Cleveland 2DLLE Operators Manual

Cleveland Range

UNITED STATES

CANADA

REPAIR MANUAL

MODEL NO.

2DE24/2DE/2DLE/2DLLE 2DG24/2DG/2DLG/2DLLG 2DS24/2DS 2DSC24/2DSC

Cleveland Range, Inc.

1333 East 179th St. Cleveland, Ohio 44110 Phone: (216) 481-4900 • FAX: (216) 481-3782

Garland Commercial Ranges • 1777 Kamato Rd. Mississauga, Ontario CN L4W 1X4 Phone: (416) 624-0260 • FAX: (416) 624-0623

FCS-07

Installation Instructions For Steam Generators, Steamers, Steamer/Kettles: Gas — Electric — Steam Coil

Installation Instructions For All Models

1) These instructions must be retained by the owner / user for future reference. For installation only in noncombustible locations. Gas units

are only to be installed in areas that have provisions for adequate air supply.

2) Position: For proper operation and drainage, steam generator must be level. It must be set near a floor drain. Attach 1 1/2" piping to all drain connections to carry exhaust steam away from the cabinet Ends of drain lines must vent to atmosphere to avoid back pressure. Allow a MINIMUM of 6" clearance to the rear and sides of the equipment. The surrounding area must be free and clear of combustibles.

3) Install in accordance with local codes and/or the National Electric Code ANSI/NFPA No. 70-1984. installation in Canada shall be in accordance with the Canadian Electric Code CSA Standard C22-1 A unit that is connected 10 electricity must be grounded. A wiring diagram is provided inside the relay box.

4) Connect supply lines for 140° — 160° hot water, and cold water, to the unit. Water pressure must be maintained between 35 and 60 psi. Locations and pressure data are shown on the connection drawing. Long hot water lines should be at least 1/2" IPS. Rush water supply lines thoroughly before connecting. Use water which is low in total solids content and low in gas content to prevent internal scaling, pitting and corrosion of the steam generator and carry-over of minerals into the steam. Water which is fit to drink can still contain highly detrimental impurities. Refer to Water Quality Requirements page.

5) Turn on water supply to steam generator. Water valve is inside of base.

6) Connect fuel supply

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or ar., other appliance.

For Steam Coil Steam Generators —

— Connect steam supply: Location is shown on the connection drawing. Incoming steam pressur e must be regulated between 35 and

45psi (30 — 45 psi for pressure steamers). Install a strainer ahead of the regulating valve. Rush line thoroughly before connecting.

— Connect the outlet end of the steam coil to an inverted bucket trap. Pill trap with water before installing. — Connect electricity if unit is equipped with electrical controls. Permanent 115V connection is required. Junction box location is

shown on the connection drawing. Unit must be electrically grounded by the installer.

For Gas Fired Generators—

— Post, in a prominent location, instructions to be followed in the event the user smells gas. This information shall be

obtained by consulting the local gas supplier.

— Connect gas: Location and pressure data are shown on the connection drawing. Installation shall be in accord ance with local codes, or

in the absence of local codes, with the National Fuel Gas Code, ANSI 2223.1 —1984 Installation in Canada shall be in accordance with Installation Codes for Gas Burning Appliances and Equipment B1 49.1 and B149.2. Use a gas pipe joint compound, which is resistant to LP gas. Test all pipe joints for leaks with soap and water solution. Allow 12 inch clearance on right side of all Gas Fired Steam Generator models for servicing gas burners and for proper operation. This 12" clearance also provides adequate air openings into the combustion chamber. Never obstruct the flow of combustion and ventilation air. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of V1/2 psig (3-45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testin g of the gas supply piping system at test pressure equal to or less than % psig (3.45 kPa).

— Connect electricity if unit is equipped with electrical controls. Permanent 115V connection is required- Junction box location is

shown on the connection drawing. Unit must be electrically grounded by the installer.

