Controltechniques Commander SE User Manual

User Guide

Commander SE

Sizes 1 to 4

Variable speed drive for 3 phase induction

motors from 0.25kW to 15kW

Part No. 0452-0033

Issue Number: 5

www.controltechniques.com

WARNING

IMPORTANT

General Information

The manufacturer accepts no liability for any consequences resulting
from inappropriate,negligentorincorrect installationor adjustment of the
optionaloperating parametersof the equipmentor from mismatchingthe
variable speed drive (Drive) with the motor.

ThecontentsofthisUserGuidearebelievedtobecorrectatthetimeof
printing. In the interests of a commitment to a policy of continuous
development and improvement, the manufacturer reserves the right to
change the specification of the product or its performance, or the
contents of the User Guide, without notice.

All rights reserved. No parts of this User Guide may be reproduced or
transmitted in any form or by any means, electricalor mechanical
including photocopying, recording or by an information storage or
retrieval system, without permission in writing from the publisher.

Drive software version

This product is supplied with the latest version of user-interface and
machinecontrolsoftware. If this product is to be usedin anew orexisting
system with other Commander SE Drives, there may be some
differences between their software and the software in this product.
These differences may cause this product to function differently. This
may also apply to Drives returned from a Control Techniques Service
Centre.

If there is any doubt, contact a Control Techniques Drive Centre.

Copyright © August 2000 Control Techniques Drives Limited
Issue Code: 5
Software: V01.08.00 onwards

Commander SE User Guide

Issue Number 5

Contents

1 Safety Information 3

1.1 Warnings, Cautions and notes 3

1.2 Electrical safety - general warning 3

1.3 System design and safety of personnel 3

1.4 Environmental limits 4

1.5 Compliance with regulations 4

1.6 Motor 4

1.7 Adjusting parameters 4

2 Options 5
3 Technical Data 6

3.1 Power dependant rating data 6

3.2 General data 13

3.3 RFI Filters 15

4 Installing t he Drive 17

4.1 Safety information 17

4.2 Planning the installation 17

4.3 Mechanical installation 19

4.4 Electrical installation 23

4.5 Electromagnetic compatibility (EMC) 27

5 Terminals 35

5.1 Power terminal connections 35

5.2 Control terminal connections 36

5.3 Serial communication connections 37

5.4 Control terminal specifications 38

Commander SE User Guide
Issue Number 5

6 Handling and Programming 42

6.1 Displayand keypad 42

6.2 DisplayMessages 43

6.3 Selecting and changing parameters 44

6.4 Saving parameters 45

6.5 Security codes 45

6.6 Setting a security code 45

6.7 Unlocking a security code 45

6.8 Set security back to zero (0) - no security 46

6.9 Setting to default values 46

6.10 Level 1 and level 2 parameter descriptions 46

7 Getting Started - Bench Testing 67

7.1 Terminal control 67

7.2 Keypad control 69

8 Diagnostics and Protective Features 71

8.1 Trip codes 71

8.2 Alarm warnings 73

8.3 HF-Hardware fault trip codes 73

9 Parameter List 74
10 Advanced Functions 75

10.1 Speed control 75

10.2 Ramps 75

10.3 Torque control 75

10.4 Stopping 75

10.5 Programmable I/O 75

10.6 Motor protection 75

10.7 Monitoring 75

10.8 Auxiliary functions 75

10.9 Second motor selection 75

11 UL Listing Information 76

11.1 Common UL information 76

11.2 Power dependant UL information 76

Commander SE User Guide

Issue Number 5

Declaration of Conformity

Control T echniques, The Gro, Newtown, Powys, UK. SY16 3BE

SE11200025 SE11200037 SE11200055 SE11200075
SE2D200075 SE2D200110 SE2D200150 SE2D200220
SE23200400
SE23400150 SE23400220 SE23400300 SE23400400
SE33200550 SE33400550 SE33200750 SE33400750
SE43401100 SE43401500

The AC variable speed drive products listed above, have been designed and
manufactured in accordance with the following European harmonised, national
and international standards:

EN60249 Base materials for printed circuits
IEC326-1 Printed boards: general information for the specification writer
IEC326-5 Printed boards: specification for single- and double-sided printed boards

IEC326-6 Printed boards: specification for multilayer printed boards
IEC664-1 Insulation co-ordination for equipment within low-voltage systems:

EN60529 Degrees of protection provided by enclosures (IP code)
UL94 Flammability rating of plastic materials
UL508C Standard for power conversion equipment

*EN50081-1

EN50081-2 Generic emission standard for the industrial environment
EN50082-2 Generic immunity standard for the industrial environment
EN61800-3 Adjustable speed electrical power drive systems - Part 3: EMC product

with plated-through holes

principles, requirements and tests

Generic emission standard for the residential, commercial and light
industrial environment

standard including specific test methods

*Applies to Size 1 units only.
These products comply with the Low Voltage Directive 73/23/EEC, t he

Electromagnetic Compatibility (EMC) Directive 89/336/EEC and the CE Marking
Directive 93/68/EEC.

