Condec DLR334 Operating Manual

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Page 1

DLR3110

Rack-mountable Pneumatic

Pressure Calibration Console

Technical Manual

• Operation

• Calibration

• Maintenance

• Service

CONDEC Sales Phone No.: (888) 295-8475

CONDEC Web Site: WWW.4CONDEC.COM

74843

Page 2

Page 3

Contents

About This Manual................................................................................................................................... 1

1.0 Introduction.................................................................................................................................. 1

2.0 Installation and Wiring................................................................................................................ 3

2.1 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Repacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3 Rear Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.4 Hardware Configuration and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.5 Display/Keyboard Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.6 Freeze Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.6.1 Freeze Mode Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7 Min and Max Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7.1 Resetting Min and Max Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.8 Remote Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.0 Operation...................................................................................................................................... 8

3.1 Initial Setup Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Pressure Measurement Sequence (Gage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 Pressure Measurement Sequence (Absolute). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.0 Re-Calibration Only.................................................................................................................... 10

4.1 Pneumatic Calibration Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.2 Instrument Calibration Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.3 Re-Calibration Procedure (Zero, Linearity and Hysteresis) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.0 Configuration and Calibration.................................................................................................... 12

5.1 Pneumatic Calibration Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2 Instrument Calibration Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.3 Mode Selection Switch (S1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.4 Main Set-Up Mode Menu Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.5 Auto Set-Up Configuration Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.5.1 Auto Set-Up Menu (General). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.5.2 Auto Set-Up Menu (Gage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.5.3 Auto Set-Up Menu (Absolute) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.6 Calibration Set-Up Configuration Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.6.1 Calibration Mode Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.7 Modifying Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.8 Span Calibration Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.9 Resetting Span Calibration Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.10 Overwriting Span Calibration Points and Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.11 Configuration Set-Up Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.12 Conversion Set-Up Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.13 I/O Set-Up Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.13.1 Port 1 Set-Up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.13.2 Port 1 Printer Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.13.3 Port 1 Duplex Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.13.4 Port 1 RS485 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.13.5 Port 1 Simplex Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.13.6 Port 2 Set-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.13.7 Time and Date Set-Up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.13.8 Input Set-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.13.9 Print and Zero Wiring Configration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Speciﬁcations subject to change without notice.

December 2002

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6.0 Serial Input/Output..................................................................................................................... 32

6.1 ASCII - Data Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.2 Printer (Port One or Port Two) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.3 Duplex (Port One Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.3.1 Full Duplex Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.3.2 Command Code <cmd> Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.3.3 Basic RS485 Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.4 Continuous Simplex Output (Compressed Format) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.5 Serial Output Wiring and Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7.0 Maintenance and Service.......................................................................................................... 39

7.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.2 Maintenance and Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.2.1 Panel/Chassis Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.2.2 ORION-2C (PN 55283) or ORION-3A (PN 55287) Manifold Removal. . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.2.3 ORION Manifold - Valve Seat Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.2.4 ORION Manifold - Vernier Control Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

7.2.5 ORION Manifold - Vernier Control Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.2.6 ORION-2C Manifold - Valve Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.2.7 ORION Manifold - Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.2.8 ORION-2C Manifold - Valve Adjustment Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.2.9 ORION-3A Manifold - Valve Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.2.10 Pressure Limit Control (Standard Pneumatic), Regulator Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.2.11 Pressure Limit Control (Standard Pneumatic), Regulator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.2.12 Pressure Limit Control (Tescom), Regulator Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.2.13 Pressure Limit Control (Tescom), Regulator Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.2.14 Panel Gauge Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.2.15 Panel Gauge Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.2.16 Test Port Quick-Connect Fitting (PN 59762) Removal and Installation - 3 and 100 Full Scale PSI . . . . 48

7.2.17 Test Port Filter (PN 54188) Removal and Installation - 250 and 2500 Full Scale PSI . . . . . . . . . . . . . . 49

7.2.18 Test Port Quick-Connect Fitting (PN 59004) and Filter (PN 54188) Removal and Installation - 5000 and

7.2.19 Test Port (Output) Hose Quick-Connect Fitting and Filter Removal and Installation (PN 56991)- 5000 and

7.2.20 Input Port Filter (PN 54188) Removal and Installation - 2500 Full Scale PSI. . . . . . . . . . . . . . . . . . . . . 50

7.2.21 AC Fuse (PN 58076) - Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.2.22 Input Port Filter (PN 54188) Removal and Installation - 5000 and 10000 Full Scale PSI. . . . . . . . . . . . 51

7.2.23 AC Fuse (PN 58076) - Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.2.24 AC Power/EMI Line Filter (PN 58870) - Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.2.25 Power Switch (PN 58878) - Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

10000 Full Scale PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

10000 Full Scale PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

7.3 ORION-2C Valve Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.4 ORION-3A Valve Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

8.0 Model Numbering System......................................................................................................... 62

9.0 Auto Selection Default Tables ................................................................................................... 63

10.0 Conversion Factors.................................................................................................................... 66

11.0 Options, Replacement Kits ........................................................................................................ 67

12.0 Specifications............................................................................................................................ 68

DLR3110 Warranty and Return Policy.................................................................................................... 69

DLR3110 Return Material Authorization Form....................................................................................... 70

DLR3110 Rack Mount Digital Pressure Indicator Manual

Page 5

About This Manual

This manual is intended for use by service technicians responsible for installing and servicing the DLR3110 Digital Pressure Calibrator.

The DLR3110 series rack-mount combines the DLR Digital Pressure Calibrator with the Orion vernier for calibration of a wide variety of pressure sensing and measuring devices.

The DLR3110 utilizes a repeatable sensor coupled to microprocessor-based electronic circuitry and a selectable units conversion display system to provide digital representation of measured pressure. The unit has one test port. Dependent on model, a front panel mounted gauge tells the operator system pressure and includes a pressure regulator so the operator can not over-pressure a unit under test. Test hose is supplied standard for the customer. Front panel buttons provide

Warning

equipment. This is a high-pressure system. Only personnel formally trained in the use of pneumatic pressure equipment should be permitted to operate it. Potentially dangerous conditions can be produced through negligent handling or operation of the console due to the high pressure used within the unit.

These units are strictly for use with pneumatic pressures. Erroneous readings and potential damage could result from the introduction of hydraulic ﬂuids into the internal tubing lines.

Before attempting to use either style pressure calibrator, the following instructions must be read and understood by personnel using the

Authorized distributors and their employees can view or download this manual from the Condec distributor site at

www.4condec.com

selection of the desired functions, including zeroing (GAGE models only).

1.0 Introduction

Using microprocessor technology, the rack-mountable DLR3110 instrument offers a combination of features, performance, versatility and reliability not previously available in a single, rack-mount pressure calibration instrument. Some of the features of the DLR3110 are listed below:

• Streamlined, multi-function keyboard.

• Selectable conﬁgurations, automatic set-up mode and multiple conversion units.

•Based on model, accuracy equal to or better than ±0.05%, ±0.1% or ±0.25% of indicated value from 20% of full scale.

•Alpha-numeric display prompting provides the operator with functional status information during both operation and calibration.

•A manually adjustable regulator (when applicable) allows the maximum system input pressure to be adjusted to any desired value higher (typically 20 – 50%) than the full scale range of the device being tested. This regulator helps protect the unit under test from being inadvertently over-pressurized.

•No manual alignment or potentiometer adjustments are required for system calibration. (50,000 displayed graduations; ten-point linearity compensation; automatic gain adjustment).

•Calibration integrity: Tamper-proof design. Once calibrated, numerous safeguards guarantee the integrity of pressure readings obtained.

•Operation: All controls, indicators and test port are accessible from the front panel. A version with test port on rear of unit is available by special order. See Section 3.0 on page 8 for instructions on system operation.

•For safe, clean operation, all pressure components are made of brass, copper, aluminum, or stainless steel and proof-tested to at least 150% of maximum operating pressure. In addition, the system contains a high-pressure burst disk and relief valves to protect both the operator and system components from harm in the event of inadvertent over-pressurization.

The heart of this calibration system is a stable and repeatable pressure transducer. These sensors produce an electrical output signal that is linearly proportional to the applied pressure.

Introduction

Page 6

By combining these sensors with microprocessor-based circuitry, an even higher degree of operational accuracy and precision has been accomplished. For example, computer-generated correction curves for both the non-linearity and the hysteresis of the sensors improve these characteristics by an order of magnitude or more.

Two micro-metering valves and vernier are provided to control the external nitrogen source while the digital display indicates the magnitude of the applied test pressure. Also, a push-button switch provides the “zeroing” of the pressure display (on GAGE models). Over-pressure protection, based on model, is provided via a fully adjustable pressure regulator which is manually set for each new device being tested.

Figure 1-1 provides an overview of the DLR3110’s function.

VERNIER

ADJUST

PRESSURE LIMIT

MONITOR

FILTER

20u

INPUT PORT

NOTE: MAX INPUT BASED\P ON MODEL.

PRESSURE LIMIT

CONTROL

BURST DISK

3000 PSI

±50 PSI

RELIEF

VALVE

NOT REQUIRED ON 5K OR 10K MODELS

Figure 1-1. DLR3110 Flow Diagram

PRESSURE

INCREASE

MICROPROCESSOR-BASED

DIGITAL INDICATOR

DLR3110 FLOW DIAGRAM

FILTER

TEST PORT20u

(QUICK DISCONNECT)

VENT

VENT/VACUUM

PORT

TRANSDUCER

DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 7

2.0 Installation and Wiring

2.1 Unpacking and Inspection

Carefully remove the instrument from its shipping container. A visual inspection of the instrument's external surfaces should be performed immediately after unpacking. If obvious damage occurred during transit, notify the shipping agency and distributor as soon as possible to receive instructions on how to proceed after an assessment of the damage is completed.

If the instrument shows no signs of damage, check to be sure all the required equipment and accessories were included. Keep original shipping carton for repacking in case repair is necessary.

2.2 Repacking

If the DLR3110 must be returned for repair, recalibration, or modiﬁcation, be sure that it is properly cushioned and packed and that a description of the work to be performed is included. The original shipping carton should be kept for this purpose.

2.3 Rear Panel Conﬁguration

The rear panel of the rack mount DLR3110 Series, contains the following items:

• AC power cord (1) and input receptacle.

• 7/16-20, 37

NOTE: The maximum input pressure, supplied by user, is noted below input pressure port.

• The unit's identiﬁcation plate (4) and J6, 25 pin D connector, (5) for serial I/O communication interface.

•Optional if required items: Connector J5, 37 pin D connector, (6) for the Parallel BCD output. Connector J2 (7) for the Freeze mode cable. Test port (8) in place of front mounted.

-4 AN male ﬁttings, vent/vacuum port (2) and input pressure port (3).

VACUUM

PUMP

2 5

TEST PORT

FREEZE MODE

VENT/VACUUM

PORT

INPUT MAX. XXX

REAR VIEW

Figure 2-1. DLR3110 Rear View

AC INPUT

FUSE

Installation and Wiring

Page 8

2.4 Hardware Conﬁguration and Wiring

The CPU board in the DLR series has been designed for easy access to wiring and conﬁguration of all available inputs and outputs. In addition to easy access, the wire and conﬁguration mapping provide clear labeling of all input and output signals and the associated conﬁgurations of their device drivers.

GND

C38

E11

E12

REMOTE SENSING

+EXC

TB3

OUT

TB2

U18

RS485

RS422

20mA LOOP

-OUT

+OUT

-IN P1

+IN

-OUT

+OUT

SIG COM

OUT

OUTOUT

+5V

I/O 2

I/O 1

RETURN

S10

P1 IN

RS232

OFF

20mA RS485 RS422

-EXC

-SENSE

-SIG

+SIG

+SENSE

+EXC

CPU

TB1

ASSEMBLY KKR8924-[] DATE [] REV []

PORT 1 CONFIGURED FOR 20ma CURRENT LOOP

RS232

PORT 1 CONFIGURED FOR RS232

SHOWN CONFIGURED AS INPUTS

SERIAL INPUT/OUTPUT SELECTION

JUMPER POSITION

20mA

RS232

RS485

RS422

JUMPER POSITION

20mA

RS232

RS485

PORT 1 CONFIGURED FOR RS485 OR RS422 (TRANSMITTER)

RS422

PORT 1 CONFIGURED FOR RS485 OR

RS422 (RECEIVER)

INPUT/OUTPUT CONFIGURA TION

JUMPER POSITION

INS5OUT

JUMPER POSITION

INS5OUT

SHOWN CONFIGURED AS OUTPUTS

PORT 1 SERIAL INPUT SELECTION

THE PORT 1 INPUT SWITCH SELECTS FROM WHICH DEVICE THE SERIAL DATA IS RECEIVED

20mA

RS232

E10

S13

-EXC

Figure 2-2. CPU Conﬁguration

NOTE: Unit is shipped previously set up and conﬁgured. For information on changing hardware conﬁguration see Section 5.11 on page 21.

2.5 Display/Keyboard Functions

See Figure 2-3 on page 5 for information on display and keyboard functions.

• Six-digit LED display of the measured pressure (1).

• Three annuciators: Two of the LEDs are used for indicating whether the unit is operating as a GAGE pressure unit or as an absolute (ABS) pressure unit. The LED marked delta P display mode (2).

• Eight character LED display for indicating the conversion units that the pressure data is currently being displayed in. This display also scrolls prompting messages if corrective action is required or a problem occurred in performing an operation (3).

For example, if attempting to perform a push to ZERO while the pressure data is in motion, the display shows

Unit is in MOTION

• In GAGE units, the

function key (4) allows the indicator to be zeroed if it is within the limits

ZERO

deﬁned by the ZERO conﬁguration.

•

DISPLAY

key (5). In the normal operating mode this key is used to select and vie w all acti v e displays that were enabled in the Conﬁguration mode (i.e., Pressure data, MIN/MAX data, Freeze mode data, and delta P display mode data).

indicates that the unit is in the

DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 9

TARE

•

function key (6). The AUTO TARE (Auto.tr) feature is enabled in the Conﬁguration mode under

the ZERO SET selection. When AUTO TARE is enabled, pressing the

TARE

key automatically tares out the value of the current pressure display reading and shifts the display to the P (delta P) mode. The resultant ZERO reference reading is useful in cases where it is desirable to subtract the atmospheric pressure from an absolute reading to obtain a quick gauge reference.

NOTE: This pseudo-gage reading is only valid for the current atmospheric pressure that was tared out. Any subsequent changes in atmospheric pressure result in an error.

•

key (7) issues a demand serial printout of the display data from the indicator.

(8) and

DOWN

(9) arrow keys step through and display the data in the conversion units that were

selected in the Conﬁguration mode.

P Gage Abs

PSI

8 9

ZERO

DISPLAY

TARE

CE ENTER

YES

Figure 2-3. Display/Keyboard Functions

2.6 Freeze Mode

Freeze mode, used for testing pressure switches, is an edge triggered input signal that freezes the last display update for the number of seconds (1 – 10 seconds) selected in the Conﬁguration mode. The Freeze mode is enabled in the CONFIG ? Freeze mode).

menu under freeze time selections (Refer to Section 5.11 on page 21 for enabling the

JUMPER PLUG SHOWN ON S5 CONFIGURED AS AN INPUT

PRESSURE SWITCH

(+5 VDC)

I/O 2

OUT

TB2

I/O 1

RETURN

(DIGITAL COMMON)

Figure 2-4. Freeze Mode CPU Connections

Either opening or closing of a switch contact between an active input (I/O 1 or I/O 2) and RETURN “freezes”

the display (for the pre-selected amount of time in seconds) as shown above. However, while the display is in the freeze condition, it does not respond to another contact transition

Installation and Wiring

Page 10

2.6.1 Freeze Mode Speciﬁcations

The following bullet points outline general speciﬁcations for the DLR3110’s Freeze mode.

• The freeze input “freezes”

the display for approximately ﬁve seconds on the rise and fall time of the

input (edge not level triggered) and can not be re-triggered.

• Input pulse > 100 ms required to guarantee detection.

• Freeze mode “freezes”

the 6 digit numeric and LED bar displays in whatever mode it is in (for example,

Normal, Net, Min and Max mode).

•Alphanumeric display prompts

•During the “freeze”

the front panel keys are inactive.

• Inputs are a +5 VDC logic level. Sinking current approximately

FREEZE

0.5 mA.

2.7 Min and Max Mode

The Min and Max mode is designed to capture and store the highest and the lowest pressure readings. These values may be recalled at anytime in the normal operating mode by repeatedly pressing the

DISPLAY

the desired value is displayed. When either the minimum or maximum value is selected, the alphanumeric display ﬂashes between the mode (Min and Max) and its units.

NOTE: The Min and Max mode pressure data is automatically converted to any of the active conversion units by stepping through the conversion units using the UP or DOWN arrow keys.

Both the Min and Max mode are independent of each other and are enabled (turned ON) in the Conﬁguration mode (see Section 5.11 on page 21).

key until

2.7.1 Resetting Min and Max Values

To reset the stored minimum or maximum value:

1. Select the Min or Max display to be reset using the key. One of the following messages appears on the alphanumeric

2. Press the

YES OR NO; RESET MIN? YES OR NO.

3. At the display prompt shown above, press the

resetting the value.

NOTE: Min and Max data work with the standard pressure, not delta pressure data.

DISPLAY

key to reset the value or press the

YES

key.

display:

RESET MAX?

key to abort

2.8 Remote Display Mode

The following describes the setup for connecting the optional six-digit remote display (PN 74683). The display duplicates the DLR3110 six-digit front panel display for all ranges and units selected (see Figure 2-5 on page 7).

