Cleveland 22CGT6 SERVICE MANUAL

Operator’s Manual

Operation, Use, and Care Instructions

Steam Cooker and Rethermalization Unit

Series: SteamChef™ Gas Models 22CGT3 and 22CGT6

1333 East 179th Street

Cleveland, Ohio 44110

Phone: [phone]

1-800-338-2204

Fax: [phone]

www.clevelandrange.com

Part No. 22CGT-OPM REV. A 2/07

FOR YOUR SAFETY

Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other
appliance.

DEATH, INJURY, or EQUIPMENT DAMAGE can result from touching any component inside this appliance
when the power is connected.
Whenever possible disconnect the power while installing, servicing, or testing.
When installation, service, or tests require power to be connected; use extreme caution and every
possible precaution and safety measure while installing, servicing, or testing this appliance.

Post instructions to be followed if the user smells gas.
Display the instructions in a prominent location.
All users of this equipment must understand the instructions.
Obtain the instructions from the local gas supplier.
Failure to follow the instructions if there is a gas leak can
cause death, injury, and/or property damage.

Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.

NOTICE

ELECTRIC SHOCK HAZARD

Do not connect the drain connection to any drain material that cannot

sustain 180o Fahrenheit.

Using drain material that cannot withstand 180o Fahrenheit can result

in injury, equipment damage, and property damage.

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED

CLEVELAND RANGE AUTHORIZED TECHNICIAN.

KEEP THIS MANUAL FOR REFERENCE

This manual may be subject to new technical developments, modifications, and unfore see n errors.

DO NOT OPERATE OR ATTEMPT TO OPERATE THIS APPLIANCE OR ANY ACCESSORIES WITHOUT READING

COMPLETELY AND FULLY UNDERSTANDING THIS MANUAL

Cleveland Range SteamChef appliances are intended for other than hou sehold use.

Cleveland STATEMENT OF POLICIES

L I M I T E D W A R R A N T Y

CLEVELAND RANGE products are warranted to the original purchaser to be free from defects in materials and workmanship under
normal use and service for the standard warranty period of one year from date of installation or 18 months from date of shipment,
which ever comes first.

CLEVELAND RANGE agrees to repair or replace, at its option, f.o.b. factory, any part which proves to be defective due to defects
in material or workmanship during the warranty period, providing the equipment has been unaltered, and has been PROPERLY
INSTALLED, MAINTAINED, AND OPERATED IN ACCORDANCE WITH THE CLEVELAND RANGE OWNER’S MANUAL.

CLEVELAND RANGE agrees to pay any FACTORY AUTHORIZED EQUIPMENT SERVICE AGENCY (within the continental
United States, and Hawaii) for reasonable labor required to repair or replace, at our option, f.o.b. factory, any part which proves to be
defective due to defects in material or workmanship, during the labor warranty period. This warranty includes travel time not to
exceed two hours and mileage not to exceed 50 miles (100 miles round-trip), BUT DOES NOT INCLUDE POST START-UP,
TIGHTENING LOOSE FITTINGS, MINOR ADJUSTMENTS, MAINTENANCE, CLEANING OR DESCALING.

The standard labor warranty allows factory payment of reasonable labor required to repair or replace such defective parts.
Cleveland Range will not reimburse the expense of labor required for th e repair or replacement of parts after the standard warranty
period, unless an Extended Labor Warranty Contract has been purchased to cover the equipment for the balance of the warranty
period from the date of equipment installation, start-up, or demonstration.

PROPER INSTALLATION IS THE RESPONSIBILITY OF THE DEALER, THE OWNER-USER, OR INSTALLING CONTRACTOR,
AND IS NOT COVERED BY THIS WARRANTY. Many local codes exist, and it is the responsibility of the owner and installer to
comply with these codes. Cleveland Range equipm ent is built to comply with applicable standards for manufacturers, including UL,
ANSI, NSF, ASME/Ntl. Bd., CSA, and others.

BOILER (Steam Generator) MAINTENANCE IS THE RESPONSIBILITY OF THE OWNER-USER AND IS NOT COVERED BY
THIS WARRANTY. The use of good qualit y feed water is t he respons ibility of th e Owner-User (see Water Quality Recommendations
below). THE USE OF POOR QUALITY FEED WATER WILL VOID EQUIPMENT WARRANTIES. Boiler maintenance supplies,
including boiler hand hole gaskets, are not warranted beyond the first 90 days after the date the equipment is placed into service.
Preventive maintenance records must be available showing descali ng per applica ble Cleveland Operator Manu al for Boiler Proration
Program considerations.

