COATS RC-50M User Manual

Page 1
1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 85000625 00 HENNESSY INDUSTRIES INC. Manufacturer of AMMCO
®
, COATS®and BADA®Automotive Service Equipment and Tools. Revision: 06/07
®
RC-50M
Rim Clamp®Tire Changer
For servicing motorcycle and ATV tire/wheel assemblies
See
Operating
Instructions
on page 2.
Installation Instructions
Operating Instructions
Safety Instructions
Maintenance Instructions
with Parts List
Page 2
Table of Contents
Safety Instructions . . . . . . . . . . . . . . . . . . . . .iii
Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . .iii
Operator Protective Equipment . . . . . . . . . . . . . . . .iii
Definitions of Hazard Levels . . . . . . . . . . . . . . . . . .iii
Safety Notices and Decals . . . . . . . . . . . . . . . . . . .iv
Principle Operating Parts . . . . . . . . . . . . .iv - 1
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . .iv - 1
Operating Instructions . . . . . . . . . . . . . . . .2 - 7
Bead Loosening and Demounting . . . . . . . . . . .2 - 5
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 7
Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Maintenance Instructions . . . . . . . . . . . . . . . .8
Installation Instructions . . . . . . . . . . . . . . . . . .9
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Floor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . .9
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Safety Instructions
Owner’s Responsibility
To maintain machine and user safety, the responsibil-
ity of the owner is to read and follow these instructions:
Follow all installation instructions.
Make sure installation conforms to all applicable Local, State, and Federal Codes, Rules, and Regulations; such as State and Federal OSHA Regulations and Electrical Codes.
Carefully check the unit for correct initial function.
Read and follow the safety instructions. Keep them readily available for machine operators.
Make certain all operators are properly trained, know how to safely and correctly operate the unit, and are properly supervised.
Allow unit operation only with all parts in place and operating safely.
Carefully inspect the unit on a regular basis and per­form all maintenance as required.
Service and maintain the unit only with authorized or approved replacement parts.
Keep all instructions permanently with the unit and all decals/labels/notices on the unit clean and visi­ble.
Do not override safety features.
ii • Important: Always read and follow the operating instructions.
NOTICE
Read entire manual before assembling, installing, operating, or servicing this equipment.
Page 3
Important: Always read and follow the operating instructions. • iii
Operator Protective Equipment
Personal protective equipment helps make tire serv­icing safer. However, equipment does not take the place of safe operating practices. Always wear durable work clothing during tire service activity. Loose fitting clothing should be avoided. Tight fitting leather gloves are recommended to protect operator’s hands when handling worn tires and wheels. Sturdy leather work shoes with steel toes and oil resistant soles should be used by tire service personnel to help prevent injury in typical shop activities. Eye protection is essential dur­ing tire service activity. Safety glasses with side shields, goggles, or face shields are acceptable. Back belts provide support during lifting activities and are also helpful in providing operator protection. Consideration should also be given to the use of hear­ing protection if tire service activity is performed in an enclosed area, or if noise levels are high.
Definitions of Hazard Levels
Identify the hazard levels used in this manual with the following definitions and signal words:
DANGER
Watch for this symbol:
It Means: Immediate hazards, which will result in severe personal injury or death.
WARNING
Watch for this symbol:
It Means: Hazards or unsafe practices, which could result in severe personal injury or death.
CAUTION
Watch for this symbol:
It Means: Hazards or unsafe practices, which may result in minor personal injury or product or property damage.
Watch for this symbol! It means BE ALERT! Your safety, or the safety of others, is involved!
Safety Notices and Decals
Failure to follow danger, warning, and cau­tion instructions may lead to serious per­sonal injury or death to operator or bystander or damage to property. Do not operate this machine until you read and understand all the dangers, warnings and cautions in this manual. For additional copies of either, or further information, con­tact:
Hennessy Industries, Inc.
