Cornelius ABS Basic Daily Operations

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McDonald’s® ABS Basic Daily Operation

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• Press the red “AUTO/MANUAL” button to place the ABS unit into “MANUAL” mode.

• “MANUAL” mode prevents ABS moving parts from operating.

• Pressing the appropriate size cup button will rotate the cup tube to the front for proper ﬁlling.

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• Place the lids onto the cup tubes. Covered cup tubes prevent foreign objects or material from falling into a customer’s cup.

• Remove ice bin lid and ﬁll with ice cubes.

• Bin cover must rest securely on top of bin. A covered ice bin will prevent foreign objects or material from falling inside.

• Do not overﬁll.

• Load cup tubes properly:

1. fan cups to separate

2. support bottom of tube with your hand while cup tubes are being ﬁlled. This will prevent damage to the cup tube ﬁngers.

• Visually inspect grabber pads for tears, cracks, excessive wear or loose ﬁt. Replace as needed.

• Do not use any cleaning products on

pads, as it will cause pads to slip off cups.

• Do not over ﬁll cup tubes.

• Overﬁlling cup tubes past label will damage cup tube ﬁngers and cause multiple cups to be pulled by ABS.

• Clear drink orders by pressing the “UP ARROW” to highlight orders and pressing enter to clear orders.

• Press the red “AUTO/MANUAL” button to place the ABS unit into “AUTOMATIC” mode.

• Do not hand pull cups from turret.

• Continuous improper loading, overﬁlling and manual pulling of cups will cause damage to the cup tube ﬁngers and multiple cups to be extracted.

Complete Daily Top 10 Checklist:11

Is the conveyor clean?

Is the nozzle and diffuser clean?

Is syrup deﬂector in place?

Are the cup tubes properly ﬁlled?

Are the cup tubes cracked?

Are the cup tubes ﬁngers

• Do not operate ABS with cracked cup tubes or missing hardware.

This may cause damage to other major components.

damaged or missing?

Is the drip tray clean?

• Do not pour coffee or hot liquids into drain pan, as the plastic drain pan will develop cracks and leaks.

• Drain pan replacement is very expensive.

For ABS Service Call: Coca-Cola SMILE Service

1-800-241-COKE

2 6 5 3

To order job aid cards contact Coca-Cola Parts: 1-800-638-2653 Part #111099 -or- www.3Wire.com 3Wire Part #1039561

Is the cup locator spring

damaged or missing?

Is the water deﬂector in place?

Are grabber pads cracked,

loose, worn or torn?

McDonald’s® ABS Basic Daily Cleaning02

Daily MaintenanceA Tools:

McD APC, Paper Towel, Clean Cloth, Carbonated Water, Clean Paper Napkin, McD Sanitizer, Sanitizing Bucket, Nylon Nozzle Brush and a Clean Sanitized Cloth.

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CAUTION: Do not wipe the keypad or LCD displays with solvents or cleaning agents. Do not use cleansers containing bleaching agents as they usually contain materials that will discolor the stainless steel. Heavy discoloration should be removed with McD “No Scratch” Pad. Never use plain steel wool as it will scratch the panel. Do not use a cleaning cloth, brush or abrasive cleansers on sensors. The cleaning cloth may leave oily residue on the lens causing a malfunction.

01 Press the red “AUTO/MANUAL” button to place the ABS unit into “MANUAL” mode.

02 Loosen the screws (3) that retain the cup conveyor cover.

03 Remove the conveyor cover and conveyor assembly. Do not carry

conveyor by cup holder.

04 Remove the grille from the drip tray and clean with warm soapy water.

• Inspect the cup locator spring.

05 Pour warm (NOT HOT) water down drip tray drain. Flush the drip tray using carbonated water. Hot water or coffee will crack drip tray.

06 Wipe down the drip tray area, splash panel and clean any spills from the machine exterior using McD APC with a clean cloth.

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07 Make sure water deﬂector is properly installed; this will help prevent motor failures. (Order replacement if the deﬂector is missing.)

08 Roll the end of the paper napkin into a point and dip into the carbonated water and wipe both sensors. CAUTION: Never use a cleaning cloth, brush or abrasive cleansers on sensors.

