COATS Kit 85608609 User Manual

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Wheel Lift Kit 85608609
For use with COATS Models 50xx, 60xx, 70xx
This is a supplement to your operating manual and covers the setup and use of the COATS® Wheel Lift. If you
do not have your original operating manual, please call COATS at 1-800-688-6359 to request an additional copy.
User Instructions
READ these instructions before placing unit in service. KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators.
1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688/6359 www.ammcoats.com Manual Part No.: 85608611 02 HENNESSY INDUSTRIES INC. Manufacturer of AMMCO
®
, COATS® and BADA® Automotive Service Equipment and Tools. Revision: 01/14
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Wheel Lift Setup
CAUTION
Always DISCONNECT THE ELECTRICAL POWER before servicing equipment. This prevents electrical shock or accidental movement of the systems operated by the electrical power.
CAUTION
Always DISCONNECT AIR SUPPLY before servicing equipment. This prevents acciden­tal movement of systems operated by com­pressed air which may result in personal injury. BLEED THE AIR SYSTEM by actuating all the valves.
CAUTION
STAY CLEAR OF MOVING PARTS when reconnecting the unit of the air supply. The position of control valves may have changed during the servicing of the machine.
50xx, 60xx, 70xx Series Instructions
Before beginning this modification or attempting any maintenance, remove the electrical power and air source from the machine; also, bleed off any stored compressed air by exhausting through the air blast foot valve.
1. Remove the lower bead loosener pad; reserving
the bolts.
2. Next, align slots in the anit-tip bracket with the holes in the chassis were the lower bead loosener pad was attached.
Align to Left End of Slots
CAUTION
Do not operate machine without the anti-tip bracket installed. It is required for maximum machine stability, when wheel lift is oper­ated under load that would shift the center of gravity.
3. Now reassemble the lower bead loosener pad over the anti-tip bracket, as shown.
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4. Remove pedal bracket guard and reserve the bolts.
7. Find the tee fitting, on the new pedal bracket
assembly, and route it through the front opening to the inside of the chassis.
Remove Pedal Bracket Guard
5. Remove the machine’s side panel using a speed
handle or drill and 3/8-inch socket.
Remove Side Panel
Tee Fitting
Route Hose with Tee Fitting Inside Chassis
8. Install the tee fitting, from the new pedal bracket assembly, into the just cut 3/8-inch hose and secure using hose clamps.
Install Tee Fitting
6. Locate and cut in half the 3/8-inch hose that con-
nects the oil injector to the first pedal valve.
Cut 3/8-inch Hose
Hose From Oil Injector
Hose To First Pedal Valve
9. Use three of the four reserved bolts to fasten the new pedal bracket assembly to the front of the machine chassis. Note the pedal valve’s position makes it so the fourth both cannot be fastened.
Fasten Pedal Bracket Assembly To Chassis Front
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10. Remove two bolts from transmission (see step
8). Reserve bolts for later use.
11. Place lift mounting bracket on chassis and align on the holes. Now install the lift mounting bracket to the chassis using the two reserved bolts from step 10.
Important: Torque bolts at 30 foot pounds.
14. Assemble the lift pad to the lift assembly using the supplied shoulder bolt. Be sure to grease the shoul­der bolt and tighten it securely.
Install Lift Mounting Bracket
12. Install the wheel lift assembly to the lift mount-
ing bracket using three thread cutting screws.
13. Route the two 1/8-inch tubes, from the lift pedal valve, behind the lift bracket and connect the tubes to the lift cylinder.
Fasten Wheel Lif t Assembly
Fasten Lift Pad Using Should Bolt
15. Reconnect air supply and machine test checking
for air leaks.
Important: Upon initial air supply connection, it is
normal if the Tire Lift jumps 2 or 3 inches the first time it lifts, so be careful and expect that to happen.
16. Attach the new pedal bracket cover using sup-
plied thread cutting screws.
Fasten New Pedal Guard
Apply Pedal And Clamp Decals
Connect Cylinder Tub es
17. Apply new pedal and clamp instruction decals.
18. Reassemble side panel.
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Wheel Lift Operating Instructions
CAUTION
Do not operate machine without the anti­tip bracket installed. It is required for maxi­mum machine stability, when wheel lift is operated under load that would shift the center of gravity.
1. Position table top as shown with open portion of
the table top facing the wheel lift.
3. Roll tire off wheel lift platform and onto the back of the clamp that is located at the back of the machine closest to wheel lift.
2. With wheel assembly on wheel lift. Keep wheel
vertical and push foot pedal down to raise wheel up.
4. With the tire resting on the back of the clamp, lower it so that the rim fits in the clamps.
5. Push foot pedal up to lower wheel lift before per­forming tire change.
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Parts Identifi cation
Note: Fittings have a sealant coating as purchased. If absent, be sure to apply teon tape or thread sealant at installation.
6
5
4
3
2
5
16
15
17
3
1
14
8
32
29
30
33
31
34
33
32
37
7
13
12
21
20
20
19
22
9
10
23
11
27
25
24
Lift Pedal Valve
25
26
26
28
16
18
11
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ITEM PART NO. DESCRIPTION
1 85608597 Lift Cover 2 8106301 1/4” Hex Hd Self Tap Screw, Gr.5
3 85606919 Ext. Retaining Ring 4 85606917 Flat Washer 5 8181996 Male Straight Fitting 6 85608531 Lift Cylinder Assembly
7 8102459 3/8” Self Tap Screw Gr.5 8 85608587 Chassis Mount Bracket 9 85608588 Lift Mount Assembly
10 8106303 3/8” Whiz Lock Nut, Gr.5 11 8120055 Clamp Carrier Nut 12 85608592 Lift Upper Arm 13 85608595 Lift Lower Arm 14 85608591 Lift Pivot Bracket
15 8106302 3/8” Whiz Lock Screw, Gr.5 16 85608606 SHSS Screw 17 85608602 Lift Pivot Cylinder Rod 18 85608598 Lift Pad 19 8105822 9/16 I.D. Hose Clamp
20 85607855 1/4 NPT Muffler, Small 21 8000376 ELL 90º 1/4 Hose Fitting
22 8181983 0.375-16 Hex Whizlock Nut 23 85608603 Valve Pedal
24 8182682 10-24 Nylon Insert Lock Nut Gr.5 25 8109481 1/4 NPT x 1/8 NPT RDCR Fitting 26 8181997 90º Elbow 1/8 NPT x 1/8” Fitting
27 85608534 Lift Valve 28 85608571 Bracket Assembly
29 902189 1/4-20 x.504 HHCS 30 85606362 13mm Spring Hose Clamp 31 8000378 1/4” Brass St. Fitting 32 85606363 16mm Spring Hose Clamp 33 8101898 St. 1/4” NPT 3/8” Hose Fitting 34 8000643 1/4” NPT Tee **35 8099050 1/4” Hose **36 8099075 1/8” Tube 37 85609355 Anti-tip Bracket
**Not Shown
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85608611 02 01/14 © Copyright 2013 Hennessy Industries and COATS All Rights Reserved
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