Cleveland 24CGA10, 21CGA5 User Manual

Operators Manual

Use and Care Instructions

Gas Models, SteamCraft® Ultra 5, Ultra 10

Series: SteamCraft® Model Nos. 21CGA5,

24CGA10

1333 East 179th Street

Cleveland, Ohio 44110

Phone: (216) 481-4900

Fax: (216) 481 3782

Part No. CGA-OPM Rev. A 10/04

FOR THE USER

FOR YOUR SAFETY

Do not store or use gasoline o other flammable vapors o liquids in the vicinity of this o any other appliance.

WARNING

Disconnect power before servicing!

WARNING

If door is stuck shut: DO NOT force door open. Door stuck shut may indicate a blocked drain. Hot water will spill out if door is forced open.

• Turn OFF unit

• Call qualified Cleveland Range authorized

service technician

• Wait for unit to cool before servicing

WARNING

Improper installation, adjustment, alterations, services or maintenance can cause DEATH, INJURY, or PROPERTY DAMAGE. Read installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

DANGER

Wait for unit to cool before

servicing!

IMPORTANT

IT IS IMPORTANT TO POST INSTRUCTIONS WHICH ARE TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THESE INSTRUCTIONS SHOULD BE DISPLAYED IN A PROMINENT LOCATION,

ND BE FULLY UNDERSTOOD BY ALL USERS OF THIS EQUIPMENT.

OBTAIN THIS INFORMATION FROM YOUR LOCAL GAS SUPPLIER.

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CLEVELAND RANGE AUTHORIZED TECHNICIAN.

Cleveland Range, LLC, strongly recommends the use of non-slip draining antifatigue mats (not included) rated for use in wet, greasy, or dry work areas to help prevent slipping and / or falling injuries. Obtain the best mats for your needs from your local supplier.

Wiring diagram is located on the back of the right side panel on left door hinge models. Wiring diagram is located on the back of the left side panel on right door hinge models.

RETAIN THIS MANUAL FOR REFERENCE

KEEP IT WHERE YOU CAN USE IT

Cleveland STATEMENT OF POLICIES

L I M I T E D W A R R A N T Y

CLEVELAND RANGE products are warranted to the original purchaser to be free from defects in materi als and workmanship under normal use and service for the standard warranty period of one year from date of installation or 18 months from date of shipment, which ever comes first.

CLEVELAND RANGE agrees to repair or replace, at its option, f.o.b. factory, any part which proves to be defective due to defects in material or workmanship during the warranty period, providing the equipment has been unaltered, and has been PROPERLY INSTALLED, MAINTAINED, AND OPERATED IN ACCORDANCE WITH THE CLEVELAND RANGE OWNER’S MANUAL.

CLEVELAND RANGE agrees to pay any FACTORY AUTHORIZED EQUIPMENT SERVICE AGENCY (within the continental United States, and Hawaii) for reasonable labor required to repair or replace, at our option, f.o.b. factory, any part which proves to be defective due to defects in material or workmanship, during the labor warranty period. T his warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles (100 miles round-trip), BUT DOES NOT INCLUDE POST STARTUP, TIGHTENING LOOSE FITTINGS, MINOR ADJUSTMENTS, MAINTENANCE, CLEANING OR DESCALING.

The standard labor warranty allows factory payment of reas onable labor required to repair or replace such defective parts. Cleveland Range will not reimburse the expense of labor required for the repair or replacement of parts after the standard warranty period, unless an Extended Labor Warranty Contract has been purchased to cover the equipment for the balance of the warranty period from the date of equipment installation, start-up, or demonstration.

PROPER INSTALLATION IS THE RESPONSIBILITY OF THE DEALER, THE OWNER-USER, OR INSTALLING CONTRACTOR, AND IS NOT COVERED BY THIS WARRANTY. Many local codes exist, and it is the responsibility of the owner and installer to comply with these codes. Cleveland Range equipment is built to comply with applicable standar ds for manufacturers, including UL, ANSI, NSF, ASME/Ntl. Bd., CSA, and others.

