Page 1
Step By Step Guide
COMMANDER S100
Part number: 0478-0644-01
Issue: 1
MARSHAL
Page 2
Important safety information
This variable speed drive product (dr ive) is intended for professional incorporation into complete equipment or sy stems. If installed incorrectly
it may present a safety hazard. The product uses high voltages and currents, carries a high le vel of stored electrical energy, and is used to
control mechanical plant which can cause inju ry. Close attention is required to the electrical installation and the system d esign to avoid
hazards either in normal operation or in the event of equipment malfunction. System design, installati on, commissioning and maintenance
must be carried out by personnel who have the necessary training and experienc e. They must read this safety information and the instruction
manual carefully.
1 Enclosure The drive is intende d to be mounted in an enclosure which prevents access e xcept by trained and authorised personnel,
and which prevents the ingress of contamination. It is design ed for use in an environment classified as pol lution degree 2 in accordance with
IEC 60664-1. This means that only dry, non-conducting contamination is acc eptable.
2 Lifting and handling Use appropriate safeguards when lifting these models. A full list of drive weights can be found in STEP 1.
3 Terminal connections and torque settings Loose power connections are a fire risk. Always ensure that termi nals are
tightened to the specified torques. Refer to the tables in th e relevant sections of this document.
4 General warning The voltages used in the unit can cause s evere electric shock and/or burns, and could be l ethal. Extreme care is
necessary at all times when working with or adjacent to i t. The installation must comply with all relevant safety legislation in the country of use.
5 Isolation device The AC supply must be removed from the drive using an approved is olation device before any servicing wor k is
performed, other than adjustments to the settings or paramet ers specified in the manual. The drive contains capacitors which remain charged
to a potentially lethal voltage after the supply has been removed. Allow at least 10 minutes from removing the supply until carrying out any
work which may involve contact with electrical connections to the drive.
6 Products connected by plug and socket A special hazard may exist where the drive is incorporated into a product
which is connected to the supply by a plug and socke t. When unplugged, the pins of the plug may be con nected to the drive input, which is
separated from the charge stored in the capacitor only by semiconductor devices. To avoid any possibility of electric shoc k from the pins, if
they are accessible, a means must be provided for automatically isolating the plug from the drive - e.g. a latching contactor.
7 Grounding / Earthing The drive must be grounded by a conductor suffici ent to carry the prospective fault current in the event of a
fault. The ground connections shown in the manual mu st be adhered to. The ground loop impedance must co nform to the requirements of
local safety regulations. The ground connecti ons must be inspected and tested at appropriate inte rvals.
8 Fuses The AC supply to the drive must be installed with suitable protecti on against overload. Failure to observe this requi rement will
cause risk of fire. Integral solid-state short circui t protection does not provide branch circuit pr otection. Branch circuit protection must be
provided in accordance with the National Electrical Code (NEC), The Canadian Electrical Code, and any additio nal local codes. Opening of
the branch-circuit protective device may be a n indication that a fault has been interrupted. To reduce the risk of fire or electric shock, t he
equipment should be examined and replaced if damage d. If burnout of the current element of an overload relay occurs, the complete overload
relay must be replaced.
9 Over-current protection The devices incorporate solid state overload protec tion for the motor load. The protection levels are
expressed as a percentage of full-load current. For the mot or protection to work properly, the motor rated current must be entered into P0.06
or P3.01. The protection level may be adjusted below 150 % if required. Refer to the User Guide for further information. All models are
provided with thermal memory retention.
10 Isolation of control circuits The control circuits are isolated from the power circuits in the dr ive by basic insulation only. The
installer must ensure that the external control circui ts are insulated from human contact by at least one lay er of insulation rated for use at the
AC supply voltage. If the control circuits are to be connected to other circ uits classified as Safety Extra Low Voltage (SELV) - for example, to a
personal computer - an additional isolating bar rier must be included in order to maintain the SELV classification.
11 Setting up, commissioning and maintenance It is essential that changes to the drive settings are given c areful
consideration. Depending on the application, a c hange could result in unexpected motor behavi our. Appropriate precautions must be taken
against inadvertent changes or tampering. Some specific s ettings which require particular care are: automatic start (the drive may start
unexpectedly in this mode); restore default paramete r set (depending on the application this may c ause unpredictable or hazardous
operation); motor parameters (overheating and possi ble fire risk could result from serious ly incorrect settings).