1601 J.P. Hennessy Drive
LaVergne, TN 37086-3565
(615) 641-7533 or (800) 688-6359
www.ammcoats.com
For additional information contact:
Rubber Manufacturers Association
1400 K Street N. W.
Washington, DC 20005
(202) 682-4800
Tire Guides, Inc.
The Tire Information Center
1101-6 So u t h R ogers Circle
Boca Raton, FL 33487-2795
(561) 997-9229
www.tireguides.com
WARNING
CAUTION
WARNING
DANGER
Page 4
iv • Important: Always read and follow the operating instructions.
Vertical Slide Locking Handle — Locks and unlocks vertical slide and sets correct vertical position to maintain head/wheel clearance.
Swing Arm Adjustment Knob — Adjusts swing arm/vertical slide assembly for proper horizontal positioning of duckhead
®
.
Tower — Support for horizontal swing arm and vertical slide.
Table Top Rotating Handle Receiver — Insert table top rotating handle into this receiver (4 receivers / 90 degrees apart).
Clamping Screw — Use to open or close rim clamps.
Table Top Locking Knob — Locks and unlocks the table top posi­tion. Use to prevent the table top from rotating.
Table Top Rotating Handle — Use for extra leverage when rotat­ing table top during tire removal.
Table Top — Rotating platform for tire changing.
Three Position Motorcycle Clamps — Holds wheel to table top for tire changing (4 clamps / 90 degrees apart).
Motorcycle DuckHead®— Mounts and demounts tire from wheel.
Bead Loosener (Optional) — Use to loosen bead of tires.
Mounting Tabs — Use to adjust bead loosener position to match tire/rim combination.
Mounting Slots — Attaches bead loosener to tire changer.
Principal Operating
Parts
Know Your Unit
Compare this illustration with the unit before placing it into service. Maximum performance and safety will be obtained only when all persons using the unit are fully trained in its parts and operation. Each user should learn the function and location, of all controls.
Prevent accidents and injuries by ensuring the unit is properly installed, operated and maintained.
Page 5
Important: Always read and follow the operating instructions. • 1
Bead Loosener (Optional)
Bead Loosener shown separately for clarity Part Number 85000503
Page 6
2 • Important: Always read and follow the operating instructions.
Operating Instructions
This unit must be properly operated and properly maintained to help avoid accidents that could damage the unit and injure the operator or bystanders. This sec­tion of the Operating Instructions manual reviews basic operations and use of controls. These instruc­tions should be reviewed with all employees before they are allowed to work with the machine. Keep these instructions near the machine for easy reference.
Bead Loosening and Demounting
This machine may operate differently from machines you have previously operated. Practice with a regular steel wheel and tire combination to familiarize yourself with the machine’s operation and function.
Remember to remove all weights from both sides of the wheel. Weights left on backside of wheel may cause the wheel to be clamped unleveled. This may result in the combination duckhead®contacting the rim causing scratches. On alloy wheels, always rotate the wheel one turn after setting the duckhead to insure proper wheel chucking.
Note: Always review with the owner any nicks and scratches on expensive wheel and tire combinations prior to servicing.
1. Deflate the tire completely by removing the valve
core from the valve stem (figure 1). Be cautious and do not smoke as a
flammable gas could have been intro-
duced into the tire at some time
.
Figure 1 - Remove Valve Core to Deflate Tire
Loosening the beads on a partially or fully inflated tire is unsafe and causes excess movement and friction against the bumper pads and excessive wear on pivots. Deflate the tire completely to prolong the life of your machine.
ATV Note: It may be necessary on ATV wheels to
leave 3-6 PSI in some of these wheels to facilitate bead loosening. Even after loosening one bead; it may be necessary to reinflate to 5 PSI to loosen the oppo­site bead.
Note: Always loosen the bead on the narrow side of
the wheel’s drop center first (motorcycle wheels may not have a narrow or long side, and some ATV wheels may not bolt together). See figure 4 for more informa­tion on the drop center.
Remember: The clamps on the table top may extend
beyond the table top itself. To avoid damaging the clamps, move them to their full inward position before positioning a tire for bead loosening.
