Control Techniques Commander C200, Commander C300 Product Guide
Commander C200/C300
Step By Step Guide
Guide pas à pas
Schritt-für-Schritt-Anleitung
Guida dettagliata
Guía detallada
Frame sizes 5 to 9
Tailles 5 à 9
Baugrößen 5 bis 9
Taglie da 5 a 9
Tamaños 5 a 9
English
PE
+DC -DC
U
V
W
L1 L2 L3
6
5
5
1
41 42
2
3
4
7
7
8
9
+DC
BRAKE
8
10
11
13
7 8
9
12
5
1
2
7
U V W
5
12
12
12 12
910
8
12
1
1
2
3
13
11
4
5
6
7
6
5
Key
1. Rating label 2. Relay connections (Refer to Fig. 6-5)
3. Option module slot 1 4. Motor connections (Refer to Fig. 6-1 to Fig. 6-4)
5. Ground connections (Refer to Fig. 6-1 to 6-4) 6. AC supply connections (Refer to Fig. 6-1 to Fig. 6-4)
7. Control connections (Refer to Fig. 6-5) 8. DC bus +
9. DC bus - 10. Braking terminal
11. Cable bracket to ground terminals
12. Internal EMC filter screw
*
13. Safe Torque Off terminals (STO)**
(Refer to Fig 6-5)
* Before removing the screw, refer to Chapter 4 in the Power Installation Guide.
** Commander C300 only
Introduction
The Commander C200 and C300 is a simple and flexible range of drives from 0.25 kW to 132 kW in 9 frame sizes
and two input voltage ranges (200 V, and 400 V).
This Step-by Step guide provides simple step-by-step instructions on how to mount the drive, fuse and cable
selection, wiring the drive-up, programming the drive and running the motor in analog input mode or keypad mode
on frames 5 to 9.
Features of the drive
Figure 1-1 Feature diagram
2 Commander C200/C300 Step By Step Guide
Issue Number: 2
STEP 1: Check the contents of the box
KIT BOX*
SAFETY
INFORMATION
+
+
+
STEP BY
STEP
GUIDE
1
Product line:
Frame size:
Current Rating :
Heavy Duty current rating x10
Drive Format :
A - AC inAC out
E - AC in AC out (without internal choke)
Voltage rating
:
2 - 200 V (200 - 240 ± 10 %)
4 - 400 V (380 - 480 ± 10 %)
Derivative
Electrical Specifications
C300
-
05 4 00270 A
1
Check you have all the components and your drive has not been damaged during transportation.
* With frame size 7, 8 and 9, surface mounting brackets are also supplied with the drive.
STEP 2: Check model and voltage
The model number can be found on the identification label on the top of the drive. Please check that the model
and the drive voltage range is suitable for the installation.
English
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Commander C200/C300 Step By Step Guide 3
Issue Number: 2
STEP 3: Mount the drive
The drive should be mounted in an ambient temperature range of - 20 °C to 60 °C (- 4 °F to 140 °F).
Output current derating may be required at ambient temperatures >40 °C (104 °F). Refer to the relevant Power
Installation Guide (section 5.1). For UL installations, the maximum ambient temperature permitted is 50 °C (122 °F)
with any specified derating applied.
The drive can be screwed on a wall or Through-panel mounted (Refer to chapter 3 in the Power Installation Guide).
Table 3-1 highlights the clearances.
