Control Techniques Commander C200, Commander C300, Unidrive M100, Unidrive M400 Installation Manual

Original Instructions

For the purposes of compliance with the EU Machinery Directive 2006/42/EC, the English version of this manual is

the Original Instructions. Manuals in other languages are Translations of the Original Instructions.

Documentation

The information contained in this manual is believed to be correct at the time of printing and does not form part of any contract. The manufacturer reserves the right to change the specification of the product and its performance, and the contents of the manual, without notice.

Warranty and Liability

In no event and under no circumstances shall the manufacturer be liable for damages and failures due to misuse, abuse, improper installation, or abnormal conditions of temperature, dust, or corrosion, or failures due to operation outside the published ratings. The manufacturer is not liable for consequential and incidental damages. Contact the supplier of the dive for full details of the warranty terms.

Environmental policy

Control Techniques Ltd operates an Environmental Management System (EMS) that conforms to the International Standard ISO 14001.

Restriction of Hazardous Substances (RoHS)

The products covered by this manual comply with European and International regulations on the Restriction of Hazardous Substances including EU directive 2011/65/EU and the Chinese Administrative Measures for Restriction of Hazardous Substances in Electrical and Electronic Products.

Disposal and Recycling (WEEE)

When electronic products reach the end of their useful life, they must not be disposed of along with domestic waste but should be recycled by a specialist recycler of electronic equipment. Control Techniques products are designed to be easily dismantled into their major component parts for efficient recycling. The majority of materials used in the product are suitable for recycling.

Product packaging is of good quality and can be re-used. Large products are packed in wooden crates. Smaller products are packaged in strong cardboard cartons which have a high recycled fibre content. Cartons can be re-used and recycled. Polythene, used in protective film and bags for wrapping the product, can be recycled. When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.

REACH legislation

EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation.

The contents of this publication are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice.

All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher.

Contents

1 Safety information .....................................................................................11

1.1 Warnings, Cautions and Notes ..............................................................................11

1.2 Important safety information. Hazards. Competence of designers and installers ..11

1.3 Responsibility ......................................................................................................... 11

1.4 Compliance with regulations ..................................................................................11

1.5 Electrical hazards ...................................................................................................12

1.6 Stored electrical charge .........................................................................................12

1.7 Mechanical hazards ............................................................................................... 12

1.8 Access to equipment ..............................................................................................12

1.9 Environmental limits ...............................................................................................12

1.10 Hazardous environments .......................................................................................13

1.11 Motor ......................................................................................................................13

1.12 Mechanical brake control ....................................................................................... 13

1.13 Adjusting parameters ............................................................................................. 13

1.14 Electromagnetic compatibility (EMC) .....................................................................13

2 Product information ..................................................................................14

2.1 Model number ........................................................................................................14

2.2 Nameplate description ...........................................................................................15

2.3 Ratings ...................................................................................................................15

2.4 Drive features .........................................................................................................18

2.5 Items supplied with the drive ..................................................................................19

3 Mechanical installation .............................................................................20

3.1 Safety information .................................................................................................. 20

3.2 Planning the installation .........................................................................................20

3.3 Terminal cover removal ..........................................................................................23

3.4 Drive dimensions and mounting methods ..............................................................25

3.5 Enclosure layout .....................................................................................................27

3.6 Heatsink fan operation ...........................................................................................31

3.7 External EMC filter ................................................................................................. 32

3.8 Electrical terminals .................................................................................................37

3.9 Routine maintenance ............................................................................................. 39

4 Electrical installation .................................................................................41

4.1 Power connections .................................................................................................42

4.2 AC supply requirements .........................................................................................45

4.3 Ratings ...................................................................................................................51

4.4 Output circuit and motor protection ........................................................................55

4.5 Braking ................................................................................................................... 60

4.6 Ground leakage ...................................................................................................... 64

4.7 EMC (Electromagnetic compatibility) .....................................................................65

5 Technical data ............................................................................................79

5.1 Drive technical data ................................................................................................79

5.2 Optional external EMC filters ...............................................................................100

6 UL listing information ..............................................................................103

6.1 UL file reference ...................................................................................................103

6.2 Option modules, kits and accessories ..................................................................103

6.3 Enclosure ratings .................................................................................................103

6.4 Mounting .............................................................................................................. 103

6.5 Environment ......................................................................................................... 103

6.6 Electrical Installation ............................................................................................104

6.7 Motor overload protection and thermal memory retention ...................................104

6.8 Electrical supply ...................................................................................................105

6.9 External Class 2 supply ........................................................................................105

6.10 Group Installation and Modular Drive Systems ....................................................105

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

EU Declaration of Conformity

G Williams Vice President, Technology Date: 17th March 2016

Nidec Control Techniques Ltd

This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant European Union harmonization legislation. The declaration applies to the variable speed drive products shown below:

Model

number

aaaa Basic series

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by additional characters that do not affect the ratings. The variable speed drive products listed above have been designed and manufactured in accordance with the

following European harmonized standards:

EN 61800-5-1:2007

EN 61800-3: 2004+A1:2012

EN 61000-6-2:2005

EN 61000-6-4: 2007+A1:2011

EN 61000-3-2:2014

EN 61000-3-3:2013

EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input power 1 kW.

These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/EU) and the Electromagnetic Compatibility Directive (2014/30/EU).

Interpretation Nomenclature aaaa - bbc ddddde

M100, M101, M200, M201, M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, HS30, HS70, HS71, HS72, M000, RECT

A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke), T = 12P Rectifier + Inverter (external choke)

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements Electrical, thermal and energy

Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments

Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments

Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions (equipment input current ≤16 A per phase)

Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage fluctuations and flicker in public, low voltage supply systems, for equipment with rated current ≤16 A per phase and not subject to conditional connection

These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.

The drives must be installed only by professional installers who are familiar with requirements for safety and EMC. Refer to the Product Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 5 Issue Number: 5

EU Declaration of Conformity

Jon Holman-White Director of Research and Development Date: 9th October 2018

Nidec Control Techniques Ltd The Gro

Model

number

aaaa Basic series C200, C300,

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by other characters that do not affect the ratings. The variable speed drive products listed above have been designed and manufactured in accordance with the

following European harmonized standards:

EN 61800-5-1:2007

EN 61800-3: 2004+A1:2012

EN 61000-6-2:2005

EN 61000-6-4: 2007+A1:2011

EN 61000-3-2:2014

EN 61000-3-3:2013

EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input power 1 kW.

These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/EU) and the Electromagnetic Compatibility Directive (2014/30/EU).

Interpretation Nomenclature aaaa - bbc ddddde

A = 6P Rectifier + Inverter with internal choke, E = 6P Rectifier + Inverter (external choke)

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements Electrical, thermal and energy

Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments

Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments

Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions (equipment input current ≤16 A per phase)

specified input filters. The drives must be installed only by professional installers who are familiar with requirements for safety

and EMC. Refer to the Product Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

6 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

E U De c l a ra t i o n o f C o nf o r m it y

(including 2006 Machinery Directive)

Nidec Control Techniques Ltd The Gro

Model

number

aaaa Basic series

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by additional characters that do not affect the ratings.

This declaration relates to these products when used as a safety component of a machine. Only the Safe Torque Off function may be used for a safety function of a machine. None of the other functions of the drive may be used to carry out a safety function.

These products fulfil all the relevant provisions of the Machinery Directive 2006/42/EC and the Electromagnetic Compatibility Directive (2014/30/EU).

EC type examination has been carried out by the following notified body: TUV Rheinland Industrie Service GmbH Am Grauen Stein D-51105 Köln Germany EC type-examination certificate numbers: 01/205/5270.01/14 dated 2014-11-11 01/205/5387.01/15 dated 2015-01-29 01/205/5383.02/15 dated 2015-04-21

Notified body identification number: 0035 The harmonized standards used are shown below:

EN 61800-5-1:2007

EN 61800-5-2:2007

EN ISO 13849-1:2008

EN ISO 13849-2:2008 Safety of machinery, Safety-related parts of control systems. Validation

EN 61800-3: 2004+A1:2012

EN 62061:2005

Interpretation Nomenclature aaaa - bbc ddddde

M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, HS30, HS70, HS71, HS72, M000, RECT

A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier + Inverter (external choke), T = 12P Rectifier + Inverter (external choke)

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements

- Electrical, thermal and energy

Adjustable speed electrical power drive systems - Part 5-2: Safety requirements

- Functional

Safety of Machinery, Safety-related parts of control systems, General principles for design

Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

Safety of machinery, Functional safety of safety related electrical, electronic and programmable electronic control systems

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 7 Issue Number: 5

Person authorised to complete the technical file:

G. Williams Vice President, Technology Date: 17th March 2016 Place: Newtown, Powys, UK

P Knight Conformity Engineer Newtown, Powys, UK

IMPORTANT NOTICE These electronic drive products are intended to be used with appropriate motors, controllers, electrical

protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.