NOTE: Remote display does not show current unit or mode designation.

See Table 5-10 on page 24 for setting the following parameters:

Parameter

Port 1 SIMPLEX

Baud 9600

Parity EVEN

Port 1 Modify

delay 1 AUTO

t –d 1 OFF data 1 COMPRESS EOL 1 CR

SOt 1 NONE

EOt 1 NONE

Conﬁguration

Table 2-1. DLR3110 Parameters

DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 11

JUMPER PLUGS SHOWN ON S6 & S7 CONFIGURED AS RS232

WIRE\PCOLOR

BLACK

RS232

RS422

TB3

SIG COM

OUT

RS232

RED

Figure 2-5. DLR3110 CPU to Remote Display PN 74683 Wiring

P2-4 ISO GND

P2-5 RS232 RXD

REMOTE DISPLAY

Installation and Wiring

Page 12

3.0 Operation

The following sections provide instructions on various operation procedures for the DLR3110.

3.1 Initial Setup Procedure

To prepare for actual calibration usage, see Figure 3-1 on page 9 and proceed as follows:

1. Check that the INPUT valve (1) is closed (rotate clockwise until it stops) and that the VENT valve (2) is open (two turns counter-clockwise from its stop).

2. Plug in the power cord (see Section 2.3 on page 3) and power up the unit by pressing the power switch (3). Allow at least 10 minutes warm-up time.

3. If applicable, use the PRESSURE LIMIT CONTROL REGULATOR (4) to adjust the maximum system input pressure, as read by the PRESSURE LIMIT MONITOR (5), to any desired value higher (typically 20–50% higher) than the full-scale range of the Device-Under-Test (DUT). This procedure fully protects the DUT from being accidentally over-pressurized.

4. Connect the male end of the test hose to the TEST PORT (6) ﬁtting.

NOTE: DLR3110 may be ordered with Test port on rear of unit. See Section 2.3 on page 3.

5. Connect the swivel ﬁtting end (7/16-20) of the test (output) hose to the DUT using adapters if required. Tighten all connections properly.

3.2 Pressure Measurement Sequence (Gage)

Use the following steps to measure pressure with the GAGE model DLR3110:

1. With reference to Figure 3-1 on page 9, check that the indicator on the right end of the display indicates

Gage

(8). If not, see Section 5.11 on page 21.

switch (7). DLR3110’s LEDs momentarily display the word

2. Press and release the the display returns to a (2) is open, by momentarily depressing the

3. To apply pressure, close the VENT the INPUT valve (1) approximately 1/2 turn counter-clockwise until the numerical display begins to move. The pressure may change rapidly until reaching approximately 90% of the desired ﬁnal value.

4. Use either the INPUT (1) or VENT valve (2) to obtain a speciﬁc pressure reading. Both provide precise control. As the pressure approaches the desired value, the valve being used for control should be rotated slowly clockwise to its closed position. With a little experience, pressure values very close to the desired ﬁnal value can be quickly achieved.

5. To obtain exact pressure readings, slowly rotate the VERNIER control knob (10) in the direction required (clockwise to increase pressure) as indicated by the electronic numerical display.

ZERO

reading. The instrument may be zeroed at anytime, as long as the VENT valve

switch (7) for less than 5 seconds.

ZERO

valve (2) approximately two turns clockwise until it stops, then open

Zero

3.3 Pressure Measurement Sequence (Absolute)

Use the following steps to measure pressure with the ABSOLUTE model DLR3110:

1. With reference to Figure 3-1 on page 9, check that the indicator on the right end of the display indicates

Abs

(9). If not, see Section 5.11 on page 21.

2. If only pressure measurements greater than barometric are required, continue to step 2.1. If pressure measurements above and below atmospheric pressure are required go to step 3.

a) To apply pressure, close the VENT valve (2) by turning clockwise approximately two times until it

stops and open the INPUT valve (1) by turning counter-clockwise approximately 1/2 turn until the numerical display begins to move. In general, the pressure may be changed rapidly until reaching approximately 90% of the desired final value.

b) Use either the INPUT (1) or VENT valve (2) to obtain a specific pressure reading. Both provide

precise control. As the pressure approaches the desired value, the valve being used for control should be rotated slowly clockwise to its closed position. With a little experience, pressure values very close to the desired final value may be quickly achieved.

c) To obtain exact pressure readings, slowly rotate the VERNIER control knob (10) in the direction

required (clockwise to increase pressure) as indicated by the electronic numerical display.

and then

DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 13

3. If pressure measurements above and below atmospheric pressure are required, connect a VACUUM PUMP to the VACUUM/VENT port (2) as shown in Figure 2-1 on page 3.

4. Open the VENT valve (2), close the INPUT valve (1) and apply power to the vacuum pump and allow it to evacuate the system for several minutes or until the digital display reading reaches equilibrium near 0 PSIA.

5. With the vacuum pump still running, close the VENT valve (2) and check for system leaks. If there are none, continue to step 5.1.

a) To apply pressure, close the VENT valve (2) by turning clockwise approximately two turns to its

stop and open the INPUT valve (1) by turning counter-clockwise approximately 1/2 turn until the numerical display begins to move. In general, the pressure may be changed rapidly until reaching approximately 90% of it desired final value.

b) Use either the INPUT (1) or VENT valve (2) to obtain a specific pressure reading. Both provide

c) To obtain exact pressure readings, slowly rotate the VERNIER control (10) knob in the direction

required (clockwise to increase pressure) as indicated by the electronic numerical display.

DISPLAY

ZERO

POWER

P Gage Abs

PSI

TARE

ENTER

YES

INCREASE

DECREASE

CONTROL

INPUT

PRESSURE LIMIT

MONITOR

VERNIER

DUT

TEST PORT

VENT

23 10

Figure 3-1. Pressure Measurement Sequence

Operation

Page 14

4.0 Re-Calibration Only

NOTE: This section is for the technician that is familiar with the front keyboard menus and is doing nothing more than a re-calibration. The re-calibration must be done in the same base units as originally calibrated. For a more in-depth conﬁguration and calibration explanation, see Section 5.0 on page 12.

The step-by-step calibration sequence provided on the following pages permits a qualiﬁed technician to calibrate an entire DLR3110 instrument in approximately 45 minutes.

The instrument has been designed and programmed to provide the operator with various prompting symbols and legends during each phase of the calibration sequence. Also, to prevent unauthorized tampering or calibrations, numerous features have been incorporated to minimize this potential danger.

However, it must be emphasized that when performing these tests, the computer within the DLR3110 is actually being re-programmed and as such, it is imperative that the pressure standard being used is in satisfactory operating condition and that the technician fully understands its operating characteristics and methods of usage. In addition, the DLR3110 itself must be warmed up for approximately 30 minutes and electrically stabilized prior to performing a calibration cycle.

4.1 Pneumatic Calibration Set-Up

Figure 4-1 on page 11 deﬁnes a typical calibration set-up using a ﬂoating piston type dead weight tester. However, any type of precision standard is acceptable as long as its basic accuracy is twice that of the DLR3110’s or better.

To permit proper calibration at least an on/off and a vent valve must be provided (connected as shown in Figure 4-1 on page 11).

4.2 Instrument Calibration Set-Up

Check that the INPUT valve (1) is closed (rotate clockwise until it stops) and that the VENT valve (2) is open (two turns counter-clockwise from its stop).

The DLR3110 is placed into its Calibrate mode by closing rocker switch the DLR3110's LED and alpha-numeric display is used to provide operator prompting symbols as well as displaying the various data formats employed.

S1 position 2. In the Calibrate mode,

4.3 Re-Calibration Procedure (Zero, Linearity and Hysteresis)

Use the following steps for the re-calibration procedure of the DLR3110.

1. The alpha-numeric display reads

2. Press the

3. Press the

4. Press the

5. Press the

models and ABS for ABSOLUTE models. For GAGE models continue to step 6. For ABSOLUTE models go to step 7.

6. Press the INPUT valve is closed (rotate clockwise until it stops) and that the VENT valve is open (two turns counter-clockwise from its stop).

Press the Close the VENT valve (rotate clockwise until it stops). Go to step 7.

7. The alpha-numeric display reads Set the input pressure from the test standard to the target value on the display. W ait for system to stabilize and press the ENTER key on the display panel.

8. The alpha-numeric display reads Set the input pressure from the test standard to the target value on the display. W ait for system to stabilize and press the target values.

DOWN arrow key on the display panel. The alpha-numeric display reads CAPACITY. DOWN arrow key on the display panel. The display reads XXXX x .x. DOWN arrow key on the display panel. The LED display reads base.

DOWN arrow key on the display panel. The alpha-numeric display reads GAGE for GAGE

DOWN arrow key on the display panel. The alpha-numeric display reads ZERO CAL. V erify the

ENTER key on the display panel. The LED display reads 0.00 (number of zeros arbitrary).

ENTER key on the display panel. Repeat this step for the next eight predetermined SPAN

FILTER X, where “X” represents a numerical variable.

SPAN 1 CAL TARGET=XXX, where “X” represents a numerical variable.

SPAN 2 CAL TARGET=XXX, where “X” represents a numerical variable.

DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 15

9. The alpha-numeric display reads HYST. CAL TARGET=XXX (X represents the preset target value on

display). Set the input pressure from the test standard to the target value on the display. Wait for system to stabilize and press the ENTER key on the display panel.

NOTE: For ABS models, use a vacuum pump to reach the applicable SPAN or HYST target values that are below local barometric pressure.

10. The alpha-numeric display reads FILTER 5. Save the calibration data by opening rocker switch S1

position 2. DLR3110 returns to normal mode.

11. Vent system and remove test standard.

"ON-OFF"

2-WAY VALVE

PNEUMATIC PRESSURE

TESTER

INCREASE

VENT

P Gage Abs

PSI

ZERO

POWER

DISPLAY

TARE

YES

ENTER

DECREASE

CONTROL

INPUT

Figure 4-1. Instrument Calibration Set-Up

NOTE: AC input and input port are on back side rack-mountable calibrator.

PRESSURE LIMIT

MONITOR

VERNIER

TEST PORT

VENT

Re-Calibration Only 11

Page 16

5.0 Conﬁguration and Calibration

The following sections cover conﬁguration and calibration of the DLR3110. For information on calibrating the unit without conﬁguration changes, see Section 4.0 on page 10.

During the following procedures, the computer within the DLR3110 is actually being re-programmed. The pressure standard being used during calibration should be in satisfactory condition and fully understood by the service technician. In addition, the DLR3110 must be warmed up for approximately 30 minutes and electrically stabilized prior to performing a calibration cycle.

5.1 Pneumatic Calibration Set-Up

Figure 5-1 deﬁnes a typical calibration set-up using a ﬂoating piston type dead weight tester. Any precision standard is acceptable to use providing its basic accuracy is at least twice that of the DLR3110’s.

5.2 Instrument Calibration Set-Up

Check that the INPUT valve (1) is closed (rotate clockwise until it stops) and that the VENT valve (2) is open (two turns counter-clockwise from its stop).

"ON-OFF"

2-WAY VALVE

PNEUMATIC PRESSURE

TESTER

DISPLAY

ZERO

POWER

TARE

ENTER

P Gage Abs

PSI

YES

INCREASE

DECREASE

CONTROL

INPUT

PRESSURE LIMIT

Figure 5-1. Instrument Calibration Set-up

NOTE: AC input and input port are on the back side of rack-mountable calibrator.

MONITOR

VERNIER

VENT

TEST PORT

VENT

5.3 Mode Selection Switch (S1)

• Main set-up mode - Allows access to the Conﬁguration and Calibration modes.

• Calibration mode - Accesses the Calibration mode directly.

• I/O mode - Allows direct access to the set up of the Serial I/O ports (ports 1 and 2), BCD, Analog output,

discrete inputs/outputs.

• Diagnostic mode - Accesses a diagnostic mode for troubleshooting and evaluation (f actory access only).

12 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 17

Switch Position

Mode

1 2 3 4

Normal Closed Open Open Open

Main set-up Open Closed Open Open

Calibration Open Open Closed Open Diagnostic Open Open Open Closed

Table 5-1. Mode Selection Switch Modes

CR7

E15

C31

R20

C10

C22

U14

EXPANDER

C14

C20

C17

C18

C37

DIAG

I/O CAL

MAIN

RP1

U20

MODE

DISP

KEYBD

C35

DIAG

I/O CAL

MAIN

OPEN

12 43

MODE

FRONT OF DLR3110

Figure 5-2. Rocker Switch S1 Location

5.4 Main Set-Up Mode Menu Selections

Enter the main setup mode by closing switch 1 of S1 located on the main board (see Section 5.3 on page 12). All other switch positions on Press

YES key to accept selections, NO key to reject.

LED Display Alpha-Numeric Display Key Pressed Remarks

SET AUTO ? YES key See Section 5.5 on page 14

SET-UP CONFIG ? YES key See Section 5.11 on page 21

---- CAL ? YES key See Section 5.6.1 on page 17

SET-UP I/O ? YES key See Table 5-10 on page 24

SET-UP CONV. ? YES key See Section 5.12 on page 22

S1 must be open. To save the changes and leave MAIN set-up, open switch 1 of S1.

NO key Continue to CONFIG?

NO key Continue to CAL?

NO key Continue to I/O?

NO key Continue to CONV?

NO key Return to AUTO?

Table 5-2. Main Set-Up Mode Selection Parameters

Configuration and Calibration 13

Page 18

AUTO ?

ZERO

DISPLAY

TARE

ENTER

YES

Figure 5-3. Auto Set-Up Mode

5.5 Auto Set-Up Conﬁguration Mode Selection

The auto set-up automatically sets the following conditions in the DLR3110:

•

SET-UP - CONFIG conﬁguration parameters

•

SET-UP - CONV conversion parameters

•

SET-UP - I/O conﬁguration of inputs/outputs

•

---- CAL sets capacity, count by, abs/gage, and cal units; resets all calibration values; sets all cal target

values for span and hysteresis.

5.5.1 Auto Set-Up Menu (General)

LED Display Alpha-Numeric Display Key Pressed* Remarks

SET AUTO ? YES key See Section 5.4 on page 13

---- GAGE ? YES key See Section 5.5.2 on page 15 NO key Continue to ---/ABS?

---- ABS ? YES key See Section 5.5.3 on page 16 NO key Continue to ---/SPECIAL?

---- SPECIAL. ? NO key Allocated for future use, continue to

----/CUSTOM ?

---- CUSTOM ? NO key Allocated for future use, continue to

----/EXIT ?

---- EXIT ? YES key Return to main set-up mode selections

(see Section 5.4 on page 13).

NO key Returns to ----/GAGE ?

Table 5-3. Auto Set-Up Mode Selection Parameters

* Press YES key to accept selection; NO key to reject.

Upon completion and accepting an AUTO set-up conﬁguration, the program automatically advances the indicator to the calibration mode (see Section 5.6.1 on page 17).

14 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 19

5.5.2 Auto Set-Up Menu (Gage)

See Section 9.0 on page 63 for a complete listing of the default settings for all gage and absolute selections under the AUTO set-up mode.

LED Display Alpha-Numeric Display Key Pressed Remarks

SET AUTO ? YES key See Section 5.5 on page 14

---- GAGE ? YES key See Section 5.5 on page 14

SET-UP 3 PSIG ? NO key Continue to press NO key until the

alpha-numeric display shows the DLR3110’s full scale range.

YES key Press YES key when the alpha-numeric

display shows the DLR3110’s full scale range.

SET-UP ACCEPT ?

YES or NO.

XXXX CAPACITY YES key “XXX” shown on LED display represents

— EXIT ? YES key Return to SET-UP/ I/O?. (see Section 5.4

NO key Continue to press NO key until the

alpha-numeric display shows the DLR3110’s full scale range. See note below.

YES key Accept data

the full scale range and is based on previous selection.

on page 13).

NO key Returns to XXX/CAPACITY

Table 5-4. Auto Set-Up Mode (Gage) Parameters Selections

NOTE: If you continue to press NO key past highest full scale range, DLR3110 will go to exit menu. Hit YES key at exit menu (see Table 5-3 on page 14).

Configuration and Calibration 15

Page 20

5.5.3 Auto Set-Up Menu (Absolute)

See Section 9.0 on page 63 for a complete listing of the default settings for all gage and absolute selections under the AUTO set-up mode.

LED Display Alpha-Numeric Display Key Pressed Remarks

SET AUTO ? YES key See Section 5.5 on page 14

---- GAGE ? NO key See Section 5.5 on page 14

— ABS ? YES key See Section 5.5 on page 14

SET-UP 15 PSIA NO key Continue to press NO key until the

alpha-numberic display shows the DLR3110’s full scale range.

YES key Press YES key when the alpha-numeric

display shows the DLR3110’s full scale range.

SET-UP ACCEPT ?

YES or NO

——YES key Accept data

XXXX CAPACITY YES key “XXX” shown on LED display represents

— EXIT ? YES key Return to SET-UP/ I/O?. (see Section 5.4

NO key Continue to press NO key until the

alpha-numberic display shows the DLR3110’s full scale range. See note below.

the full scale range and is based on previous selection.

on page 13).