These electronic Drive products are intended to be used with appropriate
motors, controllers, electrical protection components and other equipment
toform complete end products or systems. Compliance with safety and E MC
regulations depends upon installing and configuring Drives correctly,
including using the specified input filters. The Drives must be installed only
by professional assemblers who are familiar with requirements for sa fety
and EMC. The assembler is responsible for ensuring that the end product or
system complies with all the relevant laws in the country where it is to be
used. Refer to this User Guide. A Commander SE EMC Data Sheet is also
available giving detailed EMC information.

SE23400075 SE23400110

W. Drury
Executive VP Technology
Date: 8th March 2000

Commander SE User Guide
Issue Number 5 1

Commander SE User Guide

2 Issue Number 5

1 Safety Information

1.1 Warnings, Cautions and notes

A Warning contains informationwhich is essential for avoiding a safety
hazard.

WARNING

A Caution contains informationwhich is necessary for avoidinga risk of
damage to the product or other equipment.

CAUTION

NOTE

A Note contains information which helps to ensure correct operation of
the product.

1.2 Electrical safety - general warning

The voltages used in the Drive can cause severe electrical shock and/or
burns, and could be lethal. Extremecare is necessary at all times when
working with or adjacent to the Drive.

Specific warnings are given at the relevant places in this User Guide.

1.3 System design and safety of personnel

The Drive is intended as a component for professional incorporationinto
complete equipment or a system. If installed incorrectly, the Drive may
present a safety hazard. The Drive uses high voltage and currents,
carries a high level of stored electrical energy, and is used to control
equipment which can cause injury.

Close attention is required to the electrical installation and the system
design to avoid hazards, either in normal operation or in the event of
equipmentmalfunction. Systemdesign, installation,commissioning and
maintenance must be carried out by personnel who have the necessary
training and experience. They must read this safety information and this
User Guide carefully.

The STOP function of the Drive does not remove dangerous voltages
from the output of the Drive or from any external option unit.

Careful consideration must be given to the functions of the Drive which
mightresultin a hazard,eitherthroughtheir intended functions or through
incorrect operation due to a fault.

Inany application where amalfunction of theDrive could leadto damage,
loss or injury, a risk analysis must be carried out, and where necessary,
further measures taken to reduce the risk.

The STOP and START controls or electrical inputs of the Drive must
not be relied upon to ensure safety of personnel. If a safety hazard
could exist from unexpected starting of the Drive, an interlock that

Commander SE User Guide
Issue Number 5 3

electrically isolates the Drive from the AC supply must be installed
to prevent the motor being inadvertently started.

To ensure mechanical safety, additional safety devices such as electro­mechanical interlocks and overspeed protection devices may be
required. The Drive must not be used in a safety critical application
withoutadditional high integrity protection againsthazards arising from a
malfunction.

Under certain conditions, the Drive can suddenly discontinue control of
the motor. If the load on the motor could cause the motor speed to be
increased (e.g. in hoists and cranes), a separate method of braking and
stopping must be used (e.g. a mechanical brake).

1.4 Environmental limits

Instructions in this User Guide regarding transport, storage, installation
and use of the Drive must be complied with, includingthe s pecified
environmentallimits. Drives must not be subjected to excessive physical
force.

1.5 Compliance with regulations

The installer is responsible for complying with all relevant regulations,
such as national wiring regulations, accident prevention regulations and
electromagnetic compatibility (EMC) regulations. Particular attention
must be given to the cross-sectional areas of conductors, the selection of
fuses or other protection, and protective earth (ground) c onnections.

This User Guide contains instruction for achievingcompliance with
specific EMC standards.

Within the European Union, all machinery in which this product is used
must comply with the following directives:

• 97/37/EC: Safety of machinery.

• 89/336/EEC: Electromagnetic Compatibility.