8 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

E U De c l a ra t i o n o f C o nf o r m it y

(including 2006 Machinery Directive)

Nidec Control Techniques Ltd The Gro

Model

number

aaaa Basic series C300

bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09

c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V

ddddd Current rating Example 01000 = 100 A

e Drive format

The model number may be followed by additional characters that do not affect the ratings.

These products fulfil all the relevant provisions of the Machinery Directive (2006/42/EC) and the Electromagnetic Compatibility Directive (2014/30/EU).

EC type examination has been carried out by the following notified body: TUV Rheinland Industrie Service GmbH Am Grauen Stein D-51105 Köln Germany

Interpretation Nomenclature aaaa - bbc ddddde

A = 6P Rectifier + Inverter with internal choke, E = 6P Rectifier + Inverter (external choke)

EC type-examination certificate numbers: Frame sizes 1 to 4: 01/205/5383.03/18 dated 2018-08-16 Frame sizes 5 to 9: 01/205/5387.02/18 dated 2018-08-16

Notified body identification number: 0035 The harmonized standards used are shown below:

EN 61800-5-2:2007

EN 61800-5-1:2007 (in extracts)

EN 61800-3: 2004+A1:2012

EN ISO 13849-1:2008 + AC:2009

EN 62061:2005 + AC:2010 + A1:2013

IEC 61508 Parts 1 - 7:2010

Adjustable speed electrical power drive systems - Part 5-2: Safety requirements

- Functional

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements

- Electrical, thermal and energy

Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods

Safety of Machinery, Safety-related parts of control systems, General principles for design

Safety of machinery, Functional safety of safety related electrical, electronic and programmable electronic control systems

Functional safety of electrical/ electronic/programmable electronic safetyrelated systems

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 9 Issue Number: 5

Person authorised to complete the technical file:

Jon Holman-White Director of Research and Development Date: 9th October 2018 Place: Newtown, Powys, UK

P Knight Conformity Engineer Newtown, Powys, UK

IMPORTANT NOTICE

These electronic drive products are intended to be used with appropriate motors, controllers, electrical

protection components and other equipment to form complete end products or systems. It is the responsibility of the installer to ensure that the design of the complete machine, including its safety-related control system, is carried out in accordance with the requirements of the Machinery Directive and any other relevant legislation. The use of a safety-related drive in itself does not ensure the safety of the machine. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters. The drive must be installed only by professional installers who are familiar with requirements for safety and EMC. The assembler is responsible for ensuring that the end product or system complies with all relevant laws in the country where it is to be used. For more information regarding Safe Torque Off, refer to the Product Documentation.

10 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

2014/30/EU: Electromagnetic Compatibility.

1.5 Electrical hazards

The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to the drive. Hazardous voltage may be present in any of the following locations:

• AC and DC supply cables and connections

• Output cables and connections

• Many internal parts of the drive, and external option units

Unless otherwise indicated, control terminals are single insulated and must not be touched.

The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections.

The STOP and Safe Torque Off functions of the drive do not isolate dangerous voltages from the output of the drive or from any external option unit.

The drive must be installed in accordance with the instructions given in this guide. Failure to observe the instructions could result in a fire hazard.

1.6 Stored electrical charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue.

1.7 Mechanical hazards

Careful consideration must be given to the functions of the drive or controller which might result in a hazard, either through their intended behaviour or through incorrect operation due to a fault. In any application where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a risk analysis must be carried out, and where necessary, further measures taken to reduce the risk - for example, an over-speed protection device in case of failure of the speed control, or a fail-safe mechanical brake in case of loss of motor braking.

With the sole exception of the Safe Torque Off function, none of the drive functions must be used to ensure safety of personnel, i.e. they must not be used for safety-related functions.

The Safe Torque Off function may be used in a safety-related application. The system designer is responsible for ensuring that the complete system is safe and designed correctly according to the relevant safety standards.

The design of safety-related control systems must only be done by personnel with the required training and experience. The Safe Torque Off function will only ensure the safety of a machine if it is correctly incorporated into a complete safety system. The system must be subject to a risk assessment to confirm that the residual risk of an unsafe event is at an acceptable level for the application.

1.8 Access to equipment

Access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.

1.9 Environmental limits

Instructions in this guide regarding transport, storage, installation and use of the equipment must be complied with, including the specified environmental limits. This includes temperature, humidity, contamination, shock and vibration. Drives must not be subjected to excessive physical force.

12 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

1.10 Hazardous environments

The equipment must not be installed in a hazardous environment (i.e. a potentially explosive environment).

1.11 Motor

The safety of the motor under variable speed conditions must be ensured.

To avoid the risk of physical injury, do not exceed the maximum specified speed of the motor.

Low speeds may cause the motor to overheat because the cooling fan becomes less effective, causing a fire hazard. The motor should be installed with a protection thermistor. If necessary, an electric forced vent fan should be used.

The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive must not be relied upon. It is essential that the correct value is entered in the Motor Rated Current parameter.

1.12 Mechanical brake control

Any brake control functions are provided to allow well co-ordinated operation of an external brake with the drive. While both hardware and software are designed to high standards of quality and robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result in a risk of injury. In any application where the incorrect operation of the brake release mechanism could result in injury, independent protection devices of proven integrity must also be incorporated.

1.13 Adjusting parameters

Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering.

1.14 Electromagnetic compatibility (EMC)

Installation instructions for a range of EMC environments are provided in the relevant Power Installation Guide. If the installation is poorly designed or other equipment does not comply with suitable standards for EMC, the product might cause or suffer from disturbance due to electromagnetic interaction with other equipment. It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the relevant EMC legislation in the place of use.

Safety information

Product information Mechanical installation Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 13 Issue Number: 5

Table 2-1 100 V drive ratings (100 V to 120 V ±10 %)

NOTE

Heavy Duty

Model

Input

phases

Maximum

continuous

output current

Open loop

peak current

RFC peak

current

Nominal power

200 V

Motor power

ph A A A kW hp

01100017

01100024 2.4 3.6 4.3 0.37 0.5

02100042 4.2 6.3 7.6 0.75 1

1.7 2.6 3.1 0.25 0.33

02100056 5.6 8.4 10.1 1.1 1.5

The 100 V drives have a voltage doubler circuit on the input, therefore the output voltage is 200 V.

Table 2-2 200 V drive ratings (200 V to 240 V ±10 %)

Heavy Duty

Model

01200017 1 1.7 2.6 3.1 0.25 0.33

01200024 1 2.4 3.6 4.3 0.37 0.5

01200033 1 3.3 5 5.9 0.55 0.75

01200042 1 4.2 6.3 7.6 0.75 1

02200024 1/3 2.4 3.6 4.3 0.37 0.5

02200033 1/3 3.3 5 5.9 0.55 0.75

02200042 1/3 4.2 6.3 7.6 0.75 1

02200056 1/3 5.6 8.4 10.1 1.1 1

02200075 1/3 7.5 11.3 13.5 1.5 2

03200100 1/3 10 15 18 2.2 3

04200133 1/3 13.3 20 23.9 3 3

04200176 1 13.3 20 23.9 3 3

04200176 3 17.6 26.4 31.7 4 5

Input phases

ph A A A kW hp

Maximum

continuous

output current

Open loop

peak current

RFC peak

current

Nominal power

at 230 V

at 200 V

Motor power

at 230 V

16 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Table 2-3 400 V drive ratings (380 V to 480 V ±10 %)

NOTE

Heavy Duty

Model

02400013

02400018 1.8 2.7 3.2 0.55 0.75

02400023 2.3 3.5 4.1 0.75 1

02400032 3.2 4.8 5.8 1.1 1.5

02400041 4.1 6.2 7.4 1.5 2

03400056

03400073 7.3 11 13.1 3 3

03400094 9.4 14.1 16.9 4 5

04400135

04400170 17 25.5 30.6 7.5 10

Input phases

ph A A A kW hp

Maximum

continuous

output current

1.3 2 2.3 0.37 0.5

5.6 8.4 10.1 2.2 3

13.5 20.3 24.3 5.5 7.5

Open loop

peak current

R F C p e a k

current

Nominal

power at 400 V

Motor power

at 460 V

2.3.1 Typical short term overload limits

The maximum percentage overload limit changes depending on the selected motor. Variations in motor rated current, motor power factor and motor leakage inductance all result in changes in the maximum possible overload. The exact value for a specific motor can be calculated using the equations detailed in Menu 4 in the Parameter Reference Guide.

Typical values are shown in the table below for RFC-A and open loop (OL) modes:

Table 2-4 Typical overload limits

Operating mode RFC From cold RFC From 100 %

Heavy Duty overload with motor rated current = drive rated current

180 % for 3 s 180 % for 3 s 150 % for 60 s 150 % for 8 s

Open loop from

cold

Open loop from

100 %

Safety information

Product information

Mechanical installation Electrical installation Technical data UL listing information

Generally the drive rated current is higher than the matching motor rated current allowing a higher level of overload than the default setting.

The time allowed in the overload region is proportionally reduced at very low output frequency on

some drive ratings.

