Control Techniques 0453-0016-06, M’Ax Installation Manual
EF
Installation Guide
M’Ax
*
*
**
Compact, high-performance, single-axis servo
amplifier for brushless AC servo motors
Part Number: 0453-0016-06
Issue Number: 6
www.controltechniques.com
General information
The manufacturer accepts no liability for any consequences resulting from inappropriate , negligent
or incorrect installation or adjustment of the optional operating parameters of t he equipment or from
mismatching the drive with t he motor.
The conten ts of this Installation Guide are believed t o be correct at the time of printing. In the
interests ofacommitment to apolicy of continuousdevelopment and improv ement, the manufacturer
reserves the right tochange the specification of the product or itsperformance, or the contents of the
Installation Guide, without not ice.
All rights reserved. No p arts of this Installation Guide may be reproduced or transmitted in any f orm
or by any means, electrical or mechanical including photocopying, record ing or by any informationstorage or retrieval system, without permission in writing from t he publisher.
Important...
Servo-amplifier software version
This product issupplied with the latest vers ion of user-interface and machine-control software. If this
product isto be used w ith other Control Techniques servoampli fiers in anexisting system, there may
be some differences between theirsoftware and the software in this product. These differences may
cause a difference in functions. This may also apply to servo amplifiers returned from a Control
Techniques S erv ice Centre.
If there i s any doubt, contact a Control Techniques Drive Centre.
Copyright © January 2003 Control Techni ques Drives Ltd
Issue: 6
Contents
*
1 Safety Information .................................1
1.1 Warnings, Cautions and Notes .............................1
1.2 Electrical safety - general warning ........................1
1.3 System design ......................................................1
1.4 Environmental limits ..............................................1
1.5 Compliance with regulati ons .................................1
1.6 Safety of personnel ...............................................1
1.7 Risk analysis .........................................................1
1.8 Motor .....................................................................1
1.9 Adjustment of parameters .....................................1
2 Installing the drive ................................2
2.1 Installation considerations .....................................2
2.2 Model sizes and versions .. ....................................2
2.3 AC supply protection .............................................2
2.4 AC supply disturbances - use of line reactors .......3
2.5 Power cables ........................................................3
2.6 Signal cables and connectors ...............................5
2.7 RJ45 connectors and cables .................................6
2.8 SLM connector ......................................................7
2.9 D-type connectors .................................................7
2.10 Method of mounting ..............................................7
2.11 Output current, Ambient temperat ure, Heat
dissipation, De-rating ............................................7
2.12 Thermal protection ................................................8
2.13 When to use a braking resistor .............................8
2.14 Braking resistor data .............................................8
2.15 Braking resistor precautions .................................9
2.16 Thermal protection of the braking resistor .. ..........9
2.17 Braking-resistor example calculations ..................9
2.18 Minimum permissible deceleration time ..............10
2.19 Power rating of the braking resistor ....................10
2.20 Value of the braking resistor ...............................11
2.21 Disabling protection of the internal braking
resistor ................................................................11
2.22 Current setting for a thermal overload protection
relay ....................................................................11
2.23 Enclosure layout .................................................11
2.24 Clearances for the signal cables .........................12
2.25 Enclosure calculations for heat removal .............13
2.26 Mounting the drive ..............................................15
2.27 Attaching the drive to the back-plate ...................16
2.28 Precautions for making p ower connections ........17
2.29 Terminal sizes and tightening torques ................17
2.30 Method of connecting the power cables .............18
2.31 Circuit diagrams f or the powe r connections ........19
2.32 EMC emission standards - compliance
information ..........................................................21
2.33 EMC emission standards - instructions ...............21
2.34 Clearances from the RFI filter and AC supply
cables ..................................................................22
2.35 Additional ground connections f or the signal
cables ..................................................................22
2.36 Bonding the cable shield to the motor frame ......24
Appendix A UL Listing Information ...........25
A.1 AC supply specification .......................................25
A.2 Maximum continuous output current ...................25
Appendix B Data ..........................................26
B.1 M’Ax Data ...........................................................26
B.2 Optional RFI filter dat a ........................................28
Index ..............................................................29
M’Ax InstallationGuide
Issue Number: 6 www.controltechniques.com
Declaration of Conformity
Control Techniques
The Gro
Newtown
Powys
UK
SY16 3BE
MAX403SL MAX406SL MAX409SL MAX412SL
MAX403AN MAX406AN MAX409AN MAX412AN
The servo drive product M'Ax, modelnumbersas listedabove,hasbeen designedand manufactured in accordance with the
following European harmonised, national and international standards:
EN60249 Base materials for printed circuits
IEC326-1 Printed boards: general information for the specification writer
IEC326-5
IEC326-6 Printed boards: specification for multilayer printed boards
IEC664-1
EN60529 Degrees of protection provided by enclosures (IP code)
UL94 Flammability rating of plastic materials
UL508C Standard for power conversionequipment
Printed boards: specification for single- and double-sided printed boards with
plated-through holes
Insulation co-ordination for equipment within low-voltage systems: principles,
requirements and tests
These productscomply with the Low VoltageDirective 73/23/EECand the CE Marking Directive
93/68/EEC.