NO key Return to XXX/CAPACITY

Table 5-5. Auto Set-Up Mode (Absolute) Parameters Selections

NOTE: If you continue to press NO key past highest full scale range, DLR3110 will go to exit menu. Hit YES key at exit menu (see Table 5-3 on page 14).

5.6 Calibration Set-Up Conﬁguration Mode Selection

Use one of the following methods for conﬁguring the calibration set-up mode:

Method 1

CAL (SELECT). See Section 5.4 on page 13 for information on selecting main mode settings.

Method 2

CAL (DIRECT). Closing only rocker switch position CALIBRATION mode. See Section 5.3 on page 12.

NOTE: If the AUTO SET-UP selection is accepted and completed, the indicator automatically advances to the calibration mode (see Section 5.5 on page 14).

2 on switch S1 places the DLR3110 directly into

16 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 21

CAL ?

ZERO

DISPLAY

TARE PRINT

CE ENTER

YES

Figure 5-4. Calibration Mode

5.6.1 Calibration Mode Menu

Press LEFT or RIGHT arrow keys to change values. The various menus may be exited or data selection aborted at any time by pressing the either the

YES or NO key is pressed.

LED Display Alpha-Numeric Display Key Pressed Remarks

**XXX CAPACITY DOWN arrow To change the capacity value, see

**XXX X .5 To change the resolution value, press LEFT

BASE PSI Press LEFT or RIGHT arrow key to select

---- GAGE ?

*XX ZERO CAL See step 1 below Does not exist on ABS type units. Disregard

*XX SPAN 1 TARGET VALUE=XX See step 3 below To change the target value, see Section 5.7

CE key. If the CE key is pressed, the prompt Exit ? YES or NO scrolls continuously until

Section 5.7 on page 19.

or RIGHT arrow key.

the base unit used to calibrate indicator. If for any reason this selection is changed, the indicator must be calibrated to the new base unit selection.

Press LEFT or RIGHT arrow key to select

or ABS ?

choice.

steps 1 and 2 below on ABS units.

on page 19.

Table 5-6. Calibration Mode Parameter Selections

*XX represents existing data. **XXX represents the present capacity of the DLR3110.

Use the following steps to set calibration data in the DLR3110 using the Calibration mode menu.

1. Verify that the INPUT valve (1) is closed (rotate clockwise until it stops) and that the VENT valve (2) is open (two turns counter-clockwise from its stop). See Figure 5-1 on page 12.

2. Press the

ENTER key on the display panel keypad. The LED display reads 0.00. Close the VENT valve

(rotate clockwise until it stops).

NOTE: If ZERO is not accepted, display shows either SIGNAL INPUT UNDER MINIMUM ZERO RANGE or INPUT ABOVE CAL INPUT RANGE (NO CAL messages).

3. Set the input pressure from the test standard to the target value on the display. W ait for system to stabilize and press the ENTER key on the display panel.

NOTE: For pneumatic setup, see Section 5.1 on page 12. For absolute models, use a vacuum pump to reach the applicable SPAN target values that are below local barometric pressure.

Configuration and Calibration 17

Page 22

LED Display Alpha-Numeric Display Key Pressed Remarks

CAL SPAN OK N/A Span has been accepted. Proceed to step

4 below. Span may be accepted, but based on span value, alpha-numeric display may return with scrolling message “FULL SCALE WILL NOT BE OBTAINED”.

NO CAL SPAN CAL N/A Span has not been accepted. Repeat step

3 above. If span is not accepted, display returns with one of the following scrolling NO CAL messages: “SIGNAL INPUT UNDER THE MINIMUM ZERO RANGE” or “INPUT ABOVE CAL INPUT RANGE”.

Table 5-7. Calibration Mode Span Messages

4. The alpha-numeric display reads SPAN 2 CAL TARGET=X (X represents the existing target value on

display). Change target value if required. Set the input pressure from the test standard to the target value on the display. Wait for system to stabilize and press the ENTER key on the display panel. See Table 5-7 as required.

5. The alpha-numeric display reads

SPAN 3 CAL TARGET=X (X represents the existing target value on

display). Change target value if required. Set the input pressure from the test standard to the target value on the alpha-numeric display . Wait for system to stabilize and press the ENTER key on the display panel. Repeat this step for SPAN target values 4 – 10.

LED Display Alpha-Numeric Display Key Pressed Remarks

*XX HYST.CAL TARGET=XXX See step 6 below To change the target value, see Section 5.7

on page 19.

*XX FILTR 5 DOWN arrow To change target value 1 to 10 by 1, 10 to

20 by 2, 20 to 50 by 5, press UP/DOWN arrow keys.

---- EXIT ? YES key Return to main menu display SET-UP/IO ?. See Section 5.4 on page 13.

NO key Return to XXX/CAPACITY. See

Section 5.6.1 on page 17.

Table 5-8. Calibration Mode Hysteresis and Filter Target Parameters

6. The alpha-numeric display reads

HYST.CAL TARGET=XXX (X represents the preset target value on

display. See Table 5-8.). Set the input pressure from the test standard to the target value on the alpha-numeric display. Wait for system to stabilize and press the ENTER key on the display panel.

NOTE: For absolute models, use a vacuum pump to reach the applicable hysteresis target value if below local barometric pressure.

7. Save the calibration data by opening rocker switch S1 position 2. The DLR3110 returns to normal mode (see Section 5.3 on page 12).

8. Vent system and remove test standard and/or vacuum pump.

18 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 23

5.7 Modifying Data

Data values previously set are easily altered by pressing either of the horizontal arrow keys to enter the modiﬁcation mode. Upon entering the mode, the least signiﬁcant digit indicates the current position in the data that can be changed. Press the desired position indicated by the ﬂashing digit, then use the

UP or DOWN arrow key to increment or decrement

the value of the selected digit. Once the new data value has been set, press the abort. If an abort is issued, the data reverts back to its former value. The display prompts with

(LSD) begins to ﬂash. A ﬂashing digit

LEFT or RIGHT arrow key to select a

ENTER key to accept or the CE to

ENTER or ABORT

accordingly.

5.8 Span Calibration Points

There are a total of 10 calibration points (SPAN 1 - 10 CAL TARGET) which are sequentially entered. It is not required that all calibration points be entered. If calibration is performed with less than 10 points, the curve is extrapolated to full capacity based upon the slope correction between the last two entered SPAN CAL points. In the example below, if only four span calibration points were entered (SPAN 1 to SPAN 4), the slope correction from SPAN 4 to full capacity would be deﬁned by the computed slope between SPAN 3 and SPAN 4.

NOTE: If fewer than 10 SPAN CAL points are desired during calibration, simply step past the remaining calibration points using the DOWN arrow key, until the HYSTERESIS calibration point is reached.

HYSTERESIS\PERROR

DESIRED LINEARITY FROM ZERO TO RATED OUTPUT

SPAN 4

mV/V OUTPUT

SPAN 1

LOAD

Figure 5-5. Span Calibration Points

SPAN 3

SPAN 2

NON-LINEARITY\PERROR

5.9 Resetting Span Calibration Points

To reset the span calibration points, use the DOWN arrow key to step to the desired SPAN CAL point and then press the

CE key. The correction factor of the selected SPAN CAL point and all others beyond will be reset to

unity (see Section 5.6 on page 16).

NOTE: X’s shown on LED display and alpha-numeric display columns represent existing data.

After a reset has been performed, entry of new SPAN CAL points proceeds as described in Section 5.6.1 on page 17, starting with step 3.

NOTE: If all 10 SPAN CAL points are not used in the calibration, the last span calibration point to appear (SPAN x CAL TARGET=xx.xx) is not an entered correction point. It only indicates the next span calibration that can be entered.

5.10 Overwriting Span Calibration Points and Hysteresis

Any SPAN CAL point can be overwritten with a new value provided that it remains within the range bounded by the span calibration points above and below the span point to be overwritten. Figure 5-6 on page 20 shows SPAN 2 CAL point being redeﬁned within the boundaries set by SPAN 1 and SPAN 3. HYSTERESIS can also be overwritten as long as the new entry is below 80% of the full capacity value. For information on how to reach SPAN CAL point and HYSTERESIS, see Section 5.6 on page 16.

Configuration and Calibration 19

Page 24

SPAN 4

mV/V OUTPUT

SPAN 2 (ORIGINAL POINT)

SPAN 1

LOAD

SPAN 3

Figure 5-6. Overwriting Span Calibration Points

To overwrite a span calibration point or hysteresis, step to the desired point using the DOWN arrow key and then modify and enter the new value as described in Section 5.6.1 on page 17.

CONFIG ?

ZERO

DISPLAY

TARE PRINT

CE ENTER

YES

Figure 5-7. Conﬁguration Set-Up Mode

20 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 25

5.11 Conﬁguration Set-Up Mode Selection

To access Conﬁguration mode, see Section 5.4 on page 13. Press UP and DOWN arrow keys to step through and select parameters. Press The Conﬁguration mode may be exited at anytime by pressing the

Exit? YES or NO scrolls continuously until the YES or NO key is pressed. See Figure 5-7 on page 20 for an

example of the DLR3110’s display.

LED Display Alpha-Numeric Display Key Pressed Remarks

SET-UP CONFIG ? YES key Will enter CONFIG menu

LEFT or RIGHT arrow keys to change the current conﬁguration of the selected parameter.

CE key. If the CE key is pressed the prompt

XXX* FILTER 5 UP or DOWN

arrow

AUTO DISP/SEC UP or DOWN

arrow

OFF ZERO % Press LEFT or RIGHT arrow keys to

Full ZERO +/- % Press LEFT or RIGHT arrow keys to

OFF AZM +/- Press LEFT or RIGHT arrow keys to

OFF MOTION Press LEFT or RIGHT arrow keys to

OFF ZERO SET Press LEFT or RIGHT arrow keys to

Press LEFT or RIGHT arrow keys to change the current conﬁguration of the selected parameter . 1 to 10 by 1; 10 to 20 by 2; 20 to 50 by 5.

Press LEFT or RIGHT arrow keys to change the current conﬁguration of the selected parameter. AUTO, 2, 3 or 5

change the current conﬁguration of the selected parameter. OFF, 0.5, 1, 2, 5 or 100

change the current conﬁguration of the selected parameter. Full, 0.05, 0.1, 0.2,

0.5, 1 or 1.5

change the current conﬁguration of the selected parameter. OFF, 0.5, 1, 3, 5 or 10

change the current conﬁguration of the selected parameter . OFF, 1, 3, 5, 10, 20 or 50

change the current conﬁguration of the selected parameter. OFF, Auto.tr or OFFSET

OFF MIN Press LEFT or RIGHT arrow keys to

change the current conﬁguration of the selected parameter. OFF or ON

OFF MAX Press LEFT or RIGHT arrow keys to

change the current conﬁguration of the selected parameter. OFF or ON

OFF FREEZE **Press LEFT or RIGHT arrow keys to

change the current conﬁguration of the selected parameter. 1 sec to 10 sec by 1

SET-UP EXIT ? YES key Return to MAIN menu SET-UP/CONFIG.

See Section 5.4 on page 13.

NO key Return to XXX/FILTER 5 ?

Table 5-9. Conﬁguration Mode Parameters

* Represent existing data. ** Requires activation by an input. See Section 5.13 on page 23.

Configuration and Calibration 21

Page 26

CONV ?

ZERO

DISPLAY

Figure 5-8. Conversion Set-Up Mode

TARE PRINT

CE ENTER

YES

5.12 Conversion Set-Up Mode Selection

To access Conversion mode see Section 5.4 on page 13. Press UP or DOWN arrow keys to step through conversion selections. Press The Conversion mode may be e xited at an ytime by pressing the

YES or NO scrolls continuously until the YES or NO key is pressed.

The following is a list of the available conversions as they appear on the alpha-numeric display:

• PSI

•KPa

• mmHG 0

•

•BAR

• inHg0

•

•mBAR

•cmH

• kg/cm

• inH2O68F

• inH2O4•C

• ftseaH

•TORR

•metrsH2O

•PASCAL

• mmH

O4•C

The following is a list of the inoperative conversions (allocated for future use) as they appear on the alpha-numeric display:

• CONV.SP1

• CONV.SP2

• CONV.SP1

• CONV.SP2

LEFT or RIGHT arrow keys to change the current state of the selected conversion.

CE key. If the CE key is pressed, the prompt Exit?

22 DLR3110 Rack Mount Digital Pressure Calibrator Manual

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I/O ?

ZERO

DISPLAY

Figure 5-9. Set-Up Mode Selection

TARE PRINT

CE ENTER

YES

5.13 I/O Set-Up Mode Selection

Method 1

I/O (SELECT) - See Section 5.4 on page 13.

Method 2

I/O (DIRECT) - Closing only rocker switch position mode. See Section 5.3 on page 12.

The I/O SET-UP mode accesses the conﬁguration of available inputs and outputs in the DLR. There are ﬁve main groups of conﬁgurable inputs and outputs that are deﬁned as follows:

• Serial I/O - conﬁgures ports 1 and 2 for baud rate, parity, continuous or demand, etc.

•Time and date - sets the onboard clock for time and date (allows time and date to be transmitted in the serial output).

•Parallel output - conﬁgures DLR3110 for BCD output. This is an option requiring the installation of the parallel output option board.

•Analog output - conﬁgures DLR3110 for analog output (4-20 mA or 0-10 VDC). This is an option requiring the installation of the analog output option board.

•Discrete input and outputs - conﬁgures two discretes to function as either control output(s) or remote command input(s).

Press

UP or DOWN arro w k e ys to step through selections. Press LEFT or RIGHT arrow ke ys to change the current

state of the selection. The modes may be exited at any time by pressing the prompt

Exit? YES or NO scrolls continuously until the YES or NO key is pressed.

3 on switch S1 only places the indicator directly into the I/O

CE key. If the CE key is pressed, the

Configuration and Calibration 23

Page 28

LED Display Alpha-Numeric Display Key Pressed Remarks

SET-UP I/O YES key Enters I/O menu

NO key Continue to PORT 1 ?

SET-UP PORT 1 ? YES key See Section 5.13.1

NO key Continue to PORT 2 ?

SET-UP PORT 2 ? YES key See Section 5.13.6 on page 29

NO key Continue to TIME&D ?

SET-UP TIME&D ? YES key See Table 5-18 on page 29

NO key Continue to PARAL ?

SET-UP PARAL ? YES key Requires the installation of the parallel

output option board

NO key Continue to ANALOG ?

SET-UP ANALOG ? YES key Requires the installation of the analog

output option board

NO key Continue to INPUT ?

SET-UP INPUT ? YES key See Section 5.13.8 on page 30

NO key Continue to TRIP PT ?

SET-UP TRIP PT? YES key Press LEFT or RIGHT arrow keys to

change the current conﬁguration of the selected parameter. OFF or ON

NO key Continue to EXIT

---- EXIT ? YES key Return to Section 5.4 on page 13 NO key Return to PORT 1 ?

Table 5-10. I/O Set-Up Mode Parameters

5.13.1 Port 1 Set-Up Menu

Table 5-11 outlines the parameters of the Port 1 Set-up menu.

LED Display Alpha-Numeric Display Key Pressed Remarks

SET-UP PORT 1 ? YES key Enters Port 1 Set-up PORT 1 OFF Press YES key to

to accept, NO

key to exit PORT 1 PRINTER See Table 5-12 on page 25 PORT 1 DUPLEX See Table 5-14 on page 26 PORT 1 SIMPLEX See Table 5-17 on page 28

---- EXIT ? YES key Return to Table 5-10 on page 24 NO key Return to PORT 1?

Press LEFT or RIGHT arrow keys to change the current state of the selection. OFF, PRINTER, DUPLEX, SIMPLEX

Table 5-11. Port 1 Set-Up Menu

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5.13.2 Port 1 Printer Menu

Table 5-12 outlines the parameters of the Port 1 Printer menu.

LED Display Alpha-Numeric Display Key Pressed Remarks

PORT 1 PRINTER DOWN arrow Enters Printer set-up

SET P1 AUTO PR? YES key Enters AUTO PR? menu. Use DOWN arrow

key to scroll PRINT 1 – PRINT 8

NO key Continue to BAUD/9600

BAUD 9600 UP or DOWN

arrow

PARITY EVEN Press LEFT or RIGHT arrow keys to change

PORT 1 ST ANDARD Press LEFT or RIGHT arrow keys to change

PORT 1 MODIFY See Table 5-13 on page 25 PORT 1 CUSTOM Allocated for future use PORT 1 EXIT ? YES key Return to menu SET-UP/PORT 1 ?. See

NO key Return to PORT 1/PRINTER

Table 5-12. Port 1 Printer Menu

Press LEFT or RIGHT arrow keys to change the current state of the selection. 1200, 2400, 4800, 9600 or 19200

the current state of the selection. EVEN, ODD, MARK or NONE

the current state of the selection. STANDARD, MODIFY or CUSTOM

Table 5-11.

Port 1 Printer Modify Menu

Table 5-13 outlines the parameters of the Port 1 Printer Modify menu.

LED Display Alpha-Numeric Display Key Pressed Remarks

PORT 1 MODIFY DOWN arrow Enters Modify menu

DELAY 1 AUTO UP or DOWN arrow Press LEFT or RIGHT arrow keys to change

the current state of the selection. 1/SEC, 2/SEC, 3/SEC, 4/SEC, 5/SEC or AUTO

T-D1 OFF Press LEFT or RIGHT arrow keys to change

the current state of the selection. ON, ABOVE, BELOW or OFF

DATA 1 DISPLAY Press LEFT or RIGHT arrow keys to change

the current state of the selection. DISPLAY or G/T/N (port 1 only). DISPLAY, G/T/N or COMPRESS (port 2 only).