The maximum overload level which can be attained is independent of the speed.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 17 Issue Number: 5

2.4 Drive features

Figure 2-3 Features of the drive (Unidrive M400 illustrated)

Key

1. Rating label (On side of drive)

2. Identification label 6. Braking terminal 10. Motor connections 14. Keypad connection

3. Option module connection

4. Relay connections 8. DC bus + 12. Ground connections

5. Control connections 9. DC bus - 13. Safe Torque Off

7. Internal EMC filter screw

11. AC supply connections

connections

18 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

3.2.2 Environmental protection

NOTE

The drive must be protected from:

• Moisture, including dripping water or spraying water and condensation. An anti-condensation heater may be required, which must be switched off when the drive is running.

• Contamination with electrically conductive material

• Contamination with any form of dust which may restrict the fan, or impair airflow over various components

• Temperature beyond the specified operating and storage ranges

• Corrosive gasses

During installation it is recommended that the vents on the drive are covered to prevent debris (e.g. wire off-cuts) from entering the drive.

3.2.3 Cooling

The heat produced by the drive must be removed without its specified operating temperature being exceeded. Note that a sealed enclosure gives much reduced cooling compared with a ventilated one, and may need to be larger and/or use internal air circulating fans.

For further information, refer to section 3.5.1 Enclosure sizing on page 28.

3.2.4 Electrical safety

The installation must be safe under normal and fault conditions. Electrical installation instructions are given in Chapter 4 Electrical installation on page 41.

3.2.5 Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided.

For installation in the USA, a NEMA 12 enclosure is suitable.

For installation outside the USA, the following (based on IEC 62109-1, standard for PV inverters) is recommended.

Enclosure can be metal and/or polymeric, polymer must meet requirements which can be summarized for larger enclosures as using materials meeting at least UL 94 class 5VB at the point of minimum thickness.

Air filter assemblies to be at least class V-2.

The location and size of the bottom shall cover the area shown in Figure 3-1. Any part of the side which is within the area traced out by the 5° angle is also considered to be part of the bottom of the fire enclosure.

Safety information Product information

Mechanical installation

Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 21 Issue Number: 5

3.5.1 Enclosure sizing

intText

–

-----------------------------------

NOTE

1. Add the dissipation figures from section 5.1.2 Power dissipation on page 81 for each drive that is to be installed in the enclosure.

2. If an external EMC filter is to be used with each drive, add the dissipation figures from section

5.2.1 EMC filter ratings on page 101 for each external EMC filter that is to be installed in the enclosure.

3. If the braking resistor is to be mounted inside the enclosure, add the average power figures for each braking resistor that is to be installed in the enclosure.

4. Calculate the total heat dissipation (in Watts) of any other equipment to be installed in the enclosure.

5. Add the heat dissipation figures obtained above. This gives a figure in Watts for the total heat that will be dissipated inside the enclosure.

Calculating the size of a sealed enclosure

The enclosure transfers internally generated heat into the surrounding air by natural convection (or external forced air flow); the greater the surface area of the enclosure walls, the better is the dissipation capability. Only the surfaces of the enclosure that are unobstructed (not in contact with a wall or floor) can dissipate heat.

Calculate the minimum required unobstructed surface area A

Where:

Unobstructed surface area in m2 (1 m2 = 10.9 ft2)

Maximum expected temperature in

ext

Maximum permissible temperature in oC inside the enclosure

int

C outside the enclosure

P Power in Watts dissipated by all heat sources in the enclosure

k Heat transmission coefficient of the enclosure material in W/m

Example

To calculate the size of an enclosure for the following:

• Two drives operating at the Normal Duty rating

• External EMC filter for each drive

• Braking resistors are to be mounted outside the enclosure

• Maximum ambient temperature inside the enclosure: 40 C

• Maximum ambient temperature outside the enclosure: 30 C

For example, if the power dissipation from each drive is 187 W and the power dissipation from each external EMC filter is 9.2 W.

Total dissipation: 2 x (187 + 9.2) =392.4 W

for the enclosure from:

2/o

Power dissipation for the drives and the external EMC filters can be obtained from Chapter 5 Technical data on page 79.

The enclosure is to be made from painted 2 mm (0.079 in) sheet steel having a heat transmission

coefficient of 5.5 W/m

2/o

C. Only the top, front, and two sides of the enclosure are free to dissipate

heat.

The value of 5.5 W/m

/ºC can generally be used with a sheet steel enclosure (exact values can be obtained from the supplier of the material). If in any doubt, allow for a greater margin in the temperature rise.

28 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Calculating the air-flow in a ventilated enclosure

3kP

intText

–

---------------------------

-------

31.3 323.7 40 30–

---------------------------------------

The dimensions of the enclosure are required only for accommodating the equipment. The equipment is cooled by the forced air flow.

Calculate the minimum required volume of ventilating air from:

Where:

V Air-flow in m T

Maximum expected temperature in C outside the enclosure

ext

Maximum permissible temperature in C inside the enclosure

int

per hour (1 m3/hr = 0.59 ft3/min)

P Power in Watts dissipated by all heat sources in the enclosure

k Ratio of

Where:

is the air pressure at sea level

is the air pressure at the installation

Typically use a factor of 1.2 to 1.3, to allow also for pressure-drops in dirty air-filters.

Example

To calculate the size of an enclosure for the following:

• Three drives operating at the Normal Duty rating

• External EMC filter for each drive

• Braking resistors are to be mounted outside the enclosure

• Maximum ambient temperature inside the enclosure: 40 C

• Maximum ambient temperature outside the enclosure: 30 C

For example, dissipation of each drive: 101 W and dissipation of each external EMC filter: 6.9 W (max).

Total dissipation: 3 x (101 + 6.9) = 323.7 W

Insert the following values:

40 C

int

30 C

ext

k 1.3 P 323.7 W

Then:

= 126.2 m

30 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

/hr (74.5 ft3 /min) (1 m3/ hr = 0.59 ft3/min)

Issue Number: 5

3.5.2 Enclosure design and drive ambient temperature

Drive derating is required for operation in high ambient temperatures

Totally enclosing or through panel mounting the drive in either a sealed cabinet (no airflow) or in a well ventilated cabinet makes a significant difference on drive cooling.

The chosen method affects the ambient temperature value (T

) which should be used for any

rate

necessary derating to ensure sufficient cooling for the whole of the drive.

The ambient temperature for the four different combinations is defined below:

= T

1. Totally enclosed with no air flow (<2 m/s) over the drive T

2. Totally enclosed with air flow (>2 m/s) over the drive T

rate

= T

3. Through panel mounted with no airflow (<2 m/s) over the drive T T

int

4. Through panel mounted with air flow (>2 m/s) over the drive T

+ 5 °C

int

= the greater of T

rate

= the greater of T

rate

+5 °C, or

ext

or T

ext

int

Where:

= Temperature outside the cabinet

ext

= Temperature inside the cabinet

int

= Temperature used to select current rating from tables in Chapter 5 Technical data on

rate

page 79.

3.6 Heatsink fan operation

The drive is ventilated by an internal heatsink fan. The fan channels air through the heatsink chamber.

Ensure the minimum clearances around the drive are maintained to allow air to flow freely.

The heatsink fan on all drive sizes is a variable speed fan (except for size 1 which has a single speed fan). The drive controls the speed at which the fan runs based on the temperature of the heatsink and the drive's thermal model system. The maximum speed at which the fan operates can be limited in Pr 06.045. This could incur an output current derating.

Table 3-2 Environmental considerations

Environment Comments

Clean

Dry, dusty (non-conductive)

Dry, dusty (conductive)

Regular cleaning recommended

Safety information Product information

Mechanical installation

Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 31 Issue Number: 5

3.7 External EMC filter

The external EMC filter details for each drive rating are provided in the table below.

Model CT part number

100 V

01100017 to 01100024

02100042 to 02100056 4200-2000 0.90 1.98

200 V

01200017 to 01200042

02200024 to 02200075

03200100

04200133 to 04200176

400 V

02400013 to 02400041

03400056 to 03400094

04400135 to 04400170

Mount the external EMC filter following the guidelines in section 4.7.5 Compliance with generic emission standards on page 73

4200-1000

4200-1001 (low leakage)

4200-1000

4200-1001 (low leakage)

4200-2001

4200-2002 (low leakage)

4200-2003

4200-2004 (low leakage)

4200-3000

4200-3001 (low leakage)

4200-3004

4200-3005 (low leakage)

4200-4000

4200-4001 (low leakage)

4200-4002

4200-4003 (low leakage)

4200-2005

4200-2006 (low leakage)

4200-3008

4200-3009 (low leakage)

4200-4004

4200-4005 (low leakage)

Weight

kg lb

0.49 1.08

0.86 1.89

0.88 1.94

0.92 2.02

0.95 2.09

1.3 2.86

1.4 3.08

0.82 1.80

12.20

1.4 3.08

32 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Figure 3-9 Footprint mounting the EMC filter

Figure 3-10 Bookcase mounting the EMC filter

Safety information Product information

Mechanical installation

Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 33 Issue Number: 5

Figure 3-11 Size 1 to 4 external EMC filter

V: Ground stud

Z: Bookcase mounting slot diameter CS: Cable size

Table 3-3 Size 1 external EMC filter dimensions

CT part

number

4200-1000

4200-1001

ABCDHWV/XYZCS

160 mm (6.30 in)