Table 3-1 Recommended spacing
Frame size
5 30 mm (1.18 in) 0 mm (0.00 in) 100 mm (4.0 in) 100 mm (4.0 in)
6 30 mm (1.18 in) 0 mm (0.00 in) 100 mm (4.0 in) 100 mm (4.0 in)
7 45 mm (1.77 in) 30 mm (1.18 in) 60 mm (2.37 in) 100 mm (4.0 in)
8 45 mm (1.77 in) 30 mm (1.18 in) 60 mm (2.37 in) 100 mm (4.0 in)
9 45 mm (1.77 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)
Frame Weight
Spacing between drive
and enclosure /
EMC filter
Spacing between
drives
Spacing above
drive
Spacing below
drive
HW
Mounting Overall Mounting Overall Overall Diameter
9E
9A
375 mm
5
(14.76 in)
378 mm
6
(14.88 in)
538 mm
7
(21.18 in)
784 mm
8
(30.87 in)
1051 mm
(41.38 in)
1090 mm
(42.91 in)
391 mm
(15.39 in)
391 mm
(15.39 in)
557 mm
(21.93 in)
804 mm
(31.65 in)
1069 mm
(42.09 in)
110 8 mm
(43.62 in)
106 mm
(4.17 in)
196 mm
(7.72 in)
220 mm
(8.66 in)
259 mm
(10.20 in)
259 mm
(10.20 in)
259 mm
(10.20 in)
143 mm
(5.63 in)
210 mm
(8.27 in)
270 mm
(10.63 in)
310 mm
(12.21 in)
310 mm
(12.21 in)
310 mm
(12.21 in)
D
200 mm
(7.87 in)
227 mm
(8.94 in)
280 mm
(11.02 in)
290 mm
(11.42 in)
290 mm
(11.42 in)
290 mm
(11.42 in)
Ø
6.5 mm (0.26 in)
7.0 mm (0.28 in)
9.0 mm (0.35 in)
9.0 mm (0.35 in)
9.0 mm (0.35 in)
9.0 mm (0.35 in)
7.4 kg
(16.3 Ib)
14 kg
(30.9 Ib)
28 kg
(61.70 Ib)
52 kg
(114.6 Ib)
46 kg
(101.4 Ib)
66.5 kg
(146.6 Ib)
4 Commander C200/C300 Step By Step Guide
Issue Number: 2
STEP 4: Select supply / motor cables and fuses
WARNING
NOTE
NOTE
The supply/motor cables and fuses or MCB’s used should follow the ratings provided in the table below:
The voltage rating of fuses must be greater than or equal to the highest supply voltage of the system.
Fuses: The AC supply to the drive must be installed with suitable protection against overload. Failure
to observe this requirement will cause risk of fire.
English
Maximum
continuous
Model
05200250 31 40 40 10 8
06200330 48.8 63 60 16 4
06200440 56.6 63 70 25 3
05400270 29 40 35 6 8
05400300 29 40 35 6 8
06400350 36 63** 40 10 6
06400420 46 63** 50 16 4
06400470 60 63** 70 25 3
07200610 67 80 80 35 2
07200750 84 100 100 35 1
07200830 105 125 125 70 1/0
08201160 137 200** 200*** 95 3/0
08201320 166 200** 225*** 2 x 70 2 x 1
09201760 205 250** 250*** 2 x 70 (B1) 2 x 95 (B2) 2 x 2/0
09202190 260 315** 300*** 2 x 95 (B1) 2 x 120 (B2) 2 x 4/0
07400660 74 100 80 35 1
07400770 88 100 100 50 2
07401000 105 125 125 70 1/0
08401340 155 250** 225*** 2 x 50 2 x 1
08401570 177 250** 225*** 2 x 70 2 x 1/0
09402000 232 315** 300*** 2 x 70 (B1) 2 x 95 (B2) 2 x 3/0 2 x 2/0
09402240 267 315** 350*** 2 x 95 (B1) 2 x 120 (B2) 2 x 4/0
input
current
A A A Input Output Input Output
Fuses Cables
IEC Class
gG or gR
UL
Class CC,
*
J, or T
IEC60364-5-52
mm²
UL 508C
AWG
* These fuses are fast acting.
** These fuses are class gR.
*** These fuses are class HSJ.
The product is UL listed for use on a circuit up to 100 kA maximum supply symmetrical fault current,
when protected by fuses.
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IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and ambient
temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with insulation rated at 75 °C
(167 °F).
Commander C200/C300 Step By Step Guide 5
Issue Number: 2
Table 4-1 Protective ground cable ratings
1
2
3
Input phase conductor size Minimum ground conductor size
≤ 10 mm²
> 10 mm² and ≤ 16 mm²
> 16 mm² and ≤ 35 mm² 16 mm²
> 35 mm²
Either 10 mm² or two conductors of the same cross-sectional area as the input
phase conductor
The same cross-sectional area as the input phase conductor
Half of the cross-sectional area of the input phase conductor
STEP 5: Remove the terminal cover and finger guard breakouts
1. Using a flat bladed screwdriver, turn the terminal cover locking clip anti-clockwise by approximately 30°.
2. Slide the terminal cover down.
3. Remove terminal cover in direction shown.
6 Commander C200/C300 Step By Step Guide
Issue Number: 2
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