Cleveland 2.22CGT66 Owner’s Manual
Installation Manual
Installation and Maintenance Instructions
Steam Cooker and Rethermalization Unit
Series: SteamChef™ Gas Models 22CGT3 and 22CGT6
1333 East 179th Street
Cleveland, Ohio 44110
Phone: (216) 481-4900
1-800-338-2204
Fax: (216) 481-3782
www.clevelandrange.com
Part No. 22CGT-INM REV.A 2/07
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors or
liquids in the vicinity of this or
any other appliance.
Post instructions to be followed if the user smells gas.
Display the instructions in a prominent location.
All users of this equipment must understand the instructions.
Obtain the instructions from the local gas supplier.
Failure to follow the instructions if there is a gas leak can
cause death, injury, and/or property damage.
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this
equipment.
NOTICE
ELECTRIC SHOCK HAZARD
DEATH, INJURY, or EQUIPMENT DAMAGE can result from touching any component inside this appliance
when the power is connected.
Whenever possible disconnect the power while installing, servicing, or testing.
When installation, service, or tests require power to be connected; use extreme caution and every
possible precaution and safety measure while installing, servicing, or testing this appliance.
ALL SERVICE MUST BE PERFORMED BY A QUALIFIED
CLEVELAND RANGE AUTHORIZED TECHNICIAN.
Do not connect the drain connection to any drain material that cannot
Using drain material that cannot withstand 180
in injury, equipment damage, and property damage.
sustain 180o Fahrenheit.
o
Fahrenheit can result
KEEP THIS MANUAL FOR REFERENCE
This manual may be subject to new technical developments, modifications, and unfore see n errors.
DO NOT OPERATE OR ATTEMPT TO OPERATE THIS APPLIANCE OR ANY ACCESSORIES WITHOUT READING
COMPLETELY AND FULLY UNDERSTANDING THIS MANUAL
Cleveland Range SteamChef appliances are intended for other than household use.
Cleveland STATEMENT OF POLICIES
L I M I T E D W A R R A N T Y
CLEVELAND RANGE products are warranted to the original purchaser to be free from defects in materials and workmanship under
normal use and service for the standard warranty period of one year from date of installation or 18 months from date of shipment,
which ever comes first.
CLEVELAND RANGE agrees to repair or replace, at its option, f.o.b. factory, any part which proves to be defective due to defects
in material or workmanship during the warranty period, providing the equipment has been unaltered, and has been PROPERLY
INSTALLED, MAINTAINED, AND OPERATED IN ACCORDANCE WITH THE CLEVELAND RANGE OWNER’S MANUAL.
CLEVELAND RANGE agrees to pay any FACTORY AUTHORIZED EQUIPMENT SERVICE AGENCY (within the continental
United States, and Hawaii) for reasonable labor required to repair or replace, at our option, f.o.b. factory, any part which proves to be
defective due to defects in material or workmanship, during the labor warranty period. This warranty includes travel time not to
exceed two hours and mileage not to exceed 50 miles (100 miles round-trip), BUT DOES NOT INCLUDE POST START-UP,
TIGHTENING LOOSE FITTINGS, MINOR ADJUSTMENTS, MAINTENANCE, CLEANING OR DESCALING.
The standard labor warranty allows factory payment of reasonable labor required to repair or replace such defective parts.
Cleveland Range will not reimburse the expense of labor required for th e repair or replacement of parts after the standard warranty
period, unless an Extended Labor Warranty Contract has been purchased to cover the equipment for the balance of the warranty
period from the date of equipment installation, start-up, or demonstration.
PROPER INSTALLATION IS THE RESPONSIBILITY OF THE DEALER, THE OWNER-USER, OR INSTALLING CONTRACTOR,
AND IS NOT COVERED BY THIS WARRANTY. Many local codes exis t, and it is the responsibility of the owner and installer to
comply with these codes. Cleveland Range equipm ent is built to comply with applicable standards for manufacturers, including UL,
ANSI, NSF, ASME/Ntl. Bd., CSA, and others.
BOILER (Steam Generator) MAINTENANCE IS THE RESPONSIBILITY OF THE OWNER-USER AND IS NOT COVERED BY
THIS WARRANTY. The use of good quality feed water is t he respons ibility of th e Owner-User (see Water Quality Recommendations
below). THE USE OF POOR QUALITY FEED WATER WILL VOID EQUIPMENT WARRANTIES. Boiler maintenance supplies,
including boiler hand hole gaskets, are not warranted beyond the first 90 days after the date the equipment is placed into service.
Preventive maintenance records must be available showing descali ng per applica ble Cleveland Operator Manu al for Boiler Proration
Program considerations.