----Lighting and Shutdown Instructions: Flip electrical switch on. Open water valve. Open gas valve. Slightly depress and turn control

knob to "off" for 5 minutes before lighting gas. Turn control knob to "pilot", depress it completely and light pilot burner. Continue to hold knob in for about 60 seconds, then release. Pilot burner is lighted through hole in panel at bottom of steam generator. Never leave panel oft. as this will damage controls. Turn control knob to "on". Depress electrical "reset" switch for main burner ignition. Burners will not light without water in the steam generator. For main burner off, with pilot on, turn control knob to "pilot". For main and pilot burner off., slightly depress and turn control knob to "off". Flip electrical switch off.

For Electrical Steam Generators —

— Connect electric power Location is shown on the connection drawing. Provide connection as required by your unit. Electric supply

must match power requirements specified on data plate attached to base. Wiring must be adequate to carry required current at rated voltage. A separate fused disconnect must be supplied and installed. Unit must be electrically grounded by the installer.

—

1066 LITHO IN U.S.A. Manufacturer reserves right of design improvement or modification, as warranted

CLEVELAND RANGE CO., 1333 EAST 179th ST., CLEVELAND, OHIO 44110

data— sheet— 260-LB-2 (R2)

7) Turn on electricity at control circuit switch on steamer console. A red light glows when electricity is on. If water level is correct, steam generator will operate by pressing the "reset" button. Heaters will not work without water in the steam generator. This manual reset button must be pressed to start up the generator initially, and to restart the steam generator after every shut oft. or power interruption. No attempt should be made to operate the equipment during a power failure.

8) Check to make sure that the water in the sight gauge glass automatically stays at about 2/3 full when the unit is started up.

9) When installation is complete and free of leaks, refer to Operating Procedures sheet

Instructions For Steam Generator Care

Protect your steam generator, prolong its life and preserve its performance by giving it the required daily attention, on a regular schedule. Follow servicing instructions for your steam generator which are printed on Data Sheet 260-LC in your Owner s Manual, and also on an adhesive label attached to the unit To obtain an additional data sheet or label carrying servicing instructions, write to the Cleveland Range Company.

WARNING

No work should be done on the steam generator while it is pressurized or hot. Service of the steam generator should only be performed by a trained and experienced service technician, thoroughly familiar with servicing steam generators. When maintenance or repairs are required, contact a local food service equipment service agency, or call the factory, or a factory representative, for the name and address of one in your area.

Rigid regulations govern the design and construction of a boiler- However, the responsibility for the safe and efficient operation of a

Steam Generator (Boiler) Safety

boiler shifts to the owner/ user after the boiler leaves the factory. A sound boiler, if improperly installed, or if improperly maintained, or if improperly repaired, will create a dangerous situation and may

cause iniury to personnel. M ost states, provinces and some cities have a boiler safety law. Many underwriters require that their clients' boilers comply with these boiler safety laws. These safety laws call for action by the boiler manufacturer and action by the boiler owner/user. As a manufacturer, The Cleveland Range Company delivers steam generators built to the ASME Boiler Code, Section IV. which have been inspected by a National Board Inspector. Also. each Cleveland Range Company boiler is built to comply with the boiler safety law of the state to which it is sent.

Safe and Efficient Boiler Operation Depends on Proper Installation

Install (the boiler in compliance with following regulations, where they apply:

— The National Fuel Gas Code. ANSI 2223-1-1984 — The local and municipal building code (plumbing and — Installation Codes for Gas Burning Appliances and electrical)

Equipment B149.1 and B149.2 — The state and city boiler laws

---The Cleveland Range Company Installation instructions. — The recommendations of the owner/user's under writers

— The National Electrical Code ANSI/NPPA No- 70-1984 The water for the boiler should be analyzed by a reputable boiler water specialist, to see if the quality will permit safe and efficient boiler operation. Water treatment is becoming increasingly necessary because the quality of water sources is deteriorating, although treatment will not be required in every ease. A boiler will not operate property for very long if the water causes boiler corrosion or

scale. Even water which is safe to drink may be detrimental to a boiler. Refer to Water Quality Requirements page for details.