W. Drury
Executive VP Technology
Newtown
Date: 27 March 2001.
This electronic Drive product is intended to be used with an appropriate motor, controller,
electrical protection components and other equipment to form a complete en d product o r
system. It must only be installed by a professional assembler who is familiar with
requirements for safety and electromagnetic compatibility ("EMC"). The assembler is
responsible for ensuring that the end product or system complies with all th e relevant laws in
the country where it is to be used. Refer to the product m anual or EMC data sheet for furth er
information on EMC standards complied with by the product, and guidelines for installation.
1 Safety Informati on
1.1 Warnings, Cautions and Notes
A Warning contains information which is essential for
avoiding a safety hazard.
WARNING
A Caution contains information which is necessary for
avoiding a risk of damage to the product or other equipment.
CAUTION
NOTE
1.2 Electrical safety - general warning
The voltages used in the drive cancausesevere electrical shock and/or
burns, and could be lethal.
Extreme care is necessary at all times when working with or adjacent to
the drive.
Specific warnings are given at the relevant places in this Installation
Guide,and the accompanying User Guide.
The installation must comply with all relevant safety legislation in the
countryof use.
1.3 System design
The drive is intended as a component for professional incorporation into
complete equipment or a system. If installed incorrectly,the drive may
present a safety hazard.
The drive uses highvoltage and currents, carries a high levelof stored
electrical energy, and is used to control equipment which can cause
injury.
Close attention is required to the electrical installation and the system
designt o avoidhazards,either in normaloperation or in the event of
equipment malfunction. System design, installation, commissioning and
maintenance must be carried out by personnelwho have the necessary
training and experience. They mustread this safety information and this
Installation Guide carefully.
To ensure mechanicalsafety,additional safetydevicessuch as electromechanical interlocksmay be required. The drivemust not be used in a
safety critical application without additional high integrity protection
against hazards arising from a malfunction.
1.4 Environmental limits
Instructionsin this User Guideregarding transport,storage, installation
and use of the drive must be complied with, including the specified
environmental limits. The drive must not be subjected to excessive
physical force.
A Note containsinformation which helps to ensurecorrect
operation of the product.
*
1.6 Safety of personnel
The STOP function of the drive does not removedangerous voltages
from the output of the drive or from any external option unit.
The STOP and START controls or electrical inputs of the drive must
not be relied upon to ensure safety of personnel. If a safety hazard
could exist from unexpected starting of the drive, an interlock that
electrically isolates the drive from the AC supply must be installed
to prevent the motor being inadvertently started.
Carefulconsideration must be given to the functions of the drivewhich
might resultin a hazard,eitherthrough their intended functions or
through incorrect operation due to a fault (e.g. stop/start, forward/
reverse, maximum speed).
Under certain conditions, the drive can suddenly discontinue control of
the motor.If the load on the motor could cause the motor speed to be
increased (e.g. in hoists and cranes), a separate method of braking and
stopping the motor must be used (e.g. a mechanical brake).
Before connecting the AC supply to the drive, it is important that you
understandthe operatingcontrolsand their operation. If in doubt,do not
adjust the drive. Damage may occur, or lives be put at sisk. Carefully
follow the instructions in this Installation Guide.