198.8 mm (7.83 in)

52.4 mm (2.06 in)

Table 3-4 Size 2 external EMC filter dimensions

CT part number

4200-2000

4200-2001

4200-2002

4200-2003

4200-2004

4200-2005

4200-2006

AB CDHWV/XYZCS

206 mm (8.11 in)

244.8 mm (9.64 in)

53.4 mm (2.10 in)

X: Threaded holes for footprint

mounting of the drive

41 mm

(1.61 in)

41 mm

(1.61 in)

215 mm

(8.46 in)

261 mm (10.2 in)

75 mm

(2.95 in)

78 mm

(3.07 in)

Y: Footprint mounting hole diameter

4.5 mm

(0.18 in)

4.5 mm

(0.18 in)

4.5 mm

(0.18 in)

4.5 mm

(0.18 in)

1.5 mm

(16 AWG)

4.0 mm

(12 AWG)

1.5 mm

(16 AWG)

34 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Table 3-5 Size 3 external EMC filter dimensions

CT part

number

4200-3000

4200-3001

4200-3004

4200-3005

4200-3008

4200-3009

ABCDHWV/XYZCS

227 mm (8.94 in)

265.8 mm (10.4 in)

59 mm

(2.32 in)

41 mm

(1.61 in)

282 mm (11.1 in)

Table 3-6 Size 4 external EMC filter dimensions

CT part number

4200-4000

4200-4001

4200-4002

4200-4003

4200-4004

4200-4005

ABCDHWV/XYZCS

279 mm (10.9 in)

318.8 mm (12.5 in)

80.5 mm (3.17 in)

41 mm

(1.61 in)

334 mm (13.1 in)

90 mm

(3.54 in)

115 mm

(4.53 in)

4.5 mm

(0.18 in)

5.5 mm

(0.22 in)

4.5 mm

(0.18 in)

5.5 mm

(0.22 in)

4.0 mm

(12 AWG)

2.5 mm

(14 AWG)

4.0 mm

(12 AWG)

2.5 mm

(14 AWG)

Safety information Product information

Mechanical installation

Electrical installation Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 35 Issue Number: 5

3.7.1 EMC filter torque settings

Table 3-7 Optional external EMC filter terminal data

CT part

number

Power connections Ground connections

Max cable

size

Max torque Ground stud size Max torque

4200-1000

4200-1001

4200-2000

4200-2001

10 mm

(6 AWG)

1.8 N m

(1.4 lb ft)

4200-2002

4200-2003

4200-2004

4200-2005

6 mm

(8 AWG)

1.8 N m

(1.4 lb ft)

4200-2006

4200-3000

4200-3001

4200-3004

4200-3005

4200-3008

4200-3009

10 mm

(6 AWG)

6 mm

(8 AWG)

6 mm

(8 AWG)

1.8 N m

(1.4 lb ft)

1.8 N m

(1.4 lb ft)

1.8 N m

(1.4 lb ft)

4200-4000

4200-4001

4200-4002

4200-4003

6 mm

(8 AWG)

1.8 N m

(1.4 lb ft)

4200-4004

4200-4005

* Flex wire.

Table 3-8 Fastener details for drive footprint mounting on external EMC filter

Type Size 1 Size 2 Size 3 Size 4

Thread size M4 M4 M4 M5

Length (mm) 12 12 12 12

1.7 N m

(1.3 lb ft)

1.7 N m

(1.3 lb ft)

1.7 N m

(1.3 lb ft)

1.7 N m

(1.3 lb ft)

1.7 N m

(1.3 lb ft)

2.2 N m

(1.6 lb ft)

36 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Table 3-13 Heatsink fan replacement kits

Model Part number

Size 1 3470-0092

Size 2 3470-0095

Size 3 3470-0099

Size 4 3470-0103

40 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Line reactors are particularly recommended for use with the following drive models when one of the

100

----------

-------



2 f I

------------

=

above factors exists, or when the supply capacity exceeds 175 kVA: Size 1 to 3.

Model sizes 04200133 to 04400170 have an internal DC choke so they do not require AC line reactors except for cases of excessive phase unbalance or extreme supply conditions.

When required, each drive must have its own reactor(s). Three individual reactors or a single threephase reactor should be used.

Reactor current ratings

The current rating of the line reactors should be as follows:

Continuous current rating:

Not less than the continuous input current rating of the drive

Repetitive peak current rating:

Not less than twice the continuous input current rating of the drive

4.2.3 Input inductor calculation

To calculate the inductance required (at Y %), use the following equation:

Where:

I = drive rated input current (A) L = inductance (H) f = supply frequency (Hz) V = voltage between lines

Issue Number: 5

48 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

4.2.4 Input line reactor specification for size 1 to 4

Table 4-1 AC line reactor values

Drives

used with

01200017

01200024

01200033

01200042

02200024 4402-0224 1 2.25 6.5 13 0.8 72 65 90

02200033

02200056

02200075

03200100

04200133

04200176

02200024 4401-0224 3 1.96 4.3 8.6 1.1 65 110 70

02200033

02200042

02200056

02200075

03200100

04200176

02400013 4401-0232 3 6.1 2.4 4.8 1.1 65 110 70

02400018

02400023

02400032

02400041

03400056 4401-0149 3 1.62 9.1 18.2 1.8 156 70 125

03400073 4401-0234 3 1.12 13 26 2.5 156 72 114

03400094

04400135

04400170 4401-0235 3 0.71 21 42 3.6 156 68 133

Reactor

part

number

4402-0224 1 2.25 6.5 13 0.8 72 65 90

4402-0225 1 1.0 15.1 30.2 1.1 82 75 100

4402-0225 1 1.0 15.1 30.2 1.1 82 75 10002200042

4402-0226 1 0.5 26.2 52.4 1.5 82 90 105

4401-0225 3 1.12 7.5 15 1.2 80 130 65

4401-0143 3 0.79 13.5 27 1.8 156 70 125

4401-0144 3 0.48 20.6 41.2 2.4 156 80 12504200133

4401-0233 3 5.1 3.5 7 1.2 80 130 65

4401-0148 3 2.94 6.6 13.2 1.3 80 130 75

4401-0151 3 1.05 15.8 31.6 2.6 156 80 125

phases

Input

Inductance

mH A A kg

Continuous

rms

c ur r e n t

Peak

current

Weight

Dimensions

(mm)

LDH

mm mm mm

Safety information Product information Mechanical installation

Electrical installation

Technical data UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 49 Issue Number: 5

Table 4-5 AC Input current and fuse ratings (100 V)

Class

Fuse rating

Nominal Maximum

15 15

Class

CC, J or

MCB

rating**

Nominal

Model

Maximum

continuous

input

current

Maximum

overload

input

current

IEC UL

Maximum

AAAA

01100017 8.7 12.6 10

01100024 11.1 15.2 16 15 15 15

02100042 18.8 28.2 20 20 20 15

02100056 24.0 37.4 25 25 25 15

Table 4-6 AC Input current and fuse ratings (200 V)

Typical

Model

01200017 4.5 6.9 6

01200024 5.3 8.4 6 6 6 15

01200033

01200042 10.4 16.8 16 16 15 15 15

02200024 - / 3.2 5.3/4.1 8.1/5.9 6 6

02200033 - / 4.3 8.3/6.7 14/9.2 10 10 10 10 15

02200042 - / 5.4 10.4/7.5 16.4/10.8 16 10 16 10 15/10 15 10 15

02200056 - / 8.1 16.0/12.9 24.0/17.5

02200075 - / 9.1 18.1/13.5 30.4/19.5 20/15 15

03200100 - / 12.8 23.9/17.7 30/25 25 20 25 20

04200133 - / 13.5 23.7/16.9 43.3/23.5 25 20 25 20

04200176 - / 17.0 23.7/21.3 43.3/28.6 25 25 25 25 25 25 25 25

current

Maximum

continuous

input

current

AA AAAAA AAA AA

Maximum

overload

input

current

8.3 14.2 10 10 15 15 15

Nominal Maximum

1ph 3ph 1ph 3ph 1ph 3ph 1ph 3ph

20 16 20 16

IEC UL / USA

Fuse rating MCB

Maximum

666

20/15

20 15

25/20 25 20

Class

Nominal

Class

CC, J

or T*

CC, J or

rating

Nominal

25 20

* These are fast acting fuses.

** UL Listed DIVQ / DIVQ7 listed, rated voltage is 600 Vac (for USA and Canada). Short circuit rating is 10 kA. In other countries, EN IEC circuit breakers can be used with 10 kA supply rating.