Safety Requires Periodic Inspection and Maintenance

Any leaks around the boiler's hand hole plate must be quickly stopped. Small leaks, if unchecked, cause corrosion and pitting on the boiler face. around the hand hole gasket making it unsealable. Application of undue stress on the parts that are used to seal the boiler's hand hole opening, in an attempt to seal an unsealable opening, by sledging the handle of the wrench, by increasing the leverage of the wrench by a length of pipe, or by other means, is dangerous because it may result in the breakage of pans, or injury. No attempts should be made to tighten up the nut on the retaining stud beyond the recommended 15 foot pounds of torque. When a repair affecting the safety of the boiler is necessary, call a National Board inspector for consultation and advice as to the best method of making the repair, so that the completed work will get his approval. Repairs to the boiler must conform to the applicable provisions in the ASME Code or the National Board Rules for Repairs. A boiler will last many years before it has to be retired from service. Periodic inspection will reveal the approaching retirement time. It is better to schedule a convenient replacement time than to wart for the boiler to fail. When a boiler older than 10 years is replaced the entire steam generator base assembly should be replaced for a number of reasons:

— Replacement pans become increasingly difficult to obtain for older controls. — Dependable performance of the new controls can be assured for a longer time. — The new steam generator including controls will comply with the latest industry and safety standards.

1086 LITHO IN U.S.A. Manufacturer reserves right of design improvement or modification, as warranted.

CLEVELAND RANGE CO, 1333 EAST 179th ST., CLEVELAND OHIO 44110

MODEL D

CLEVELAND CONVECTION STEAMER OPERATING INSTRUCTIONS

NOTE: These instructions pertain to steamers equipped with self-contained steam generators (boilers). For steamers direct-connected to a remote (in-house) steam source, disregard those instructions which are directly and solely related to the self-contained steam generator. 1A. Open the cabinet base door and close the drain valve if it is open.

B. Make sure the hot and cold water supply valves are open. C. Make sure that the steam tubes in the cooking compartments are in place and not loose.

2. Flip the toggle switch on front of the cabinet console to "ON". The red console light should then glow and the boiler will automatically begin filling with water (if it is not already full).

3. After approximately five minutes (after water appears in the sight gauge), depress the "START" reset button on the console. This will energize the electric heater elements or ignite the gas burners. This cannot be accomplished until the boiler is full of water.

4. In approximately 15 minutes you will notice the console's steam pressure gauge register 10-12 pounds. You can now preheat the cooking compartments. Preheating need only be done once before the day's cooking.

5. Compartments should be preheated before use and should be kept hot between loads. If a kettle and steamer are to be used at the same time, always heat the kettle unit first. When kettle contents begin to simmer, preheat the steamer compartments. When pressure returns to 10 pounds, cooking may begin in the steamer.

6. To preheat, close the compartment door with the palm of your hand on the latch. Turn the outer dial of the timer to 5 minutes and press its inner button. It will be several minutes before the arrow on the inner dial starts to move clockwise, toward the arrow on the outer dial. When the preheating is completed, the steam will automatically shut off and a buzzer will sound.

7. To cook, place the pan of food into the cooking compartment and repeat the operating procedure previously described (step #6) but set the timer for the length of time required, up to 30 minutes. The door may be opened for food inspection anytime during the cooking cycle, BUT KEEP HANDS OUT OF THE COOKING COMPARTMENT TO PREVENT BURNS.

8. If a cooking cycle longer than 30 minutes is desired, do not use the timer. Just depress the red "Manual" operation button to start the flow of steam. Remember, you must press the manual button again to shut the steam off. In either mode of operation, the red indicating light will glow when the compartment is in operation. In the manual mode, the timer can be used, but steam will continue to flow after the buzzer sounds.

9. At the end of each day's operation, flip the console toggle switch to the "Blowdown" position, open the door in the cabinet base and open the boiler drain valve, (red handle). This "Blowdown" drains the boiler and helps to keep it clean. When the boiler is empty, flip the console toggle switch to the "OFF" position, and close the boiler drain valve.

10. It is recommended that the boiler be refilled with water after the "Blowdown" is performed. This can be accomplished by flipping the toggle switch to the "ON" position for a period of five minutes and then returning the switch to the "OFF" position.

TO PROLONG LIFE AND MINIMIZE SERVICE REQUIREMENTS

1. Blow down the steam generator daily.

2. A periodic boiler inspection must be performed by a qualified serviceman, to prolong its life and to minimize service calls.