1.6 Motor

Ensure the motor is installed in accordance with the manufacturer’s
recommendations.Ensure the motor shaft is not exposed.

Standard squirrel cage induction motors are designed for single speed
operation. If it is intendedto use the capabilityof the Drive to run a motor
at speedsabove its designedmaximum, it is strongly recommended that
the manufacturer is consulted first.

Low speeds may cause the motor to overheat because the cooling fan
becomes less effective. The motor should be fitted with a protection
thermistor. If necessary, an electric forced vent fan should be used.

1.7 Adjusting parameters

Some parameters have a profound effect on the operation of the Drive.
They must not be altered without careful consideration of the impact on
the controlled system. Measures must be taken to prevent unwanted
changes due to error or tampering.

Commander SE User Guide

4 Issue Number 5

2 Options

The following options are available for Commander SE;

•

Quickey

• Standard and low earth leakage footprint / side mounting RFI filters
and low cost panel mounting RFI filters

• Universal Keypad, IP65, hand held or door mounting plain text, LCD
display

• SE Soft Windows
programming

• +10V to -10V analog input card for bi-directional input reference
(SE51)

• Cable screening bracket and screening clamps to provide a
convenient way of connecting supply, motor and control cable
screens to ground (SE11, 12, 13 & 14)

•EMCDataSheets

• Through hole mounting plate drawings to allow heatsink to be put
outside main cubicle

• EIA232 to EIA485 (2 wire) converter for connecting between the
Drive and PC when using SE Soft (SE71 Communications lead)

• Fieldbus Communications:

•

CommanderSE Advanced User Guide

Guide for a list of advanced functions).

• AC input line reactors

• Braking resistors and mounting plate

For further details on theabove options and availability, contact your local
Control Techniques Drive Centre or Distributor.

for rapid parameter transfer (SE55)

™ based set-up software for advanced

Profibus DP (SE73)
Device Net (SE77)
CAN Open (SE77)
Interbus (SE74)
CT Net (SE75)

: (See Chapter 10 of this User

Commander SE User Guide
Issue Number 5 5

3 Technical Data

3.1 Power dependant rating data
Model code explanation

SE1 - frame size 1, SE2 - frame size 2, SE3 - frame size 3,
SE4 - frame size 4.
1 - single phase, D - Dual rating (singleand three phase), 3 - three phase
2-230VAC nominal input voltage, 4 - 400VAC nominal input voltage
00 - for expansion of Drive power range
025 to 1500 -0.25kWto15kWoutputpower

Table 3.1 Commander SE Size 1

MODEL SE11200...

025 037 055 075

AC supply voltage and frequency Single phase 200 - 240V +/- 10% 48 - 62Hz
Input displacement factor (cosφ) >0.97
Nominal motor power - kW 0.25 0.37 0.55 0.75
Nominal motor power - HP
Output voltage and frequency 3phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 1.5 2.3 3.1 4.3
150% overload current for 60 secs - A 2.3 3.5 4.7 6.5
Typical full load input current - A* 5.6 6.5 8.8 11.4
Typical inrush current - A** (dur ation <10ms) 100
Drive power losses at 230VAC at 6kHz switching
frequency - W 18 24 37 56
Weight - k g/lb 1.1/2.4 1.25/2.75
Cooling fan fitted No

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

0.50 1.0

Table 3.2 Recommended supply fuses and cables

MODEL SE11200...

025 037 055 075

Recommended input supply fuse - A 6 10 16
Control cable mm²

AWG 20

Recommended input cable mm² 1.0 1.5

AWG 16 14

Recommended motor cable mm² 1.0

AWG 16

≥

0.5

Commander SE User Guide

6 Issue Number 5

Table 3.3 Commander SE Size 2, 200V dual rated units

MODEL SE2D200...

075 110 150 220

AC supply voltage and frequency Single or 3 phase 200 to 240V +/- 10% , 48

Input displacement factor (cosφ) >0.97
Nominal motor power - kW 0.75 1.1 1.5 2.2
Nominal motor power - HP 1.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 4.3 5.8 7.5 10.0
150% overload current for 60 secs - A 6.5 8.7 11.3 15.9
Typical full load input current - A* 1ph/3ph 11.0 5.5 15.1 7.9 19.3 9.6 26.2 13.1
Typical inrush current - A**(duration <10ms) 55 35
Drive power losses at 230VAC at 6kHz switching
frequency - W 54 69 88 125
Weight - kg/lb 2.75 / 6
Cooling fan fitted No Yes

to 62Hz

2.0 3.0

* See section 3.1.1.
** For an explanationof inrush current, see section 3.1.2.