EOL 1 CR/LF Press LEFT or RIGHT arrow keys to change

the current state of the selection. CR/LF or CR

SOT 1 STX Press LEFT or RIGHT arrow keys to change

the current state of the selection. NONE, SOH or STX

EOT 1 NONE Press LEFT or RIGHT arrow keys to change

the current state of the selection. EOT, ETX, FF, LF or NONE

PORT 1 EXIT ? YES key Return to menu SETUP/PORT 1 ?. See

Table 5-10 on page 24.

NO key Return to menu PORT 1/PRINTER. See

Table 5-12 on page 25.

Table 5-13. Port One Printer Modify Menu

Configuration and Calibration 25

Page 30

5.13.3 Port 1 Duplex Menu

Table 5-14 outlines the parameters of the Port 1 Duplex menu.

LED Display Alpha-Numeric Display Key Pressed Remarks

PORT 1 DUPLEX DOWN arrow Enters Duplex menu SET P1 AUTO DU? YES key Enters AUTO DU? menu. Press LEFT or

RIGHT arrow keys to change the current state of the selection. DUPLEX 1?, DUPLEX 2?, DUPLEX 3? or DUPLEX 4?

NO key Continue to BAUD/9600

BAUD 9600 UP or DOWN

arrow

PARITY EVEN Press LEFT or RIGHT arrow keys to change

PORT 1 ST ANDARD Press LEFT or RIGHT arrow keys to change

PORT 1 MODIFY See Table 5-15 on page 27 PORT 1 RS-485 See Table 5-16 on page 28 PORT 1 CUSTOM Allocated for future use PORT 1 EXIT ? YES key Return to menu SET-UP/PORT 1 ?. See

NO key Return to PORT 1/DUPLEX

Press LEFT or RIGHT arrow keys to change the current state of the selection. 1200, 2400, 4800, 9600 or 19200

the current state of the selection. EVEN, ODD or MARK

the current state of the selection. STANDARD, MODIFY, RS-485 or CUSTOM

Table 5-11 on page 24.

Table 5-14. Port 1 Duplex Menu

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Port 1 Duplex Modify Menu

Table 5-15 outlines the parameters of the Port 1 Duplex Modify menu.

LED Display Alpha-Numeric Display Key Pressed Remarks

PORT 1 MODIFY DOWN arrow Enters Modify menu PORT 1 PTR OFF UP or DOWN

arrow

PORT 1 CONT OFF Press LEFT or RIGHT arrow keys to

DELAY 1 AUTO

(if either PTR or CONT is ON)

T-D1 OFF

(if either PTR or CONT is ON)

DATA 1 DISPLAY

(if either PTR or CONT is ON)

EOL 1 CR/LF

(if either PTR or CONT is ON)

SOT 1 STX

(if either PTR or CONT is ON)

EOT 1 NONE

(if either PTR or CONT is ON)

Press LEFT or RIGHT arrow keys to change the current state of the selection. PTR OFF or PTR ON

change the current state of the selection. CONT OFF or CONT ON

Press LEFT or RIGHT arrow keys to change the current state of the selection. 1/SEC, 2/SEC, 3/SEC, 4/SEC, 5/SEC or AUTO

Press LEFT or RIGHT arrow keys to change the current state of the selection. ON LINE, ABOVE, BELOW or OFF

Press LEFT or RIGHT arrow keys to change the current state of the selection. DISPLAY or G/T/N

Press LEFT or RIGHT arrow keys to change the current state of the selection. CR/LF or CR

Press LEFT or RIGHT arrow keys to change the current state of the selection. NONE, SOH or STX

Press LEFT or RIGHT arrow keys to change the current state of the selection. EOT, ETX, FF, LF or NONE

CHECK NONE Press LEFT or RIGHT arrow keys to

change the current state of the selection. NONE, XOR or CHECKSUM

RESP ACK/NAK Press LEFT or RIGHT arrow keys to

change the current state of the selection. ECHO, ACK/NAK or NONE

PORT 1 EXIT ? YES key Return to menu SET-UP/PORT 1 ?. See

Table 5-10 on page 24.

NO key Return to menu PORT 1/DUPLEX. See

Table 5-14 on page 26.

Table 5-15. Port 1 Duplex Modify Parameters

Configuration and Calibration 27

Page 32

5.13.4 Port 1 RS485 Menu

Table 5-16 outlines the parameters of the Port 1 RS485 menu.

LED Display Alpha-Numeric Display Key Pressed Remarks

PORT 1 RS485 DOWN arrow Enters RS485 menu

ADDR 1 UP or DOWN

arrow

CHECK NONE Press LEFT or RIGHT arrow keys to

RESP ACK/NAK Press LEFT or RIGHT arrow keys to

PORT 1 EXIT ? YES key Return to menu SET-UP/PORT 1 ?. See

NO key Return to menu PORT 1/DUPLEX. See

Press LEFT or RIGHT arrow keys to change the current state of the selection. See Section 5.7 on page 19

change the current state of the selection. NONE, XOR or CHECKSUM

change the current state of the selection. ECHO, ACK/NAK or NONE

Table 5-10 on page 24.

Table 5-14 on page 26.

Table 5-16. Port 1 RS485 Menu

5.13.5 Port 1 Simplex Menu

Table 5-17 outlines the parameters of the Port 1 Simplex menu.

LED Display Alpha-Numeric Display Key Pressed Remarks

PORT 1 SIMPLEX DOWN arrow Enters Simplex menu SET P1 AUTO SI? YES key Press LEFT or RIGHT arrow keys to

change the current state of the selection. SIMPLX 1?, SMPLX 2?, SMPLX 3? or SMPLX 4?

NO key Continue to BAUD/9600

BAUD 9600 UP or DOWN

arrow

PARITY EVEN Press LEFT or RIGHT arrow keys to

PORT 1 STANDARD Press LEFT or RIGHT arrow keys to

PORT 1 MODIFY See Table 5-16 on page 28 PORT 1 CUSTOM Allocated for future use PORT 1 EXIT ? YES key Return to menu SET-UP/PORT 1 ?. See

NO key Return to PORT 1/SIMPLEX

Press LEFT or RIGHT arrow keys to change the current state of the selection. 1200, 2400, 4800, 9600 or 19200

change the current state of the selection. EVEN, ODD, MARK or NONE

change the current state of the selection. STANDARD, MODIFY or CUSTOM

Table 5-10 on page 24.

Table 5-17. Port 1 Simplex Parameters

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Port One Simplex Modify Menu

Table 5-18 outlines the parameters of the Port 1 Simplex Modify menu.

LED Display Alpha-Numeric Display Key Pressed Remarks

PORT 1 MODIFY DOWN arrow Enters Modify menu

DELAY 1 AUTO UP or DOWN

arrow

T-D1 OFF Press LEFT or RIGHT arrow keys to

DATA 1 DISPLAY Press LEFT or RIGHT arrow keys to

EOL 1 CR/LF Press LEFT or RIGHT arrow keys to

SOT 1 STX Press LEFT or RIGHT arrow keys to

EOT 1 NONE Press LEFT or RIGHT arrow keys to

PORT 1 EXIT ? YES key Return to menu SET-UP/PORT 1 ?. See

NO key Return to menu PORT 1/SIMPLEX. See

Press LEFT or RIGHT arrow keys to change the current state of the selection. 1/SEC, 2/SEC, 3/SEC, 4/SEC, 5/SEC or AUTO

change the current state of the selection. ON ONE, ABOVE, BELOW or OFF

change the current state of the selection. DISPLAY, G/T/N or COMPRESS

change the current state of the selection. CR/LF or CR

change the current state of the selection. NONE, SOH, or STX

change the current state of the selection. EOT, ETX, FF, LF, or NONE

Table 5-10 on page 24.

Table 5-17 on page 28.

Table 5-18. Port 1 Simplex Modify Parameters

5.13.6 Port 2 Set-Up

Port 2 has the same set-up as Port 1 for the PRINTER or SIMPLEX modes. Port 2 does not have a DUPLEX mode. All references to Port 1 are replaced with Port 2 for its PRINTER or SIMPLEX modes.

Configuration and Calibration 29

Page 34

5.13.7 Time and Date Set-Up Menu

Table 5-19 outlines the Time and Date Set-Up menu parameters of the DLR3110.

LED Display Alpha-Numeric Display Key Pressed Remarks

SET-UP TIME&D ? YES key Enters Time and Date menu

TSTANDARD UP or DOWN

arrow

T 12 HOUR Press LEFT or RIGHT arrow keys to

T 6:29 PM See Section 5.7 on page 19.

DATE MM/DD/YY Press LEFT or RIGHT arrow keys to

DATE 10/04/00 See Section 5.7 on page 19. DATE NUMBER NUMBER or LETTER (print-out format of

PORT 1 EXIT ? YES key Return to menu SET-UP/TIME&D ? See

NO key Return to T/STANDARD.

Press LEFT or RIGHT arrow keys to change the current state of the selection. STANDARD or DLS (Day Light Savings)

change the current state of the selection. 12 HOUR or 24 HOUR

change the current state of the selection. MM/DD/YY or DD/MM/YY

date)

Table 5-10 on page 24.

Table 5-19. Time and Date Set-Up Menu

NOTE: Setting the time is performed in the 24 hour clock mode for both 12 and 24 HOUR selections.

5.13.8 Input Set-Up

Table 5-20 outlines the parameters of the Input Set-up menu.

LED Display Alpha-Numeric Display Key Pressed Remarks

SET-UP INPUT YES key —

INPUT.1 OFF UP or DOWN

arrow

INPUT.2 OFF Press LEFT or RIGHT arrow keys to

---- EXIT ? YES key Return to menu SET-UP/INPUT ?. See

NO key Return to SET-UP/INPUT.1

Table 5-20. Input Set-Up Parameters

Press LEFT or RIGHT arrow keys to change the current state of the selection. FREEZE, ZERO, TARE, PRINT or OFF

change the current state of the selection. FREEZE, ZERO, TARE, PRINT or OFF

Table 5-10 on page 24.

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5.13.9 Print and Zero Wiring Conﬁgration Example

Table 5-21 illustrates a typical wiring conﬁguration to operate the PRINT and ZERO commands remotely.

LED Display Alpha-Numeric Display Remarks

INPUT.1 ZERO INPUT 1 assigned as a ZERO input INPUT.2 PRINT INPUT 2 assigned as a PRINT input

Table 5-21. Wiring Conﬁguration Example

JUMPER PLUGS SHOWN ON S4 & S5 CONFIGURED AS AN INPUT

I/O 2

OUT

TB2

I/O 1

RETURN

ZERO

(DIGITAL COMMON)

Figure 5-10. Remote Print and Zero Wiring Example

Configuration and Calibration 31

Page 36

6.0 Serial Input/Output

The DLR3110 offers easy access and conﬁguration of two serial communication ports. Both communication ports are ASCII-compatible and thus the serial data output formats are compatible with most printers, scoreboards, or other remote serial devices. Port One may be conﬁgured for bi-directional full duplex or half duplex (duplex = two way communication) mode of operation while Port Two is restricted to a simplex output mode only (simplex = one way communication). The two communication ports support both RS232 and 20 mA current loop (passive or active). In addition, Port One also supports RS485, or RS422 communication.

The transmission of serial output data strings can be initiated in one of three ways: on demand output, continuous output, or by serially soliciting the indicator in a duplex (bi-directional) mode of communication. Section 5.13 on page 23 for conﬁguring.

Port 1 (set up selections)

• OFF - Turns Port One off

•

PRINTER - On demand printout of the data when the PRINT key is pressed or the remote print input is

issued. The printer mode is a simplex output mode.

•

DUPLEX - Bi-directional communication in which serial data can be both received and transmitted

between the indicator and a remote device such as a computer.

•

SIMPLEX - Continuous serial transmission

Port 2 (set up selections) - No DUPLEX communication

• OFF - Turns Port Two of f

•

PRINTER - On demand printout of the data when the PRINT key is pressed or the remote print input is

issued. The printer mode is a simplex output mode.

•

SIMPLEX - Continuous serial transmission

See

6.1 ASCII - Data Formats

Each serial character sent out in the serial data string is in ASCII - compatible format. The data format selection is based on parity selection in the I/O set-up mode (Refer to Section 5.13 on page 23 for conﬁguration of Serial Ports). The data format for each ASCII character is of the general form

One ASCII character consists of:

(1) Start Bit, (7) or (8) Data Bits (data bits are the bits that actually encode for the ASCII character) (1) or No Parity Bit (1) Stop Bit

Bit Parity Selection Odd Even Mark None

Start Bit ASCII Data Formats 1111 Data Bit 7778

Parity Bit

Stop Bit 1121

Table 6-1. Various Data Formats Available Through Parity Selection

11(No Parity) (No Parity)

described below.

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6.2 Printer (Port One or Port Two)

The selection of the PRINTER format is an on-demand serial data transmission that is initiated each time the front panel when interfacing to printers.

The data output format of the serial transmission is of the general form shown below:

Where:

PRINT key is pressed or when a remote print input is issued. This mode of serial data output is used

JUMPER PLUGS SHOWN ON S4 & S5 CONFIGURED AS AN INPUT

I/O 2

OUT

I/O 1

TB2

(DIGITAL COMMON)

Figure 6-1. Printer Port One and/or Port Two Wiring

RETURN

<,> = Brackets are not sent in the transmission of the output data string. Pol = Single character ﬁeld that deﬁnes polarity of data. Positive data would be space character

(20H) and negative data will have a “-” character (2DH).

Data = Seven (7) digit numeric data ﬁeld that includes decimal point and/or ﬁxed dummy zero when

applicable. Leading zeroes are suppressed and an ASCII space character (20H) is

transmitted to hold the position of each leading zero. space = Space character (20H) Units = A character ﬁeld that deﬁnes the current units of the display data (examples: PSI, cmH2O,

Kpa, mBAR, BAR, PASCAL). Mode = An alpha character ﬁeld that describes the current mode the indicator is in. GAGE/

ABSOLUTE/Delta P CR = Carriage return LF = Line feed

6.3 Duplex (Port One Only)

The selection of the DUPLEX format is only available on Port One. This selection sets up port 1 for bidirectional communication in RS485, RS232, or 20mA. Because of the extensive list of command instructions that can be issued to the indicator from a host computer, the scope of this section is limited to deﬁning those commands that are most often utilized. A more extensive document detailing the full operational parameters for serial duplex protocol is available upon request from CONDEC. Ask for Duplex Serial Protocol Manual, PN 74845.

• The duplex protocol includes the following basic functions: d) Setup entry and recall e) Current weight/pressure data recall f) Calibration and correction recall and entry g) All front panel key functions h) Temperature calibration and correction recall and entry

Serial Input/Output 33

Page 38

• The protocol between the “standard” full duplex and the RS485 only differ by the addition of the origin and destination address characters.

•All functions performed via the front panel keys can also be performed via the serial full duplex communications.

6.3.1 Full Duplex Protocol

Communications from the host computer to the DLR:

<*><DD><OO><cmd><{><data entry><}><CHECK><CR>

NOTE: Destination and origin characters (<DD> and <OO>) are only sent in RS485 format

Response from the DLR:

<:><OO><DD><cmd r><{><data resp><}><CHECK><CR>

Where:

"<",">" = Brackets are not sent * = Message from master (host computer [2AH]) : = Response from DLR3110 (3AH) DD = DLR unit address (two digit) if in RS485 OO = Master address (ﬁxed at 00) if in RS485

If RS485 mode is not selected the "DD" and "OO" are not transmitted.

cmd = Three character command to DLR3110 cmd r = Three character command echoed from DLR3110 { = Start of data character (7BH) } = End of data character (7DH)

'{' and '}' only sent if data entry or recall.

data entry = Data entered into DLR if entry command data resp = Data response from DLR if in response CHECK = Optional two character check if selected CR = Message terminator (0DH)

A "LF" character following the "CR" is ignored. All characters following the "CR" and preceding the "*" is ignored.

6.3.2 Command Code <cmd> Description

The <cmd> consists of three (3) characters “ppt” where:

pp = the command parameter (see chart I) t = the command type

The three (3) command types (t) are as follows:

Direct cmd code = < D > character (44H). “D” commands have no data associated with them

Examples:

•General commands (Zero, Tare, etc.)

•Display Mode commands (Gross, Peak, etc.)

•Weight calibration (Zero Cal, etc.)

Data request code = < R > character (3FH). “R” commands are requests for data from the host to the DLR

Examples:

•Weight/pressure data

• Status

• Setup data

•Calibration data

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Data entry code = < E > character (45H). Commands with data sent from the host to be entered into the DLR.

Examples:

• Setup data

•Calibration data

6.3.3 Basic RS485 Commands

Unit address 01 is used in Table 6-2 for illustration.

NOTE: A more extensive document detailing the full RS485 command codes is available upon request from CONDEC. Ask for Duplex Serial Protocol Manual, PN 74845.