12 Safety of machinery, and safety-critical applications Within the European Union all machinery in which this
product is used must comply with Machinery Directi ve 2006/42/EC. The drive hardware and software are designed a nd tested to a high
standard, and failures are very unlikely. The level of integrity offered by the dri ve control functions (i.e. stop/start, forwar d/reverse and
maximum speed) is not sufficient for use in safety-critical a pplications without additional independent channels of protection. All applications
where malfunction could cause injury or loss of li fe must be subject to a risk assessment, and fur ther protection provided where needed. The
design of safety-related control systems must only be done by personnel with the required training a nd experience. The system must be
subject to a risk assessment to confirm that the r esidual risk of an unsafe event is at an acceptable lev el for the application.
13 Electromagnetic compatibility (EMC) The product is designed to high standards of EMC, and data is provided in the
EMC data sheet. Under extreme conditions the product mig ht cause or suffer from disturbance due to electromagnetic inte raction with other
equipment. It is the responsibility of the installer to ensur e that the equipment or system into which the pr oduct is incorporated complies with
the relevant EMC legislation in the country of use. W ithin the European Union, equipment into which this product is incorporated must comply
with the Electromagnetic Compatibility Directive 2014/30 /EU.
14 Repairs Users must not attempt to repair a drive if it is faulty. It must be returned to the supplier of the drive.
The UL file reference is: NMMS/7.E171230.
current, when protected by fuses. 600 Volts AC Maximum.
The product is UL listed for use on a circuit up to 1 0 kA maximum supply symmetrical fault
1 Commander S100 Step by Step Guide
Page 3
Introduction
• NFC powerless data transfer
• First time setup and commissioning
• Diagnostics and monitoring
3
1
2
4
5
6
8
7
9
10
11
13
12
4
6
1. Din Rail Release Clip
2. NFC Reader Location
3. Identification Information
4. Rating Information (side of drive)*
5. Relay Connections
6. Digital IO Connections
7. EIA 485 Communications Port
8. Analog IO Connections
9. EMC Filter Disconnect Screw **
10. AC Supply Connections
11. Motor Connections
12. Ground / Protective Earth Connections
13. Cable Screening Bracket
*Always check the drive voltage rating is suitable for
the installation
**Read information in the User Guide before remov al
This guide provides step-by-step instructions on how to mount the drive, wire the drive using appropriate fuses and
cables, program the drive and run the motor. The Commander S100 is fully compatible with the mobile app, Marshal,
which can be found on Google Play and the App Store, or alongside the full Commander S100 User Guide at
'www.drive-setup.com'.
MARSHAL
Features of the drive
Figure 1-1 Feature diagram
STEP 1: Mount the drive
A drill template for wall mounting is included on the drive packaging for quick installation.
Table 1-1 Drive dimensions
Overall Dimensions (±0.5 mm) Mounting Dimensions (±0.5 mm)
English
Frame
size
156 mm
1
6.14 in
192 mm
2
7.56 in
192 mm
3
Drives can be panel mounted with 0 mm space between them. A mini mum clearance of 45 mm (1.77 in) is required
above and below the drive except for frame size 1 drives with a power rating ≤0.55 kW. For these drives, a minimum
clearance of 100 mm (3.94 in) is required above and below the drive.
The drive should be mounted in an ambient temperature range of 0 °C to 60 °C (32 °F to 140 °F). If the drive needs to
be mounted with reduced clearances, or in an ambient temperature > 40 °C
(104 °F), the drive must be derated. Refer to the Technical Data section in the Commander S100 User Guide for
derating information.
Comm an der S 100 S tep b y Ste p Gui de 2
7.56 in
68 mm
130 mm
2.70 in
68 mm
2.70 in
90 mm
3.54 in
132 mm
132 mm
Weight
0.6 kg
40 mm
5.12 in
5.20 in
5.20 in
1.2 lb
1.56 in
0.7 kg
40 mm
1.5 lb
1.56 in
0.7 kg
40 mm
1.5 lb
1.56 in
145 mm
5.71 in
180 mm
7.11 in
180 mm
7.11 in
45 mm
1.77 in
45 mm
1.77 in
65 mm
2.56 in
22 mm
0.89 in
22 mm
0.89 in
37 mm
1.48 in
Ø
Maximum
Diameter
4.8 mm
0.19 in
4.8 mm
0.19 in
4.8 mm
0.19 in
Page 4
STEP 2: Wire the drive
Drive Voltage Rating 110 V 230 V 400 V
Recommended Torque Setting
Power Connections 0.5 Nm 0.5 Nm 0.6 Nm
Ground Connections 1.5 Nm 1.5 Nm 1.5 Nm
NOTE
1
2
3
4
5
6
+10 V Output
4-20 mA Input...