Table 3.4 Recommended supply fuses and cables

MODEL SE2D200...

075 110 150 220

1ph 3ph 1ph 3ph 1ph 3ph 1ph 3ph

Recommended input supply fuse - A 16 10 20 16 25 16 32 20
Control cable mm²

AWG 20

Recommended input cable mm² 1.5 1.0 2.5 1.5 2.5 1.5 4.0 2.5

AWG 1416121412141012

Recommended motor cable mm² 1.0 1.5

AWG 16 14

Recommended braking resistor cable mm² 1.0 1.5

AWG 16 14

≥

0.5

Table 3.5 Braking resistors

MODEL SE2D200...

075 110 150 220

Minimum braking resistor value ­Recommended braking resistor value ­Maximum braking current - A 9 11
Resistor peak power rating - kW 1.8 2.4 3.5

NOTE

Before fitting a braking resistor please read the information on

Ω

Ω

50 40

100 75 50

Braking, and the Warnings on High Temperatures and Overload
Protection at the end of this section.

Commander SE User Guide
Issue Number 5 7

Table 3.6 Commander SE Size 2, 200V Three phase units

MODEL SE23200400

AC supply voltage and frequency 3 phase 200 to 240V +/- 10%, 48 to 62Hz
Input displacement factor (cosφ) >0.97
Nominal motor power - kW 4
Nominal motor power - HP 5
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 17.0
150% overload current for 60 secs - A 25.5
Typical full load input curr ent - A* 21
Typical inrush current - A** (dur ation <10ms) 35
Drive power losses at 230VAC at 6kHz switching
frequency - W 174
Weight - kg/lb 2.75 / 6
Cooling fan fitted Yes

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.7 Recommended supply fuses and cables

MODEL SE23200400

Recommended input supply fuse - A 32
Control cable mm²

AWG 20

Recommended input cable mm² 4.0

AWG 10

Recommended motor cable mm² 2.5

AWG 12

Recommended braking resistor cable mm² 2.5

AWG 12

≥

0.5

Table 3.8 Braking resistors

MODEL SE23200400

Minimum braking resistor value ­Recommended braking resistor value ­Maximum braking current - A 14
Resistor peak power rating - kW 5.9

NOTE

Before fitting a braking resistor please read the information on

Ω

Ω

30
30

Braking, and the Warnings on High Temperatures and Overload
Protection at the end of this section.

Commander SE User Guide

8 Issue Number 5

Table 3.9 Commander SE Size 2, 400V Three phase units

MODEL SE23400...

075 110 150 220 300 400

AC supply voltage and frequency 3 phase 380 to 4 80V +/- 10%, 48 to

Input displacement factor (cosφ) >0.97
Nominal motor power - kW 0.75 1.1 1.5 2.2 3.0 4.0
Nominal motor power - HP 1.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 2.1 3.0 4.2 5.8 7.6 9.5
150% overload current for 60 secs - A 3.2 4.5 6.3 8.7 11.4 14.3
Typical full load input current - A*400V, 50Hz/480V, 60Hz 3.6 4.8 6.4 9.3 11 14
Typical inrush current - A** (duration <10ms) 90 60
Drive power losses at 480VAC at 6kHz switching
frequency - W 43 57 77 97 122 158
Weight - kg/lb 2.75 / 6
Cooling fan fitted No Yes

62Hz

2.0 3.0 5.0

* See section 3.1.1.
** For an explanationof inrush current, see section 3.1.2.

Table 3.10 Recommended fuses and cables

MODEL SE23400...

075 110 150 220 300 400

Recommended input supply fuse - A 10 16 20
Control cable mm²

AWG 20

Recommended input cable mm² 1.0 1.5 2.5

AWG 16 14 12

Recommended motor cable mm² 1.0 1.5

AWG 16 14

Recommended braking resistor cable mm² 1.5

AWG 14

≥

0.5

Table 3.11 Braking Resistors

MODEL SE23400...

075 110 150 220 300 400

Minimum braking resistor value ­Recommended braking resistor value ­Maximum braking current - A 10 12.5
Resistor peak power rating - kW 3.4 6.9

NOTE

Before fitting a braking resistor please read the information on

Ω

Ω

100 75
200 100

Braking, and the Warnings on High Temperatures and Overload
Protection at the end of this section.