52 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Table 4-9 Cable ratings (200 V)

NOTE

Cable size (IEC 60364-5-52)

Model

01200017

01200024

01200033

01200042

02200024

02200033

02200042

02200056 2.5/1.5 12/14

02200075 2.5 12

03200100 4 4 1.5 4 10/12 10 14 10

04200133 4/2.5

04200176 4

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

1 2.5 1 2.5 16 12 16 12

414

42.54 10 10 12 10

Cable size (UL508C)

AWG

10 16 10

Table 4-10 Cable ratings (400 V)

Cable size (IEC 60364-5-52)

Model

02400013

02400018

02400023

02400032

02400041

03400056 1

03400094 2.5 1.5 14

04400135 2.5

04400170 4

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

141 416101610

42.54 101012 10

Cable size (UL508C)

AWG

1003400073 1.5

PVC insulated cable should be used.

Cable sizes are from IEC60364-5-52:2001 table A.52.C with correction factor for 40°C ambient of 0.87 (from table A52.14) for cable installation method B2 (multicore cable in conduit).

Installation class (ref: IEC60364-5-52:2001)

B1 - Separate cables in conduit.

B2 - Multicore cable in conduit.

C - Multicore cable in free air.

Cable size may be reduced if a different installation method is used, or if the ambient temperature is lower.

54 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

4.4.1 Cable types and lengths

Since capacitance in the motor cable causes loading on the output of the drive, ensure the cable length does not exceed the values given in Table 4-11 to Table 4-13.

Use 105 °C (221 °F) (UL 60/75 °C temp rise) PVC-insulated cable with copper conductors having a suitable voltage rating, for the following power connections:

• AC supply to external EMC filter (when used)

• AC supply (or external EMC filter) to drive

• Drive to motor

• Drive to braking resistor

Table 4-11 Maximum motor cable lengths (100 V drives)

100 V Nominal AC supply voltage

Model

01100017

01100024

02100042

02100056

Table 4-12 Maximum motor cable lengths (200 V drives)

Model

01200017

01200024

01200033

01200042

02200024

02200033

02200042

02200056

02200075

03200100 100 m (330 ft)

04200133

04200176

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz 1kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz

kHz

37.5 m (122 ft)

75 m

(245 ft)

kHz

37.5 m (122 ft)

75 m

(245 ft)

75 m

(245 ft)

75 m

(245 ft)

75 m (245 ft)

100 m (330 ft)

200 V Nominal AC supply voltage

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz

kHz

75 m (245 ft)

100 m (330 ft)

kHz

25 m

50 m

kHz

25 m

50 m

(165 ft)

50 m

(165 ft)

50 m

(165 ft)

18.75 m (61.9 ft)

37.5 m (122 ft)

18.75 m (61 ft)

37.5 m

(122 ft)

37.5 m (122 ft)

(82.5 ft)

(165 ft)

(82.5 ft)

kHz

12.5 m

(41.25 ft)

25 m

(82.5 ft)

kHz16kHz

12.5 m (41 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

9 m

(29.7 ft)

18 m

(59.4ft)

9 m

(30 ft)

18 m

(60 ft)

18 m

(60 ft)

18 m

(60 ft)

56 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Table 4-17 Braking resistor resistance and power rating (400 V)

Model

02400013

02400018 0.55

02400023 0.75

02400032 1.1

02400041 1.5

03400056

03400073 3

03400094 4

04400135

04400170 7.5

* Resistor tolerance: ±10 %

For high-inertia loads or under continuous braking, the continuous power dissipated in the braking resistor may be as high as the power rating of the drive. The total energy dissipated in the braking resistor is dependent on the amount of energy to be extracted from the load.

The instantaneous power rating refers to the short-term maximum power dissipated during the on intervals of the pulse width modulated braking control cycle. The braking resistor must be able to withstand this dissipation for short intervals (milliseconds). Higher resistance values require proportionately lower instantaneous power ratings.

In most applications, braking occurs only occasionally. This allows the continuous power rating of the braking resistor to be much lower than the power rating of the drive. It is therefore essential that the instantaneous power rating and energy rating of the braking resistor are sufficient for the most extreme braking duty that is likely to be encountered.

Optimization of the braking resistor requires careful consideration of the braking duty.

Select a value of resistance for the braking resistor that is not less than the specified minimum resistance. Larger resistance values may give a cost saving, as well as a safety benefit in the event of a fault in the braking system. Braking capability will then be reduced, which could cause the drive to trip during braking if the value chosen is too large.

Thermal protection circuit for the braking resistor

The thermal protection circuit must disconnect the AC supply from the drive if the resistor becomes overloaded due to a fault. Figure 4-11 shows a typical circuit arrangement.

Minimum

resistance*

Ω

270 2.2

100 6.0

50 11.2

Instantaneous

power rating

Continuous

power rating

0.37

2.2

5.5

62 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Figure 4-28 Surge suppression for analog and bipolar inputs and outputs

Signal from plant Signal to drive

0V 0V

2 x 15V zener diode e.g. 2xBZW50-15

Surge suppression devices are available as rail-mounting modules, e.g. from Phoenix Contact:

Unipolar TT-UKK5-D/24 DC Bipolar TT-UKK5-D/24 AC

These devices are not suitable for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal. Most encoders have galvanic isolation of the signal circuit from the motor frame, in which case no precautions are required. For data networks, follow the specific recommendations for the particular network.

78 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

5 Technical data

5.1 Drive technical data

5.1.1 Power and current ratings (Derating for switching frequency and temperature)

For a full explanation of ‘Normal Duty’ and ‘Heavy Duty’ refer to the Control User Guide.

Table 5-1 Maximum permissible continuous output current @ 40 °C (104 °F) ambient

Heavy Duty

Model

100 V

01100017 0.25 0.33 1.7

01100024 0.37 0.5 2.4

02100042 0.75 1.0 4.2

02100056 1.1 1.5 5.6

200 V

01200017 0.25 0.33 1.7

01200024 0.37 0.5 2.4

01200033 0.55 0.75 3.3

01200042 0.75 1.0 4.2

02200024 0.37 0.5 2.4

02200033 0.55 0.75 3.3

02200042 0.75 1.0 4.2

02200056 1.1 1.5 5.6

02200075 1.5 2.0 7.5 7.0

03200100 2.2 3.0 10 9 7.3

04200133 3.0 3.0 13.3

04200176 4.0 5.0 17.6 17.0

400 V

02400013 0.37 0.5 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

02400018 0.55 0.75 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

02400023 0.75 1.0 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.0

02400032 1.1 1.5 3.2 3.2 3.2 3.2 3.2 3.2 3.2 2.0

02400041 1.5 2.0 4.1 4.1 4.1 4.1 4.1 4.1 3.8 2.0

03400056 2.2 3.0 5.6 5.6 5.6 5.6 5.6 5.6 5.1 3.7 2.4

03400073 3.0 3.0 7.3 7.3 7.3 7.3 7.3 7.1 5.6 3.8

03400094 4.0 5.0 9.4 9.4 9.4 9.4 9.4 8.5 7 4.6

04400135 5.5 7.5 13.5 10.7

04400170 7.5 10.0 17 13.5 10.7

Nominal

rating

kW hp

Maximum permissible continuous output current (A) for the following

0.667 kHz1kHz2kHz3kHz4kHz6kHz8kHz12kHz

switching frequencies

kHz

Safety information Product information Mechanical installation Electrical installation

Technical data

UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 79 Issue Number: 5

Table 5-2 Maximum permissible continuous output current @ 50 °C (122 °F) (size 1 to 4)

NOTE

Heavy Duty

Model

0.667 kHz

100 V

01100017* 1.7

01100024* 2.4

02100042 4.2

02100056 5.6 5.5 5.3 5.1 4.9

200 V

01200017* 1.7

01200024* 2.4

01200033* 3.3

01200042* 4.2

02200024 2.4

02200033 3.3

02200042 4.2 4.0

02200056 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.4

02200075 7.5 7.5 7.4 7.2 6.8 6.6 6.3 5.8 5.4

03200100 10 10 10 10 9.5 8.6 7.5 6.1 5

04200133 13.3

04200176 17.6 17 15.5

400 V

02400013 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.1

02400018 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.1

02400023 2.3 2.3 2.3 2.3 2.3 2.3 2.3 1.1

02400032 3.2 3.2 3.2 3.2 3.2 3.2 2.5 1.1

02400041 4.1 4.1 4.1 4.1 3.7 3.2 2.5 1.1

03400056 5.6 5.6 5.6 5.6 5 3.5 2.8 1.9

03400073 7.3 7.3 7.3 7.3 6.2 4.5 3.4

03400094 9.4 9.4 9.4 9.4 7.9 6.2 4.7

04400135 13.5 12 9.3

04400170 17 15.3 15.2 12 9.3

Maximum permissible continuous output current (A)

for the following switching frequencies

kHz

kHz3kHz4kHz6kHz

kHz

* CI-Keypad not installed.

Ratings at 55 C are available on request.