Beforemaking adjustments to the drive, ensure all personnelin thearea
are warned. Make notes of all adjustmentsthat are made.
1.7 Risk analysis
In any application where a malfunction of the drive could lead to
damage, loss or injury, a riskanalysis must be carriedout, and where
necessary, further measures taken to reduce the risk. This would
normally be an appropriate form of independent safety back-up system
usingsimpleelectro-mechanical components.
1.8 Motor
Ensure the motor is installed in accordance with the manufacturer’s
recommendations.
Servomotorsare designed to operate at elevated temperatures which
may reach 100
contact should be taken.
1.9 Adjustment of parameters
Some parameters have a profound effect on the operation of the drive.
These parameters must not be adjusted without careful consideration of
theimpactthat wouldbemadeon the controlled system.Measuresmust
be taken to prevent unwanted changesfrom being made, e.g. due to
error or tampering.
o
C. Where necessary, precautionsto preventhuman
1.5 Compliance with regulations
The installer is responsible for complying with all relevant regulations,
such as national wiring regulations, accident prevention regulations and
electromagnetic compatibility (EMC) regulations. Particular attention
must be givento the cross-sectionalareasof conductors, the selection
of fuses or otherprotection, and protective earth(ground) connections.
This Installation Guide contains instruction for achieving compliance with
specific EMC standards.
Withinthe European Union, all machinery in which thisproductis used
must comply with thefollowing directives:
• 97/37/EC: Safety of machinery.
• 89/336/EEC: Electromagnetic Compatibility.
M’Ax Installation Guide 1
Issue Number: 6 www.controltechniques.com
*
2 Installing the drive
2.1 Installation considerations
Adhere to the instructions
The mechanical and electrical installation instructions
WARNING
WARNING
must be adhered to. Any questions or doubt should be
referred to the supplierof the equipment.It is the
responsibility of the owner or user to ensure that the
installation of thedrive and any external option unit, and
the way in which they are operated and maintained,
comply with the requirements of the Health and Safety at
Work Act in the United Kingdom or applicable legislation
and regulations and codes of practice in the country in
whichthe equipmentis used.
Motor voltage
The motor must be suitable for use with a M’Ax drive and
its required supply voltage.
CAUTION
Competence of the installer
The drive must be installed only by professional
assemblers who are familiar with the requirements for
safety and EMC. The assembler is responsible for
ensuring that the end-product or system complies with
all the relevant laws in the country where it is to be used.
Flash/insulation testing
The driveand RFI filter have internal electrical
components connected between the AC-supply phases
CAUTION
and ground. In order to avoid damaging these
components when flash or insulation testing the ACsupply circuit and/or motor circuit, first disconnect the
drive completely from the circuit to be tested.
Electromagnetic compatibility
The drive contains powerful electronic circuits which can cause
electromagnetic interference. The information and instructions in this
chapterinclude routine EMC precautionsthat will minimise the risk of
disturbanceto typical industrialcontrol equipment.These include
installing the drive in a metal enclosure as well as careful attention to the
layoutof the connectingcables.
Additional precautions must be taken if any of the following apply:
• Strict compliance with emission standardsis required
• It is known thatelectromagnetically sensitive equipment, such as
radio receivers, is located nearby
• Thedriveistobeoperatedinaresidentialenvironment
The information and instructions relating to theseadditionalprecautions
are contained in the EMC emission standardssections later in this
chapter. These precautions include installing an RFI filter in the AC
supplyto each drive andadditional attention paid to cables and
grounding.
2.2 Model sizes and versions
Table 2-1 Model sizes, model numbers and current ratings
Output c urre nt
Model size Model
M’Ax403
M’Ax406
M’Ax409
M’Ax412
Maximum
continuous
3.5 A
6.5 A
9.5 A
12.5 A
Maximum
overload
(2s max.)
7.0 A
13.0 A
19 A
25 A
All imperialmeasurements (in feetand inches) are an
approximation of their metric translations.
CAUTION
Authorised access
Only authorised, trained service personnel should be allowed access to
the drive.