Note: Use extra care in positioning the bead loosener
shoe on larger wheels/tires, and on alloy wheels. Make sure the shoe rests next to but not on the rim, and not on the tire sidewall.
2. If using the optional bead loosener, lift bead
loosener shoe away from the machine. Adjust the blocks so that the rim rests on top of them. Lay wheel into position. Position the bead loosener shoe against the tire next to, but not on, the rim. Depress the bead loosener arm to loosen the bead. It may be necessary to loosen the bead in multiple locations around the tire (figure 2).
Figure 2 - Position Tire on Bead Loosener Shoe
CAUTION
CAUTION
Motorcycle ATV
Page 7
3. Turn the wheel around and repeat loosening pro-
cedure on the other side of the wheel. This should be the long side of the drop center.
Tip: It will be easier to clamp the wheel to the table
top if the lower bead is loosened last.
4. Apply tire manufacturer’s approved rubber lubri-
cant liberally to entire circumference of both tire beads after loosening (figure 3).
Figure 3 - Apply Rubber Lubricant to Tire Beads.
5.
5. Next, observe the rim size from the tire, i.e. 15,
16, 17, etc. Turn the clamping screw to move the clamps in the proper position (slightly wider than the rim bead). It may be necessary to relocate the clamps on the clamp carriers. Be sure each clamp is in the same position before prelocating the clamps.
6. Determine the mounting side of the wheel. The
mounting side is the narrow side of the drop center (tire removed in figure 4 for clarity).
Figure 4 - Determining Mounting Side of Wheel (note that many motorcycle rims are symmetrical).
7. Using the tabletop locking knob (see letter G,
pages iv and v), lock the tabletop in place. This will make mounting the tire/wheel assembly easier and more positive. The tabletop has locking holes 90­degrees apart that the knob engages; it is not friction lock. Place tire/wheel assembly on table top with mounting side up (figure 5). Rotate the clamping screw clockwise to move the clamps inward or crank coun­terclockwise to move the clamps outward. Clamp motorcycle and ATV wheels from the outside (clamps push inward against the outside rim edge). Place rim flange into rear clamp and slowly move the other
clamps inward until they contact the rim. Observe closely to prevent tire/wheel damage. If clamps are properly positioned and the tire/wheel assembly is secure, loosen the tabletop locking knob and proceed.
Figure 5 - Place Tire/Wheel Assembly on Table Top
Figure 6 - Rotate Clamping Screw to Move Clamps Into Position
8. Move the swing arm into position. Pull the locking
handle forward to release the slide. Push down on the top of the vertical slide to move the demount head into contact with the rim edge. Push the locking handle
back to lock the slide into place. As the slide is locked, the mount/demount head will move upward approxi­mately 1/8-inch from the rim edge.
Note: On plastic duck-
heads, the upward move­ment should be limited to 1/16-inch maximum.
Figure 7 - Position Mount/Demount Tool
9. The Duckhead®roller should be in contact with the
rim edge. Turn the swing arm adjusting knob to move the head away from the rim 1/8 to 1/4-inch. On expen­sive and polished rims, it is recommended a plastic bootie (p/n 8183373) be used over the duckhead roller.
Important: Always read and follow the operating instructions. • 3
Motorcycle ATV
Narrow Side
Long Side
Drop Center
Motorcycle ATV
Clamping Screw
Motorcycle ATV
Page 8
Figure 8 - Adjust Swing Arm to Position Head Roller
10. Check duckhead®positioning. Mount/demount
head should be positioned with 1/8 to 3/16-inch clear­ance between the top of the rim edge and the bottom of the head (with plastic duckhead it is recommended the vertical clearance be limited to a maximum of 1/16­inch) and 1/8 to 1/4-inch clearance between rim edge and the head. This clearance will be maintained as long as locking handle and adjustment knob are not changed. The operator may swing the arm out of the way and back into place again without needing to repo­sition the head (when clamping a like set of wheels).