BOILER (Steam Generator) MAINTENANCE IS THE RESPONSIBILITY OF THE OWNER-USER AND IS NOT COVERED BY THIS WARRANTY. The use of good quality feed water is the responsibility of the Owner-User (see Water Quality Recommendations below). THE USE OF POOR QUALITY FEED WATER WILL VOID EQUIPMENT WARRANTIES. Boiler maintenance supplies, including boiler hand hole gaskets, are not warranted beyond the first 90 days after the date the equipment is placed into service. Preventive maintenance records must be available showing descaling per applicable Cleveland Operator Manual for Boiler Proration Program considerations.

WATER QUALITY RECOMMENDATIONS

TOTAL DISSOLVED SOLIDS less than 60 parts per million TOTAL ALKALINITY less than 20 parts per million SILICA less than 13 parts per million CHLORIDE less than 30 parts per million pH FACTOR greater than 7.5

The foregoing shall constitute the sole and exclusive remedy of origin al purchaser and the full liabilit y of Cleveland Range for any breach of warranty. THE FOREGOING IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR IMPLIED, INCLUDING ANY WARRANTY OF PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR PURPOSE, AND SUPERSEDES AND EXCLUDES ANY ORAL WARRANTIES OR REPRESENTATIONS, OR WRITTEN WARRANTIES OR REPRESENTATIONS, NOT EXPRESSLY DESIGNATED IN WRITING AS A “WARRANTY” OR “GUARANTEE” OF CLEVELAND RANGE MADE OR IMPLIED IN ANY MANUAL, LITERATURE, ADVERTISING BROCHURE OR OTHER MATERIALS.

CLEVELAND RANGE’S liability on any claim of any kind, including negligence, with respect to the goods or services covered hereunder, shall in no case exceed the price of the goods or services, or part thereof, which gives rise to the claim. IN NO EVENT SHALL CLEVELAND RANGE BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR ANY DAMAGES IN THE NATURE OF PENALTIES.

LIMITED EXTENDED WARRANTY COVERAGE

The purchase of a Limited Extended Warranty Contract extends th e standard warranty coverage to the purchased period of time (one to two years) from the date of installation, start-up, or demonstration, whichever is sooner.

*An additional two years Parts and Labor Warranty can be purchased with each piece of Clevelan d equ ipment for an additional 2% of the List Price per year. The 2% of list price charge will be the net invoice amount for each year of extended warranty purchased.

- Extended warranty must be purchased at the same time the equipment is purchased.

- Extended Warranty has the same exclusions as stated in our standard warranty.

Second year limited extended warranty coverage on Cleveland Steamers when purchased with a water filter applies to water related components only

OPERATORS MANUAL

SteamCraft 21CGA5

Table of Contents

Chapter Page

CHAPTER 1 INTRODUCTION …………………………………………………………………………… 1 A. Free Start-Up Program………………………………………………………………………………… 1

B. Gas Leak Instructions...……………………………………………………………………………….. C. Operational Safety……………………………………………………………………………………... D. Product Information………..…………………………………………………………………………...

1 2 4

CHAPTER 2 GENERAL OPERATION ………………………………………………………………….. A. MAIN EXTERNAL POWER SWITCH………………………………………………………………... B. DOOR INTERLOCK SWITCH (OPTIONAL)………………………………………………………… C. POWER ON (AUTOMATIC FILL)……………………………………………………………………. D. LIGHTING AND SHUTDOWN INSTRUCTIONS…………………………………………………… E. INSPECTING THE COOKING COMPARTMENT………………………………………………….. F. PREHEATING THE STEAMER………………………………………………………………………. G. DESCALING REQUIRED LIGHT FEATURE……………………………………………………….. H. HEAT STANDBY FEATURE………………………………………………………………………….. I. MINERAL PURGE FEATURE (OPTIONAL)………………………………………………………….

CHAPTER 3 CONTROL PANELS ………………………………………………………………………. A. DIAL TIMER CONTROL PANEL……………………………………………………………………...

