CommScope Engine 3 Model 4834 Installation Manual

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860576982 Issue 5, September 2015 www.commscope.com
© 2015 CommScope, Inc.
All rights reserved
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For RoHS Inquiries: CommScope Inc. Corke Abbey, Bray Co. Dublin, Ireland Attn: Legal Department
Part No.
Description
ENG-3-4834-250
Engine, generation 3, 200–250 VAC
ENG-3-4834-277
Engine, generation 3, 277 VAC
WallMount-Tray-1G
Engine wall mount kit
General
The Redwood® Engine 3 Model 4834 powers and communicates with Redwood gateways, sensors, and wall switches to provide intelligent lighting control and building intelligence. The engine provides a sophisticated level of
control w h i c h significantly reduces energy consumption. Multiple engines can be linked together to power and control hundreds or thousands of fixtures.
The engine provides communications and control for all types of lighting including LED, uorescent, CFL and HID. In the case of LED lighting, the engine also provides centralized AC to DC power conversion. It takes high voltage 200–250 VAC or 277 VAC input power, converts it to low-voltage DC, and distributes the power to all xtures via Redwood LED sensors and gateways using Class 2, low-voltage cabling. The engine can be located on a rack or wall mounted in an electrical or telecom closet.
Ordering information is listed below:
How to Contact Us
To find out more about CommScope® products, visit us on the web at www.commscope.com/ For technical assistance:
- Live technical support for Redwood® products is available Monday through Friday from 8 AM to 5 PM (PST), excluding holidays.
- Within North and South America, contact your local account representative or technical support at 1-800-840-0709 (Option 2). Outside North and South America, contact your local account representative or technical support at +1 510-270-5360 (Option 2).
- An email can also be sent to RedwoodSupport@commscope.com for technical support.
Redwood® Engine 3 Model 4834
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Separately Orderable Components
Part No.
Description
PC-AUS-120-250
Engine power cord for Australia, New Zealand: 15A, 250 VAC, 3.6m
PC-BRAZIL
Engine power cord for Brazil: 10 A, 250 VAC, 2.5m
PC-CHINA
Engine power cord for China: 16 A, 250 VAC, 3.0m
PC-DENMARK
Engine power cord for Denmark: 16 A, 250 VAC, 2.5m
PC-EU-120-250
Engine power cord for Europe: 16 A, 250 VAC, 3.0m
PC-INDIA
Power cord for India: 16 A, 250 VAC, 2.5m
PC-NA-250
Engine power cord for United States, Canada, and Mexico: 20 A, 250 VAC, 10 ft
PC-SWISS
Engine power cord for Switzerland: 10 A, 250 VAC, 25m
PC-UK-120-250
Engine power cord for United Kingdom, Hong Kong, Singapore: 13 A, 250 VAC, 3.0m
TRM-RJ45-EU
RJ45 to 18AWG Terminator , per channel
Important Notes and Recommendations
For installations in Canada, no un-insulated live parts in the output from the
Redwood
engine shall be readily accessible, as defined by the Canadian Electrical Code (CES). Accessibility shall be determined using the risk of shock accessibility criteria such as use of the finger probe from the CSA standard(s) cited for the category associated with the c-UL Mark.
Access to such parts should also be considered when removing panels that do not require the use of
tools when removed. Insulated parts, such as wire or cabling with outer insulation or jacket that are certified and carry a sufficient voltage rating (>60V) are permitted to be accessible to contact.
If a fixture requires more than one channel for power, use additional wiring (see each fixture’s
specification for requirements). Note that all additional channels for a 2- or 3-channel fixture must be connected to the same engine. Wiring for an individual fixture cannot be spread across multiple engines.
It is recommended that the fixtures in a single space be interleaved across engines. This provides
another level of redundancy in the event of an electrical failure affecting an engine, only a portion of the lights in a room would turn off.
18 AWG (1mm) cable installations will be wired as with category cable, except that each 18AWG cable
pair will be terminated with a Redwood RJ45-18AWG terminator. These terminators will allow the 18AWG pair to be connected to the RJ45 jack with no other modifications required. Multi-pair 18AWG can be used with multiple Redwood RJ45-18AWG terminators attached.
The Redwood engine, director, sensors, gateways and wall switches are designed for commercial use
only and are not for residential use.
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Instruction Sheet
Preparation
1. Determine location for all fixtures and Redwood dimmers.
2. Determine location for all Redwood engines. The engine is a 1.5U rack mountable system and can be installed in a standard server rack using supplied rack-mounting L brackets, or to the wall with a Redwood wall mount kit.