3. At the end of each day's operation, wash the steam tubes, pan slides, drain screen covers, door gaskets, and compartment interiors with mild detergent and warm water. Thoroughly rinse with clean water. Rinse water should drain freely through the compartment drain openings. If it does not, the drain must be cleaned before using the steamer.

4. Once a week, flush each compartment drain with a food service equipment drain cleaner and a deliming solution.

5. Once every three months, shut off the water supply, (hot and cold), and clean the water line strainers.

6. Once a week, remove and clean the compartment steam tubes. Lubricate the steam tubes' rubber "0" rings with cooking oil prior

to reinserting them into the compartments' back wall openings.

7. Steam tubes, drain screens, and pan slides are stainless steel, and can be washed safely in a mechanical dishwasher.

8. Always leave compartment doors ajar when not in use.

CLEVELAND RANGE, INC., 1333 EAST 179th ST., CLEVELAND, OHIO 44110

Manufacturer reserves right of design improvement or modification, as warranted.

LITHO IN U.S.A. 0982

The Cleveland Convection

or fresh

pack 5

roccoli, flowerettes, frozen

1-2

Carrots, sliced, fre

sh 7-8

Potatoes, whole,

oz., with skin. no foil

30-35

SEAFOOD MINUTES

Clams, in hard shell

Cod, filets, frozen

Crab legs, king, frozen

-6

Prepare meats over a catch pan as juices

can be used for gravy, beef stock and

soups. The size of portion, thickness of cut,

etc., should be considered when selecting

Beef, 1 1/2" cubes

-5 min/lb Beef. 1 1/2" cubes, frozen

min/lb Beef, ground chuck, fresh or frozen

min/lb Beef, pot roas

t choice

8-12

min/lb Beef, rump roast, choice, boned,

rolled, tied

-12 min/lb

Beef, patties, chopped sirloin.

oz. portions, rare

2 min, medium

4 min,

well done

min *Beef, corned, brisket

-20 min/lb

Chicken, 1 1/2 Ib. pieces, frozen

-30

Liver, fresh or frozen

-4

Place pasta into 2 1/2" deep perforated pan

and nest into a solid

2 1/2"

deep pan. Cover

pasta with cold water, stir at least once

during steaming.

Macaroni, shells or elbow

Noodles,

1/2"

wide

Spa

ghetti, vermicelli

Cabbage rolls, stuffed, frozen, full

size pan. steam, then cover

with hot

tomato sauce and serve

Casserole dishes such as beef stew

etc.. Full size pan. Frozen

25-30 Lasagna, pre

cooked, refrigerated.

Hardcooked in shell for egg salad or

potato salad

10 Soft cooked, in shell

Soft yolk, for caesar salad

Steamer™

TIMER SETTINGS

Timer settings are approximate due to the differences in food quality, age, shape and the degree of 'doneness" desired. It is not

necessary to add water. Perforated pans are recommended. Starred items (*) must be cooked in solid pans.

VEGETABLES MINUTES Asparagus, spears, frozen jumbo 6 Beans, green. 2" long, frozen-loose pack

Beans, green, french cut, frozen-solid Broccoli, spears, frozen 2-3

Broccoli, spears, fresh trimmed 3 Broccoli, flowerettes. fresh 2-3

Cabbage, fresh, slices or wedges 2-4 Cabbage, fresh, 4-6 Ib. head for cabbage

rolls, steam, peel, repeat as necessary 2-4 Carrots, baby whole, fresh or frozen 10

Carrots, sliced or krinkle cut. frozen 3 Carrots, diced, frozen 2 Cauliflower, floweretts, fresh 4-5 Cauliflower, flowerettes. frozen 2-3

Celery, 1-1 1/2" diagonal cut Celery, diced, for stuffing 2 Celery, minced Corn, yellow wh. kernel, frozen-loose pack 1 Corn on the cob, yellow, fresh 6 Corn on the cob, white, fresh 4

Corn on the cob, frozen 8-10 Eggplant. whole, fresh, to blanch 1

Mixed vegetables, frozen 2-3 Mushrooms, whole, fresh, 1/2" diameter 3 Onions, diced or sliced 2-3 Peas, green, frozen 2