Commander SE User Guide
Issue Number 5 9

Table 3.12 Commander SE Size 3, 200V units

MODEL SE33200...

550 750

AC supply voltage and frequency 3 phase 200 to 240V +/-10%, 48 to 62Hz
Input displacement factor (cosφ) >0.97
Nominal motor power - kW 5.5 7.5
Nominal motor power - HP 7.5 10.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000H z
100% RMS output current - A 25.0 28.5
150% overload current for 60 secs - A 37.5 42.8
Typical full load input curr ent - A* 22.8 24.6
Typical inrush current - A** (dur ation <10ms) 44
Drive power losses at 230VAC at 6kHz switching
frequency - W
Weight - kg/lb 6 / 13.2
Cooling fan fitted Yes

230 305

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.13 Recommended fuses and cables

MODEL S E33200...

550 750

Recommended input supply fuse - A 30
Control cable mm² >

AWG 20

Recommended input cable mm² 4.0

AWG 10

Recommended motor cable mm² 4.0

AWG 10

Recommended braking resistor cable mm² 4.0

AWG 10

0.5

Table 3.14 Braking Resistors

MODEL S E33200...

550 750

Minimum braking resistor value ­Recommended braking resistor value ­Maximum braking current - A 28.0
Resistor peak power rating - kW 11.8

NOTE

Before fitting a braking resistor please read the information on

Ω

Ω

11.0

15.0

Braking, and the Warnings on High Temperatures and Overload
Protection at the end of this section.

Commander SE User Guide

10 Issue Number 5

Table 3.15 Commander SE Size 3, 400V units

MODEL SE33400...

550 750

AC supply voltage and frequency 3 phase 380 to 480V +/-10%, 48 to 62Hz
Input displacement factor (cosφ) >0.97
Nominal motor power - kW 5.5 7.5
Nominal motor power - HP 7.5 10.0
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000Hz
100% RMS output current - A 13.0 16.5
150% overload current for 60 secs - A 19.5 24.8
Typical full load input current - A* 13.0 15.4
Typical inrush current - A** (duration <10ms) 80
Drive power losses at 230VAC at 6kHz switching
frequency - W
Weight - kg/lb 6 / 13.2
Cooling fan fitted Yes

190 270

* See section 3.1.1.
** For an explanationof inrush current, see section 3.1.2.

Table 3.16 Recommended fuses and cables

MODEL SE33400...

550 750

Recommended input supply fuse - A 16 20
Control cable mm² >

AWG 20

Recommended input cable mm² 2.5

AWG 12

Recommended motor cable mm² 2.5

AWG 12

Recommended braking resistor cable mm² 2.5

AWG 12

0.5

Table 3.17 Braking Resistors

MODEL SE33400...

550 750

Minimum braking resistor value ­Recommended braking resistor value ­Maximum braking current - A 16.6
Resistor peak power rating - kW 13.8

NOTE

Before fitting a braking resistor please read the information on

Ω

Ω

33.0
50

Braking, and the Warnings on High Temperatures and Overload
Protection at the end of this section.

Commander SE User Guide
Issue Number 5 11

Table 3.18 Commander SE Size 4, 400V units

MODEL SE4340...

1100 1500

AC supply voltage and frequency 3 phase 380 to 480V +/-10%, 48 to 62Hz
Input displacement factor (cosφ) >0.97
Nominal motor power - kW 11 15
Nominal motor power - HP 15 20
Output voltage and frequency 3 phase, 0 to input voltage, 0 to 1000H z
100% RMS output current - A 24.5 30.5
150% overload current for 60 secs - A 36.75 45.75
Typical full load input curr ent - A* 23 27.4
Typical inrush current - A** (dur ation <10ms) 40
Drive power losses at 230VAC at 6kHz switching
frequency - W
Weight - k g/lb 11/ 24.2
Cooling fan fitted Yes

400 495

* See section 3.1.1.
** For an explanation of inrush current, see section 3.1.2.

Table 3.19 Recommended fuses and cables

MODEL SE4340...

1100 1500

Recommended input supply fuse - A 32 40
Control cable mm² >

AWG 20

Recommended input cable mm² 4.0

AWG 10

Recommended motor cable mm² 4.0 6.0

AWG 10 8

Recommended braking resistor cable mm² 6.0

AWG 8

0.5

Table 3.20 Braking Resistors

MODEL SE4340...