Installation in an enclosure
The drive must be protected against water, condensation and electrically
conductive contamination.
The drive has ingress protection ratedat IP20 (in accordance with
IEC60529).
UL listing is valid when the drive is installed in a type 1 enclosure as
defined in UL50.
Fire enclosure
The drive case is not classified as a fire enclosure.When this protection
is required, the drive should be installed in a fire enclosure.
Hazardous areas
The drive not be located in a classified hazardousarea unless it is
installed in an approvedenclosure and the installation is certified.
Environmental
See Appendix A for UL-listing information.
See Appendix B Data for environmental requirements.
If condensation is likely to occur when the drive is not in use, an anticondensation heater must be installed. This heater must be switched off
when the drive isin use; automatic switching is recommended.
If the drive is to be mounted directly above any heat-generating
equipment (such as another drive), the maximum temperature of the air
immediately below the drive should be taken as the ambient temperature
for the drive.
Table 2-2 Versions
Suffix Functionality
_SL
(eg. M’Ax 403_SL)
_AN
(eg. M’Ax 403_AN)
Standard-precision analog input
No display and keypad
High-precision analog input
Displayand keypad
AC supply requirements
380V to 480V ±10%
3-phase
47.5 to 63Hz
Maximum supplyimbalance: 2% negative phase sequence (equivalent
to 3% voltage imbalance between phases)
2.3 AC supply protection
g
The AC supply to the drive must be fitted with suitable
protection against overload and short-circuits. Table 2-3
WARNING
WARNING
Include a fuse of the specified rating in each phase of the AC supply.
The use of the following types of fuse is recommended:
• Europe: TypegG HRC industrial fuses to IEC 60269 (BS88)
•USA:CC600VAC
shows recommended fuse ratings. Failure to observe
this recommendation will cause a risk of fire.
The AC supply to the drive must have a sufficiently low
impedance path to ground so that a ground fault would
cause the AC supply protection to operate.
2 M’AxInstallationGuide
www.controltechniques.com Issue Number: 6
An MCB or MCCB having thecorrectthermal and magnetic trip ratings
may be used in place of fuses, on condition the fault-current clearing
capacity is sufficient for the installation.
NOTE
UL listing is dependent on the use of the correct type of UL-listed
fuse, and applies when the symmetricalshort-circuit current does
not exceed 5kA. Refer to Appendix A UL Listing Information.
Table 2-3 Fuse ratings
Model Fuse rating
M’Ax 403 10A
M’Ax 406 15A
M’Ax 409 20A
M’Ax 412 20A
2.4 AC supply disturbances - use of line reactors
When a driveis connected to an AC supplywhich is subject to severe
disturbances - for example, if any of the following conditions apply...
• Capacity exceeds 200kVA
• Faultcurrent exceeds 5kA
• Power-factor correction equipment is connected close to the drive
• Large DC drives having no or ineffective line reactors are connected
to the supply
• Direct-on-line started motor(s) are connected to the supply and,
whenany of these motors are started,a dip is producedin excessof
20% of the actual supplyvoltage
... excessive peak current may flow in the input power circuit of the drive.
This may cause nuisance tripping or, in extreme cases, failure of the
drive.
A line reactor should then be connected in each phase of the supply to
eachdrive. Line reactor(s)add the required impedanceto the ACsupply
in order to reduce current transients to a level that can be tolerated by
the drive.
Threeindividual reactors,or a singlethree-phase reactorshould be
used. Each drive must have its own reactor(s).
RFI filters (for EMC purposes) do not give adequate
protection against these conditions.
CAUTION
Table 2-4 Typicalline-reactorvalues
Model Value Part no
M’Ax 403 2mH 4402-0227
M’Ax 406 2mH 4402-0227
M’Ax 409 1mH 4402-0228
M’Ax 412 1mH 4402-0228
Current ratings
Continuous rms: Not lesst han the continuous input current rating of
the drive
Repetitive max rms:Not less than 4 x continuous input current rating of
the drive (to avoid magnetic saturation)
*
2.5 Power cables
Wiring must be in accordance with local regulations and
codes of practice. The table below shows typical PVC
WARNING
The cable sizes recommendedin Table 2-5 are in accordancewith
EN60204-1; installation method:B2 - one loaded cable in conduitor
trunking attached to a wall.