Potato, sweet, whole 8 oz., with skin. no foil 30-35 Spinach, leaf. fresh or thawed 1 1/2 Spinach, frozen 3 Ib. block 15-17

Squash acorn, cut into halves, no seeds 15 Squash, cooked, frozen 4 Ib. block 18-20 Zucchini, diced, fresh or frozen 2-4

FRUIT

Apples, cored, blanch for peeling 1 Apricots, dried 10 Grapefruit. blanch for peeling 1

Oranges, blanch for peeling 1 Peaches, blanch for peeling 1

Pineapple, whole, for cutting 1-2 Prunes, dried 10

DEHYDRATED FOODS

*Potatoes, random sliced, use 5 cups cold water per Ib. 12

*Rice, long grain, use 4 cups cold water per Ib. 17

CLEVELAND RANGE, INC., 1333 EAST 179th ST., CLEVELAND, OHIO 44110

Manufacturer reserves right of design improvement or modification, as warranted.

Halibut, 6-8 oz. port ions, frozen 4-5 Lobster tails, 6-8 oz. portions, thawed 4-6 Red snapper, 8 oz. portions, frozen 4-5 Salmon steaks, 8 oz. portions, frozen 7 Shrimp, large, 10 count per Ib., frozen 4-6

MEATS

a timer setting.

6-8 Ib. cut with 1/2" water Chicken. 8 oz. pieces, frozen 18-20

Meat loaf, fresh or frozen 5 min/lb Weiners, frozen or thawed 2

PASTA

Lasagna noodles 12

Spaghetti, regular 10

PREPARED ENTREES

full size pan, 4" sq. servings 25-30

EGGS

CONVECTION STEAMER MECHANICAL COMPONENTS

REFERENCE NUMBER

PART NUMBER

DESCRIPTION

1 42063

Inner Door Assembly

2 44098

Gasket Retainer Plate

66556

Inner Gasket Retainer Plate

07138

Gasket

04171

Inner Door

14667

1/4-20 Knurled Finger Nut

required)

19923

Inner Door Mounting Stud

required)

40818

* Outer Door Assembly

52488

Outer Door Mounting Bracket

69635

Door Spring

11 44057

Outer Door Weldment

40746

Door Latch

58177

Door Handle

19577

Upper Door Spring

19578

Lower Door Spring

40817

Latch Pin

Retainer

required)

02414

Hinge Bracket (upper or lower)

40816

Hinge Pin

Retainer

required)

53061

Door Catch

40299

Steam Tube Assembly

15201

Tube

"0"

Ring 22 19574

Tube Spring

41423

Slide Rack

40417

Drain Cover Screen

Model "D" with Blue Control Panel and 30-Minute Timer

Date of Manufacture: July 1976 through December 1985

*Also available as part number 44056—

Replacement Outer Door Assembly with Latch and Handle, less Door Spring and Mounting Bracket. (Door latch # 08116 is no longer available. If this door latch breaks, the entire outer door must be replaced with #44055, using the door spring and mounting bracket from the original door. In addition, the door catch must be replaced with the replacement catch #53061, using the screws, nuts, and lockwashers from the original door catch.)

LITHO IN U.S.A.

CLEVELAND RANGE, INC., 1333 EAST 179th ST., CLEVELAND, OHIO 44110

Manufacturer reserves right of design improvement or modification, as warranted. 1286

1283 LITHO IN U.S.A Manufacturer reserves right of design improvement or modification, as warranted

CLEVELAND RANGE, INC., 1333 EAST 179th ST., CLEVELAND, OHIO 44110

CONVECTION STEAMER ELECTRICAL COMPONENTS

Model "D" with Blue Control Panel and 30-Minute Timer Date of

Manufacture: July 1976 thru December 1985

REFERENCE NUMBER PART NUMBER DESCRIPTION 1 41350 Buzzer 2 14860 Terminal Block Label 3 02195 Terminal Block 4 43904 Timer

19996 Micro-Switch (2 required) 5 20477 Timer, Solid State 6 19972 Thermal Switch 7 100635 Instrument Panel 8 19978 Illuminated Push Button Switch (Timer By -Pass) 9 12159 Neon Indicator Light 10 19285 Instrument Panel Screw

CLEVELAND RANGE CO., 1333 EAST 179th ST., CLEVELAND, OHIO 44110

Manufacturer reserves right of design improvement or modification, as warranted.