1100 1500

Minimum braking resistor value ­Recommended braking resistor value ­Maximum braking current - A 30
Resistor peak power rating - kW 25.5

NOTE

Before fitting a braking resistor please read the information on

Ω

Ω

40 30

27

Braking, and the Warnings on High Temperatures and Overload
Protection at the end of this section.

Commander SE User Guide

12 Issue Number 5

Braking Resistors - High Temperatures

Braking resistors can reach high temperatures. Locate braking
resistors so that damage cannot result. Use cable having

WARNING

insulation capable of withstanding high temperatures.

Braking Resistors - Overload Protection

It is essential that an overload protection device is
incorporated in the braking resistor circuit. This is described

WARNING

in section 5.1.1

Braking Resistor

Thermal Protection Circuit for an Optional

.

3.1.1 *Input current

The input current values given could be exceeded where the supply fault
current is greater than 5kA or the phase voltages are not balanced. In
these cases, input line reactors are recommended. See section 4.4.3.

3.1.2 **Temperature effects on inrush currents

Due to the design of the inrush circuit, the inrush current will be lower on
the first power up of the Drive after a period of non-use and when the
Drive is cold. The inrush current will increase when the time between
power ups is short and the internal ambient temperature within the Drive
is high.

3.2 General data

IP Rating.

Size 1:

Sizes 2, 3 & 4:

If the Drive is not mounted in this way, hazardous live parts will be
exposed and the IP Rating of the Drive will b e invalid.

WARNING

Input phase
imbalance:

Ambient temperature: -10°Cto+40°C(14°F to 104°F) at 6kHz switching

IP20
The Ingress Protection rating is applicable to the Dr ive
when the supplied rubber grommets are fitted into the
gland plate.
IP20
The Ingress Protection rating is applicable to the Dr ive
when the supplied rubber grommets are fitted into the
gland plate and the Drive is mounted on a s olid flat
surface.

Phase imbalance not to exceed 2% negative phase
sequence

frequency

-10°Cto+50°C(14°F to 122°F) at 3kHz switching
frequency with derating. See

Advanced User Guide

Commander SE

for Derating Curves.

Commander SE User Guide
Issue Number 5 13

Storage temperature: -40°Cto+60°C (-40°F to 140°F) for 12 months

Altitude: Reduce the normal full-load current by 1% for every

Humidity: Maximum relative humidity 95% (non-condensing)
Materials: Flammability rating of main enclosur e: UL94- 5VA

Vibration (random):

Vibration (sinusoidal)

Bump: Packaged - tested to 40g, 6ms, 100 times/direction for

Frequency accuracy: 0.01%
Resolution: 0.1Hz
Output frequency

range:
Startsper hour: Byusing the electronic control terminals: Unlimited

Power up delay: 1 second maximum (Allow at least 1 second before

Serial
Communications:

Switching
Frequencies:

EMC: EN50082-2 and EN61800-3 for immunity

maximum.

100m (325ft) above 1000m (3250ft) to a m aximum of
4000m (13000ft).

Grommets: UL94-V1
Unpackaged - tested to 0.01g²/Hz (equivalent to 1.2g

rms) from 5 to 150Hz for 1 hour in each of 3 axes in
accordance with IEC68-2-34 and IEC68-2-36.
Unpackaged - tested from 2-9Hz, 3.5mm displacement;

9-200Hz 10m/s
acceleration. Duration - 15 minutes in each of 3 axes.
Sweep rate 1 octave/minute.
Test in accordance with IEC68-2-6.

all 6 directions as in IEC68-2-29
Unpackaged - tested to 25g, 6ms, 100 times/direction
for all 6 directions in accordance with IEC68-2-29

0 to 1000Hz

By sw itching of the supply: 20 starts per hour maximum
(3 minute intervals between starts)

monitoring the state of the status relay contacts,
communicating with the Drive via serial
communications etc.)

ANSI 2-wire EIA485 protocol via RJ45 connector

3, 6, and 12 kHz are available with Intelligent Thermal
Management software automatically changing the
switching frequencies depending on load conditions,
heatsink temperature and output frequency, to prevent
heatsink overtemperature trips.

EN61800-3 second environment, without RFI filter
EN50081-1*, EN50081-2 and EN61800-3 firs t
environment, with optional RFI filter. See sections 3.3
and 4.5.
* Size 1 units only.

