Table 6 to adjust the foam head height on the CNB BIB unit.
Table 6.
Step Action
Make sure the Nitrogen tank is open or the nitrogen gener ator is turned on.
1
The primary side gauge should be between 500 and 2500 PSI and the secondary gauge should between 60 and 80 PSI.
2 Open the cabinet door.
Inside the cabinet, ensure that the Nitrogen inlet valve is
3
turned to the “ON” position.
4
Publication Number: 621058723OPR 20 © 2017, Cornelius Inc.
A. Open/remove Nitrogen secondary regulator access
cover.
B. Locate the secondary Nitrogen regulator.
Adjust only the regulator shown.
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Cold Nitro Brew BIB Dispenser Operator’s Manual
Table 6.
Step Action
REDUCED FOAM HIGHT adjustment:
A. Adjust the regulator control knob slightly (approxi
mately 1/8th of a turn) to the LEFT (counter‐clockwise). Only very fine adjustments are required. This reduces the amount of Nitrogen injected.
B. Open the RIGHT tower dispenser and dispense about
5
8 oz. of product to drain the line of product at the previ ous foam setting. Then dispense 12 oz. of product and confirm the foam head height. Repeat and dispense another 12 oz. to confirm setting.
C. Repeat step A if a further reduction of foam head
height is required.
INCREASED FOAM HIGHT adjustment:
A. Adjust the regulator control knob slightly (approxi
mately 1/8th of a turn) to the RIGHT (clockwise). Only very fine adjustments are required. This increases the amount of Nitrogen injected.
B. Open the RIGHT tower dispenser and dispense about
6
8 oz. of product to drain the line of product at the previ ous foam setting. Then dispense 12 oz. of product and confirm the foam head height. Repeat and dispense another 12 oz. to confirm setting.
C. Repeat step A if a further increase of foam head height
is required.
7 Reinstall the regulator access cover.
© 2017, Cornelius Inc. 21 Publication Number: 621058723OPR
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Cold Nitro Brew BIB Dispenser Operator’s Manual
TROUBLESHOOTING
Table 7 describes some of the possible symptoms and solutions for troubleshooting the CNB BIB unit.
Symptom Probable Cause Solution
Refrigerator not working
Dispenser tap is dripping
Tap l eaks at the tower coupling.
Tap cannot be removed from tower coupling.
Tap is spurting or no product is being dispensed.
Table 7.
A. Power cord not plugged into outlet.
B. GFI outlet tripped.
C. Store breaker on dispenser circuit
is tripped.
A. Tap handle not fully in off position.
B. Tap valve seal is worn or damaged.
C. Excessive system pressure.
A. Tap is not connected tightly.
B. Worn/cracked coupling gasket.
A. May not have been removed
recently.
A. BIB is empty or nearly empty.
B. Tap strainer is clogged.
A. Plug into outlet.
B. Press reset on outlet.
C. Check/reset the breaker.
A. Move to off position.
B. Check/replace seal(s).
C. Check/adjust Water and Nitro
gen pressure settings.
A. Tighten coupling nut.
B. Replace coupling gasket.
A. Pour hot water on the coupling
ring to loosen it.
A. Replace BIB.
B. Remove the tap nozzle and
clean internal components.
If none of the above solutions fix the unit, call service.
Publication Number: 621058723OPR 22 © 2017, Cornelius Inc.
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