Table 2-5 Power cable sizes, metric
The cable sizes recommendedin Table 2-6 are in accordancewith
UL508C; installation method: one loaded three phase cable in conduit
Table 2-6 Power cable sizes, imperial
NOTE
This assumes the motor maximum current matches that of the
drive. Where a motor of reduced rating is used, the cable rating
may be chosen to match that of the motor. To ensure that the motor
and cable are protected againstover-load, the drive must be
programmed with the correct motor rated current.
Ground conductors
A ground conductor can be includedin the motor and brakingresistor
cables, or a separate wire external to thesecablescan be used.
Motor cable
Most cables have an insulating jacket between the cores and the armour
or shield; these cables have a low capacitance.When using a cableof
this type, observe the recommended maximum lengthsstatedin
Table 2-7 .
Table 2-7 Maximum cable lengths
* Cable lengths in excess of the specified values may be used only when
special techniquesare adopted; refer to the supplierof the drive.
Cable capacitance
High-capacitance cablestend not to have an insulating jacketbetween
the cores and the shield or armour. If a cable of this type is used, the
maximum cable length is half the figure quoted in Table 2-7 .
For identification, see Figure 2-1.
cable sizes for power input and output wiring. In the
event of a conflict, local regulations prevail.
Model
M’Ax403
M’Ax406
M’Ax409
M’Ax412
Model
M’Ax403
M’Ax406
M’Ax409
M’Ax412
Model
Input cable Output cable
1.5mm
2.5mm
4.0mm
4.0mm
Input cable Output cable
16 AWG
14 AWG
12 AWG
12 AWG
Cable size
2
2
2
2
1.0mm
1.0mm
1.5mm
2.5mm
2
2
2
2
Cable size
18 AWG
16 AWG
14 AWG
14 AWG
Maximum cable length *
mft
M’Ax 403 50 165
M’Ax 406 50 165
M’Ax 409 50 165
M’Ax 412 50 165
M’Ax Installation Guide 3
Issue Number: 6 www.controltechniques.com
*
Figure 2-1 Cable construction influencing the capacitance
Normal capacitance
Shield or armour
separated from the cores
Parallel connection of DC buses
When a number of drives are used in a system, it is possible to connect
their DC buses in parallel in order to allow energy sharing, especially
when one or more motors are being braked. Operation in this manner is
not coveredby this Installation Guide; cable sizes and otherinformation
can be obtaine from the supplier of the drive.
High capacitance
Shield or armour close
to the cores
4 Cable terminations
For connection to the drive For connection to the motor
A Termination ferrules 6-way size-1 plug
C Termination ferrules Termination ferrules
K Termination ferrules 6-way s ize-1.5 plug
L Cut ends 6-waysize-1.5 plug
T ermination ferrules / Ring for
M
M’Ax
6-way size-1 plug
X Cutends Cut ends
5 Cable length
Specify length in metres
Minimum: 002 (2 metres)
Maximum: 050 (50 metres)
Ordering motor cables
Cablesof the required lengths and type of sheath,and fittedwith
appropriate terminations to suit the drive and CT-Dynamics SL motors,
are supplied by Control TechniquesD ynamics Ltd. For ordering, create
the required ordercode (see below)and contact the supplierof the drive.
The order code is constructed as follows:
See opposite for the details of the code.
1 Number of conductors
PS 3-phase + ground
3-phase + ground
PB
+ motor-brake control
2 Type of sheath
PUR
B
Use for dynamic applications (motor mounted on a moving
structure) – increased oil resistance
Example
PSBAM010
10m Unimotorconnection to ferrules power cable for a dynamic
application
3 Conductor size (phases and ground) Current rating
G
A
B
C
D
NOTE
The values stated are for 40
2
1.5mm
2
2.5mm
2
4.0mm
2
6.0mm
2
10.0mm
o
C ambient free air applications.
16A
22A
30A
39A
58A
Information should only be used for reference.