80 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

5.1.2 Power dissipation

Table 5-3 Losses @ 40 °C (104 °F) ambient (size 1 to 4)

Heavy Duty

Model

100 V

01100017 0.25 0.33 23 23 24 24 25 27 28 32 35

01100024 0.37 0.5 27 27 29 30 31 33 35 39 44

02100042 0.75 1.0 39 40 41 42 43 45 47 51 55

02100056 1.1 1.5 51 51 53 54 55 58 61 67 73

200 V

01200017 0.25 0.33 21 21 22 22 23 25 27 30 33

01200024 0.37 0.5 24 25 26 27 28 30 33 37 41

01200033 0.55 0.75 31 32 33 35 36 39 42 47 53

01200042 0.75 1.0 38 39 40 42 44 47 51 58 65

02200024 0.37 0.5 25 25 25 26 26 28 29 31 33

02200033 0.55 0.75 32 33 33 34 35 36 38 41 44

02200042 0.75 1.0 39 40 41 42 43 45 47 51 55

02200056 1.1 1.5 46 47 48 50 51 54 57 63 69

02200075 1.5 2.0 62 62 65 67 69 73 77 86 87

03200100 2.2 3.0 85 87 91 96 101 110 117 121 117

04200133

04200176 4.0 5.0 149 150 156 161 166 176 186 207 220

400 V

02400013 0.37 0.5 25 26 30 33 36 42 48 60

02400018 0.55 0.75 29 30 34 37 40 47 53 67

02400023 0.75 1.0 33 34 38 41 45 52 59 69

02400032 1.1 1.5 41 42 46 50 54 63 71 70

02400041 1.5 2.0 49 50 55 60 64 74 78 70

03400056 2.2 3.0 55 57 62 68 75 86 90 86 77

03400073 3.0 3.0 72 74 82 90 98 113 101 92

03400094 4.0 5.0 95 99 108 116 129 128 125 113

04400135 5.5 7.5 142 146 159 172 169 196 239 294 292

04400170 7.5 10.0 165 170 186 202 218 251 284 294 292

Nominal rating

kW hp

3.0 3.0 101 102 106 110 114 121 129 144 160

Drive losses (W) taking into account any current derating for the given

0.667 kHz1kHz2kHz3kHz4kHz6kHz8kHz12kHz16kHz

conditions

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Technical data

UL listing information

* Different losses with single-phase supply (available on request).

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 81 Issue Number: 5

Table 5-4 Losses @ 50°C (122°F) ambient (size 1 to 4)

Heavy Duty

Model

100 V

01100017 0.25 0.33 23 23 24 24 25 27 28 32 35

01100024 0.37 0.5 27 27 29 30 31 33 35 39 44

02100042 0.75 1.0 34 34 35 36 37 39 41 46 50

02100056 1.1 1.5 42 43 44 46 47 49 47 47 57

200 V

01200017 0.25 0.33 21 21 22 22 23 25 27 30 33

01200024 0.37 0.5 24 25 26 27 28 30 33 37 41

01200033 0.55 0.75 31 32 33 35 36 39 42 47 53

01200042 0.75 1.0 38 39 40 42 44 47 51 58 65

02200024 0.37 0.5 24 24 24 25 25 26 27 30 32

02200033 0.55 0.75 31 31 32 33 34 35 37 40 43

02200042 0.75 1.0 37 37 38 39 39 40 42 45 46

02200056 1.1 1.5 44 44 46 46 47 48 44 46 50

02200075 1.5 2.0 44 44 45 46 47 48 44 46 50

03200100 2.2 3.0 86 88 92 96 96 97 93 90 86

04200133 3.0 3.0 101 102 106 110 114 121 129 144 160

04200176 4.0 5.0 149 150 156 161 166 176 186 199 199

400 V

02400013 0.37 0.5 25 26 30 33 36 42 48 58

02400018 0.55 0.75 29 30 34 37 40 47 53 58

02400023 0.75 1.0 33 34 38 41 45 52 59 58

02400032 1.1 1.5 41 42 46 50 54 63 62 70

02400041 1.5 2.0 49 50 55 60 60 63 62 58

03400056 2.2 3.0 57 58 64 70 73 63 60 60

03400073 3.0 3.0 73 75 82 91 87 77 71

03400094 4.0 5.0 96 98 109 122 111 104 97

04400135 5.5 7.5 142 146 159 172 169 196 239 260 263

04400170 7.5 10.0 165 170 186 202 202 206 260 260 263

Nominal

rating

kW hp 0.667 kHz 1 kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz

Drive losses (W) taking into account any current derating for the given

conditions

82 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

5.1.3 Supply requirements

AC supply voltage:

100 V drive: 100 V to 120 V ±10 % 200 V drive: 200 V to 240 V ±10 % 400 V drive: 380 V to 480 V ±10 %

Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases).

Frequency range: 45 to 66 Hz

For UL compliance only, the maximum supply symmetrical fault current must be limited to 100 kA

5.1.4 Line reactors

Input line reactors reduce the risk of damage to the drive resulting from poor phase balance or severe disturbances on the supply network.

Where line reactors are to be used, reactance values of approximately 2 % are recommended. Higher values may be used if necessary, but may result in a loss of drive output (reduced torque at high speed) because of the voltage drop.

For all drive ratings, 2 % line reactors permit drives to be used with a supply unbalance of up to 3.5 % negative phase sequence (equivalent to 5 % voltage imbalance between phases).

Severe disturbances may be caused by the following factors, for example:

• Power factor correction equipment connected close to the drive.

• Large DC drives having no or inadequate line reactors connected to the supply.

• Across the line (DOL) started motor(s) connected to the supply such that when any of these motors are started, the voltage dip exceeds 20 %

Such disturbances may cause excessive peak currents to flow in the input power circuit of the drive. This may cause nuisance tripping, or in extreme cases, failure of the drive.

Drives of low power rating may also be susceptible to disturbance when connected to supplies with a high rated capacity.

Line reactors are particularly recommended for use with the following drive models when one of the above factors exists, or when the supply capacity exceeds 175 kVA: Size 1 to 3

Model sizes 04200133 to 04400170 have an internal DC choke so they do not require AC line reactors except for cases of excessive phase unbalance or extreme supply conditions.

When required, each drive must have its own reactor(s). Three individual reactors or a single threephase reactor should be used.

Reactor current ratings

The current rating of the line reactors should be as follows:

Continuous current rating:

Not less than the continuous input current rating of the drive

Repetitive peak current rating:

Not less than twice the continuous input current rating of the drive

The recommended AC line reactors are shown in section 4.2.4 Input line reactor specification for size 1 to 4 on page 49.

5.1.5 Motor requirements

No. of phases: 3

Maximum voltage:

200 V drive: 240 V 400 V drive: 480 V

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Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 83 Issue Number: 5

5.1.6 Temperature, humidity and cooling method

Size 1 to 4:

Ambient temperature operating range:

- 20 °C to 60 °C (- 4 °F to 140 °F). Output current derating must be applied at ambient temperatures >40 °C (104 °F).

Cooling method: Forced convection

Maximum humidity: 95 % non-condensing at 40 °C (104 °F)

5.1.7 Storage

Size 1 to 4:

-40 °C (-40 °F) to +60 °C (140 °F) for long term storage.

Storage time is 2 years.

Electrolytic capacitors in any electronic product have a storage period after which they require reforming or replacing.

The DC bus capacitors have a storage period of 10 years.

The low voltage capacitors on the control supplies typically have a storage period of 2 years and are thus the limiting factor.

Low voltage capacitors cannot be reformed due to their location in the circuit and thus may require replacing if the drive is stored for a period of 2 years or greater without power being applied.

It is therefore recommended that drives are powered up for a minimum of 1 hour after every 2 years of storage.

This process allows the drive to be stored for a further 2 years.

5.1.8 Altitude

Altitude range: 0 to 3,000 m (9,900 ft), subject to the following conditions:

1,000 m to 3,000 m (3,300 ft to 9,900 ft) above sea level: de-rate the maximum output current from the specified figure by 1% per 100 m (330 ft) above 1,000 m (3,300 ft)

For example at 3,000 m (9,900 ft) the output current of the drive would have to be de-rated by 20 %.

5.1.9 IP / UL Rating

The drive is rated to IP20 pollution degree 2 (non-conductive contamination only).

In addition to this, drives are rated to IP21 standard (without an Adaptor Interface module installed).

The IP rating of a product is a measure of protection against ingress and contact to foreign bodies and water. It is stated as IP XX, where the two digits (XX) indicate the degree of protection provided as shown in Table 5-5.

84 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Table 5-5 IP Rating degrees of protection

First digit Second digit

Protection against foreign bodies and access to hazardous parts

Protection against ingress of water

0 Non-protected 0 Non-protected

Protected against solid foreign objects of

50 mm and greater (back of a hand)

Protected against solid foreign objects of

12.5 mm  and greater (finger)

Protected against solid foreign objects of

2.5 mm  and greater (tool) Protected against solid foreign objects of

1.0 mm  and greater (wire)

Protected against vertically falling water

drops

Protected against vertically falling water

drops when enclosure tilted up to 15 °

3 Protected against spraying water

4 Protected against splashing water

5 Dust-protected (wire) 5 Protected against water jets 6 Dust-tight (wire) 6 Protected against powerful water jets

7- 7

8- 8

Protected against the effects of temporary immersion in water

Protected against the effects of continuous immersion in water

Table 5-6 UL enclosure ratings

UL rating Description

Type 1

Type 12

Enclosures are intended for indoor use, primarily to provide a degree of protection against limited amounts of falling dirt.