10 Clean the conveyor assembly using luke warm soapy water.

• Do not use hot water or place in dishwasher. Rinse with plain water.

• Reinstall the grille and conveyor assembly.

11 Prepare sanitize solution by adding one packet of McD Sanitizer to 2 1/2 gallons of lukewarm water in a clean sanitized bucket.

• Remove the nozzle from the dispenser by turning and pulling down. 12 Remove the diffuser from the valve by pulling down. Place the nozzle and diffuser in the Sanitizer solution.

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13 Remove collar from diffuser.

• Check to see if syrup deﬂector is properly installed.

14 Clean the diffuser and nozzle using the nylon brush. Rinse with lukewarm water.

• Reinstall the diffuser and nozzle. Ensure they are located correctly in the machine.

• Dirty components can cause excess foaming.

To order job aid cards contact Coca-Cola Parts: 1-800-638-2653 Part #111099 -or- www.3Wire.com 3Wire Part #1039561

16 Do not the clean the holes in the bottom of diffuser.

17 Wipe dirt and dust from the outside of the machine with McD APC solution and wipe dry with a soft, sanitized cloth.

• Apply McD Stainless Steel Cleaner dressing to all exterior stainless steel surfaces and wipe dry with a paper towel.

• Drink orders should be cleared before going back to “AUTOMATIC” mode. 18 Press the red “AUTO/MANUAL” button to place the ABS into “AUTO” mode.

McDonald’s® ABS Planned Maintenance03

Monthly MaintenanceA Tools:

McD Sanitizer, McD APC, Long Handle Nylon Bristle Brush and a Clean Sanitized Cloth.

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CAUTION: Do not use sharp objects, metal devices or abrasives on the ice hopper, top cover or agitator disc. Irreparable damage may result to the units. Do not use any solvents or other cleaning agents because they may attack the plastic material.

01 Turn ABS unit power switch “OFF”.

CAUTION: Unit will agitate if the ABS is left “ON”.

02 Remove the top cover and set it aside.

• Remove and discard all the ice from the hopper. If necessary, pour clean, potable water slowly into the hopper to assist in melting the ice.

03 Remove the agitator retainer, disk, and the ice agitator assembly.

• Using McD APC and a long handled nylon bristle brush, clean the interior of the hopper, top cover, agitator and agitator cover. 04 Rinse all with clean water.

• Prepare sanitize solution by adding one packet of McD Sanitizer to 2 1/2 gallons of lukewarm water in a clean sanitized bucket.

05 Using McD Sanitizer and a soft, sanitized cloth, wipe the interior of the hopper, top cover, agitator, and agitator cover.

• Reinstall the agitator retainer, disk, and the ice agitator assembly.

06 Turn manual ice gate switch “OFF” to relieve pressure on ice gate cylinder.

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07 Push the cylinder open to the left. 08 Pull the locking pin out and rotate

the ice chute clockwise approximately 1 inch and pull down the ice chute.

Quarterly MaintenanceB Tools:

Clean the condenser ﬁlter (for units with integral water pre-cooler option only).

01 Remove the front lower grille panel. 02 Turn power supply off via the Pre-Cooler power switch. 03 Slide the condenser air ﬁlter vertically and remove the unit. 04 Clean the ﬁlter using hot water and shake it dry. 05 Reinstall the condenser air ﬁlter. 06 Turn power supply “ON”. 07 Reinstall the lower front panel.

handled nylon bristle brush clean the interior of the ice chute.

• Reinstall ice chute.

Phillips Head Screw Driver.

10 Turn manual ice gate switch “ON”.09 Using McD Sanitizer and long

NOTE: A dirty condenser restricts airﬂow that results in excessively high operating temperatures. High operating temperatures reduce machine capacity and shorten component life. Any bent condenser ﬁns must be straightened with a ﬁn comb. Contact your Service Agent to perform this service.

11 Turn ABS unit power switch “ON”. 12 Clear drink orders by pressing

the “UP ARROW” to highlight orders and pressing enter to clear orders.

• Reﬁll ice chute.

• Return ABS unit to the “AUTO” mode by pressing the “AUTO/MANUAL” button.