Figure 9 - Proper Mount/Demount Head Position
Important: The vertical tool clearance may change with machine use and should be inspected often. Failure to maintain the proper clearance may result in finish/painted/plated damage to the wheel rim.
11. Insert the smooth curved end of the bead lifting
tool over the forward end of the demount head and below the top bead of the tire. Use your free hand to press down on the tire opposite the head to help with tool insertion.
Figure 10 - Insert Bead Lifting Tool
12. Rotate the bead lifting tool down towards the
wheel to lift the tire bead up and over the knob portion of the demount head. The lift tool may be removed if desired (figure 11).
Figure 11 - Lift Bead Over Demount Head
13. Rotate the wheel clockwise. If additional lever-
age is needed, insert the table top rotating handle into the receiver and use the handle to rotate the table top. The demount head will guide the upper bead up and over the edge of the wheel.
Figure 12 - Use Table Top Rotating Handle For Leverage
Note: Push down on the tire across from the
demount head during table top rotation to utilize the drop center area of the wheel. This reduces the ten­sional force on the bead during demount.
14. Lift and hold the tire at an angle so that the
lower bead is resting in the drop center directly across from the demount head, and is loose below the demount head. Insert the smooth curved end of the bead lifting tool down over the forward end of the mount/demount tool and below the lower bead. Lift the bead up and over the knob on the demount head (figure 13).
4 • Important: Always read and follow the operating instructions.
1/8" to 1/4"
1/8" to 3/16"
Motorcycle ATV
Motorcycle ATV
Page 9
Figure 13 - Demounting Lower Bead
15. Turn the table top to rotate the wheel. The
demount head will guide the bead up and over the edge of the wheel. Continue rotation until lower bead is demounted.
Note: With tube-type tires, demount the upper bead
and remove the tube before demounting the lower bead.
Note: Normal table top rotation for demounting is
clockwise.
At times during the mounting and demounting procedure, the bead lifting tool may encounter resistance or come under load. Keep one hand firmly on the tool to avoid possible tool disconnect. Turn the table top counterclockwise to back out of jam ups.
After successfully completing the demount
process, proceed to MOUNTING.
CAUTION
Important: Always read and follow the operating instructions. • 5
Motorcycle ATV
Operator Protective Equipment
Always wear durable work clothing during tire serv­ice activity. Shop aprons or shop coats may also be worn, however, loose fitting clothing should be avoided. Tight fitting leather gloves are recom­mended to protect the operator’s hands when han­dling worn tires and wheels. Sturdy leather work shoes with steel toes and oil resistant soles should be used by tire service personnel to help prevent injury in typical shop activities. Eye protection is essential during tire service activity. Safety glasses with side shields, goggles, or face shields are accept­able. Back belts provide support during lifting activi­ties and are also helpful in providing operator protection.
Page 10
6 • Important: Always read and follow the operating instructions.
Mounting
This information must be read and followed carefully
to prevent accidents and injuries during mounting.
Check tire and wheel carefully before mounting. Make sure the tire bead diameter and wheel diameter match exactly. Consult the Rubber Manufacturer's Association for approved rim widths for tire sizes. Mis­matched tires and wheels explode.
Never mount a tire and wheel handed to you by anyone without checking both tire and wheel for damage and compatibility. The problem of mis-matched tires/wheels is preventable. Be extra cautious of persons without knowledge of tire service. Keep bystanders out of service area; there is a risk that could result in injury.
Never mount a damaged tire. Never mount a tire on a rusty or damaged wheel. Damaged tires and/or wheels may explode.
If you damage the tire bead during mount­ing, STOP!, remove the tire and mark it as damaged. Do not mount a damaged tire.
1. Inspect the wheel closely for damage. Clean the
wheel and remove any light corrosion or rubber residue (figure 14). Do not attempt to service heavily corroded wheels.
Figure 14 - Inspect and Clean the Wheel
2. Inspect tire for damage, paying close attention to
the beads. Verify size match between tire and wheel.