Polling Command Function

<*><01><00><PDR><cr> Request for the display data <*><01><00><PGR><cr> Request for the pressure data (irregardless of the current

display data <*><01><00><PPR><cr> Request for the max data <*><01><00><PMR><cr> Request for the min data

<*><01><00><ZED><cr> Issues a ZERO command to the pressure indicator

Table 6-2. Basic RS485 Commands

6.4 Continuous Simplex Output (Compressed Format)

The pressure value that is compressed consists of the polarity and pressure value including the <dp>. The data in the compress mode is based on the six-digit display plus a <dp> when required. To enable see Section 5.13.1 on page 24.

The data output format of the serial transmission is of the general form shown below:

<-/D06><D05><D04><D03><D02><D01><lb1><lb2><lb3><lb4>

Where:

<-/D06> = The minus character if present and the most signiﬁcant digit if positive. <D05>--<D01> = The pressure digits. <lb1>--<lb4> = Rest of data not effected (for example: units, mode). The ﬂoating <dp> is added to the string when required. Therefore, the string is one character longer

when a <dp> is added.

Examples:

100.0--<sp> <sp> <1> <0> <0> <dp> <0> --123456-- <1> <2> <3> <4> <5> <6> ---

- 345.6 -- <-> <sp> <3> <4> <5> <dp> <6> ---

6.5 Serial Output Wiring and Hardware Conﬁguration

This section details the wiring conﬁguration for serial transmission to a remote device such as a printer. All direct wiring on terminal block (TB3) and hardware settings are well marked and can be located at the rear portion of the CPU board assembly.

Serial Input/Output 35

Page 40

The DLR3110 comes equipped with a 25 pin “D” female serial I/O connector (J6) mounted at the rear of the enclosure which provides access to Port One - RS232 or

RS485 hook up.

JUMPER PLUGS SHOWN ON S6 & S7 CONFIGURED AS RS232

RS232

SIG COM

RS422

OUT

TB3

OUT

Figure 6-2. Port One RS232 (Simplex) - Direct CPU Terminal Block (TB3) Wiring

JUMPER PLUGS SHOWN ON S6 & S7 CONFIGURED AS RS232

RS232

TB3

RS422

BLACK WIRE

SIG COM

OUT

RS232

SIG COM

RXD (IN)

REMOTE DEVICE

SIG COM

TXD (OUT)

RXD (IN)

REMOTE DEVICE

MOVE RED WIRE TO THE PORT 2 OUT POSITION FOR PORT 2 WIRING HOOK-UP

Figure 6-3. Port One RS232 (Simplex) - J6 (25 Pin “D”) Wiring

JUMPER PLUGS SHOWN ON S8 & S9 CONFIGURED AS PORT 1 20mA LOOP

20mA LOOP

REMOTE DEVICE

-RX (IN)

+RX (+IN)

20mA

RS485

-OUT

+OUT

-IN

+IN

-OUT

+OUT

Figure 6-4. Port One RS232 Active 20mA Loop (Simplex) - Direct CPU Terminal Block (TB3) Wiring

36 DLR3110 Rack Mount Digital Pressure Calibrator Manual

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JUMPER PLUGS SHOWN ON S6 & S7 CONFIGURED AS RS232

RS232

TB3

RS422

SIG COM

OUT

RS232

SIG COM

TXD (OUT)

RXD (IN)

REMOTE DEVICE

Figure 6-5. Port One RS232 (Full Duplex) - Direct CPU Terminal Block (TB3) Wiring

JUMPER PLUGS SHOWN ON S8 & S9 CONFIGURED AS PORT 1 RS485

-RX (-IN)

+RX (+IN)

REMOTE DEVICE

20mA

RS485

-OUT

+OUT

-IN

+IN

-OUT

+OUT

20mA LOOP

Figure 6-6. Port One RS232 (Full Duplex) - J6 (25 Pin “D”) Wiring

JUMPER PLUGS SHOWN ON S8 & S9 CONFIGURED AS PORT 1 RS485

20mA LOOP

REMOTE DEVICE

20mA

RS485

-OUT

+OUT

-IN

+IN

-OUT

+OUT

Figure 6-7. Port One RS485 Two Wire (Half Duplex) - Direct CPU Terminal Block (TB3) Wiring

Serial Input/Output 37

Page 42

CONV ?

ZERO

DISPLAY

TARE PRINT

CE ENTER

YES

Figure 6-8. Port Two RS232 (Simplex) - Direct CPU Terminal Block (TB3) Wiring

JUMPER PLUGS SHOWN ON S8 & S9 CONFIGURED AS PORT 1 RS485

-RX (-IN)

20mA LOOP

-OUT

+RX (+IN)

+OUT

-IN P1

REMOTE DEVICE

+IN

20mA

RS485

-OUT

+OUT

Figure 6-9. Port Two RS232 Active 20mA Current Loop (Simplex) - Direct CPU Terminal Block (TB3) Wiring

38 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 43

7.0 Maintenance and Service

The following sections cover troubleshooting, maintenance and service procedures for the DLR3110.

7.1 Troubleshooting

Symptom Problem Remedy

No lit display Unit does not energize Check fuse, check power source, check

power switch

Display slowly decreases over time Leak in system Check all compression and pipe ﬁttings

with SNOOP detector (PN 64781)

Display does not respond when Vernier

knob is turned

Display increases or decreases when

INPUT (Pressure) or VENT valves are

closed

Unit will not stay in CAL, display shows "-0L- -OVER-", or display reads a high

value @ zero PSIG

Display does not zero Display does not zero Perform a ZERO/SPAN calibration

Display shifts, is not steady Transducer drifts or possible over

No Vernier control Readjust isolation valves on Orion;

replace O-ring on Vernier piston

No Pressure or Vent control Replace valve seats or o-rings in valves;

check valve needles

Transducer over-pressurized Replace transducer

Replace transducer

pressure

, bottle of liquid leak gas

Table 7-1. DLR3110 Troubleshooting

*SNOOP

is a registered trademark of Swagelok.

7.2 Maintenance and Service Procedures

This section outlines the mechanical and basic electrical repair procedures for the rack-mount pneumatic pressure calibrator, model DLR3110. The repair procedures co v er the major components and sub-assemblies that are critical to the proper functioning of the calibrators and that need periodic maintenance over the life of the unit. Only those persons who are formally trained as skilled technicians should attempt to repair these units. All relevant safety precautions should be observed due to the presence of electrical components and high-pressure components.

NOTE: Based on model, the following may give information on components that are not part of your DLR3110.

7.2.1 Panel/Chassis Removal and Installation

Removal

Tools required: Phillips screwdriver

1. Vent system and remove input pressure source. Disconnect power cord, hoses, connectors, etc. from rear of DLR3110. Remove from rack, if applicable, by grasping the handles located on the front of the unit and gently set the rack-mount assembly on a bench top. It can be rested on the panel bottom and chassis edge.

2. Loosen and remove the three screws (PN 14839) from rear and sides that secure the co ver to the chassis.

Installation

Tools required: Phillips screwdriver

1. Align mounting holes of cover with chassis and install three screws (PN 14839) from rear and sides that secure the cover to the chassis.

2. Lift the panel and chassis by grasping the handles located on the front of the unit and re-install in rack, if applicable. Connect input pressure source, power cord, hoses, connectors, to rear of DLR3110.

Maintenance and Service 39

Page 44

7.2.2 ORION-2C (PN 55283) or ORION-3A (PN 55287) Manifold Removal

Tools required: Phillips screwdriver

11/32" wrench or nutdriver .061" hex wrench adjusting screwdriver (small ﬂat blade) 11/32" open end wrench (thin) 7/16" open end wrench

1. Vent any remaining gas from the system to atmosphere.

2. Remove cover from chassis as described in Section 7.2.1 on page 39.

3. Remove the test port to Orion tubing section using a 7/16" wrench.

4. If the transducer is wired via a connector, remove the connector by turning counter-clockwise. If the transducer is hard-wired, loosen and remove the four transducer wires (red, white, green, black) from the terminal block, TB1, on the CPU board, using the small ﬂat-blade screwdriver.

5. Break the wire ties, if applicable, that hold the transducer wires so that the wires are free.

6. Using the 11/32" thin wrench, loosen and carefully remove the transducer from the Orion-2C manifold.

7. Remove the tubing sections from the vent and pressure inlet ﬁttings on the Orion-2C, using a 7/16" wrench.

8. Remove the panel knobs from the Coarse (pressure), Vernier and Vent valves using the .061" hex wrench.

9. Loosen and remove the two panel scre ws (PN 60837) from the panel front that secure the manifold to the panel.

10. Remove the manifold from the front panel.

7.2.3 ORION Manifold - Valve Seat Removal

ORION- 2C: Refer to Section 7.3 on page 53 and Figure 7-1 on page 55. ORION- 3A: Refer to Section 7.4 on page 57 and Figure 7-2 on page 59.

Tools required: A/R solvent (denatured alcohol)

socket wrench 3/4" socket female socket (65581) needle housing socket (65580) isolation valve needle housing socket (PN 59793) hex wrench (.050") hex wrench (.061") torque wrench needle-nose pliers tube ﬂuorinated Krytox grease (PN 55593) electric hand drill No. 43 drill bit No. 4-40 tap tap handle small hammer

1. Secure the manifold by its center portion, in a bench vise, with the valve knobs pointing upward.

2. Using the .061" hex wrench, loosen and remove the knob inserts (4) from the pressure and vent valve stems.

3. Using the .050" hex wrench, loosen and remove the set screw (34) and lock nut (2).

4. Loosen the 3/4" locknuts (1) on the pressure and vent valve threaded needle housings (10).

5. Using the needle housing socket (65580) and torque wrench, loosen and remove the needle/housing assembly (10, 1).

6. To disassemble the isolation valve, ﬁrst remove the valve needle (18) by turning the gear clockwise.

7. Loosen and remove the valve housings (19) using the isolation valve housing removal socket (59793) female socket (65581) and torque wrench.

8. Remove the valve stem seats (8) and valve needle seats (9) using the needle-nose pliers.

9. Remove the inner and outer O-rings (28, 27) and back-up rings (31, 30) from the valve stem seats and wash all parts in solvent (denatured alcohol).

40 DLR3110 Rack Mount Digital Pressure Calibrator Manual

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10. To remove valve seats (7) from either the coarse (pressure), vent or isolation valves, try blowing compressed air through the inlet and outlet ﬁttings. Otherwise, the center holes have to be drilled and a tap used to extract the seat (Steps 11-14).

11. Using the electric hand drill with the No. 43 bit, carefully drill out the seat hole, ensuring that the drill does not touch the hole in the manifold housing directly beneath the seat.

12. Blow out any chips from the seat area using compressed air.

13. While holding the 4-40 tap steady and perpendicular to the seat, slowly turn until the tap starts to engage the seat.

14. When the tap has engaged into the seat, use a small hammer and gently knock upward against the tap handle to extract the seat.

15. After the seat has been removed, blow any remaining chips from the seat area.

7.2.4 ORION Manifold - Vernier Control Disassembly

ORION- 2C: Refer to Section 7.3 on page 53 and Figure 7-1 on page 55. ORION- 3A: Refer to Section 7.4 on page 57 and Figure 7-2 on page 59.

Tools required: A/R solvent (denatured alcohol)

1-1/4" open end wrench screwdriver (ﬂat-blade) socket wrench isolation valve needle housing socket (PN 68508)

isolation valve needle housing socket (PN 68509)

1. With the manifold housing mounted in a vise, turn the vernier shaft (14) clockwise until the piston is bottomed.

2. Loosen and remove the end cap (13) using a 1-1/4" wrench. At certain points during removal the end cap will appear to lock up. If this occurs, rotate the shaft clockwise until the end cap is free to turn.

3. Remove the O-ring (29) from the end cap. ORION-3A: Also remove the backup washer (38) from the end cap.

4. Remove the self-sealing screw (36) that acts as the piston key.

5. Extract the piston (15) by partially screwing in the threaded end of the shaft and pulling.

6. Remove the O-ring (32) from the piston groove.

7. To disassemble the end cap/shaft assembly, mount the end cap in the vise.

8. Loosen and remove the locknut (20) using the isolation valve housing socket (PN 59793), female socket (65581), and socket wrench.

9. ORION-2C: Loosen and remove the end bushing (12) using the same socket. Remove the shaft (14).

Remove the Mylar

bearing washers (41 or 42) from both sides of the shaft ﬂange.

ORION-3A: Loosen and remove the end bushing (12) using the isolation valve housing socket (PN

68508) and socket wrench. Remove the shaft (14). Remove the ball bearings (41) from both sides of the shaft ﬂange.

10. Use a small pick or screwdriver to remove the O-ring (27) from the inner groove of the end cap (13). ORION-3A: Also remove backup retainer (39) from inner groove of the end cap (13).

11. Wash all parts in solvent and blow dry with compressed air.

1. Mylar® is a registered trademark of EI DuPont.

Maintenance and Service 41

Page 46

7.2.5 ORION Manifold - Vernier Control Reassembly

ORION- 2C: Refer to Section 7.3 on page 53 and Figure 7-1 on page 55. ORION- 3A: Refer to Section 7.4 on page 57 and Figure 7-2 on page 59.

Tools required: tube ﬂuorinated Krytox grease (PN 55593)

1-1/4" wrench screwdriver (ﬂat-blade) socket wrench

isolation valve needle housing socket (PN 68508) isolation valve needle housing socket (PN 68509) torque wrench

1. Coat all O-rings with ﬂuorinated Krytox grease before installing. Make sure that the O-rings and backup rings/washers are installed in the proper order.

2. Install the small O-ring (27) into the end cap inner groove. ORION-3A: Also install backup retainer (39) in inner groove of the end cap (13).

3. ORION-2C: Add Mylar washers (41) or (42) to each side of shaft (14). Apply a small amount of ﬂuorinated Krytox grease to the shaft threads and install the shaft (14) into the end cap.

NOTE: Part number and quantity will vary. Washers are used to adjust vertical play in shaft (14). Try one item (41) on each side to start.

Install the end bushing (12) and tighten until snug using the isolation valve needle housing socket (PN

68509) and socket wrench.

4. Feel vertical motion of shaft (14). If motion exists add thicker washer (41) at step 3, otherwise continue to step 5.

5. Install the locknut (20) into end cap (13) and using the isolation valve needle housing socket (PN 68509) and torque wrench. Torque to approximately 325 in-lbs. (may not get to torque on all sub-assemblies).

6. Install the O-ring (32) in the piston groove and install the piston (15) into the vernier cavity. Ensure that the piston keyway is facing the hole into which the self-sealing screw (36) is assembled.

7. Install the self-sealing screw (36) and tighten until snug.

8. Install the O-ring (29) on the end cap/shaft assembly, install into manifold and tighten until snug. ORION-3A: Also install backup washer (38) on the end cap/shaft assembly.

7.2.6 ORION-2C Manifold - Valve Seat Installation

ORION- 2C: Refer to Section 7.3 on page 53 and Figure 7-1 on page 55. ORION- 3A: Refer to Section 7.4 on page 57 and Figure 7-2 on page 59.

Tools required: needle-nose pliers

tube ﬂuorinated Krytox grease (PN 55593) No. 43 drill A/R solvent (denatured alcohol) hex wrench (.061") torque wrench socket wrench 3/4" socket needle housing socket (PN 65580) isolation valve needle housing socket (PN 68509)

1. Install a new seat (7) by placing it into the seat well with the needle-nose pliers. Ensure that the seat is centered within the cavity and gently tap it with a blunt end of a drill bit to install.

2. Install the valve needle seat (9) with the smaller diameter end facing outward.

3. Install new O-rings (28, 27) inside and outside of the valve stem seat. Coat all O-rings and back-up rings (30, 31) with ﬂuorinated Krytox grease before installation. Make sure that the rings are installed in the proper order.

4. Install the valve stem seat (8) by grasping the small diameter end with the needle-nose pliers and positioning in the valve cavity, then gently pushing with the blunt end of a drill bit.

5. For input (pressure) and vent valves (two outer valves), disassemble the valve needle (11) from its housing (10) and check for any burrs or dirt on the threads which might interfere with smooth operation.

42 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 47

6. Clean both the needle (11) and housing (10) in solvent, dry the parts and apply a small amount of ﬂuorinated Krytox grease to the needle threads before reassembly.

7. Assemble the Valve Needle (11) into the Valve Needle Housing (10) and turn it until it stops.

8. Reinstall the needle/housing assembly into the valve cavity until ﬁnger tight.

9. Mount the manifold body (16) in a vise. For the Coarse (pressure) and Vent valves only, torque the needle/housing assembly to 325 in-lb. using the needle housing socket (PN 65580) and torque wrench.

10. Install the housing lock nuts (1) onto the housing (10) and tighten until snug with the 3/4" socket.

11. Using the .050" hex wrench, install and tighten the lock nut (2) and set screw (34).

12. Install the Knob Insert (4) over the Valve Needle (11) shaft, align the Set Screws (23) with the indents and tighten with the .061" hex wrench.

13. For the isolation valves (two inner valves), install the Needle Housing (19) and tighten until snug using the Isolation Valve Housing Installation Socket (PN 59793), Female Socket (PN 65581) and torque wrench.

NOTE: There is no speciﬁed torque, so use care when tightening so as not to break the socket nibs.

14. Install the Gear (6) over the Isolation Valve Needle (18) shaft, align the Set Screws (23) with the indents and tighten with the .061" hex wrench.

15. Apply a small amount of ﬂuorinated Krytox grease to the threads of the isolation valve needles (18) and install into the valve by turning counter-clockwise. Rotate the gear until the needle just stops at the seat.