3. Run low-voltage cable from engine location to each fixture location.
4. Run low-voltage cable from the engine location to each Redwood dimmer location.
5. Options for connector preparation:
If using the RJ45 connector, it can be wired as T568A (straight through) or T568B (crossover).  If using 18 AWG (1mm) wiring to connect to the engine, use a Redwood RJ45 terminator on the 18
AWG wire.
6. Install third-party light fixtures according to vendor’s installation instructions.
Installation
Rack Mount Instructions
1. Attach the two rack mount brackets to each side of the engine using 3 screws provided on each side as shown.
2. With power disconnected, install engine in a standard server rack, using mounting brackets (included). Ensure that air vents are not blocked and that the conditions support the ambient operation temperature of 32°F to 122°F (0°C to 50°C).
3. Connect the cables.
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View of Completed
Installation
Wall Mount Instructions
The
Note:
using a
Redwood
Redwood
engine can be installed flush against a wall
wall mount kit as shown above.
The wall mount kit contains two pieces, a wall mount tray and a drip pan. Use a ¾" (19mm) plywood backing board (purchased locally). Plywood must be taller and wider than the wall mount tray and wide enough to span the wall studs.
1. Attach the ¾" (19mm) plywood backing board to the wall studs using screws (not provided) that can hold at least 125 lbs (57kg). For a typical situation where the drywall is 5/8" (16mm) thick, a 2" (51mm) or longer drywall screw on each corner of the plywood is recommended.
2. Attach the wall mount tray to the plywood backing board using provided screws.
3. With power disconnected, attach the engine to the wall mount tray using provided screws. Mount the engine with the input power connection facing up and the port connectors facing down.
4. Attach the drip pan to the wall mount tray using the provided screws, and rotate it to the position shown in the installed view of the wall mount assembly.
5. Connect the cables.
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Instruction Sheet
Cabling
1. Using a conventional method, connect the category cable wiring from the gateway to the punch down side of patch panel.
2. Use an RJ45 jumper cable (or patch cable) to connect the corresponding ports from patch panel.
3. Connect each engine to AC power and turn on AC power using the circuit breaker. Confirm that the engine power light comes on.
4. Connect all engines to the local network via Ethernet ports marked LAN. Note: The category cable should be punched down at the patch panels according to T568A or T568B
standards, which are straight through or crossover arrangements.
Engine Power Requirements
1. To ensure the engines operate continuously as designed, a dedicated branch circuit for the engines is recommended, preventing other loads on the same circuit from drawing too much current from the branch circuit. Provide the engine with a suitable disconnect in the input power distribution so that AC power is safely removed during servicing. The wiring must meet all NEC, state, and local electrical codes and needs to be installed by a qualified electrician.
2. Redwood engines are available as 200–250 VAC and 277 VAC power input versions.
For the 277 VAC version
current from the branch circuit to which it is connected when operating at full power. At a minimum, a 10A branch circuit is required for a single engine, given the standard 80% de-rating. The socket-outlet shall be installed near the equipment and shall be easily accessible.
AC input: 277 VAC/8A, 50–60Hz
Max power consumption: 2,200W
, the engine requires a maximum of 8A of
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Power LED Indicator
Engine Status
Off
No power is delivered to the engine.
Blinking green
The engine is booting. Redwood manager software is not yet running.
Solid green
The engine is on and functioning normally.
Solid amber
The engine is experiencing a problem. Call Redwood support.
For the 200 VAC–250 VAC version
, the engine requires a maximum 12A of current from the branch circuit to which it is connected when operating at full power. At minimum, a 15A branch circuit is required for a single engine, given the standard 80% de-rating.
AC input: 200–220 VAC/12A, 50–60Hz
230 VAC-250 VAC/10A, 50–60Hz
Max power consumption: 2,200W
Note: Redwood
does not furnish any pigtails, plugs, receptacles, conduit, or flex cable.
Engine LED Indicators
The engine has a series of LEDs on the front panel to communicate the system’s status. These LEDs provide information on the engine’s operation and the status of port communication.
Indicator Status:
Power
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Instruction Sheet
Engine Port LED Indicator Status
Port Status
Off
No device connection is detected on the port.
Solid green
The engine recognizes the device connection.
Blinking green
The engine is upgrading the rmware of a gateway.
Solid amber
The engine is in the process of discovering a xture. Alternately, an error has occurred after discovery.
Ethernet Status
Ethernet Status
Off
An Ethernet connection is not detected on this port.
Blinking green
The engine recognized the Ethernet connection.
Indicator Status:
Port
Each port on the engine has a multi-color LED to communicate status for that port. After a period of inactivity, the LEDs are turned off to save energy. To activate the lights, press the Show Status button on the engine faceplate.
Ethernet
Indicator Status:
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