Enclosures are intended for indoor use, primarily to provide a degree of protection against dust, falling dirt and dripping non-corrosive liquids.

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5.1.10 Corrosive gasses

Concentrations of corrosive gases must not exceed the levels given in:

• Table A2 of EN 50178:1998

Printed Circuit Board & Component Solder technology of M100-400 are conformal coated to survive environments as described by IEC60721-3-3 3C3 and EN60068-2-60 Meth. 4. This corresponds to the levels typical of urban areas with industrial activities and/or heavy traffic and in the immediate neighborhood of industrial sources with chemical emissions.

5.1.11 RoHS compliance

The drive meets EU directive 2011/65/EU for RoHS compliance.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 85 Issue Number: 5

Technical data

UL listing information

5.1.12 Vibration

Bump Test

Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-27: Test Ea: Severity: 15 g peak, 11 ms pulse duration, half sine. No. of Bumps: 18 (3 in each direction of each axis).

Referenced standard: IEC 60068-2-29: Test Eb: Severity: 18 g peak, 6 ms pulse duration, half sine. No. of Bumps: 600 (100 in each direction of each axis).

Random Vibration Test

Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-64: Test Fh: Severity: 1.0 m²/s³ (0.01 g²/Hz) ASD from 5 to 20 Hz

Duration: 30 minutes in each of 3 mutually perpendicular axes.

Sinusoidal Vibration Test

Testing in each of three mutually perpendicular axes in turn. Referenced standard: IEC 60068-2-6: Test Fc: Frequency range: 5 to 500 Hz Severity: 3.5 mm peak displacement from 5 to 9 Hz

Sweep rate:1 octave/minute Duration: 15 minutes in each of 3 mutually perpendicular axes.

Referenced standard: EN 61800-5-1: 2007, Section 5.2.6.4. referring to IEC 60068-2-6: Frequency range: 10 to 150 Hz Severity: 0.075 mm amplitude from 10 to 57 Hz

Sweep rate:1 octave/minute Duration:10 sweep cycles per axis in each of 3 mutually perpendicular axes.

Testing to Environmental Category ENV3

Subjected to resonance search in the range listed. If no natural frequencies found then subjected only to endurance test. Referenced standard: Environment Category ENV3: Frequency range: 5 to 13.2 Hz ± 1.0 mm

For more information, please refer to section 12 Vibration Test 1 of the Lloyds Register Test Specification Number 1.

5.1.13 Starts per hour

By electronic control: unlimited By interrupting the AC supply: 20 (equally spaced)

-3 db/octave from 20 to 200 Hz

10 m/s² peak acceleration from 9 to 200 Hz 15 m/s² peak acceleration from 200 to 500 Hz

1g peak acceleration from 57 to 150 Hz

13.2 to 100 Hz ± 0.7g (6.9 ms -2)

5.1.14 Start up time

This is the time taken from the moment of applying power to the drive, to the drive being ready to run the motor: 1.5 s

86 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

5.1.15 Output frequency / speed range

Unidrive Mxxx models:

In all operating modes (Open loop, RFC-A) the maximum output frequency is limited to 550 Hz.

Unidrive HS30 models:

In open loop mode only, the maximum achievable output frequency is 3,000 Hz.

5.1.16 Accuracy and resolution

Frequency:

The absolute frequency accuracy depends on the accuracy of the oscillator used with the drive microprocessor. The accuracy of the oscillator is ± 0.02 %, and so the absolute frequency accuracy is ± 0.02 % of the reference, when a preset frequency is used. If an analog input is used, the absolute accuracy is further limited by the absolute accuracy of the analog input.

The following data applies to the drive only; it does not include the performance of the source of the control signals.

Open & closed loop resolution:

Preset frequency reference: 0.01 Hz

Analog input 1: 11 bit plus sign

Analog input 2: 11 bit

Current:

The resolution of the current feedback is 10 bit plus sign.

Accuracy: typical 2 %

worst case 5 %

5.1.17 Acoustic noise

The heatsink fan generates the majority of the sound produced by the drive. The heatsink fan on all drives is a variable speed fan (except size 1, which is a single speed fan). The drive controls the speed at which the fan runs based on the temperature of the heatsink and the drive's thermal model system.

Table 5-7 gives the sound pressure level at 1 m produced by the drive for the heatsink fan running at the maximum and minimum speeds.

Table 5-7 Acoustic noise data

Size

1* 46.7 N/A

24542 3 58.6 49 45848

* Single speed fan.

Max speed

dBA

Min speed

dBA

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Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 87 Issue Number: 5

UL listing information

Table 5-11 AC Input current and fuse ratings (100 V)

Class

Fuse rating

Nominal Maximum

15 15

Class

CC, J

or T*

MCB

rating**

Nominal

Maximum

overload

input

current

Maximum

IEC UL

AAAA

Model

Maximum

continuous

input

current

01100017 8.7 12.6 10

01100024 11.1 15.2 16 15 15 15

02100042 18.8 28.2 20 20 20 15

02100056 24.0 37.4 25 25 25 15

Table 5-12 AC Input current and fuse ratings (200 V)

Typ ic al

Model

01200017

01200024 5.3 8.4 6 6 6 15

01200033 8.3 14.2 10 10 15 15 15

01200042 10.4 16.8 16 16 15 15 15

02200024 - / 3.2 5.3/4.1 8.1/5.9 6 6

02200033 - / 4.3 8.3/6.7 14/9.2 10 10 10 10 15

02200042 - / 5.4 10.4/7.5 16.4/10.8 16 10 16 10 15/10 15 10 15

02200056 - / 8.1 16.0/12.9 24.0/17.5

02200075 - / 9.1 18.1/13.5 30.4/19.5 20/15 15

03200100 - / 12.8 23.9/17.7 30/25 25 20 25 20

04200133 - / 13.5 23.7/16.9 43.3/23.5 25 20 25 20

04200176 - / 17.0 23.7/21.3 43.3/28.6 25 25 25 25 25 25 25 25

current

Maximum

continuous

input

current

AA AAAAA AAA AA

Maximum

overload

input

current

4.5 6.9 6

IEC UL / USA

Nominal Maximum

1ph 3ph 1ph 3ph 1ph 3ph 1ph 3ph

20 16 20 16

Fuse rating MCB

Maximum

666

20/15

20 15

25/20 25 20

Class

Nominal

Class

CC, J

or T*

CC,

J or

CC,

J or

CC,

J or

rating**

Nominal

25 20

* These are fast acting fuses.

** UL Listed DIVQ / DIVQ7 listed, rated voltage is 600 Vac (for USA and Canada). Short circuit rating is 10 kA. In other countries, EN IEC circuit breakers can be used with 10 kA supply rating.

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Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 89 Issue Number: 5

UL listing information

Table 5-15 Cable ratings (200 V)

NOTE

Cable size (IEC 60364-5-52)

Model

01200017

01200024

01200033

01200042

02200024

02200033

02200042

02200056 2.5/1.5 12/14

02200075 2.5 12

03200100 4 4 1.5 4 10/12 10 14 10

04200133 4/2.5

04200176 4

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

1 2.5 1 2.5 16 12 16 12

414

42.54 10 10 12 10

Cable size (UL508C)

AWG

10 16 10

Table 5-16 Cable ratings (400 V)

Cable size (IEC 60364-5-52)

Model

02400013

02400018

02400023

02400032

02400041

03400056 1

03400094 2.5 1.5 14

04400135 2.5

04400170 4

Input Output Input Output

Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum

141 416101610

42.54 101012 10

Cable size (UL508C)

AWG

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1003400073 1.5

Technical data

PVC insulated cable should be used.

5.1.21 Protective ground cable ratings

Minimum ground conductor size

Either 10 mm

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 91 Issue Number: 5

or two conductors of the same cross-sectional area as the input phase conductor.