7.2.7 ORION Manifold - Panel Installation

Tools required: 7/16" open end wrench

Phillips screwdriver hex wrench (.061") SNOOP, liquid leak gas detector (PN 64781)

11/32" open end wrench (thin)

1. If not already done, remove the panel knobs from the Input (pressure), Vernier and Vent valves using the .061" hex wrench.

2. Install the manifold with the transducer port side facing the panel bottom. Install the two mounting screws (PN 60837) from the panel front and tighten until snug.

3. Install the Vernier Knob (17) onto the Vernier Valve Shaft (14). Align the set screws (25) with the indentations on the Vernier Valve Shaft and tighten until snug using the .061" hex wrench.

4. To install and adjust the Input (pressure) and Vent Valve Knobs, follow the procedure in Section 7.2.8.

5. Install the transducer into the manifold port, tighten with the 11/32" thin wrench and reconnect its wire connector.

NOTE: If transducer is hard-wired, connect the 4 wires to the terminal block, TB1, on the CPU board per the following:

Transducer Wires Terminal Block Wires

+ Excitation TB1-1 Green wire

- Excitation TB1-6 Black wire + Signal TB1-3 White wire

- Signal TB1-4 Red wire

Table 7-2. Transducer Wiring Speciﬁcation

6. Install all tubing sections that attach to the ORION Manifold.

7. Install cover as described in Section 7.2.1 on page 39.

Maintenance and Service 43

Page 48

7.2.8 ORION-2C Manifold - Valve Adjustment Procedure

For DLR3110 models 2500 PSI and below. ORION- 2C: Refer to Section 7.3 on page 53 and Figure 7-1 on page 55.

Tools required: hex wrench (.050")

hex wrench (.061") SNOOP, leak gas detector (PN 64781)

NOTE: * Denotes reference to Figure 3-1 on page 9.

1. If not already done, remove the ORION Input and Vent Valve Knobs (3) using the .061" hex wrench.

2. Energize the unit and let warm up. To adjust Input Valve, go to step 4.

3. Using a .050" hex wrench, loosen the Set Screw (34) on the Locknut (2) and turn the Locknut clockwise to its stop.

4. Check to see that the Knob Insert (4) is securely fastened to the Valve Shaft (11). If it is loose, re-tighten the Set Screws (23) with the .061" hex wrench.

5. Close the Input Valve by turning the Knob Insert (4) clockwise. until you feel the valve needle seat on the O-ring (valve is now in closed position).

6. Rotate gears on both Isolation valves, counter-clockwise until they stop, then rotate clockwise 1/2 turn (opening isolation valves).

7. Use the Pressure Limit Control (*4), to increase the supply pressure to between 80% and 100% of full scale.

8. GAGE Model: Open the Vent Valve (*2) to atmosphere (rotate counter-clockwise), zero the indicator, by momentarily pressing ZERO switch (*3), then close the V ent V alve (*2).

ABSOLUTE Model: Open the Vent Valve (*2) to atmosphere (rotate counter-clockwise), to release line pressure, then close the Vent Valve (*2).

9. Slowly open the Input Valve by turning the Knob Insert (4) counter-clockwise until you notice the displayed pressure increase. Then turn the Knob Insert slightly clockwise until the pressure stops rising.

10. Mark a radial line at the 12 o'clock position on the Knob Insert.

11. Turn the Knob Insert (4) clockwise to move the mark to the 6 o'clock position.

12. Turn the Locknut (2) counter-clockwise until it contacts the bottom of the stop washer. Tighten the Set Screw (34) on the Locknut with the .050" hex wrench.

13. Install the Input Valve Knob (3) on the Knob Insert (4) and engage its Gear (5) with the smaller Isolation Valve Gear (6). Turn the knob clockwise until the Isolation Valve is slightly snug.

Caution

Do not use excessive torque when tightening isolation valve. Doing so can damage the seat.

14. Remove the Input Valve Knob. Align the Set Scre ws (25) with the indentations on the Knob Insert. Install the Knob on the Knob Insert while engaging the Knob Gear (5) with the Isolation Valve Gear (6).

15. Tighten the Set Screws (25) with the .061" hex wrench. The Input Valve is now adjusted.

16. To adjust the Vent Valve, follow steps 3 and 4.

17. Close the Input Valve by turning the Input knob (*1) clockwise.

18. Close the Vent Valve Knob Insert (4) clockwise until slightly snug.

19. With the supply pressure at 100% of full scale, open the Input Valve until the indicated pressure stabilizes and then close the Input Valve.

20. Slowly turn the Vent Valve Knob Insert (4) counter-clockwise until the display starts to decrease, then turn the Knob Insert (4) slightly clockwise until the indicated pressure stops decreasing.

21. Follow steps 10 through 15 replacing the term "Input Valve" with "Vent Valve". The Vent Valve is now adjusted.

44 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 49

7.2.9 ORION-3A Manifold - Valve Adjustment Procedure

For DLR3110 5000 PSI and above models. ORION- 3A: Refer to Section 7.4 on page 57 and Figure 7-2 on page 59.

Tools required: hex wrench (.050")

hex wrench (.061") SNOOP, leak gas detector (PN 64781)

NOTES: 1. * denotes reference to Figure 3-1 on page 9.

2. Customer must supply, as a minimum, input supply pressure with a supply gauge and pressure regulator.

1. Turn the supply pressure regulator off and vent manifold.

2. If not already done, remove the ORION Input and vent valve (outer) knobs (3) using the .061" hex wrench.

3. Energize the unit and let warm up. To adjust Input Valve, go to step 4.

4. Check to see that each Knob Insert (4) is securely fastened to the ORION input and vent valv e shaft (11). If it is loose, re-tighten the set screws (23) with the .061" hex wrench.

5. Using a .050" hex wrench, loosen the set screw (34) on each ORION input and vent valve locknut (2) and turn each locknut clockwise to its stop.

6. Close the Input Valve by turning the Knob Insert (4) clockwise. until you feel the valve needle seat on the O-ring (valve is now in closed position).

7. Rotate gears on both Isolation valves, counter-clockwise until they stop, then rotate clockwise 1/2 turn (opening isolation valves).

8. Turn the supply pressure regulator to increase the supply pressure to between 80% and 100% of full scale.

9. Gage model: Open the Vent Valve (*2) to atmosphere (rotate counter-clockwise), zero the indicator, by momentarily pressing

ZERO switch (*3), then close the Vent Valve (*2).

Absolute model: Open the Vent Valve (*2) to atmosphere (rotate counter-clockwise), to release line pressure, then close the Vent Valve (*2).

10. Slowly open the Input Valve by turning the Knob Insert (4) counter-clockwise until you notice the displayed pressure increase. Then turn the Knob Insert slightly clockwise until the pressure stops rising.

11. Mark a radial line at the 12 o'clock position on the Knob Insert.

12. Turn the Knob Insert (4) clockwise to move the mark to the 6 o'clock position.

13. Turn the Locknut (2) counter-clockwise until it contacts the bottom of the stop washer. Tighten the Set Screw (34) on the Locknut with the .050" hex wrench.

14. Install the Input Valve Knob (3) on the Knob Insert (4) and engage its Gear (5) with the smaller Isolation Valve Gear (6). Turn the knob clockwise until the Isolation Valve is slightly snug.

Caution

Do not use excessive torque when tightening isolation valve. Doing so can damage the seat.

15. Remove the input valve knob. Align the Set Screws (25) with the indentations on the Knob Insert. Install the knob on the Knob Insert while engaging the Knob Gear (5) with the Isolation Valve Gear (6).

16. Tighten the Set Screws (25) with the .061" hex wrench. The input valve is now adjusted.

17. Close the input valve by turning the Input Knob (*1) clockwise.

18. Close the Vent Valve Knob Insert (4) clockwise until slightly snug.

19. With the supply pressure at 100% of full scale, open the Input Valve until the indicated pressure stabilizes and then close the Input Valve.

20. Slowly turn the Vent Valve Knob Insert (4) counter-clockwise until the display starts to decrease, then turn the Knob Insert (4) slightly clockwise until the indicated pressure stops decreasing.

21. Follow steps 11 through 15 replacing the term "Input Valve" with "Vent Valve". The Vent Valve is now adjusted.

Maintenance and Service 45

Page 50

7.2.10 Pressure Limit Control (Standard Pneumatic), Regulator Removal

Tools required: Phillips screwdriver

7/16" open end wrench 9/16" open end wrench

A/R 1/4" wide Teﬂon

A/R 1/2" wide Teﬂon tape, (PN 60911)

1/2" socket socket wrench 1/4" hex wrench

NOTE: See Figure 7-3 on page 61.

tape, (PN 60575)

1. Remove cov er from its chassis as described in Section 7.2.1 on page 39, and carefully place on a bench.

2. Remove regulator knob cap.

3. Remove two screws that secure the round plate.

4. Loosen and remove the locknut using a 1/2" socket while holding the knob. Remove the knob by turning counter-clockwise

5. Remove all tubing sections that connect to the regulator inlet and outlet ﬁttings.

6. Loosen the mounting collar in the panel rear using a 1/4" hex wrench.

7. Remove the regulator by sliding out from the panel rear.

8. Mount the regulator in a bench vise by the ﬂats in the base.

9. Note the orientation of the inlet and outlet ﬁttings in the regulator. Remove the ﬁttings and any remnants of Teﬂon tape from the pipe threads.

7.2.11 Pressure Limit Control (Standard Pneumatic), Regulator Installation

Tools required: Phillips screwdriver

7/16" open end wrench 9/16 " open end wrench A/R 1/4" wide Teﬂon tape, (PN 60575)

A/R 1/2" wide Teﬂon tape, (PN 60911)

SNOOP, liquid leak gas detector (PN 64781) 1/2" socket socket wrench

NOTE: See Figure 7-3 on page 61. Call CONDEC for replacement part numbers.

1. Wrap two layers of Teﬂon tape on the pipe threads of each ﬁtting and install into the inlet and outlet of the regulator and ensure that each is oriented properly. Use a bench vise when doing this.

Insert the new regulator into the panel through hole. Pass the adjusting end through the mounting ring. Do not tighten cap screw until adjusting knob is installed.

2. Install the tubing sections to the inlet and outlet ﬁttings.

3. Install the adjusting knob on the threaded shaft by turning clockwise. Turn adjusting knob on threaded shaft until bottomed and install locking nut and tighten. T urn knob until it bottoms. Position the regulator so that the bottom of the knob is 1/2" from the panel surface, then tighten the cap screw on the mounting collar.

4. Using a pressure source set input pressure to approximately 100% of full scale rating of DLR3110 and check all ﬁttings for leaks.

5. Install panel/chassis assembly in its enclosure as described in Section 7.2.1 on page 39.

1. Teﬂon® is a registered trademark of EI DuPont.

46 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 51

7.2.12 Pressure Limit Control (Tescom), Regulator Removal

Tools required: Phillips screwdriver

7/16" open end wrench 9/16" open end wrench A/R 1/4" wide Teﬂon tape, (PN 60575)

A/R 1/2" wide Teﬂon tape, (PN 60911)

1/2" socket socket wrench 1/4" hex wrench ﬂat blade screwdriver (small) channel locks

NOTE: See Figure 7-3 on page 61.

1. Remove cov er from its chassis as described in Section 7.2.1 on page 39, and carefully place on a bench.

2. Remove regulator knob cap by prying off with small screwdriver.

3. Loosen and remove the locknut using a 1/2" socket while holding the knob. Remove the knob by turning counter-clockwise.

4. Remove all tubing sections that connect to the regulator inlet and outlet ﬁttings.

5. Loosen and remove the panel mounting nut using channel locks.

6. Remove the regulator by sliding out from the panel rear.

7. Mount the regulator in a bench vise by the ﬂats in the base.

8. Note the orientation of the inlet and outlet ﬁttings in the regulator. Remove the ﬁttings and any remnants of Teﬂon tape from the pipe threads.

7.2.13 Pressure Limit Control (Tescom), Regulator Installation

Tools required: Phillips screwdriver

7/16" open end wrench 9/16" open end wrench

1/2" socket

socket wrench A/R 1/4" wide Teﬂon tape, (PN 60575)

A/R 1/2" wide Teﬂon tape, (PN 60911)

SNOOP, liquid leak gas detector (PN 64781)

NOTE: See Figure 7-3 on page 61. Call CONDEC for replacement Part Numbers.

2. Insert the new regulator into the panel through hole. Thread the large mounting nut onto the body from the panel front.

3. Install the tubing sections to the inlet and outlet ﬁttings.

4. Install the regulator knob on the threaded shaft by turning clockwise, until it sits just low enough to allo w locknut to be placed on threaded shaft. Hold knob in position and install the locknut.

5. Close Pressure Limit Monitor, by turning regulator knob counter-clockwise.

6. Using a pressure source set input pressure to approximately 100% of full scale rating of DLR3110 and check all ﬁttings for leaks.

7. Install panel/chassis assembly in its enclosure as described in Section 7.2.1 on page 39.

8. Energize the unit and let warm up.

9. Close the Input Valve by turning the Input knob clockwise.

10. Turn the regulator knob clockwise until reaching between 5% – 10% of full scale, but not enough to disturb pressure relief valve.

NOTE: If pressure cannot be attained loosen locknut on shaft, rotate knob a few turns counter-clockwise, retighten locknut. If you hear the pressure relief valve then rotate regulator knob counter-clockwise until relief valve shuts off.

11. Remove locknut from threaded shaft, and rotate knob counter-clockwise until bottoming out on large locknut. After touching large locknut rotate knob clockwise 1/8 turn. Hold knob in position, install and tighten the locknut with 40 – 50 in-lbs. of torque using a 1/2" socket.

Maintenance and Service 47

Page 52

12. Open Pressure Limit Monitor completely, by turning regulator knob clockwise. If you reach between 100-105% of full scale and pressure relief valve was not disturbed regulator has been adjusted properly.

13. Replace regulator knob cap.

7.2.14 Panel Gauge Removal

Tools required: Phillips screwdriver

7/16" wrench 9/16 " wrench

NOTE: Call CONDEC for replacement Part Numbers.

1. Remove cov er from its chassis as described in Section 7.2.1 on page 39, and carefully place on a bench.

2. Disconnect the tubing section that connects to the gauge ﬁtting.

3. Loosen the two thumb-nuts that hold the gauge mounting U-clamp.

4. While gripping the square portion of the gauge port with the 9/16" wrench, remove the Female Tube Connector (PN 59721) from the gauge.

5. Remove the two thumb-nuts, the mounting U-clamp, and the gauge.

7.2.15 Panel Gauge Installation

Tools required: Phillips screwdriver

7/16" wrench 9/16" wrench A/R 1/4" wide Teﬂon tape (PN 60575) SNOOP, liquid leak gas detector (PN 64781)

NOTE: Call CONDEC for replacement part numbers.

1. Before installing a new gauge, wrap two layers of new Teﬂon tape on the port.

2. Install gauge into panel, secure with U-clamp and tighten the two thumb screws.

3. While gripping the square portion of the gauge port with the 9/16" wrench, tighten the Female Tube Connector on to the gauge.

4. Attach the tubing section that connects to the gauge ﬁtting.

5. Using a pressure source set input pressure to approximately 100% of full scale rating of DLR3110 and check all ﬁttings for leaks.

6. Install panel/chassis assembly in its enclosure as described in Section 7.2.1 on page 39.

7.2.16 Test Port Quick-Connect Fitting (PN 59762) Removal and Installation - 3 and 100 Full Scale PSI

If there is leakage out of the port, replace the test port ﬁtting.

Tools required: Phillips screwdriver

5/8" two open end wrenches 9/16" open end wrench SNOOP, liquid leak gas detector (PN 64781)

1. Remove cov er from its chassis as described in Section 7.2.1 on page 39, and carefully set on a bench top.

2. Loosen and remove the tubing end nut from the test port ﬁtting.

3. Grasp the hex nut at the panel face with a 5/8" wrench and using a second wrench, turn the nut on inside of panel counter-clockwise.

4. Install the new quick-connect ﬁtting (PN 59762) by reversing steps.

5. Using a pressure source set input pressure to approximately 100% of full scale rating of DLR3110 and check all ﬁttings for leaks.

6. Install panel/chassis assembly in its enclosure as described in Section 7.2.1 on page 39.

48 DLR3110 Rack Mount Digital Pressure Calibrator Manual

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7.2.17 Test Port Filter (PN 54188) Removal and Installation - 250 and 2500 Full Scale PSI

The port ﬁlter is a sintered element ﬁlter which is easily removed for inspection and cleaning.

Tools required: Phillips screwdriver

7/16" open end wrench 9/16" open end wrench A/R solvent (denatured alcohol) SNOOP, of liquid leak gas detector (PN 64781)

Removal

1. Remove cover from chassis as described in Section 7.2.1 on page 39, and carefully set on a bench.

2. Loosen and remove the tubing end nut from the reducing union (PN 59764).

3. Loosen and remove the reducing union (PN 59764) from the fractional tube ﬁtting (PN 59780).

NOTE: Use PN 54946 for fractional tube ﬁtting ﬁeld replacement.

4. Clean the ﬁlter (PN 54188) in solvent (denatured alcohol) and blow-dry with compressed air.

Installation

1. To reinstall, reverse the order of steps 2 and 3 of Section 7.2.17 above.

2. Using a pressure source set input pressure to approximately 100% of full scale rating of DLR3110 and check all ﬁttings for leaks.