For ABS Service Call: Coca-Cola SMILE Service

1-800-241-COKE

2 6 5 3

To order job aid cards contact Coca-Cola Parts: 1-800-638-2653 Part #111099 -or- www.3Wire.com 3Wire Part #1039561

McDonald’s® ABS Alarms and Troubleshooting04

A Alarm & Warning Messages

When an alarm occurs, press the SILENCE/ALARM button to silence the alarm. Read the display to determine the problem so that the appropriate corrective action can be taken. LEFT and RIGHT arrows are used to scroll the alarm list and the number of unresolved warnings and alarms are displayed with direction cues to scroll. Listed below are the Alarm and Warning messages that may appear on the display screen.

MESSAGES

OR CONDITIONS

(X) CUP OUT AT STATION (Y) The cup tube for size (X) is empty at

CLEAR SYRUP SOLD OUT The clear syrup (SPRITE) is sold out

LOW ICE - REFILL SOON Ice level in the ice bin is too low. Reﬁll the ice bin with ice. Press ENTER. Alarms may continue for up to 15 minutes.

CLEAR CUP JAM Cup(s) jammed in the conveyor at the cup

NO CUP EXTRACTED The gripper did not or could not extract a

TURRET STALLED

CONVEYOR STALLED Cup(s) jammed in the conveyor at the cup

CONVEYOR NOISE Audible noise as conveyor turns. Remove conveyor and clean.

CUP HOLDERS Loose on conveyor belt. Three screws hold the cup holder ﬁrm to the conveyor belt. Tighten screws till ﬁrm

AIR OR C02 LOW OR OUT C02 supply is low or empty or air

station (Y).

(EMPTY B.I.B.).

extraction position and the conveyor and turret are unable to operate.

Cup Tubes. Over stacking of cups in cup tubes. Do not ﬁll above the top of the cup tube.

Loose or Missing Hardware. Check each cup tube to insure all hardware is present on the cup tube. Replace any missing

Cups. Cups are packed together and will not separate.

cup from the cup tube.

Grabber Pads. Wet, dry off. If damaged, replace.

C02 Check bulk C02 tank, if empty go to back up C02 and turn on.

Cup Tubes. Cup tube ﬁngers are damaged (bent), replace all four ﬁngers.

Cups Cups are packed together and will not separate.

Turret unable to rotate clockwise or counter-clockwise.

extraction position and the conveyor and turret are unable to operate. Does the conveyor rotate?

compressor not operating.

EXPLANATION SOLUTION

Reﬁll the empty cup tube with the correct cup size and then press ENTER to continue dispensing.

Connect a new syrup supply and the ABS unit will continue. If the ENTER button is pressed before the syrup supply is replenished, automatic operation will resume but only the cup and ice will be dispensed for this ﬂavor.

Remove all cups from the conveyor cup holders at the EXTRACT POSITION before pressing the ENTER button. Another cup will be extracted and dispensing will continue.

Cup tube ﬁngers are damaged (bent), replace all four ﬁngers.

Cup tubes not properly mounted. Remove and remount cup tubes.

hardware.

Check cup supply at the extract station and make sure the cups are not stuck. Make sure the gripper pads are not damaged.

Clear obstruction (lid holder, cup tube or cups). Press ENTER

Remove all cups from the conveyor cup holders at the EXTRACT POSITION before pressing the ENTER button. Another cup will be extracted and dispensing will continue. Make sure conveyor is installed correctly. Repair or Replace.

(DO NOT OVERTIGHTEN). Use kit 14461.

Change C02 cylinder or have bulk tank reﬁlled. Check cause not operating and repair.

FLOAT

COKE SMALL PARTS 1-800-241-2653

Ask for Small Parts Department. Part orders less than

$15/order are FREE. Prices subject to change.

Listed below are the most common parts needed.