2

acceleration; 200-500Hz, 15m/s

2

Commander SE User Guide

14 Issue Number 5

3.3 RFI Filters

RFI filters are available as optional extra parts where required.

NOTE

Forcompliance with EN61800-3 in the second environment, no filter
is required.

Table 3.21 Commander SE Size 1

Used with Filter Part

SE11200025 to
SE11200075

No

4200-6101 Y Y 20
4200-6102 Y Y Y 75
4200-6103 Y Y Y 15

Table 3.22 Commander SE Size 2 - 200V, 26A, 1 phase

Used with Filter Part

SE2D200075 to
SE2D200220

No

4200-6201 Y Y Y 100
4200-6204 Y Y 50
4200-6205 Y Y Y 15

Table 3.23 Commander SE Size 2 - 200 / 400V, 16A, 3 phase

Used with Filter Part

SE2D200075 to
SE2D200220

No

4200-6202 Y Y Y 100
4200-6304 Y Y 15
4200-6207 Y Y Y 45

Standard Low leakage Low cost Footprint Side

Filter Type Mounting Max motor

Filter Type Mounting Max motor

Standard Low leakage Low cost Footprint Side

Filter Type Mounting Max motor

Standard Low leakage Low cost Footprint Side

cablelength

(m)

cablelength

(m)

cablelength

(m)

Table 3.24 Commander SE Size 2 - 200 / 400V, 16A, 3 phase

Used with Filter Part

SE23400075 to
SE23400400

No

4200-6202 Y Y Y 100
4200-6304 Y Y 15
4200-6207 Y Y Y 20

Standard Low leakage Low cost Footprint Side

Filter Type Mounting Max motor

cablelength

(m)

Table 3.25 Commander SE Size 2 - 200V, 26A, 3 phase

Used with Filter Part

SE23200400 4200-6203 Y Y Y 100

No

4200-6303 Y Y 15
4200-6209 Y Y Y 45

Standard Low leakage Low cost Footprint Side

Filter Type Mounting Max motor

cablelength

(m)

Commander SE User Guide
Issue Number 5 15

Table 3.26 Commander SE Size 3 - 200V, 30A

Used with Filter Part

SE33200550 to
SE33200750

No

4200-6302 Y Y Y 100
4200-6303 Y Y 15

Filter Type Mounting Max motor

Standard Lowcost Footprint Side

Table 3.27 Commander SE Size 3 - 400V, 18A

Used with Filter Part

SE33400550 to
SE33400750

No

4200-6301 Y Y Y 100
4200-6304 Y Y 15

Filter Type Mounting Max motor

Standard Lowcost Footprint Side

Table 3.28 Commander SE Size 4

Used with Filter Part

SE43401100 to
SE43401500

No

4200-6401 Y Y Y 100
4200-6402 Y Y 15

Filter Type Mounting Max motor

Standard Lowcost Footprint Side

cable length

(m)

cable length

(m)

cable length

(m)

For complete EMC information, refer to Section 4.5

compatibility (EMC).

Electromagnetic

Commander SE User Guide

16 Issue Number 5

4 Installing the Drive

4.1 Safety information
Follow the instructions

The mechanical and electrical installation instructions must

be adhered to. Any questions or doubt should be referred to

WARNING

WARNING

4.2 Planning the installation

the supplier of the equipment. It is the responsibility of the
owner or user to ensure that the installation of the Drive and
any external option unit, and the way in which they are
operated and maintained,comply with the requirementsof the
Health and Safety at Work Act in the United Kingdom or
applicablelegislation and regulations and codesof practice in
the country in which the equipment is used.

Competence of the installer

The Drive must be installed by professional assemblers who
are familiar with the requirements for safety and EMC. The
assembler is responsiblefor ensuring that the end product or
system complies with all the relevant laws in the country
whereitistobeused.

The following considerations must be made when planning the
installation:

Access

Access must be restricted to authorised personnel only.
Safety regulations which apply at the place of use must be
complied with.

Environmental protection

The Drive must be protected from:

• moisture, including dripping water or spraying water
and condensation. An anti-condensation heater may
be required, which must be switched off when the
Drive is running.

• contamination with electrically conductive material

• temperature beyond the specified operating and
storage ranges

Commander SE User Guide
Issue Number 5 17

Cooling

The heat produced by the Drive must be removed without
its specified operating temperature being exceeded. Note
that a sealed enclosure gives much reduced cooling
comparedwitha ventilatedone,and may needto belarger
and/or use internal air circulating fans. For further
information on enclosure design, please refer to the

Commander SE Advanced User Guide.