3. Install panel/chassis assembly in its enclosure as described in Section 7.2.1 on page 39.

7.2.18 Test Port Quick-Connect Fitting (PN 59004) and Filter (PN 54188) Removal and Installation - 5000 and 10000 Full Scale PSI

Every two months, a coating of ﬂuorinated Krytox grease should be applied to the inner seal of the test port ﬁtting. The pressure cap (PN 58216) should be plugged in whenever the unit is not in use.

NOTE: For simplest method, apply ﬂuorinated Krytox grease to the outside surface between sealing lip and end of mating pressure cap. Do not put grease on ﬂat end of tip, as this may allow grease to enter system. Vent unit line pressure to atmosphere. Plug pressure cap into test port. Rotate pressure cap clockwise and counter-clockwise to transfer ﬂuorinated Krytox grease to O-ring seal.

If there is leakage out of the port when the pressure cap is in place, replace the port ﬁtting.

Tools required: Phillips screwdriver

11/16" open end wrench

adjustable wrench

9/16" open end wrench

A/R solvent (denatured alcohol)

A/R 1/4" wide Teﬂon tape (PN 60575) A/R 1/2" wide Teﬂon tape (PN 60911) tube ﬂuorinated grease (PN 55593) SNOOP, liquid leak gas detector (PN 64781)

1. Remove cover from chassis as described in Section 7.2.1 on page 39, and carefully set on a bench top.

2. Loosen and remove the tubing end nut from the reducing tube ﬁtting (PN 59830).

NOTE: Use PN 54047 for reducing tube ﬁtting ﬁeld replacement.

3. Loosen and remove the reducing tube ﬁtting and ﬁlter (PN 54188) from the test port quick-connect ﬁtting.

4. Clean the ﬁlter (PN 54188) in solvent (denatured alcohol) and blow-dry with compressed air.

5. Grasp the test port quick-connect ﬁtting on the ﬂats from the rear of panel with a 11/16" wrench and using an adjustable wrench, turn the locknut counter-clockwise. Remove locknut.

6. Remove old and install new test port quick-connect ﬁtting (PN 59004) through front of panel.

7. Thread and tighten locknut by grasping the test port quick-connect ﬁtting on the ﬂats from the rear of panel with a 11/16" wrench and using an adjustable wrench, turn the locknut clockwise.

8. Slide ﬁlter (PN 59764) into reducing tube ﬁtting and install into the test port quick-connect ﬁtting.

9. Replace and tighten the tubing end nut on the reducing tube ﬁtting.

Maintenance and Service 49

Page 54

10. Using a pressure source set input pressure to approximately 100% of full scale rating of DLR3110 and check all ﬁttings for leaks.

11. Install panel/chassis assembly in its enclosure as described in Section 7.2.1 on page 39.

7.2.19 Test Port (Output) Hose Quick-Connect Fitting and Filter Removal and Installation (PN 56991)- 5000 and 10000 Full Scale PSI

Tools required: 5/8" open end wrench

3/4" open end wrench 13/16" open end wrench A/R solvent (denatured alcohol) tube ﬂuorinated grease (PN 55593)

Removal

1. Loosen and unthread quick-connect ﬁtting assembly (PN 55542) from test port hose using 3/4" and 5/8" wrenches.

NOTE: Use PN 55280 as replacement for hose and quick-connect ﬁtting. Use PN 59889 as replacement for hose only.

1. Remove cheat seal pad (PN 54854) from “AN” thread side of adapter ﬁtting (PN 60803).

2. Place quick-connect ﬁtting assembly in a vise using ﬁlter ﬁtting (PN 59588) as clamping area.

3. Loosen and unthread quick-connect ﬁtting (PN 59034) using 13/16” wrench.

4. Remove ﬁlter ﬁtting (PN 59588) from vise.

5. While holding ﬁlter ﬁtting (PN 59588) vertically, remove ﬁlter (PN 56991) and then O-ring (PN 55608) from ﬁlter ﬁtting.

6. Inspect and clean parts in solvent (denatured alcohol) and blow-dry with compressed air. Replace worn or damaged parts with new ones.

Installation

1. Grease inside cavity on bottom ﬂat, (none allowed in hole), of quick-connect ﬁtting (PN 59034).

2. Grease O-ring seat groove area in ﬁlter ﬁtting (PN 59588).

3. Grease both sides of O-ring (PN 55608). While holding ﬁlter ﬁtting (PN 59588) vertically, place O-ring (PN 55608) and then ﬁlter (PN 56991) into ﬁlter ﬁtting (PN 59588).

4. Thread quick-connect ﬁtting (PN 59034) onto ﬁlter ﬁtting (PN 59588).

5. Place ﬁlter ﬁtting (PN 59588) in a vise and tighten quick-connect ﬁtting (PN 59034) using 13/16" wrench.

6. Remove from vise.

7. Place a cheat seal pad, cheat seal pad (PN 54854) on “AN” part of assembly and thread into test port (output) hose. Tighten assembly using 5/8" and 3/4" wrenches.

7.2.20 Input Port Filter (PN 54188) Removal and Installation - 2500 Full Scale PSI

The port ﬁlter is a sintered element ﬁlter which is easily removed for inspection and cleaning.

Tools required: Phillips screwdriver

7/16" open end wrench 9/16" open end wrench A/R solvent (denatured alcohol) SNOOP, of liquid leak gas detector (PN 64781)

Input Port Filter Removal

1. Remove cover from chassis as described in Section 7.2.1 on page 39, and carefully set on a bench top.

2. Loosen and remove the tubing end nut from the union (PN 59886).

3. Remove the ﬁlter from the port connector ﬁtting (PN 59763).

4. Loosen and remove the tubing end nut from the input port bulkhead AN ﬁtting (PN 59707) to remove the the port connector ﬁtting if required.

NOTE: Use PN 56223 for port connector ﬁtting ﬁeld replacement.

5. Clean the ﬁlter (PN 54188) in solvent (denatured alcohol) and blow-dry with compressed air.

50 DLR3110 Rack Mount Digital Pressure Calibrator Manual

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Input Port Filter Installation

1. To reinstall, reverse the order of steps 2, 3 and 4 of the “Input Port Filter Removal” procedure above.

2. Using a pressure source set input pressure to approximately 100% of full scale rating of DLR3110 and check all ﬁttings for leaks.

3. Install panel/chassis assembly in its enclosure as described in Section 7.2.1 on page 39.

7.2.21 AC Fuse (PN 58076) - Removal and Installation

NOTE: See Figure 2-1 on page 3.

1. Disconnect the power cord from the power source and line ﬁlter. Remove the fuse holder at AC input.

2. Inspect fuse, if blown replace with π Amp 250 Volt, 20mm X 5mm diameter (PN 58076).

3. Replace the fuse holder at AC input.

7.2.22 Input Port Filter (PN 54188) Removal and Installation - 5000 and 10000 Full Scale PSI

The port ﬁlter is a sintered element ﬁlter that is easily removed for inspection and cleaning.

Tools required: Phillips screwdriver

7/16" open end wrench 9/16" open end wrench A/R solvent (denatured alcohol) SNOOP, of liquid leak gas detector (PN 64781)

Removal

1. Remove cover from chassis as described in Section 7.2.1 on page 39, and carefully set on a bench top.

2. Loosen and remove the tubing end nut from the reducing tube ﬁtting (PN 59830).

3. Loosen and remove the tubing end nut from the input port bulkhead AN ﬁtting (PN 59707).

4. Remove the reducing tube ﬁtting (PN 59830) and ﬁlter from the bulkhead AN ﬁtting (PN 59707).

NOTE: Use PN 54047 for reducing tube ﬁtting ﬁeld replacement.

5. Clean the ﬁlter (PN 54188) in solvent (denatured alcohol) and blow-dry with compressed air.

Installation

1. To reinstall, reverse the order of steps 2, 3 and 4 of the “Input Port Filter Removal” procedure above.

2. Using a pressure source set input pressure to approximately 100% of full scale rating of DLR3110 and check all ﬁttings for leaks.

3. Install panel/chassis assembly in its enclosure as described in Section 7.2.1 on page 39.

7.2.23 AC Fuse (PN 58076) - Removal and Installation

NOTE: See Figure 2-1 on page 3.

1. Disconnect the power cord from the power source and line ﬁlter. Remove the fuse holder at AC input.

2. Inspect fuse. If blown, replace with π Amp 250 Volt, 20mm x 5mm diameter (PN 58076).

3. Replace the fuse holder at AC input.

7.2.24 AC Power/EMI Line Filter (PN 58870) - Removal and Installation

Tools required: Phillips screwdriver

1/4" open end wrench or nutdriver A/R soldering iron A/R shrink sleeving (PN 60735) A/R heat gun

NOTE: See Figure 2-1 on page 3.

1. Disconnect the power cord from the power source and line ﬁlter. Remove cover from chassis as described in Section 7.2.1 on page 39, and carefully set on a bench top.

2. Remove the three cable connectors from the line ﬁlter terminals.

Maintenance and Service 51

Page 56

NOTE: Some units may not have connectors and will have to have wire leads unsoldered.

3. Loosen and remove the line ﬁlter retaining nuts on the rear of panel.

NOTE: Some units may have screws on the front panel.

4. Remove the AC line ﬁlter through the panel front.

5. To install a new line ﬁlter, reverse the order of steps 1 through 4.

Connect (or solder) wires to the new line ﬁlter as follows:

•Green/Yellow wire to terminal (E) Ground

•Blue wire to terminal (N) Neutral

•Brown wire to terminal (P) Line

7.2.25 Power Switch (PN 58878) - Removal and Installation

Tools required: Phillips screwdriver

1 1/16" open end wrench A/R soldering iron A/R shrink sleeving (PN 64567) A/R heat gun

NOTE: CPU Assembly and option boards may need to be removed to gain access.

Removal:

1. Disconnect the power cord from the power source and line ﬁlter. Remove cover from chassis as described in Section 7.2.1 on page 39, and carefully set on a bench top.

2. Loosen the switch mounting nut and lock washer from the rear of panel.

3. Loosen and remove the trim ring from the panel front.

4. Remove switch, lock washer and nut from rear of panel as one item.

5. Unsolder and remove the wires from the switch terminals.

Installation:

1. Slide shrink sleeving over wires, connect and solder the wires onto their respective switch terminals:

Terminal Color

Normally open Black (C) common Black

2. Pull shrink sleeving over switch and connections. Apply heat. Install the new switch, lock washer and nut through the panel rear as one item. Hand tighten the trim ring from front of panel.

3. Tighten the switch mounting nut and lock washer from the rear of panel.

Caution

Do not over tighten if using wrench. Doing so could result in damage to the switch.

4. Install panel/chassis assembly in its enclosure as described in Section 7.2.1 on page 39.

52 DLR3110 Rack Mount Digital Pressure Calibrator Manual

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7.3 ORION-2C Valve Assembly Parts List

Ref

Number

1 57482 Nut,Valve Needle Housing 9/16-18, Width Across Flats=.75,Thickness=.12 2 2 54401 Locknut 2 3 58079 Knob 2 4 57889 Insert knob 2 5 57256 Spur 40-tooth gear 2 6 59233 Spur 18-tooth gear 2 7 55896 Valve seat 4 8 59387 Stem valve seat 4

9 59045 Needle seat valve 4 10 54540 Valve needle housing 2 11 59551 Valve needle 2 12 57906 End bushing 1 13 59378 End cap 1 14 59495 Shaft 1 15 59241 Piston 1 16 55714 Dual valve body 1 17 57580 Knob 1 18 55533 Valve needle 2 19 55159 Valve needle housing 2 20 56784 Locknut,9/16-18UNF-3A, SST 1 21 59845 Expansion plug (1562 +.0000/-.0012 hole diameter) 14 23 59383 6-32NCx1/8 SST setscrew 4 24 58342 Cap hex socket head screw, #2-56UNC-3A Purchase per MIL Spec 16995-2 6 25 59322 6-32NCx1/4 SST setscrew 6 26 59326 2-56NCx1/8, alloy steel setscrew 4 27 55554 O-ring,AS568A Dash No 010, Buna N (Nitrile) 70 Durometer Color Black 5 28 55536 O-ring,AS568A Dash No 002, Buna N (Nitrile) 70 Durometer Color Black 4 29 55573 O-ring,AS568A Dash No 117, Buna N (Nitrile) 70 Durometer Color Black 1 30 60633 Retainer, Packing Backup , Single Turn Tetraﬂuoroethylene 4 31 55570 Washer, Backing .04 Thick, Tetraﬂuoroethylene Resin 4 32 55577 O-ring,AS568A Dash No 111, Buna N (Nitrile) 70 Durometer Color Black 1 33 59245 Washer,#8 Screw Size .187, ID x .440 OD x .040 Thick Nylon 2 34 60202 Hex setscrew 2 35 60837 MACH pan head screw (#10- 32NFx1/2 Phillips Head 300 Series SST) 2 36 58976 Self sealing screw (8-32 x 5/8 Modiﬁed to Print) 1 38 53308 Label Roll,1.25x1.25, Polytrans 3000 Void 3" Core 8" OD 1 41 59878

42 59880 .007 thick Mylar spacer 2

PN Description Quantity

.005 thick Mylar

spacer

Table 7-3. ORION 2-C Valve Assembly Parts List

Maintenance and Service 53

Page 58

54 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 59

21/14X

NOTES:

LIGHTLY COAT THE FOLLOWING WITH LUBRICANT, PN 55593

O-RINGS, ITEMS 27, 28, 29 & 32. THREADS ON VALVE NEEDLES, ITEMS 11 & 18.

ITEMS 41 & 42 QUANTITY AND USAGE TO BE SELECTED

DEPENDENT ON FIT, SEE VERNIER CONTROL REASSEMBLY IN MANUAL.

FOR REFERENCE ONLY:

O-RING, ITEM 27, .239 ID O-RING, ITEM 28, .042 ID O-RING, ITEM 29, .799 ID O-RING, ITEM 32, .424 ID

35/2X

26/2X

23/2X

THESE COMPONENTS TO BE INSTALLED AT LOCATIONS A & D

25/2X

24/3X

25/2X

THESE COMPONENTS TO BE INSTALLED AT LOCATIONS B & C

Figure 7-1. ORION-2C Exploded View

DLR3110 Rack Mount Digital Pressure Calibrator Manual 55

Page 60

DLR3110 Rack Mount Digital Pressure Calibrator Manual 56

Page 61

7.4 ORION-3A Valve Assembly Parts List

Ref Number PN Description Quantity

1 57482 Valve needle housing nut 2

2 54401 Locknut 2

3 58079 Knob 2

4 57889 Insert knob 2

5 57256 Spur 40 tooth gear 2

6 59233 Spur 18-tooth gear 2

7 55896 Valve seat 4

8 59387 Stem valve seat 4

9 59045 Needle seat valve 4 10 54540 Valve needle housing 2 11 59551 Valve needle 2 12 57600 End bushing 1 13 58554 End cap 1 14 58699 Shaft 1 15 58597 Piston 1 16 59309 Dual valve body 1 17 57580 Knob 1 18 55533 Valve needle 2 19 55159 Valve needle housing 2 20 56784 Locknut,9/16-18UNF-3A, SST 1 21 58464 Setscrew,12-24NCx1/4 SST 14 22 58308 Tungsten carbide ball 14 23 59383 Setscrew,6-32NCx1/8 SST 4 24 58342 Screw,Cap Hex Socket Head, #2-56UNC-3A 6 25 59322 Setscrew,6-32NCx1/4 SST 6 26 59326 Setscrew,2-56NCx1/8, alloy steel 4 27 55569 O-ring, Fluorocarbon (Viton) color black w/white dot 5 28 55552 O-ring, Fluorocarbon (Viton) color black w/white dot 4 29 58090 O-ring, Fluorocarbon (Viton) color black w/white dot 1 30 60633 Packing backup retainer 4 31 55570 Backing washer 4 32 58045 O-ring, Fluorocarbon (Viton) color black w/white dot 1 33 59245 Nylon washer 2 34 60202 Hex setscrew 2 35 60837 Screw, MACH #10- 32NF SST 2 36 54905 Self sealing screw 1 38 57027 Backup washer 1 39 54448 Packing backup retainer 1 40 55615 O-ring, Fluorocarbon (Viton) color black w/white dot 1 41 58314 Ball, chrome, steel 32 42 59731 Male connector, 1/8 tube x 1/8 NPT, stainless steel 3

Table 7-4. ORION 3-A Valve Assembly Parts List

DLR3110 Rack Mount Digital Pressure Calibrator Manual 57

Page 62

58 Maintenance and Service

Page 63

22/14X

21/14X

42/3X

NOTES:

LIGHTLY COAT THE FOLLOWING WITH LUBRICANT, PN 55593

O-RINGS, ITEMS 27, 28, 29, 32 & 40. THREADS ON VALVE NEEDLES, ITEMS 11 & 18.