WATER QUALITY RECOMMENDATIONS
TOTAL DISSOLVED SOLIDS less than 60 parts per million
TOTAL ALKALINITY less than 20 parts per million
SILICA less than 13 parts per million
CHLORIDE less than 30 parts per million
pH FACTOR greater than 7.5
The foregoing shall constitute the sole and excl usive remedy of original p urchaser and the full liabilit y of Cleveland Range fo r any
breach of warranty. THE FOREGOING IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL,
OR IMPLIED, INCLUDING ANY WARRANTY OF PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR PURPOSE, AND
SUPERSEDES AND EXCLUDES ANY ORAL WARRANTIES OR REPRESENTATIONS, OR WRITTEN WARRANTIES OR
REPRESENTATIONS, NOT EXPRESSLY DESIGNATED IN WRITING AS A “WARRANTY” OR “GUARANTEE” OF CLEVELAND
RANGE MADE OR IMPLIED IN ANY MANUAL, LITERATURE, ADVERTISING BROCHURE OR OTHER MATERIALS.
CLEVELAND RANGE’S liability on any claim of any kind, including negligence, with respect to the goods or services covered
hereunder, shall in no case exceed the price of the goods or services, or part thereof, which gives rise to the claim. IN NO EVENT
SHALL CLEVELAND RANGE BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR ANY DAMAGES IN
THE NATURE OF PENALTIES.
LIMITED EXTENDED WARRANTY COVERAGE
The purchase of a Limited Extended Warranty Contract extends the standard warranty cover age to the purchased period of time
(one to two years) from the date of installation, start-up, or demonstration, whichever is sooner.
*An additional two years Parts and Labor Warranty can be purchased with eac h piece of Cleveland equipment for an
additional 2% of the List Price per year. The 2% of list price charge will be the n et invoice amount for each year of
extended warranty purchased.
- Extended warranty must be purchased at the same time the equipment is purchased.
- Extended Warranty has the same exclusions as stated in our standard warranty.
Second year limited extended warranty coverage on Cleveland Steamers when purchased with a water filter applies to water
related components only.
INSTALLATION MANUAL
SteamChef MODELS 22CGT3 AND 22CGT6
TABLE OF CONTENTS
Chapter
1 PRODUCT INFORMATION ABOUT 22CGT3 and 22CGT6 SteamChefs…………….. 1
2 GENERAL INFORMATION and INSTALLATION INSTRUCTIONS…..……....………... 2
3 INSTALLATION of the SteamChef…………………………………………………….…... 4
Figure 3-1, Steamer on Foam Packing Blocks, Top View………………………………… 5
L. Installation Check List……………………………………………………………………... 13
A. Product Information………………………………………………………………………... 1
B. Product Information Plate…………………………………………………………………. 1
C. Lifting Points – Do NOT
Figure 1-1, Do NOT
A. General Information and Installation Instructions……….……………………… ……… 2
B. Inspect the Appliance for Shipping Damage……………………… …………………..... 2
Figure 2-1, Dimensions and Clearances……………………………………………………. 3
A. Selecting a Location for the SteamChef…………… ………………………………….… 4
B. Exhaust Hood Requirements……………………………………………………………... 4
C. Install the Legs……………………………………………………………………………... 5
Figure 3-2, Steamer on Foam Packing Blocks, Front View…………………………….… 5
D. Position and Level the SteamCh ef……………………………………………………….. 5
E. Gas Supply For the SteamChef…...……………………………………………………... 6
1. Gas Supply Requirements…………………………………………………………….. 6
2. Installation of the Gas Supply Lines…………………………………………...….….. 6
Figure 3-3, Gas Supply Line Layout………………………………………………………… 6
3. Testing Gas Supply Lines…………………………………………………………….... 7
4. Pressure Testing the Gas Supply Lines……………………………………………… 7
F. Water Connections for the SteamChef……………………… …………………………... 7
1. Water Supply Quality Requirements…..………………………… …………………... 7
2. Connection of the Water Supply Lines……………………………………………...... 8
Figure 3-4, Filter Washer……………………………………………………………………... 8
Figure 3-5, Single Water Supply Arrangement…………………………………………….. 9
Figure 3-6, Separate Water Supply Arrangement…………………………………………. 9
3. Test Water Supply Lines……………………………………………………………….. 9
G. Electric Connections for the SteamChef…………………………………………… …… 9
Figure 3-7, Main External Power Switch……………………………………………………. 10
H. Install the Free Air Vented Drain Line.....…..……………………………………………. 10
Figure 3-8, Typical Drain Layout…………………………………………………………….. 11
I. Install the Fan Guard……………………………………………………………………….. 11
J. Install the KleanShield™…………………………………………………..…………........ 12
K. Install the Slide Racks (Pan Racks).…………………………………………………..…. 12
Figure 3-9, Cooking Compartment………...………………………………………………… 12
Lift from Sides…………………………………………………. 1
Lift from Sides…………………………………………………… ……. 1
Page
SteamChef MODELS 22CGT3 AND 22CGT6
3 STARTUP PROCEDURE………………………………………………………………….…. 14
A. In the Event of a Power Failure………..…………………………………………………. 14
B. Burner Ignition Test (Lighting and Shutdown Instructions)…………………………….. 15
C. Burner Ignition Test………………………………………………………………………... 15
1. Lighting Instructions and Test of Direct Spark Ignition System……………………... 15
2. Shutdown Instructions…………………………………………………………………... 16
4 OPERATING TESTS……………………………………………….……….………………... 17
A. Startup Procedure......................................................................................................... 17
B. Drain Rinse Inspection………………………….…………………………………….…… 17
C. Operating Tests…….………………………………………………………………………. 18
D. Shutdown of the SteamChef after Testing and Front Burner Cover Installation…...... 20
Figure 4-1, Font Burner Cover Installation…………………………………..……………... 21
INSTALLATION MANUAL
TABLE OF CONTENTS
(CONTINUED)
CHAPTER 1
PRODUCT INFORMATION for 22CGT3 and 22CGT6 SteamChefs
A. Product Information
This manual covers the installation of SteamChef Steam Cookers (steamers), Cleveland Range models
22CGT6 and 22CGT3 and covers the standard features and option s availabl e on SteamChefs.