0-10 V Input...
0 V
0 V
Analog Output
Remote Reference
10k
Local Reference
9
10
11
12
13
14
+24 V Output
0 V
Enable...
No Default Funciton...
Run Forward...
Run Reverse...
15 Reference Select...
41
42
43
Relay Normally Open
Relay Common
Relay Normally Closed
Drive Healthy
Drive Unhealthy
Ramp Output
Power Connections
Connect the supply and motor connections using the cables and fuses or MCB's quoted in the table 1-2. When using a
single-phase supply, the supply should be connected to L1 and L2.
Figure 1-2 Power terminal connection
To meet UL requirements, UL Listed closed-loop connectors sized according to the field wiring must be used for
ground connections.
Ground connections
Ground conductor size:- Either 10 mm² or two conductors of the same cross-sectional area as the input conductors.
For location of ground connection refer to Figure 1-1.
Control connections
Figure 1-3 Helium control terminal connections (Default Configurations)
For other IO configurations see Control Connections section in the User Guide or use Marshal.
3 Commander S100 Step by Step Guide
Page 5
Tab le 1 -2 Motor cable and fuse/MCB selection
Fuses MCB rating* Cables
Model
Number
S100-01113 1 7.19 10 10 10 15 1.5 1.5 24 24
S100-01123 1 8.49 10 15 10
S100-01133 1 10.4 12 15 12 15
S100-03113 1 14.8 16 20 16 25 2.5 1.5 20 20
S100-03123 1 20.01 25 30 25 25 2.5 1.5 18 18
S100-03133 1 28.54 32 40 32 40 6 1.5 16 16
S100-01S13 1 3.3 6 6 6 15 1.5 1.5 24 24
S100-01213 3 1.95 4
S100-02S11 1 3.3 6
S100-01S23 1 3.84 6 6 6 15 1.5 1.5 24 24
S100-01223 3 2.28 4
S100-02S21 1 3.84 6
S100-01S33 1 4.74 6
S100-01233 3 2.84 4
S100-02S31 1 4.74 6
S100-01S43 1 8.01 10 10 10
S100-01243 3 4.74 6 6 6
S100-02S41 1 8.01 10 10 10
S100-01S53 1 9.51 12 15 12
S100-01253 3 5.69 8 10 8
S100-02S51 1 9.51 12 15 12
S100-01D63 1 / 3 15.28 / 12.60 16 / 16 20 / 15 20 / 16 20 / 15 2.5
S100-02S61 1 15.28 16 20 20 20 2.5 1.5 16 16
S100-01D73 1 / 3 18.41 / 14.25 20 / 16 25 / 20 25 / 16 20 / 20
S100-02S71 1 18.41 20 25 25 20 2.5 1.5 16 14
S100-03D13 1 / 3 26.10 / 19.74 32 / 25 35 / 25 32 / 25 30 / 25 4
S100-02413 3 1.92 4 6 6 15 1.5 1.5 24 24
S100-02423 3 2.5
S100-02433 3 3.04
S100-02443 3 4.54 6
S100-02453 3 5.59 8 10 8
S100-02463 3 8.18 10 15 16
S100-03413 3 13.18 16 20 16
S100-03423 3 16 20 25 20 20
* For UL installations, the circuit breaker must be listed under category control number DIVQ / DIVQ7, rated 600 Vac
with a short circuit rating > 10 kA. In other countries, circuit breakers compliant with EN IEC 60947-2 are
recommended, with > 10 kA short circuit breaking capacity.
IEC cable sizes assume Copper conductor, PVC insulation, installation method B2 and ambient temperature of 40 °C
(104 °F). For UL, cables must be rated for 75 °C (167 °F) operation and copper only. To fit a ferrule, 90 °C (194 °F)
rated cable with a reduced cross section is required for some drives.
The voltage rating of fuses and MCBs must be greater than or equal to the highest supply voltage of the
system.