FOR REFERENCE ONLY:

O-RING, ITEM 27, .239 ID O-RING, ITEM 28, .042 ID O-RING, ITEM 29, .799 ID O-RING, ITEM 32, .424 ID O-RING, ITEM 40, .145 ID

35/2X

26/2X

THESE COMPONENTS TO BE INSTALLED AT LOCATIONS B & C

41/16X

23/2X

41/16X

THESE COMPONENTS TO BE INSTALLED AT LOCATIONS A & D

25/2X

24/3X

25/2X

Figure 7-2. ORION-3A Exploded View

DLR3110 Rack Mount Digital Pressure Calibrator Manual 59

Page 64

DLR3110 Rack Mount Digital Pressure Calibrator Manual 60

Page 65

Figure 7-3. Tescom and Standard Pneumatic Regulator Mounting

Maintenance and Service 61

Page 66

8.0 Model Numbering System

DLR3110 - ____ ____ ____ ____ ____ ≠ ≠ ≠ ≠ ≠

+-----------------------------+ ≠ ≠ ≠ ≠ ≠ MOUNTING ≠ ≠ ≠ ≠ ≠ A - 19 in. Rack Mount ≠ ≠ ≠ ≠

≠ ≠ ≠ ≠

+-------------------------------------+ ≠ ≠ ≠ ≠ POWER REQUIREMENTS

A - 120 VAC Operation ≠ ≠ ≠ D - 220 VAC Operation ≠≠ ≠ ≠ ≠ ≠

+----------------------------------------------+ ≠ ≠ ≠ PRESSURE RANGE ≠ ≠ ≠

A - 0-3 PSIG K - 0-2500 PSIG N - 0-15 PSIA ≠ ≠ B - 0-10 PSIG L - 0-5000 PSIG P - 0-25 PSIA ≠ ≠ C - 0-15 PSIG M - 0-10000 PSIG R - 0-50 PSIA ≠ ≠ D - 0-25 PSIG S - 0-100 PSIA ≠ ≠ E - 0-50 PSIG T - 0-250 PSIA ≠ ≠ F - 0-100 PSIG V - 0-500 PSIA ≠ ≠ G - 0-250 PSIG W - 0-1000 PSIA ≠ ≠ H - 0-500 PSIG Y - 0-2500 PSIA ≠ ≠ J - 0-1000 PSIG Z - 0-10000 PSIA ≠ ≠

≠ ≠

+------------------------------------------------------+ ≠

≠ ACCURACY

≠ ≠

A - 0.05% Indicated value from 20% of full scale ≠ B - 0.1% Indicated value from 20% of full scale ≠ C - 0.25% Indicated value from 20% of full scale ≠ ≠

+---------------------------------------------------------------+

≠ OPTIONS

≠

A – Standard unit which includes, multiple conversion units, min/max, freeze mode, RS232, RS422 and RS485 B – Standard unit plus two Relays and Setpoints option

C - Standard unit plus selectable scalable analog output 0-5VDC, 1-6VDC, 0-10VDC, 0-20mA, and 4-20mA D - Standard unit plus parallel BCD output

NOTE: DLR3110 is available with test port on back of chassis.

≠ ≠ ≠ ≠

≠ ≠≠

≠ ≠

≠

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9.0 Auto Selection Default Tables

Auto Selection (Gage) Default Table

Parameter 3 PSIG 10 PSIG 15 PSIG 25 PSIG 50 PSIG 100 PSIG 250 PSIG 500 PSIG

CAPACITY 3 10 15 25 50 100 250 500

CT-BY 0.0005 0.001 0.002 0.002 0.005 0.01 0.02 0.05

UNITS (Cal) PSI PSI PSI PSI PSI PSI PSI PSI

TYPE GAGE GAGE GAGE GAGE GAGE GAGE GAGE GAGE CAL SPAN 1 0.3 1 1.5 2.5 5 10 25 50 CAL SPAN 2 0.6 2 3.0 5.0 10 20 50 100 CAL SPAN 3 0.9 3 4.5 7.5 15 30 75 150 CAL SPAN 4 1.2 4 6.0 10.0 20 40 100 200 CAL SPAN 5 1.5 5 7.5 12.5 25 50 125 250 CAL SPAN 6 1.8 6 9.0 15.0 30 60 150 300 CAL SPAN 7 2.1 7 10.5 17.5 35 70 175 350 CAL SPAN 8 2.4 8 12 20.5 40 80 200 400 CAL SPAN 9 2.7 9 13.5 22.5 45 90 225 450

CAL SPAN 10 3.0 10 15 25.0 50 100 250 500

HYSTERESIS 1.5 5 7.5 12.5 25 50 125 250

FILTR 55555555

DSP/SEC 33333333

ZERO % 22222222

ZERO+/-% 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

AZM +/- 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 MOTION 11111111

MIN PRES OFF OFF OFF OFF OFF OFF OFF OFF

MAX PRES OFF OFF OFF OFF OFF OFF OFF OFF

PSI ON ON ON ON ON ON ON ON

KPa ON ON ON ON ON ON ON ON

•

mmHg0

BAR OFF OFF OFF OFF OFF ON ON ON

•

inHg0

mBAR ON ON ON ON ON ON ON ON

cmH

kg/cm

060•F

inH

04•C

ftseaH

TORR ON ON ON ON ON ON ON ON

metrsH

PASCAL ON ON ON ON ON OFF OFF OFF

04ºC

mmH

ON ON ON ON ON ON ON ON

OFF OFF OFF OFF OFF ON ON ON

ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON

ON ON ON ON ON ON ON ON

Table 9-1. Auto Selection (Gage) Default Table (3 PSIG – 500 PSIG)

Auto Selection Default Tables 63

Page 68

PARAMETER 1000 PSIG 2500 PSIG 5000 PSIG 10000 PSIG

CAPACITY 1000 2500 5000 10000

CT-BY 0.1 0.2 0.5 1

UNITS (CAL) PSI PSI PSI PSI

TYPE GAGE GAGE GAGE GAGE CAL SPAN 1 100 250 500 1000 CAL SPAN 2 200 500 1000 2000 CAL SPAN 3 300 750 1500 3000 CAL SPAN 4 400 1000 2000 4000 CAL SPAN 5 500 1250 2500 5000 CAL SPAN 6 600 1500 3000 6000 CAL SPAN 7 700 1750 3500 7000 CAL SPAN 8 800 2000 4000 8000 CAL SPAN 9 900 2250 4500 9000

CAL SPAN 10 1000 5000 5000 10000

HYSTERESIS 500 1250 2500 5000

FILTR 5 5 5 5

DSP/SEC 3 3 3 3

ZERO % 2 2 2 2

ZERO+/-% 1.0 1.0 1.0 1.0

AZM +/- 0.5 0.5 0.5 0.5

MOTION 1 1 1 1

MIN PRES OFF OFF OFF OFF

MAX PRES OFF OFF OFF OFF

PSI ON ON ON ON

KPa ON ON ON ON

mmHg0

•

ON ON ON ON

BAR OFF OFF OFF OFF

inHg0•C

ON ON ON ON

mBAR ON ON ON ON

cmH kg/cm

inH

060•F

inH

04•C

ftseaH20

ON ON ON ON ON ON ON ON ON ON ON ON

ON ON ON ON ON ON ON ON

TORR ON ON ON ON

metrsH

ON ON ON ON

PASCAL OFF OFF OFF OFF

mmH

04•C

OFF OFF OFF OFF

Table 9-2. Auto Selection (Gage) Default Table (1000 PSIG – 10000 PSIG)

64 DLR3110 Rack Mount Digital Pressure Calibrator Manual

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Auto Selection (Absolute) Default Table

PARAMETER

PSIA

100

PSIA

250

PSIA

500

PSIA

1000

PSIA

2500 PSIA

10000

PSIA

CAPACITY 15 25 50 100 250 500 1000 2500 10000

CT-BY 0.002 0.002 0.005 0.01 0.02 0..05 0.1 0.2 1

UNITS (CAL) PSI PSI PSI PSI PSI PSI PSI PSI PSI

TYPE ABS ABS ABS ABS ABS ABS ABS ABS ABS

CAL SPAN 1 REF

0.5 0.5 0.5 0.5 0.5 0.5 1 1 1 CAL SPAN 2 1.5 2.5 5 10 25 50 100 250 1000 CAL SPAN 3 3.0 5.0 10 20 50 100 200 500 2000 CAL SPAN 4 4.5 7.5 15 30 75 150 300 750 3000 CAL SPAN 5 6.0 10.0 20 40 100 200 400 1000 4000 CAL SPAN 6 7.5 12.5 25 50 125 250 500 1250 5000 CAL SPAN 7 9.0 15.0 30 60 150 300 600 1500 6000 CAL SPAN 8 10.5 17.5 35 70 175 350 700 1750 7000 CAL SPAN 9 12.0 20 40 80 200 400 800 2000 8000

CAL SPAN 10 15.0 25 50 100 250 500 1000 2500 10000

HYSTERESIS 7.5 12.5 25 50 125 250 500 1250 5000

FILTR 555555555

DSP/SEC 333333333

ZERO % 222222222

ZERO+/-% 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

AZM +/- 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

MOTION 111111111 MIN PRES OFF OFF OFF OFF OFF OFF OFF OFF OFF MAX PRES OFF OFF OFF OFF OFF OFF OFF OFF OFF

PSI ON ON ON ON ON ON ON ON ON

KPa ON ON ON ON ON ON ON ON ON

mmHg0

•

ON ON ON ON ON ON ON ON ON

BAR OFF OFF OFF ON ON ON ON ON ON

inHg0•C

ON ON ON ON ON ON ON ON ON

mBAR ON ON ON ON ON ON ON ON ON

cmH kg/cm

060•F

inH

04•C

ftseaH20

ON ON ON ON ON ON ON ON ON

OFF OFF OFF ON ON ON ON ON ON

ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON

TORR ON ON ON ON ON ON ON ON ON

metrsH

ON ON ON ON ON ON ON ON ON

PASCAL ON ON ON OFF OFF OFF OFF OFF OFF

mmH

04•C

ON ON ON ON ON ON OFF OFF OFF

Table 9-3. Auto Selection (Absolute) Default Table

Auto Selection Default Tables 65

Page 70

10.0 Conversion Factors

Conversion

Conversion Factor

(PSI x )

Conversion Factor

(PSI x )

PSI 1 1.000000e+00

Kpa 6.894757 6.894757e+00

mmHg 0

•

51.7149 5.171490e+01

BAR 0.06894757 6.894757e-02

inHg 0

•

2.0360 2.036000e+00

mBAR 68.94757 6.894757e+01

cmH

0 70.308 7.030800e+01

Kg/cm

inH

O 60•F

inH2O 68•F

inH

O 4•C

ftseaH

O 2.252 2.252000e+00

0.070308 7.030800e-02

27.71 2.771000e+01

27.729 2.772900e+01

27.68 2.768000e+01

TORR 51.7149 5.171490e+01

metrsH

O 0.7030696 7.030696e-01

PACAL 6894.757 6.894757e+03

mmH

O 4•C

703.07 7.030700e+02

Table 10-1. Conversion Factors

66 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 71

11.0 Options, Replacement Kits

There are numerous replacement part numbers mentioned throughout manual that may be ordered. ORION-2C and ORION-3A O-Ring Replacement Kit (data sheet # 65308)

• Fluorocarbon “Viton” (standard for ORION-3A)...........................................PN 55277

•Nitrile Buna-N (standard for ORION-2C)......................................................PN 58499

• Ethylene-Propylene.........................................................................................PN 58506

• Silicone ...........................................................................................................PN 58509

•Neoprene.........................................................................................................PN 58515

NOTE: A small coating of ﬂuorinated Krytox grease, (PN 55593), should be applied to both sides of O-ring prior

to installation.

• Pressure Trap

100 PSI full scale ranges and below (data sheet # 58621) .............................PN 58487

250, 500, 1000 or 2500 PSI full scale range (data sheet # 58609) .................PN 58483

5000 or 10000 PSI full scale range (data sheet # 58596) ...............................PN 58478

•Test Port (output) quick-disconnect male hose ﬁtting

100 PSI full scale ranges and below ..............................................................PN 60195

250, 500, 1000 or 2500 PSI full scale range...................................................PN 55394

5000 or 10000 PSI full scale range.................................................................PN 55542

Test Port (output) hose, with quick-disconnect male ﬁtting:

• 100 PSI full scale ranges and below 5’ long...................................................PN 60195, 55251 (1 each)

• 250, 500, 1000 or 2500 PSI full scale range 5' long ......................................PN 55279

• 250, 500, 1000 or 2500 PSI full scale range 10' long .....................................PN 55300

• 250, 500, 1000 or 2500 PSI full scale range 15' long .....................................PN 55304

• 250, 500, 1000 or 2500 PSI full scale range 20' long .....................................PN 55310

• 5000 or 10000 PSI full scale range 5' long ....................................................PN 55280

NOTE: Model may be ordered with Test Port mounted on rear of unit for additional charge.

Options, Replacement Kits 67

Page 72

12.0 Speciﬁcations

Pressure Speciﬁcations:

Pressure range: See Section 8.0 on page 62 for

available ranges Available pressure calibrations: Gage only or Absolute only Overall accuracy: 0.05% of reading, or 0.1% of reading,

or 0.25% of reading all from 20% of

full scale and above. Includes all

effects of linearity, hysteresis,

repeatability and ambient temperature.

Accuracy statement includes all

effects of linearity, hysteresis,

repeatability and ambient temperature Operating Temperature:+40° to +140°F (+4.4° to +6 0.0° C) Storage Temperature: 0° to +185° F (–17.8° to +85°C) Pressure Media: Any clean dry gas compatible with

17-4PH stainless steel

*Pressure Limit Gage:

Size: 2-in. diameter Range: Based on model Test Pressure: 1.5 times range

Pressure Media Filter:

Rating: 20 microns, Test Port, Input Port Type: Field replaceable

Vent and Input Port:

Style: 1/4" 37° AN male Pressure Rating: Based on model Material: Brass or Stainless Steel

Pressure Hoses:

Quantity Supplied: One output

*Pressure Limit Control Regulator:

Type: Single stage, self-venting, non-bleed Pressure Rating: 3000 PSIG max. inlet

Internal Pressure Sensor:

Type: Bonded, metal foil strain gage,

sputtered thin-ﬁlm or equivalent. Sensitivity: 30 mVfs Construction: Completely weld-sealed stainless steel

outer body and pressure cavity

Physical Speciﬁcations:

Weight: 19 lbs. including all hoses and cables Color: Dark tan Case Dim’s: 19" wide x 9" deep x 7" high (Case dimensions excluding front handles)

Orion Control Valve:

Type: Micro-metering with replaceable soft

seat

Material: Orion-2C: Aluminum body

Orion-3A: Stainless Steel body Clear anodized Aluminum knobs, black anodized All other parts 300 series stainless

steel

*Over-pressure Rupture Disk:

Rating: 3000 PSIG, nominal Type: Stainless steel outer case

*Relief Valve: Type: Adjustable, atmospheric bleed Setting: Adjustable to 10% above highest

calibrated pressure

Material: 300 series stainless steel

*Not required on 5000 or 10000 PSI models.

68 DLR3110 Rack Mount Digital Pressure Calibrator Manual

Page 73

DLR3110 Warranty and Return Policy

If possible, please save original packing material, which is speciﬁcally designed for the unit. Should it be necessary to ship the unit back to the factory, a suitable shipping container must be used along with sufﬁcient packing material. Do not put a shipping label on the unit as a "suitable shipping container." Some units ha v e been severely damaged this way. This is a delicate, precision instrument. Any damage incurred because of poor packaging procedures will ultimately result in added service charges and longer turn-around times.

Vent all pressure lines before shipping.

Warning

When factory service is required, send only the unit in for repair. Retain ﬁttings, manuals, etc. at your facility. However, if there is a problem with a particular part, send in that part with the unit.

If a unit is found to be defective, it may be returned to our repair facility at the following address:

CONDEC 3 SIMM LANE DOOR D, UNIT 2A NEWTOWN, CT 06470

ATTN: PRESSURE PRODUCTS/REPAIR LAB

Each unit's I.D. plate is stamped with a date code (week/year) prior to shipment. Our warranty is twelve (12) months from that date code and includes repair and/or replacement of the unit at our, Newtown facilities at no charge. Units subjected to abuse or damaged by external inﬂuences, are not covered under warranty.

If the unit is found to be out of warranty, an evaluation charge of not less than ﬁfty (U.S.) dollars ($50.00) will be charged. Please note on any attached paperwork if a repair estimate is required or if there are any other speciﬁc instructions.

Please be explicit as to the nature of the problem and/or its symptoms. Your documentation will save needless time and expense. Also, please include a return shipping address (with a street address) and a contact name with fax and telephone numbers. Contact numbers are necessary to provide a job estimate and in case further questions arise at the factory.

Page 74

DLR3110 Return Material Authorization Form

The repair lab is also equipped to do calibrations on our calibrators and pressure standards. Calibrations include a certiﬁcation and are traceable to NIST.

COMPANY NAME: STREET: CITY, STATE, ZIP:

TELEPHONE: FAX: CONTACT PERSON:

MODEL NUMBER:________________ SERIAL NUMBER: _______________________________

PROBLEM WITH UNIT (PLEASE BE SPECIFIC):

IS THIS A WARRANTY REPAIR? ( ) YES ( ) NO SHIP TO Address:

COMPANY NAME: STREET: CITY, STATE, ZIP:

ATTN:

CONDEC • 3 SIMM LANE • DOOR D, UNIT 2A • NEWTOWN, CT 06470

ATTN: PRESSURE PRODUCTS/REPAIR LAB

TEL: 888-295-8475 • FAX: 203-364-1556 or 715-234-6967

WEB SITE: www.4condec.com

70 DLR3110 Rack Mount Digital Pressure Calibrator Manual