• Other than the selection of options and size (3 or 6 pan), there are presently no significant design,
parts, or operating differen ces among SteamChefs with these model numbe rs.
• Figure 2-1 illustrates the major external features of SteamChefs.
• For further information, contact your Cleveland Range sales representative or Cleveland Range.
B. Product Information Plate
The Product Information Plate is on the side opposite the control panel. It lists the model, serial number,
gas, electric, and wiring requirements of the SteamChef.
C. Lifting Points – Do NOT
• Lift as shown from front or back.
• Place lift truck forks or lifting straps BETWEEN the 4” legs.
• Do NOT
• See Chapters 2 and 3 for lifting warnings and appliance weight s.
lift from the sides. Lifting from the sides will damage the SteamChef and void the Warranty.
Lift from Sides
Do NOT
Figure 1-1
Lift from Sides
1
CHAPTER 2
GENERAL INFORMATION and INSTALLATION INSTRUCTIONS
A. General Information and Installation Instructions
This equipment should be installed only by qualified, professional plumbers, pipe fitters, and electricians.
1. The installation of this appliance must conform with:
a. The National Fuel Gas Code, ANSI Z223.1 / NFP A 54 (latest edition), or the Natural Gas
and Propane Installation Code CSA B1 49.1, as applicable.
b. The National Electrical Code, ANSI/NFPA 70 (latest edition), or the Canadian Electrical
Code, CSA C22.2, as applicable.
• When installed, the appliance must be electrically grounded in accordance with the above.
• Note: This appliance is not GFI (GFCI) compatible.
c. The Food Code (latest edition) of the Food and Drug Administration (FDA).
2. This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes.
3. Installation instructions must be read in their entirety before starting installation.
4. Install this appliance according to the policies and procedures outlined in this manual.
5. Installation must comply with all
Improper installation, adjustment, alteration, service, or maintenance of this appliance, or installation of
a damaged appliance, and installation and service by other than qualified Cleveland Range authorized
personnel can result in DEATH, INJURY, EQUIPMENT DAMAGE, and void the Warranty.
NEVER install damaged appliances.
ALWAYS have qualified Cleveland Range authorized personnel install and service this appliance.
B. Inspect the Appliance for Shipping Damage
• If the appliance is damaged or damage is suspected:
1. Submit a Damage Claim to the Shipper immediately.
2. Inform your dealer at once.
3. Inform Cleveland Range in writing within three (3) days.
Improper lifting can result in DEATH, INJURY, AND EQUIPMENT DAMAGE.
Use enough workers with training and experience lifting heavy equipment to place
SteamChefs on supporting surfaces, and to lift and to move SteamChefs and accessories.
Operating this appliance out of level can cause DEATH, INJURY, and EQUIPMENT DAMAGE.
This appliance must be level both front-to-back and side-to-side in all installations.
NEVER operate this appliance out of level.
If this appliance is suspected to be out of level, shut it down at once and call your qualified
Cleveland Range authorized service agency at once.
local fire and health codes.
2
Dimensions and Clearances
22CGT3&6
Figure 2-1
933
3
3
32
16
1
50
4
5
37
16
217
o
TOP VIEW
3
2
1
16
18
16
OPERATING
CLEARANCE
SERVICE
CLEARANCE
24
5
21
8
12
5
21
8
7
24
8
11
25
16
18
FRONT VIEW
4
3
4
11
1
16
22
1
28
16
RIGHT SIDE VIEW
3
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