1. Cooking Operations – Dial Timer Control Panel………………………………………………...

2. Manual and Timed Modes………………………………………………………………………… a. Manual Mode……………………………………………………………………………………. b. Timed Mode………………………………………………………………………………………

B. KEYPAD TIMER CONTROL PANEL…………………………………………………………………

1. Cooking Operations – Keypad Timer Control Panel.…………………………………………...

2. Manual and Timed Modes…………………………………………………………………………

3. Timed Mode and Use of the Timer….…………………………………………………………… a. Timer Use and Temperature Compensation ………………………………………………… b. Timer Operation ……………………………………………………………………..…………

5 5 5 5 6 8 8 9 9 9

10 10 10 10 10 10

12 12 12 12 12 13

CHAPTER 4 COOKING WITH THE STEAMER ……………………………………………………….. A. OPERATING AND COOKING PROCEDURE – TIMED MODE………………………………….. B. OPERATING AND COOKING PROCEDURE – MANUAL MODE………………………………..

1. Using Timer in Manual Mode……...……………………………………………………………...

2. Manual Cooking Procedure..………………………………………………………………………

CONTINUED ON NEXT PAGE

15 16 16 17 17

Table of Contents

CONTINUED

Chapter Page

CHAPTER 5 SHUTDOWN AND CLEANING PROCEDURES ………………………………………. 18

A. STEAM GENERATOR BLOWDOWN……………………………………………………………….. 18

1. Power OFF (Automatic Blowdown) …………………………….……………………………….. 18

2. Blowdown Frequency…………………………….………………………………………………... 18

3. Blowdown Procedure.…………………………….……………………………………………….. 18 B. SHUTDOWN AND CLEANING……………………………………………………………………….. 19

CHAPTER 6 PREVENTATIVE MAINTENANCE AND TROUBLESHOOTING …………………….. 21 A. MAINTENANCE………………………………………………………………………………………... 21

1. Maintenance Records…………………………….……………………………………………….. 21

2. Daily Maintenance….…………………………….………………………………………………... 21

3. Weekly Maintenance………………………………………………………………………………. 21 Clean Drain ………………………………………………………………………………………… 21

4. Monthly Maintenance……………………………………………………………………………… 22 a. Descale Generator …………………………………………………………………………….. 22 b. Descaling Procedure……………………………………………………………………………. 23 B. OPERATORS TROUBLESHOOTING GUIDE……………………………………………………… 25

CHAPTER 7 STEAM COOKING GUIDE ……………………………………………………………….. 29 A. INTRODUCTION……………………………………………………………………………………….. 29 B. SIZING UP PAN CAPACITY………………………………………………………………………….. 30

1. Serving Sizes – How Much? How Many?............................................................................. 30

2. Reference Charts for Typical Pan Capacities....................................................................... 30

C. CONVECTION STEAMER SUGGESTED TIMER SETTING GUIDELINES……………………. 31 D. STEAMING TIPS FOR LOBSTER AND CRAB…………………………………………………….. 33

1. Live Lobster and Crab..………………................................................................................... 33

2. Lobster Tail………………………………………………………………………………………… 33

3. King Crab Legs…………………………………………………………………………………….. 33

CHAPTER 1 INTRODUCTION

To use a SteamCraft® gas steamer safely and effectively, each operator must read and understand this Chapter completely before starting operation. Owner(s) and operator(s) of steamer(s) must keep these instructions in an easily accessible location for reference and training.

Owner(s) and operator(s) of steamer(s) must be aware that steam can cause serious injuries and equipment damage. Pay particular attention to the Operational Safety section of this chapter, and DANGERS, WARNINGS and CAUTIONS displayed in this manual and on equipment.

DANGER

DO NOT ATTEMPT TO START OR OPERATE a SteamCraft steamer during a power outage.

DEATH, INJURY, AND/OR EQUIPMENT DAMAGE could result from the improper installation of a steamer.

Before starting a recently installed or repaired steamer, be sure it has been installed by qualified personnel according to the instructions found in the separate Installation and Maintenance Manual.

A. Free Start-Up Program

Cleveland Range’s “Free Start-Up” is designed to help owners and operators get the most from their Cleveland Range equipment.