WATER QUALITY RECOMMENDATIONS

TOTAL DISSOLVED SOLIDS less than 60 parts per million
TOTAL ALKALINITY less than 20 parts per million
SILICA less than 13 parts per million
CHLORIDE less than 30 parts per million
pH FACTOR greater than 7.5

The foregoing shall constitute the sole and excl usive remedy of original p urchaser and the full liabilit y of Cleveland Range fo r any
breach of warranty. THE FOREGOING IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL,
OR IMPLIED, INCLUDING ANY WARRANTY OF PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR PURPOSE, AND
SUPERSEDES AND EXCLUDES ANY ORAL WARRANTIES OR REPRESENTATIONS, OR WRITTEN WARRANTIES OR
REPRESENTATIONS, NOT EXPRESSLY DESIGNATED IN WRITING AS A “WARRANTY” OR “GUARANTEE” OF CLEVELAND
RANGE MADE OR IMPLIED IN ANY MANUAL, LITERATURE, ADVERTISING BROCHURE OR OTHER MATERIALS.

CLEVELAND RANGE’S liability on any claim of any kind, including negligence, with respect to the goods or services covered
hereunder, shall in no case exceed the price of the goods or services, or part thereof, which gives rise to the claim. IN NO EVENT
SHALL CLEVELAND RANGE BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR ANY DAMAGES IN
THE NATURE OF PENALTIES.

LIMITED EXTENDED WARRANTY COVERAGE

The purchase of a Limited Extended Warranty Contract extends the standard warranty cover age to the purchased period of time
(one to two years) from the date of installation, start-up, or demonstration, whichever is sooner.

*An additional two years Parts and Labor Warranty can be purchased with eac h piece of Cleveland equipment for an
additional 2% of the List Price per year. The 2% of list price charge will be the n et invoice amount for each year of
extended warranty purchased.

- Extended warranty must be purchased at the same time the equipment is purchased.

- Extended Warranty has the same exclusions as stated in our standard warranty.

Second year limited extended warranty coverage on Cleveland Steamers when purchased with a water filter applies to water
related components only.

Free Start-Up Program

Get the most from your Cleveland Range equipment with

Cleveland Range’s “Free Start-Up.”

Performance Check-Out: Contact your Cleveland Range maintenance and repair center for

your Performance Check-Out before starting your new Cleveland Range Steamer.

The Performance Check-Out includes:

Inspection of the Installation

Review of Cleaning Procedures

Review of Maintenance Procedures

Start of Warranty Protection

Equipment Demonstration: After your Performance Check-Out, contact your

Cleveland Range sales representative for your free Equipment Demonstration.

The Equipment Demonstration includes:

Proper Operation

Optimized Use

Care, Cleaning, and Maintenance

To arrange for your free Start-Up Program appointment

consult your Customer Service Directory or call Cleveland Range at:

216-481-4900

OR

1-800-338-2204

Ask your sales representative for more information about uses for your SteamChef.

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Operator’s Manual

SteamChef Models 22CGT3 and 22CGT6

Table of Contents

Chapter

Page

1 GENERAL SAFETY..…………………………………………..…………….…1

A. Gas Leak Instructions……………………………………………………………… ……
B. Operational Safety………………………………………………………………………….. 1

1

2 PRODUCT INFORMATION…………………………………………………… 2

A. Product Information………………………………………………………………………
B. Model Numbers and Serial Numbers……………………………………………………

C. Product Information Plate……………………………………………………………….... 2

Figure 2-1 Product Views……………………………………………… ……………………

2
2

3

3 OPERATION…………………………………………………………………... 4

A. Main External Power Switch……………………………………………..……………… 4
B. Door Interlock Switch………………………………………………………..…………… 4
C. To Install/Remove the Fan Guard………………………………………….…………… 4
D. To Install/Remove the KleanShield™………………………………………………….. 5
E. To Install/Remove the Slide Racks (Pan Racks)……………………………………… 5
F. To Inspect the Cooking Compartment…………… …………………..………………… 5
G. Power ON (Automatic Water Fill / Automatic Preheat)……………………..………
H. Lighting and Shutdown Instructions (Normal Operation and Power Failure)…… 6

I. To Preheat the SteamChef……………………………………………………………… 7
J. High Limit Lockout………………………………………………………………………. 7

6

4 CONTROL PANELS…………………………………………………………. 9

A. ON/OFF Control Panel…………………………………………………………………… 9
B. Dial Timer Control Panel………………………………………………………………… 10
C. Keypad Control Panel……………………………………………………………………. 11

Operator’s Manual

SteamChef Models 22CGT3 and 22CGT6

Table of Contents

(Continued)