UL listing information

Table 5-17 Inrush current

Model Peak Inrush Current (A)

01100017 8.5

01100024 8.5

01200017 17

01200024 17

01200033 17

01200042 17

02100042 28.3

02100056 28.3

02200024 27.5

02200033 27.5

02200042 27.5

02200056 27.5

02200075 27.5

02400013 17

02400018 17

02400023 17

02400032 17

02400041 17

03200100 18.3

03400056 11.3

03400073 11.3

03400094 11.3

04200133 18.3

04200176 18.3

04400135 11.3

04400170 11.3

92 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

5.1.22 Maximum motor cable lengths

Table 5-18 Maximum motor cable lengths (100 V drives)

100 V Nominal AC supply voltage

Model

01100017

01100024

02100042

02100056

Table 5-19 Maximum motor cable lengths (200 V drives)

Model

01200017

01200024

01200033

01200042

02200024

02200033

02200042

02200056

02200075

03200100 100 m (330 ft)

04200133

04200176

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz 1kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz

kHz

37.5 m

(122 ft)

75 m

(245 ft)

kHz

37.5 m

(122 ft)

75 m

(245 ft)

75 m

(245 ft)

75 m

(245 ft)

75 m (245 ft)

100 m (330 ft)

200 V Nominal AC supply voltage

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz

kHz

75 m (245 ft)

100 m (330 ft)

kHz

25 m

(82.5 ft)

50 m

(165 ft)

kHz

25 m

(82.5 ft)

50 m

(165 ft)

50 m

(165 ft)

50 m

(165 ft)

18.75 m (61.9 ft)

37.5 m (122 ft)

kHz

18.75 m (61 ft)

37.5 m (122 ft)

12.5 m

(41.25 ft)

25 m

(82.5 ft)

kHz16kHz

12.5 m (41 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

9 m

(29.7 ft)

18 m

(59.4ft)

9 m

(30 ft)

18 m

(60 ft)

18 m

(60 ft)

18 m

(60 ft)

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Table 5-20 Maximum motor cable lengths (400 V drives)

400 V Nominal AC supply voltage

Model

02400013

02400018

02400023

02400032

02400041

03400056

03400073

03400094

04400135

04400170

Maximum permissible motor cable length for each of the following switching frequencies

0.667 kHz

kHz

100 m (330 ft)

kHz

75 m

(245 ft)

75 m

(245 ft)

75 m

(245 ft)

kHz

50 m

(165 ft)

50 m

(165 ft)

50 m

(165 ft)

kHz

37.5 m

(122 ft)

37.5 m

(122 ft)

37.5 m

(122 ft)

kHz

25 m

(82.5 ft)

25 m

(82.5 ft)

25 m

(82.5 ft)

kHz

18.25 m (60 ft)

• Cable lengths in excess of the specified values may be used only when special techniques are adopted; refer to the supplier of the drive.

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 93 Issue Number: 5

Technical data

UL listing information

• The default switching frequency is 3 kHz for Open-loop and RFC-A. The maximum cable length is reduced from that shown in Table 5-18, Table 5-19 and Table 5-20 if high capacitance motor cables are used. For further information, refer to section 4.4.2 High- capacitance / reduced diameter cables on page 57.

5.1.23 Minimum resistance values and peak power rating for the braking resistor at 40 °C (104 °F)

Table 5-21 Braking resistor resistance and power rating (100 V)

Minimum

Model

01100017

01100024 0.37

02100042

02100056 1.1

Table 5-22 Braking resistor resistance and power rating (200 V)

Model

01200017

01200024 0.37

01200033 0.55

01200042 0.75

02200024

02200033 0.55

02200042 0.75

02200056 1.1

02200075 1.5

03200100 45 3.3 2.2

04200133

04200176 4

resistance*

Ω

130 1.1

68 2.2

Minimum

resistance*

Ω

130 1.1

68 2.2

22 6.0

Instantaneous

power rating

Instantaneous

power rating

Continuous

power rating

0.25

0.75

Continuous

power rating

0.25

0.37

94 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Table 5-23 Braking resistor resistance and power rating (400 V)

Continuous

power rating

0.37

Model

02400013

Minimum

resistance*

Ω

Instantaneous

power rating

02400018 0.55

02400023 0.75

270 2.2

02400032 1.1

02400041 1.5

03400056

03400073 3

100 6.0

2.2

03400094 4

04400135

04400170 7.5

50 11.2

5.5

* Resistor tolerance: ±10 %

Optimization of the braking resistor requires careful consideration of the braking duty.

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Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 95 Issue Number: 5

Technical data

UL listing information

5.1.25 Electromagnetic compatibility (EMC)

This is a summary of the EMC performance of the drive. For full details, refer to the EMC Data Sheet which can be obtained from the supplier of the drive.

Table 5-28 Immunity compliance

Standard

IEC 61000-4-2 EN61000-4-2:2009

IEC 61000-4-3 EN61000-4-3:2006+A2:2010

IEC61000-4-4 EN61000-4-4:2012

IEC61000-4-5 EN61000-4-5:2014

IEC61000-4-6 EN61000-4-6:2014

IEC61000-4-11 EN61000-4-11:2004

IEC61000-6-1 EN61000-6-1:2007

IEC61000-6-2 EN61000-6-2:2005

IEC61800-3 EN 61800-3: 2004+A1:2012

See section 4.7.6 Variations in the EMC wiring on page 76 for control ports for possible

Type of

immunity

Electrostatic discharge

Radio frequency radiated field

Fast transient burst

Surges

Conducted radio frequency

Voltage dips and interruptions

Generic immunity standard for the residential, commercial and light - industrial environment

Generic immunity standard for the industrial environment

Product standard for adjustable speed power drive systems (immunity requirements)

Test specification Application Level

6 kV contact discharge 8 kV air discharge

10 V/m prior to modulation 80 - 1000 MHz 80 % AM (1 kHz) modulation

5/50 ns 2 kV transient at 5 kHz repetition frequency via coupling clamp

5/50 ns 2 kV transient at 5 kHz repetition frequency by direct injection

Common mode 4 kV

1.2/50 s waveshape

Differential mode 2 kV1.2/50 s waveshape

Lines to ground

10V prior to modulation

0.15 - 80 MHz 80 % AM (1 kHz) modulation

-30 % 10 ms +60 % 100 ms

-60 % 1 s <-95 % 5 s

Module enclosure

Control lines

Power lines

AC supply lines: line to ground

AC supply lines: line to line

Signal ports to ground

Control and power lines

AC power ports

Meets immunity requirements for first and second environments

Level 3 (industrial)

Level 4 (industrial harsh)

Level 3 (industrial)

Level 4

Level 3

Level 2

Level 3 (industrial)

Complies

requirements regarding grounding and external surge protection.

Emission

The drive contains an in-built filter for basic emission control. An additional optional external filter provides further reduction of emission. The requirements of the following standards are met, depending on the motor cable length and switching frequency.

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Technical data

UL listing information

Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide 97 Issue Number: 5

Table 5-29 Size 1 emission compliance

Motor cable

length

(m)

Using internal filter only:

2 C3C3C3C3C3C3C3C3C3

10 C3 C3 C3 C3 C4 C4 C4 C4 C4

Using external filter and internal filter:

2 C1C1C1C1C1C1C1C1C1

20 C1 C1 C1 C1 C2 C2 C2 C2 C2

50 C2 C2 C2 C2 - -

Using low leakage external filter:

10 C1 C1 C1 C1 - -

Table 5-30 Size 2 emission compliance

Motor cable

length

(m)

Using internal filter only:

2C3C3C3C3C3C4C4C4C4

10 C4 C4 C4 C4 C4 C4 C4 C4 C4

Using external filter and internal filter:

2C1C1C1C1C1C1C1C1C1

20 C1 C1 C1 C1 C2 C2 C2 C2 C2

100 C2 C2 C2 C2 - - - - -

Using low leakage external filter:

10 C1 C1 C1 C1 - - - - -

Table 5-31 Size 3 emission compliance

Motor cable

length

(m)

Using internal filter only:

2 C3C3C3C3C3 C3 C4 C4 C4

10 C4 C4 C4 C4 C4 C4 C4 C4 C4

Using external filter and internal filter:

2 C1C1C1C1C1 C1 C1 C1 C1

20 C1 C1 C1 C1 C2 C2 C2 C2 C2

100 C2 C2 C2 C2 - - - - -

Using low leakage external filter:

10 C1 C1 C1 C1 - - - - -

0.667 1 2 3 4 6 8 12 16

Switching Frequency (kHz)

‐‐‐

Switching Frequency (kHz)

98 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

5.2 Optional external EMC filters

Table 5-33 Drive and EMC filter cross reference

Model CT part number

100 V

01100017 to 01100024 4200-1000, 4200-1001 (low leakage)

02100042 to 02100056 4200-2000

200 V

01200017 to 01200042 4200-1000, 4200-1001 (low leakage)

02200024 to 02200075

03200100

04200133 to 04200176

400 V

02400013 to 02400041 4200-2005, 4200-2006 (low leakage)

03400056 to 03400094 4200-3008, 4200-3009 (low leakage)

04400135 to 04400170 4200-4004, 4200-4005 (low leakage)

4200-2001, 4200-2002 (low leakage)

4200-2003, 4200-2004 (low leakage)

4200-3000, 4200-3001 (low leakage)

4200-3004, 4200-3005 (low leakage)

4200-4000, 4200-4001 (low leakage)

4200-4002, 4200-4003 (low leakage)

100 Unidrive M100 to M400 Frame 1 to 4 Power Installation Guide

Issue Number: 5

Control Techniques Commander C200, Commander C300, Unidrive M100, Unidrive M400 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1.5 Electrical hazards

1.6 Stored electrical charge

1.7 Mechanical hazards

1.8 Access to equipment

1.9 Environmental limits

1.10 Hazardous environments

1.11 Motor

1.12 Mechanical brake control

1.13 Adjusting parameters

1.14 Electromagnetic compatibility (EMC)

2.4 Drive features

3.6 Heatsink fan operation

3.7 External EMC filter

5 Technical data

5.1 Drive technical data

5.2 Optional external EMC filters