3. Lubricate tire beads liberally with tire manufac-
turer approved lubricant (figure 15).
Figure 15 - Lubricate Beads
4. Place tire over wheel and move swing arm into
position. Position the tire so that the lower bead is above the rear extension of the mount/demount head and below the front knob (figure 16).
Figure 16 - Position Tire Against Mount/Demount Head
5. Turn the table top and rotate the wheel to mount
the lower bead. Use the drop center of the wheel to reduce the tensional force on the bead by pressing down on the tire directly across from the mount head. Rotate table top until lower bead is fully mounted.
6. For top bead, rotate table top until the valve stem
is 90 degrees forward of the mount head. Lift the upper bead up and over the rear of the mount head. With your left hand press down on the tire between the mount head and the valve stem to hold the tire in the drop center. Rotate the tire until the bead is mounted. Continue to press down on the tire during the remaining mounting process.
Do not force the tire onto the rim. Bead damage could result making the tire unsafe and/or creating the risk of injury.
Note: If table top rotation begins to jam, reverse the
table top momentarily until the tire bead is again loose on the wheel. Reposition the mount head, make sure the bead is correctly positioned in the drop center of the wheel; then attempt mounting again.
Note: For low profile or stiff sidewall tires, it may be
advantageous to use the bead lifting tool to initially hold the upper bead down in the drop center
WARNING
CAUTION
WARNING
WARNING
WARNING
Motorcycle ATV
Motorcycle ATV
Page 11
Note: For tube type tires, mount the lower bead first,
move swing arm out, install the tube, and then mount the upper bead.
When you have completed the mounting process,
proceed to inflation.
Inflation
Do not inflate tire while wheel is clamped to the Table Top. Tire failure under pressure is hazardous. This tire changer Will Not Restrain Exploding Tires, rims or other related equipment. Inspect tire and wheel carefully for match, wear, damage, or defects before mounting. Always use approved tire bead lubricant during mount­ing and inflation.
Do not inflate tire while wheel is clamped to the table top. Remove tire and wheel assembly from machine to inflate. Use a remote controlled inflation device when inflating; to seat beads, use a small amount of air inter­mittently; never exceed the tire manufacturer’s recom­mendation when inflating. If beads do not seat, remove air and relubricate beads. After tire is properly inflated secure bead locks were required.
ATV Tire Inflation: ATV tire inflation is unique in that the bead seat pressure allowed is more than the oper­ating pressure. ALWAYS follow the tire manufacturer’s information on inflation. This information can be printed on the sidewall, on the tire sticker, or from the manu­facturer.
DANGER
Important: Always read and follow the operating instructions. • 7
Page 12
8 • Important: Always read and follow the operating instructions.
Maintenance
Instructions
Read and follow all the maintenance instructions pro­vided in this manual to keep the machine in good oper­ating condition. Refer to the other materials received with the unit and to the service bulletins from the man­ufacturer for additional instructions on proper mainte­nance and service. Regular inspections and proper maintenance are essential to preventing accidents and injuries.
Keep the machine and the immediate work area clean. Do not use compressed air to remove dirt and debris from the machine. Foreign material may be propelled into the air and into operator or bystander causing personal injury.
Wear protective clothing, equipment and eye protection when making any adjust­ments or repairs to the machine.
A. The vertical slide should be cleaned with a vaporiz-
ing solvent and then lubricated with chassis grease once a month.
B. Check the adjustment of the duckhead once a month.
D. The table top, clamps, steel duckhead, and other working surfaces should be cleaned with a vaporizing solvent every month.
E. The clamps should be inspected and metal chips and dirt removed from the serrations with a wire brush once a month.
G. Make sure all fasteners are securely tightened.
H. Make certain that all guards and covers are in
place.
I. Check for worn, damaged or missing parts including grips and protective covers. Replace them before allowing the unit to be used.