14461 Conveyor Backing Plate Kit $1.16

16586 Nozzle Brush $0.50

19136 Valve Nozzle $2.63

20297 Deﬂector, Syrup (Diffuser) $6.10

20482 Small Nut, Cup Tube $3.42

20483 Acorn Nut 6x32 $0.43

20484 Large Nut, Cup Tube $3.27

20582 Plastic Spacer for Cup Tube $0.79

20652 Cup Locator Spring $7.71

20669 Water Deﬂector $0.97

20763 Screw for Front Panel $0.41

20881 Clinch Stud, Cup Tube $0.29

20882 Lock Nut for Cup Tube $0.03

28074 Cup Fingers 16, 21, 42 oz. $4.75

28075 Cup Fingers 12, 32 oz. $4.93

28076 Ice Chute Brush $8.79

To order job aid cards contact Coca-Cola Parts: 1-800-638-2653 Part #111099 -or- www.3Wire.com 3Wire Part #1039561

McDonald’s® ABS Alarms and Troubleshooting04

B D

Troubleshooting COCA-COLA PHONE FIX

PROBLEM CAUSE CORRECTIVE ACTION

GATE DOES NOT OPEN

OR IS SLUGGISH

AGITATOR TURNS

ABS UNIT WILL NOT ENTER AUTO MODE

BEVERAGES TOO SWEET A. Carbonator not working.

BEVERAGES NOT SWEET

ENOUGH

BEVERAGES NOT COLD A. No ice in hopper.

DRINKS FOAMY A. Nozzle & Syrup diffuser not clean.

ABS SYSTEM NOT COMMUNICATING

ABS UNIT WILL NOT

DISPENSE A DRINK

WITHOUT ICE OR WITH

EXTRA ICE

ABS UNIT IS DISPENSING

THE WRONG SIZE OR

FLAVOR

ABS IS NOT DISPENSING ONE OR MORE OF A SIZE

OR FLAVOR

ABS NOT PROGRAMMED

FOR BREWED TEA

A. Ice Chute not installed correctly. Reinstall Ice Chute.

A. Out of C02. B. No POS host cable. C. Unit appears locked up.

B. No C02 pressure in carbonator. C. Valve ratio requires adjusting. D. Plugged ﬁlter.

A. Empty B.I.B. container. B. Valve ratio requires adjusting.

B. Drains plugged and water standing on coldplate. C. Master cooling system not cooling.

B. Bulk Coke tank needs to be sanitize. C. Lower or out of C02.

Reinstall C02 Press Clear, AUTO. Power off and Restart.

Call for service. Call for service. Call for service. Replace.

Replace. Call for service.

Fill ice bin. Clean ice bin and ﬂush drain with warm water. Call for service.

Clean and Sanitize. Clean and Sanitize. Replace or Switch to Back up.

POS Troubleshooting

• Verify that the ABS unit is in AUTOMATIC MODE. If ABS is in MANUAL MODE, switch ABS to AUTOMATIC MODE.

• Verify that the ABS unit is enabled in the POS Drink Dispenser setup.

• Verify that POS cable is connected to COM2 on the CCU.

• Verify that the POS cable is connected to the ABS unit.

• Verify all programming is correct.

• Verify that no error messages are displayed on the ABS unit.

• Reboot power to the CCU.

• Reboot power to the ABS unit.

• For no ice, you must have the modiﬁer enabled as “NO”, “W/O”, or “W/OUT”.

• For extra ice, you must have the modiﬁer enabled as “EXTRA” or “XTRA”.

• Make sure that the order in which the ﬂavors and sizes are the same in Flavor Setup and Size Setup in the Drink dispenser as it is on the ABS System. Coca-Cola will provide the Flavor Position Guide for POS programming.

• Call your POS vendor for service.

• Verify the Flavor and Size spelling is the same in both the Flavor and Size setup as it is in the Menu Item Setup.

• Call your POS vendor for service.

• Brewed tea needs to be programmed in position 14 in the POS ﬂavor table.

Coca-Cola SMILE Service 1-800-241-COKE

• Ask for Phone Fix to assist in troubleshooting

• Ask for the Small Parts Department to order small parts

• Ask for a Service Technician to be dispatched

To order job aid cards contact Coca-Cola Parts: 1-800-638-2653 Part #111099 -or- www.3Wire.com 3Wire Part #1039561

Cornelius ABS Basic Daily Operations

Specifications and Main Features

Frequently Asked Questions

User Manual