5 COOKING WITH THE SteamChef…………………………………………. 12

A. Operating and Cooking Procedure – All Models………… …………………………. 13
B. Operating and Cooking Procedure – Timed Mode………………………………….. 13
C. Operating and Cooking Procedure – Manual Mode………………………………… 13
D. Operating and Cooking Procedure – ON/OFF Control Panel……………………... 14
E. Operating and Cooking Procedure – Rethermalization……………………………. 14

6 CLEANING THE SteamChef……………………………………………….. 15

Cleaning Procedure…………………………………….……………………………………. 16

7 PREVENTATIVE MAINTENANCE AND TROUBLESHOOTING……….. 17

A. Maintenance……………………………………………………………………………….. 17

1. Maintenance Records……………………………………………………………………

17

2. Daily Maintenance………………………………………………………………………..

3. Scheduled Cleaning of the SteamChef………………………………………………...

4. Yearly Maintenance – Cleaning the Filter Washers…… ……………………………..

5. Other Maintenance – Periodic Descaling of the Water Re servoir…………………..

B. Operators’ Troubleshooting Guide…………………………………………………….. 20

17
17
17
18

CHAPTER 1

GENERAL SAFETY

To use a SteamChef Steam Cooker (steamer) safely and effectively, each operator must read and
understand this manual completely before st arting operation. The owner and operator(s) of SteamChefs
must keep these instructions in an easily accessible location for reference and training.

The owner and operator(s) of S t eamChefs must be aware that steam can cause serious injuries and
equipment damage. Pay particular attention to the Operational Safety section of this chapter, and the
warnings in this manual and on the equipment.

A. Gas Leak Instructions

Observe the following precautions in addition to the posted instructions:

• Do NOT light or start any appliance.

• Do NOT touch any electrical switch.

• Do NOT use any phone in the building.

• Immediately call the gas supplier from a phone away from the building.

• Follow the gas supplier’s instructions.

• If the gas supplier cannot be reached, call the fire department.

B. Operational Safety

If anyone smells gas, or suspects there is a gas leak, immediately refer to the
posted gas leak instructions. The posted instructions are provided by the local
gas supplier, and supersede any other instructions.

The Operational Safety section outlines minimum safety policies and procedures for operating one or
more SteamChef steamers.

1. Do not store anything on top of the SteamChef.

2. Keep the area around and under the SteamChef free and clear of combustible materials.

3. Do NOT ob struct the flow of combustion and ventilation air to the SteamChef.

4. Place non-slip draining anti-fatigue mats rated for use in wet, greasy, or dry work areas on the
floor in front of the SteamChef and other locations as needed. Obtain the best mats for your
needs from your local supplier.

5. Wear BOOTS appropriate to the work a rea to help protect feet, and to help prevent slips and falls.

6. Allow only qualified Cleveland Range a uthorized service representatives to service the SteamChef.

7. Use only factory authorized repair parts.

8. Maintain written records of SteamChef service, maintenance, and repair. Each record must
include at least:

a. The date of the service, maintenance, or re pair.
b. A description of the service, maintenance, or repair performed.
c. Copies of purchase order(s) and invoice(s) for repair parts and service, maintenance, or

repair . Include part numbers, if applicable.

d. The name and signature of the person performing the service, maintenance, or repair.

GAS LEAKS ARE FIRE AND EXPLOSION HAZARDS.

INJURY, DEATH, AND PROPERTY DAMAGE WILL RESULT.

1

CHAPTER 2

PRODUCT INFORMATION

A. Product Information This manual covers the operation of SteamChef Steam Cookers (steamers),

Cleveland Range models 22CGT6 and 22CGT3 and covers the sta ndard features and options
available on SteamChef steamers.

• Other than the selection of options and size (6 or 3 pan), there are presently no significant
design, parts, or operating differences among S t eamChefs with these model numbers.

• Figure 2-1 illustrates the major external features of SteamChefs.

• For further information, contact your Cleveland Range sales representative or Cleveland Range.

B. Model Numbers and Serial Numbers

1. Cleveland Range, LLC assigns two product identification numbers to each SteamChef: a model
number and a serial number. The model number identifies the product characteristics. The serial
number identifies the individual SteamChef.

2. Please provide the model number and serial number when you contact Cleveland Range or a
qualified Cleveland Range authorized service representative.

Serial Number____________________________________ ____________________________

(Write the Serial Number of your SteamChef here.)

Model Number________________________________________________________________

(Write the Model Number of your SteamChef here.)

C. Product Information Plate

The Product Information Plate is on the side opposite the control panel. It lists the model, serial number,
gas, electric, and wiring requirements of the SteamChef.

2