J. On a daily basis, inspect the unit and check to be certain that all systems are operating normally. Detailed inspection and testing procedures are speci­fied for various components at regular intervals. Set up a chart and assign responsibility for these items.
Replace any damaged or missing safety decals. They are available from COATS, (800) 688-6359.
Important: These instructions will help you service
the unit. Instructions are for a person with some mechanical ability and training. No attempt has been made to describe all basic steps. For example, how to loosen or tighten fasteners. Also basic procedures such as cycling systems and checking operation of the equipment are not fully described since they are known to anyone who does mechanical and service work. Do not attempt to perform work beyond your ability or at which you have no experience. If you need assistance, call an authorized service center or contact COATS directly, (800) 688-6359.
CAUTION
WARNING
WARNING
Page 13
Important: Always read and follow the operating instructions. • 9
Installation Instructions
Proper unit installation is necessary for safe use and efficient operation. Proper installa­tion also helps protect the unit from dam­age and makes service easier. Always place safety poster and instructions near the unit.
Location
Select a location that provides the operator with enough space to use the equipment in a safe manner. The area selected should be well lit, easy to clean and should be away from oil, grease, brake lathe chips, etc. Avoid areas where bystanders and customers may be present.
Floor Mounting
The machine should be securely bolted to the floor with suitable anchors using the hole at each corner of the machine base.
Assembly Instructions
Please inspect this unit for damage/missing parts prior to use.
Carton Contents (boxes marked 1 through 3):
Contains the base, tower and table top for your RC­50M Manual tire changer. Be sure to check all contents prior to assembly.
(Optional) Carton Contents (box marked 4):
Contains the Bead Loosener. Be sure to check all con­tents prior to assembly.
Base Assembly: Enclosed with base unit you will find 4 (four) anchor bolts (1/2” X 3”) choose the loca­tion for the base at this time being sure to position the RC-50M in a clear working area. (It is suggested that the unit is firmly mounted to the floor prior to attaching the tower or table top.) Attach the tool tray to the base with supplied hardware.
Tower Assembly: Using the supplied hardware 4 (four) (12mm X 55mm hex bolts) that attaches the tower to the base of the RC-50M, position the tower in place. Attach the swing arm to the tower, (at this time it is suggested that grease be added to the pivot shaft.) The slider may be put into place at this time, (add the return spring prior to placing the slider in the swing­arm guide) once placed attach the bead head. Check travel, clearances and locking mechanism prior to use.
Table Top Installation: Prior to installation BE SURE TO PLACE THE TABLE TOP WITH THE LOCKING KNOB FACING FORWARD FOR ACCESS WHEN RC-50M IS IN USE. Once the table top has been positioned check all clearances for complete 360-degree rotation. Place wheel jaws at desired position, making sure to place
holding pin completely through the guild hole prior to locking the wheel in place.
Bead-head Adjustment: Prior to using your RC-50M
you should take a few moments to check the align­ment of the bead-head. This is a simple procedure that will require a 4.5mm hex wrench and an 18-inch wheel. Set the jaws in place to accept the 18-inch wheel (using a bare wheel will ease the adjustment process), tighten the jaws so that the wheel is held in place. Lower the bead head until contact is made between the plastic rim protector and top outer edge of the wheel. If they do not match-up, make the following adjustment using the two adjusting screws (located side-by-side on the bead-head mounting base, fig.1) If needed, rotate the head until contact is made with the wheel. The plastic protector should be touching the wheel as close to the center as possible. The rear por­tion of the bead head should overlap the outer edge of the wheel so that there is approximately 1-3mm over­hang (fig. 2.) Offset changes are made with the two adjusting screws.
Assembly for (Optional) Bead Loosener: Check all
contains prior to assembly. Attach support to the base using the supplied hardware. At this point you may now attach the link, breaker and lever arm to the sup­port. The Bead Loosener will attach to the RC-50M by hooking on to the locating mount.
CAUTION
Fig 1.
Fig 2.