Performance Check-Out: Contact your Cleveland Range maintenance and repair center for your Performance Check-Out. This includes inspection of installation, reviewing cleaning and maintenance instructions, and starting warranty protection.

Equipment Demonstration: After your Performance Check-Out, contact your Cleveland Range sales representative for your free demonstration of proper operation, use, and care of your new equipment.

Use and Care Video: After your Equipment Demonstration, your sales representative will present and explain your free copy of the Cleveland Range Use and Care Video.

Consult your Customer Service Directory or call Cleveland Range at 216-481-4900 to begin your free Start-Up Program

B. GAS LEAK INSTRUCTIONS

If operator(s) smell gas or suspects there is a gas leak: immediately refer to posted gas leak instructions. Posted instructions are provided by local gas suppliers and supersede any other instructions.

Common precautions in the event of a gas leak include:

•

Do not light or start any appliance

•

Do not touch any electrical switch

•

Do not use any phone in building

•

Immediately call gas supplier from a phone away from building

•

Follow gas supplier’s instructions

•

If gas supplier cannot be reached: call fire department

C. OPERATIONAL SAFETY

Safe and effective operation of steamer(s) depends upon proper installation, use, maintenance, and repair. Operational safety must include all of these. The Operational Safety section outlines minimum safety policies and practices that must be used when operating one or more SteamCraft

steamers.

Any operational safety program must be tailored to the specific site and use of equipment. Burn hazards are present in any professional food service operation. When using steamer(s), observe the following precautions:

•

Remember at all times that steam can cause severe burns

•

When checking inside steamer: stand on hinge side and back from steamer

•

Open door slowly

•

Water leaking from door gasket can mean a blocked drain

•

If drain is blocked, hot water can fill the compartment and spill out when door is opened

•

Open door slightly to allow steam to vent before looking or reaching into cooking compartment

•

Do not reach into cooking compartment until steam has cleared

•

Do not reach into steamer or handle hot items without wearing DRY heatproof gloves

•

Wet or damp gloves conduct heat, and may cause burns when touching hot items

•

Do not use anything but hands to operate switches or any other control on steamer(s)

•

Do not block vents on sides or rear of steamer

•

Do not block combustion and ventilation air flow to steamer

•

Do not store articles on top of steamer

•

Do not block gas flue exhaust

Steamer(s) require minimum service if properly operated and maintained by trained personnel

The following steps will help keep the steamer in a safe, efficient operating condition

1. Do not store or leave combustible materials near steamer(s)

2. Keep the area around and under the steamer(s) free of combustible materials

3. Use non-slip draining anti-fatigue mats rated for use in wet, greasy, or dry work areas to help prevent slipping and / or falling injuries. Obtain the best mats for your needs from your local supplier

4. Train all personnel who will use the steamer

5. Personnel must know how to:

• operate steamer(s)

• clean interior(s) and exterior(s)

• drain steamer(s)

• descale steam generator(s)

6. Steamer(s) may be equipped with a three-prong (grounding) plug for protection against shock hazard

7. Grounding plugs must be plugged directly into a properly grounded three-prong receptacle

8. Do NOT cut off or remove or alter the grounding prong

9. Insp e ct gas flue exhaust per i od i c al l y fo r si g n s o f s o ot i n g o r bl o c ka g e

10. Contact a qualified Cleve land Range authorized service representative to service steamer(s) if any improper operation of the burner system is suspected

11. Operating personnel must be able to recognize problems and report them so that corrective actions can be taken by trained personnel as outlined in the troubleshooting charts found in the back of this manual and in the separate Installation Manual

12. Conduct regular steamer inspections. Check for:

• water line leaks

• door seal leaks

• drain leaks

• clogged drain(s)