Input
Phases
Max Input
Current
Class
A A A A A Input Output Input Output
UL
IEC
Class
CC, J or
gG
466151.51.5
466151.51.5
IEC UL
T
110 V
230 V
66151.51.5
66151.51.5
66151.51.5
66151.51.5
66151.51.5
66151.51.5
66151.51.5
400 V
66151.51.5
IEC60364-5-52
2
mm
15 1.5
1.5
15 1.5 1.5
15 1.5 1.5
15 1.5 1.5
15 1.5 1.5
15 1.5 1.5
15 1.5 1.5
2.5 1.5
15 1.5 1.5
15 1.5 1.5
2.5
15
2.5 1.5
1.5 24 24
1.5 22 22
1.5
1.5
1.5
UL61800-5-1
AWG
24 24
24 24
24 24
24 24
22 22
22 22
22 22
20 20
20 20
20 20
18 18
18 18
18 18
16 16
16 14
14 14
22 22
22 22
20 20
20 20
18 18
16 16
14 14
English
Comm an der S 100 S tep b y Ste p Gui de 4
Page 6
STEP 3: Run the Motor
It is recommended to use the FastStart option within Marshal to program the drive. Alternatively, the
keypad can be used to edit drive parameters directly. For instructions on editing parameters with the drive
keypad, refer to figure 1-4.
The following workflow uses the default settings of Frequency Reference Configuration P0.05 and Enable/Run
Configuration P0.10. For information on the setup of these parameters see their descriptions in Marshal or the
Parameter section of the Commander S100 User Guide.
Action Detail
Configure drive settings
Power-up Power-up the drive, ensure the drive is not enabled. (Display shows: inh)
Enter Minimum &
Maximum
Frequency
Acceleration &
Deceleration
Rates
Enter Motor
Nameplate
Details
Ready to Run (Default Configurations Only)
Run
Increasing and
Decreasing Motor
Speed
Stopping
Made a mistake?
Restore Factory
Defaults
Troubleshoot
• Minimum Frequency Limit P0.01 (Hz)
• Maximum Frequency Limit P0.02 (Hz)
• Acceleration Rate 1 P0.03 (s)
• Deceleration Rate 1 P0.04 (s)
Define ramp times between 0 Hz and Maximum Frequency Limit P0.02
1. Motor Rated Current P0.06 (A)
2. Motor Rated Speed P0.07 (rpm)
3. Motor Rated Voltage P0.08 (V)
4. Motor Rated Power Factor P0.09 (cosΦ)
Always ensure it is safe to start the motor before doing so.
Enable the drive with terminal 12 (T12).
Provide the drive with a run signal with T13 (Run Forward) or T 14 (Run Reverse).
Increase or decrease current to Analog Input 1 (T2) to increase or decrease the frequency
reference. Close Digital Input 5 (T15) to switch to a reference from Analog Input 2 (T4).
Remove the Run Forward (T13) or Run Reverse (T14) signal to stop the motor by following the
selected deceleration rate. If the Enable signal (T12) is removed while the motor is running, the
drive output is immediately disabled, and the motor will coast to a stop.
1. Ensure the drive is not enabled. (Display shows: inh)
2. Set P4.01 to 1 to load 50 Hz defaults or 2 to load 60 Hz defaults.
3. Press or hold the settings key to exit the parameter.
If the drive detects a fault, it will display an error code. All error codes for the drive and possible
resolutions are available in the mobile app, Marshal. Alternatively, please view the diagnostics
section in the Commander S100 User Guide.
5 Commander S100 Step by Step Guide
Page 7
Figure 1-4 Using the keypad
Settings Key
Used to navigate through the drive's parameter settings and rotate
displayed parameters when the drive is running.
Stop / Reset Key
Used to reset the drive if there is an error and to stop the drive
running if enable/run configuration is set appropriately.
UP / DOWN
Keys
Used Individually to increase or decrease edit-able values shown
on the drive display
UP & DOWN
Keys
When both keys are pressed together, they provide the drive with a
latched RUN signal if enable/run configuration is set appropriately.
Press and Hold
On the diagram above this indicates that the key should be pressed
and held for 1 second opposed to a normal short press.
English
Comm an der S 100 S tep b y Ste p Gui de 6
Page 8
Company information
Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in
England and Wales. Company Reg. No. 01236886.
0478-0644-01
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