LITHO IN U.S.A.

CONVECTION STEAMER PIPING COMPONENTS

1 63172

Drain Pipe, Upper Compartment Only

Model "D" with Blue Control Panel and 30-Minute Timer Date of Manufacture: January 1975 thru December 1985

Data Sheet 261-DU (R3)

REFERENCE NUMBER DESCRIPTION

2 63171 Drain Pipe, Lower Compartment Only 3 22202* Safety Relief Valve — NO LONGER REQUIRED - NOT AVAILABLE 4 20559 Thermostatic Trap — Compact 5 22201 3/8" Solenoid Valve — Steam 6 06216 1/4" Tube x 1/4" Pipe Connector 7 02549 Condenser Bushing 8 14498 Nozzle — Steam Condenser (K-5) 9 22215 1/4" Solenoid Valve — Water 10 22131 3/4" Safety Valve — 15 psi 11 22140 Air Vent — NOT REQUIRED ON DIRECT CONNECT UNITS 12 63170 Steam Manifold 13 15455 Row Controller (regulator), 0.5 gpm 14 22099** Needle Valve 15 63162 Drain Manifold 16 03058 1-1/2" Cap

*Used until November 1982, then deleted from the steamer. **Optional

after November 4, 1982.

CLEVELAND RANGE CO., 1333 EAST 179th ST., CLEVELAND, OHIO 44110

Manufacturer reserves right of design improvement or modification, as warranted.

1086 LITHO IN U.S.A.

CONVECTION STEAMER PARTS — ELECTRICAL

1 47007

Divider Panel Electrical Assembly

03511

Relay, By

Pass 3 41350

Buzzer

03510

Rel

ay, Safety Circuit

02195

Terminal Block

- 7

Pole

required)

14860

Terminal Block Label

47006

Instrument Panel Assembly (Not Available)

42236

Instrument Panel Sub

Assembly (Not Available)

14858

Instrument Panel Label (Not Available)

19975

Switch Illuminated Push Button (Red,

Terminal)

19974

Switch Illuminated Push Button (Amber,

Terminal)

19973

Switch Illuminated Push Button (White,

Terminal)

43904

Timer Assembly

02482

Bulb, 3W

120V 15 41351

Bulb Socket

19285

Instrument Panel Screw

19971

Pressure Switch

19972

Thermal Switch

REFERENCE

PART

DESCRIPTION

STYLE A — DATE OF MANUFACTURE: JANUARY 1975 TO JUNE 1975

Data Sheet 261-DT

NUMBER

CLEVELAND RANGE, INC., 1333 EAST 179th ST., CLEVELAND, OHIO 44110

Manufacturer reserves right of design improvement or modification, as warranted.

LITHO IN U.S.A.

CONVECTION STEAMER PARTS — ELECTRICAL

2 03511

Relay, By

Pass 3 41350

Buzzer

5 14860

Terminal Block Label

47006

Instrument Panel Assembly (Not Available)

42236

Instrument Panel Sub

Assembly (Not Available)

14858

Instrument Panel Label (Not Available)

19974

Switch Illuminated Push Button (Amber,

Terminal)

19973

Switch Illuminated Push Button (White,

Terminal)

43904

Timer Assembly

02482

Bulb, 3W

120V 13 41351

Bulb Socket

19285

Instrument Panel Screw

19972

Thermal Switch

REFERENCE

PART

DESCRIPTION

STYLE B — DATE OF MANUFACTURE: JULY 1975 TO JUNE 1976

NUMBER

1 47007 Divider Panel Electrical Assembly

4 02195 Terminal Block - 7 Pole (2 required)

Manufacturer reserves right of design improvement or modification, as warranted. LITHO IN U.S.A.

NUMBER

CLEVELAND RANGE, INC., 1333 EAST 179th ST., CLEVELAND, OHIO 44110

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