1-3mm overhang
Page 14
PART NO. DESCRIPTION
85000717 MOUNT HEAD
85000718 O-RING
85000719 RIM PROTECTOR
85000720 RUBBER GRIP
85000721 FLASH BOLT
PART NO. DESCRIPTION
85000722 NYLON NUT
85000723 PIN
85000724 ADJUSTER HEAD
85000725 HANDLE
8184712 PLASTIC BOOTIE
10 • Important: Always read and follow the operating instructions.
Parts List
Page 15
Important: Always read and follow the operating instructions. • 11
Notes
Page 16
85000625 00 06/07 © Copyright 2007 Hennessy Industries and COATS All Rights Reserved Printed in USA
FAILURE TO READ AND FOLLOW ALL WARN­INGS AND INSTRUCTIONS IN THIS MANUAL CAN LEAD TO SERIOUS PERSONAL INJURY OR DEATH TO OPERATOR OR BYSTANDER.
THE OWNER IS RESPONSIBLE FOR MAINTAIN­ING THE OPERATION INSTRUCTIONS AND DECALS FOR OPERATOR REFERENCE. FOR ADDITIONAL COPIES, CONTACT THE COATS
®
COMPANY, 1601 J.P. HENNESSY DRIVE, LAVERGNE, TENNESSEE, 37086 - (800) 688-6359.
TIRE FAILURE UNDER PRESSURE IS HAZ­ARDOUS! This tire changer Will Not Restrain Exploding Tires, rims or other related equipment.
TIRES CAN EXPLODE, ESPECIALLY IF INFLATED BEYOND SPECIFIED LIMITS. DO NOT EXCEED TIRE MANUFACTURERS RECOMMENDED AIR PRESSURE.
AN EXPLODING TIRE, RIM, OR BEAD SEATING EQUIPMENT MAY PROPEL UPWARD AND OUT­WARD WITH SUFFICIENT ENERGY TO CAUSE SERIOUS INJURY
OR DEATH TO OPERATOR
AND/OR BYSTANDERS.
DANGER
READ…
Mounting and inflating the wrong size tire can get you hurt.
Read
the size on the tire and make sure it matches the rim. Be espe­cially careful about putting a smaller tire on a larger rim, such as a 16-inch tire on a 16.5-inch rim.
Inflation of a mismatched tire and rim can cause an explosion.
INSPECT…
Before you put any tire on a rim,
inspect
the rim for rust, tough spots, bent edges, or cracks that could prevent the tire from seat­ing right. If you spot any of these problems, don’t mount the tire until the rim has been checked by your shop foreman.
Inspect
the tire for bead
damage.
MOUNT…
Once you’ve made sure the tire is OK and the right size and the rim is OK,
mount
the tire safely. NEVER, ever lean over the tire when you’re inflating it. If a tire does explode, it will go straight up. You don’t want to be over the tire if that happens. Also, never over-inflate the tire, even if the bead doesn’t seat. Never inflate over 40 PSI. If the tire hasn’t seated, something is wrong. Deflate the tire and check it and the rim again. If it doesn’t work the second time, try another tire.
1. Damaged Bead or Beads.
2. Rusty Wheels.
(particularly in the bead seat area)
3. Bent or
Cracked Wheels.
4 A. Mismatched.
(A mis-match of a 16­inch tire to a 16.5-inch rim causing an explo­sion)
4 B. Mismatched.
(16.5-inch tire on a 16-inch rim)
5. Walk-In Tire and Rim.
6. Back Injuries.
7. Hand or Finger
Injuries.
(Hands or fingers too close to inflating tire or bead seats which may cause injury.)
8. Standing Clear.
(Never put any part of your body over the tire changer during inflation.)
9. Beads will not Seat at 40 PSI.
10. Improper
Inflation.
Remember R.I.M.
(Read, Inspect, Mount)
for every tire.
BE CAREFUL OF THESE SITUATIONS:
ONE WORD FOR SAFETY
R.I.M.
READ
INSPECT MOUNT
Loading...