Electrical safety

The installation must be safe under normal and fault
conditions. Electrical installation instructions are given
later in this chapter.

Fire protection

TheDrive enclosureis not classified as a fire enclosure. A
separate fire enclosure must be provided.

Electromagnetic compatibility

Variable speed Drives are powerful electronic circuits
which can cause electromagnetic interference if not
installed correctly with careful attention to the layout of the
wiring.

Some simple routine precautions can prevent disturbance
to typical industrial control equipment.

If it is necessary to meet strict emission limits, or if it is
known that electromagnetically sensitive equipment is
located nearby, then full precautions must be observed.
These will include the use of RFI filters at the Drive inputs,
which must be located very close to the Drives. Space
mustbe made available for the filters and allowance made
for carefully segregated wiring. Both levels of precautions
are given further on in this chapter.

Hazardous areas

The Drive must not be located in a classified hazardous
areas unless it is installed in an approved enclosure and
the installation is certified.

Commander SE User Guide

18 Issue Number 5

4.3 Mechanical installation

G

4.3.1 Drive and Mounting Dimensions

F
C

B

EFA

Commander SE Size 1 & 2
4 x M4 holes in heatsink

Commander SE Size 3 & 4
4 x M5 holes in heatsink

D

Figure 4.1 Drive and mounting dimensions

Drive

Size

1191
2280
3336
4412

NOTE

ABCDEFG

mm in mm in mm in mm in mm in mm in mm in

33

7

/

64

1

/

11

64

7

/

13

32

7

16

/

32

175
259
315
389

57

6

/

64

3

/

10

16

13

/

12

32

5

15

/

16

102
147
190
250

1

4

/

64

25

/

5

32

31

/

7

64

27

9

/

32

130
130
155
185

7

5

/

64

7

/

5

64

7

/

6

64

9

7

/

32

181.5
265
320
397

9

7

/

64

7

/

10

16

19

/

12

32

5

15

/

8

84

121.5
172
228

5

84

3

/

16

25

/

4

32

25

/

6

32

63

8

/

64

121.5
164
217

3

25

4

29

6

35

8

The Drive should be mounted vertically. A mounting template is

5

/

16

/

32

/

64

/

64

provided on the Drive packing carton to aid installation.

Commander SE User Guide
Issue Number 5 19

4.3.2 Commander SE standard and low earth leakage Footprint/ Side
mounting RFI Filter:

Size 1 and 2



8 x M4 holes
Size 3 and 4
8 x M5 holes

for footprint mounting

ÿ





Cable length

Figure 4.2 RFI filter dimensions

Drive

Size

1
2
3
4

ABCDE FCable

mm in mm in mm in mm in mm in mm in mm in

17

242

/

9

32

330 13 281

5

385

/

15

32

25

467

/

18

64

195

336
414

43

/

7

64

1

/

11

16

15

/

13

64

19

/

16

64

100
148
190
246

15

/

3

16

13

/

5

16

31

/

7

64

11

/

9

16

37

40

/

1

64

49

45

/

1

64

31

50

/

1

32

11

55

/

2

64

225
313
368
448

7

80

/

8

8

21

/

12

64

31

/

14

64

41

/

17

64

122
164
215

3
4
6
8

Length

5

/

32

51

/

64

29

/

64

15

/

32

190
250
270
320

31

/

7

64

27

/

9

32

5

/

10

8

19

/

12

32

Commander SE User Guide

20 Issue Number 5

4.3.3 Commander SE Size 1 Low Cost RFI Filter mounting dimensions,
4200-6101.

Figure 4.3 Size 1 Low cost filter dimensions

ABCD

mm in mm in mm in mm in

113.5

15

103

/

4

32

1

4

/

16

58

9

2

45.5

/

32

51

1

/

64

4.3.4 Commander SE Size 2 and 3 Low cost single and three phase RFI
Filter mounting dimensions, 4200-6204 and 4200-6304.

Cable length
4200-6204 = 250mm
4200-6304 = 300mm

Figure 4.4 RFI filter dimensions

ABCDEFG

mm in mm in mm in mm in mm in mm in mm in

119

11

4

/

16

98.5

7

3

/

8

85.5

21

3

/

64

57.6

17

2

/

64

109

19

4

51266

/

64

19

2

/

32

Commander SE User Guide
Issue Number 5 21