• steam generator scale buildup

• steamer control malfunctions

13. Follow the instructions for steamer maintenance found in this manual and the Installation Manual

14. Before each use of the steamer:

• inspect compartments for drain and screen blockage

• inspect door gasket assemblies for proper installation and cleanliness

• inspect slide racks for proper installation and cleanliness

15. Allow only qualified Cleveland Range authorized service representatives to service the steamer

16. Use only factory authorized repair parts

17. Maintain written records of steamer maintenance and service. Each record should include at least:

•

date of the maintenance or service

•

description of the maintenance or service performed

•

include part numbers if applicable

•

copies of purchase order(s) and invoice(s) for service and parts

•

name and signature of person performing the maintenance or service

D. Product Information

Gas Flue Exhaust

Descaling Port

Timer Controls

ON / OFF Switch

TIMED / MANUAL Switch

Descaling Required Light

4” Adjustable Legs

Descaling Port

Gas Flue Exhaust

Note: SteamCraft® Ultra 10 has a threaded 2½” tall steam relief valve (“pop valve”) at the back of the steamer behind the gas flue exhaust. DO NOT attach anything to this relief valve.

Timer Controls Timed / Manual Switch

ON / OFF Switch

Descaling Required Light

Drain Trough

6” Adjustable Flanged Feet

CHAPTER 2 GENERAL OPERATION

A. MAIN EXTERNAL POWER SWITCH

Usually the steamers main external power switch is left ON. If the main external power switch is OFF, turn it ON as follows:

1. OPEN water supply valves

2. Turn ON/OFF switch to OFF (Figure 2-2)

3. TIMED/MANUAL switch and timer settings are not important in this procedure. Control panel circuits are not powered while ON/OFF switch is OFF

MAIN EXTERNAL POWER SWITCH

teamCraf

4. Refer to Figure 2-1. Use main external power switch to turn on electric power to steamer. Steam generators will

DRAIN LINE

immediately start blowdown cycles. Blowdown cycle lasts 3 minutes.

Figure 2-1 Main External Power Switch

Figure 2-2 Compartment POWER

ON/OFF Control

B. DOOR INTERLOCK SWITCH (OPTIONAL)

The steamer compartments of the SteamCraft

Steamer can be equipped with automatic steam cutoff switches, which turn OFF the production of steam to a cooking compartmen t whenever the door to that compartment is opened.

NOTE: Even though the continued production of steam ends as soon as a door is opened, it may take up to a minute for residual steam in the system to clear from the steam lines and the cooking compartment. To avoid possible injury always wait until this residual steam has cleared before reaching into the cooking compartment.

C. POWER ON (AUTOMATIC FILL)

Use this procedure at the start of a shift to prepare the steamer for operation without starting steam generation.

When the steamer is turned ON, the steam generator automatically fills with water.

1. Press TIMED (top end) of the TIMED/MANUAL switch (for ON/OFF models set the compar tment(s)

ON/OFF switch(es) to OFF)

2. Turn the steamer ON/OFF power switch to the ON position (Figure 2-2)

• Steamer compartment control panel(s) energizes

• Steam generator fills to the operating level

• Steamer heat standby operation starts (see Chapter 2, Section H for details)

3. When ready to start cooking, begin either Timed or Manual operating procedures in Chapter 4

D. LIGHTING AND SHUTDOWN INSTRUCTIONS

DO NOT TRY TO LIGHT BURNERS WITH A FLAME BURNERS ARE SELF-IGNITING

SteamCraft

• automatically light burners

• sense flame

• control gas flow.

Electronic ignition systems provide:

• safe ignition

• precise burner control

• safe shutdown.

Steamers have electronic ignition systems that:

DANGER

DEATH, INJURY AND/OR EQUIPMENT DAMAGE will result from an improperly adjusted gas control and ignition system.

Do not alter or make adjustments on the gas control and ignition system. If adjustment is required: contact an authorized service center.

If adjustment is required, contact a Cleveland Range authorized service center. Cleveland Range is in no way responsible for the operation or safety of this equipment if the controller, valve, igniter probe or any other gas system component is adjusted by anyone other than a qualified Cleveland Range authorized service representative

START-UP and SHUT-DOWN SUMMARY

For quick reference ONLY. For safe operation and use of this equipment: operators must comply with all safety and operating

instructions Note: Standby heat timer maintains steam generator water temperature by igniting burner for 20

seconds every six minutes. (See Section H) This is normal.

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