4 M’AxInstallationGuide
www.controltechniques.com Issue Number: 6
2.6 Signal cables and connectors
5
2
1
43543216785
432
167854321678678543210
H
D
c
0
2
H
D
0
2
2
E
2
H
D
c
c
5
c
c
1
2
4
3
H
B
M
M
Figure 2-2 Plan view of top of drive: Locations of the terminals and their connector
*
Digital I/O
Frequency input
Quad. A input
Direction input
Quad. B input
Hardware enable
Digital output 4
0V COMMON
SLM-and-user
back-up supply
Touch-trigger
Output 1
Input 1
Output 2
Input 2
Output 3
Input 3
Output 4
Input 4
Input 5
Input 6
+24V
input
5
10
4
9
3
8
2
7
1
6
5
10
4
9
3
8
2
7
1
6
Non-inverting input/output
Inverting input/output
Terminate pulse reference inpu t
connections (frequency / direction or
quadrature inputs) at the drive by
CAUTION
connecting across the related input
terminals a resistor whose value equals the
characteristic impedance of the cable that
is being used. When more than one drive is
connected a resistor is required only at the
last drive.
0V and 0V common must be used only in
conjunction with their related signal
connections, and must not be used in place
CAUTION
of each other.
Any cable connecting to the SIM ENC
connector should have its cable shield
connected to Pin 15. Failure to d o so can
CAUTION
result in damage to the drive.
Wait30 secondsafter removing power to
the drive before inserting or removing
control cables as ‘hot plugging’ cables can
CAUTION
result in damage to the drive or SLM.
DIGITAL I/O SIM ENC
15
14
13
12
11
15
14
13
12
11
24V user supply
0V COMMON
Input 7
Input 8
0V COMMON
24V user supply
0V COMMON
0V COMMON
STANDALONE MC/EIA485
Digital I/O
High-precision
analog input
Standard-precision
*
SLM-and-user
back-up supply
*
*
ultidrop
**
ultidrop
*
output
A output
analog input
om\
om\
Hardware enable
Status-relay
contact
0V COMMON
+24V
V COMMON
24V SLM supply
ardware enable
Drive-status supply
com\
com\
24V user supply
0V COMMON
ardware enable
rive-status supply
om\
com\
V COMMON
4V loopsupply
ardware enable
rive-status output
IA232
ardware enable
rive-status input
om\
com\
32 TXD
32 RXD
V COMMON
4V loop input
om\
com\
6
11
7
12
8
13
9
14
10
15
6
11
7
12
8
13
9
14
10
15
Analog output 1
0V
Analog output 2
Z output
Cable shields
TX
EIA 485
TX\
24V user supply
0V COMMON
RX
EIA 485
RX\
0V COMMON
SLM
MC
MULTIDROP
OUT
MULTIDROP
IN/PC
WARNING
Isolation
The signal connections are isolated from the power
circuits by basic insulation only. Ensure that all external
control circuits connected to this connector are
separated from human contact by at least one layer of
insulation rated for use at the AC supply voltage.
NOTE
0V connections
Do not connect 0V COMMON to 0V, or use these in place of each
other; doing so may cause instability in use. See Functions of the
signal terminals in Chapter 2 of the M’Ax User Guide.
M’Ax Installation Guide 5
Issue Number: 6 www.controltechniques.com
*
2.7 RJ45 connectors and cables
RJ45 connectors
For connection to the following connectors on the drive...
•SLM
•MC
• MULTIDROP OUT
• MULTIDROP IN/PC
... use the following:
Cables
Up to four twisted-pairs having an overall shield (unused wires must not
be connected to pins at the other end)
Maximum length: 50m (165ft)
Maximumdiameter:6.6mm (
Static installations:for example, use BICC type S-FTP patch,four
twisted pairs, 5.33mm diameter
1
/4in)
Ordering signal cables
Cablesof the required lengths and fitted with RJ45 connectors as
required are supplied by Control Techniques Dynamics Ltd. For
ordering, create the required order code (see below) and contact the
supplier of the drive.
The order code is constructed as follows:
Details of the code are as follows:
1Typeofcable
SL Two twisted pairs in overall shield
Dynamic installations: for example, use Intercond type 3MBM 26P 02P,
2 twisted pairs, 5.5mm diameter
Connectors
Shielded 8-way RJ45 plugs
18
1
2
3
4
5
6
7
8
Connectthe pinsin pairs as shown.
Comb out the braided shield, fold the strands back and trap them under
the cable clamp to ensuregood electrical contact with the clamp.
2Typeofsheath
PUR
B
Use for dynamic applications (motor mounted on a moving
structure) – increased oil resistance
3 Options
A Standard
4 Cable terminations
F RJ45 plug 5-way Din connector Drive to SLM
G RJ45 plug Cut end
K RJ45 plug RJ45 plug Drive to drive
X Cut end Cut end
5 Cable length
Specify length in metres
Minimum: 002 (2 metres)
Maximum: 050 (50 metres)
Wait 30 seconds after removing power to the drive before
inserting or removing control cables as ‘hot plugging’
CAUTION
cablescan result in damage to the drive or SLM.
Do not use unshielded plugs.
Use RS Component part no 290-4780 for shielded
WARNING
connector 5.7mm, or
Use RS Component part no 342-2087 for shielded
connector 6.6mm
6 M’AxInstallationGuide
www.controltechniques.com Issue Number: 6
2.8 SLM connector
2
3
10V+
c
7
SLM(
Figure 2-3 Connecting the SLM cable to the connectors (only the relevant parts of the connectors are shown)
com\
com
1
0V
+24V
1
2
6
5
Drive
(RJ45)
8
com
com/
+24V
0V
2
3
4
5
6
7
8
*
5
1
3
2
4
1
2
3
Drive
Incorrect wiring of this cable could result in failure of the
WARNING
M’Ax or SLM.
Wait 30 seconds after removing power to the drive before
inserting or removing control cables as ‘hot plugging’
CAUTION
cablescan result in damage to the drive or SLM.
1. 8-way shielded cable having an overall diameter not greater than
1
6.6mm(
/4in)
2. Maximum length: 50m (165ft)
3. Route the cable by the shortest convenient path and so that it is no
closerthan 300mm (1ft) from any powercable.
4. Overall shield of tinned copper braid. Comb out the braid at both
ends, fold the strands back and trap them under thecable clamp to
ensuregood electrical contactwith the connector shell.
5. The required twisted pairs connected to the DIN connector, the
unwanted twisted pairs should be cut at each end and insulated to
prevent inadvertent contact.
6. Make the wire ends as short as possible (this affects performance).
7. AmphenolC091 31D005 100 2 5-way screw-locking DIN connector
meetingIP67.
8. Shielded RJ45 8-way plug
2.9 D-type connectors
For connection to the following connectors on the drive...
•SIMENC
• MC/EIA485
• DIGITAL I/O
• STANDALONE
... use the following:
SLM
54
6
24V
0V
4
5
com
om/
DIN)
Cables
Manyof the signalsare EIA485 comms.and thesemust use twisted
pairsof the correct characteristicimpedancecables having tinnedcopperstranded conductors, overallbraidedshield
Maximum overall diameter:dependson the D-typeconnector being
used
Connectors
SIM ENC
MC/EIA485
15-wayhigh-density male D-type having a metalshell (improved
EMC type)
DIGITAL I/O
STANDALONE
15-wayhigh-density female D-typehaving a metal shell (improved
EMC type)
2.10 Method of mounting
The two mounting brackets fittedto the driveare intended for mounting
the drive on the back-plate of the enclosure. Exhaust heat from the drive
is emitted in front of the back-plate. (Mounting instructions are given
laterin this chapter.)
Alternativelythe drivecan be mounted through an aperture in the backplate to allow the exhaust heat t o be emitted behind the back-plate.I n
this case, the two mounting brackets fitted to the drive must be removed,
modified and re-fitted; the ground bracket supplied with the drive must
also be modified.For instructions, refer to the supplier of the drive.
2.11 Output current,Ambient temperature, Heat dissipation, De-rating
NOTE
Theambienttemperature shouldbe taken as the temperature of the
air immediately under the drive. This is especially important when
the drive is to be installed above heat-generating equipment.
M’Ax Installation Guide 7
Issue Number: 6 www.controltechniques.com
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