Cleveland 21-CET-16 Service Manual

Statement of Responsibilities
This document is for use by experienced and trained Qualified Cleveland Range, LLC Authorized Service Representatives who are familiar with both the safety procedures, and equipment they service.
Cleveland Range, LLC assumes no liability for any death, injury, equipment damage, or property damage resulting from use of, improper use of, or failure to use the information contained in this document.
Cleveland Range, LLC has made every effort to provide accurate information in this document, but cannot guarantee that this document does not contain unintentional errors and omissions.
The information in this document may be subject to technical and technological changes, revisions, or updates.
Cleveland Range, LLC assumes no liability or responsibility regarding errata, changes, revisions, or updates.
Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, OSHA regulations, and disconnect / lock out / tag out procedures for all utilities including steam, and disconnect / lock out / tag out procedures for gas, electric, and steam powered equipment and / or appliances
All utilities (gas, electric, water and steam) should be turned OFF to the equipment and locked out of operation according to OSHA approved practices during any servicing of Cleveland Ran ge equipment
Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to maintain up-to-date knowledge, skills, materials and equipment.
Cleveland Range, LLC
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Ph: 1-216-481-4900 Fx: 1-216-481-3782 Visit our Web Site at www.clevelandrange.com
CLEVELAND RANGE 21CET16
SEQUENCE OF OPERATIONS
Mechanical Timer
1. Supply power is sent to the primary of the main transformer.
115 VAC is sent from the secondary of the main transformer to the on/off rocker,
1. To turn the unit on, depress the red on/off rocker switch.
115 VAC is sent to the red indicator light.
115 VAC is sent to the normally open drain valve closing it.
115 VAC is sent to H and N of the water level board
2. With the water level board energized and no water in the generator
After a 5 second delay, 115 VAC is sent from the FILL terminal to the fill solenoid.
The fill solenoid opens and the generator fills through the drain valve.
The water fills to the low probe shorting it to ground
115 VAC is sent from the HEAT terminal to the timed manual switch.
115 VAC is sent to the preheat thermostat.
115 VAC is then sent through the high limits to the coil of condensate solenoid.
The condensate solenoid opens sending cold water down the compartment
drain.
115 VAC is also sent through the high limits to the coil of the contactor.
When the contactor is energized supply voltage is sent to both of the elements.
The heat circuit will stay energized until the preheat thermostat opens at 185
degrees.
3. When the timed/manual switch is in the timed position and time is on the timer
115 VAC is sent from the timer to the coil of the R2 relay
The R2 relay energizes
R2B contacts close and 115 VAC is sent to the motor of the timer
R2A contacts close and 115 VAC is through the optional door switch to the normally
closed contacts of the high limits
115 VAC is then sent through the high limit to the coil of condensate solenoid and the
coil of the mercury contactor.
115 VAC is sent to the clean light timer.
When the clean light timer times down 115 VAC is sent to the clean light switch.
When the clean light switch is depressed the clean light timer is reset.
4. When the contactor is energized supply voltage is sent to both of the elements.
5. When the timer times out 115 VAC is sent to the 3 second timer and then to the buzzer for 3
seconds.
6. When the water level reaches the high probe then 115 VAC is removed form the FILL
terminal and the fill solenoid is turned off.
7. After the water level drops below the high probe for 5 seconds 115 VAC is sent to the FILL
terminal again.
8. The red on/off rocker switch is depressed and the unit is turned off.
115 VAC is removed from the timer and heat circuits.
115 VAC is removed from the normally open drain valve allowing the steamer to drain.
115 VAC is sent to the 3-minute timer and the fill solenoid is energized for 3 minutes
flushing the drain.
L106380 G
CONNECTION
BLK
DESCALE
POWER SWITCH
BLOWDOWN OPTION
INTERMITTENT
( HEAT STANDBY )
C NC
2
3
R1
1
DRAIN VALVE
CONDENSER
VALVE
THERMAL SWITCH
SWITCHES
HI LIMIT
CONTACTOR
ELECTRO-MECHANICAL
TIMER
CONTACTOR
MOTOR
R2A
C
DOOR
1
C NO
R2B
NOC
MANUALTIMEDMANUAL
R2
3
2
BUZZER
TIMED
H
N
FILL
HEAT
3 SEC TIMER
PROBES
TO
WATER
BOARD
HIXL C
3 MIN TIMER
2 1
3
POWER ON
R
FILL VALVE
NC
NO
(SCS OPT)
SWITCH
( OPT )
R1
TIMER
RESET CIRCUIT
BREAKER
3
4
7 8
2
1
5
6
NO
NO
& RESET SWITCH
L
A
L
DESCALE INDICATOR
X1
120V
X2 SECONDARY
WHT
FU
FU
H4
H1 PRIMARY
TRANSFORMER
CUSTOMER
FUSEBLOCK
L2
L1
L3
TB
FU
CONTACTORS
TO H4
TB
DRYING ELEMENT
HEATING ELEMENTS
FU
L3
L2
L1
N
TB
FUSEBLOCK
TO H1
380/415V 3Ø W / NEUTRAL
CONTACTORS
TO
STEAMCRAFT 5.1 MECHANICAL TIMER
CUSTOMER CONNECTION
19
BLK 3 2
17
1
BLK
PNK
18
NOC
LT BLU
ORN
LT BLU
27
BLU
WHT/BLU
6
RED
REMOVED W / OPTIONAL
DOOR SWITCH ( SCS )
YEL
10
ORN
HEATFILL H N
STEAMCRAFT 5.1 MECHANICAL TIMER
BLK
H1 H2 H4
H3
120
208/240
X2
X1
14
H3H1 H2 H4
JUMPER POSITION
FOR 480 V
OPERATION
BLK
YEL
FU
FU
25
26
BLK
ORN
7
ORN/BLK
LT BLU
WHT/RED
ORN
RED
BLU
PNK
NC
WHT
BLK
1
WHT/BLK
4
WHT/GRA
3
3
2 1
BLK
WHT/BLK
GRA
R2
2
WHT
WHT/RED
TAN TAN
RED
INTERMITTENT BLOWDOWN OPTION
20
WHT/RED
27
8 N
RED
PRP
1 32
PRP
WHT/RED
RED
RED
RED
GRN
11
9
L1 L2 L3
22
CUSTOMER CONNECTION
21
WHT/RED
BLK
PRP
BLK
BLK
PRP
BLK
PARTS LIST
22218 - WATER SOLENOIDS
12
103731 - HI LIMIT SWITCHES
13
20535 - TRANSFORMER
14 15 103905 - CONTACTORS
108331 - RESET CIRCUIT BREAKER
16
20477 - 3 SEC TIMER
17
110198 - MOTORIZED TIMER
18
41350 - BUZZER
19
106541 - INTMT BLOWDOWN TIMER
20
20304 - GROUND LUG
21
101540 - END SEGMENT
22
15
BLK
WHT/BLK
23
21 34
13
16
NOTE:
HEAVY WIRE LINES INDICATES 12 AWG HI - TEMP WIRE
23
101541 - TERMINAL BLOCK SECTIONAL
24
109240 - 6 POLE TERMINAL BLOCK
25
109374 - FUSEBLOCK
26
109380 - FUSE, 3.5 A ( FOR 208 V &
65
WHT WHT
24
HEATER ELEMENTS
RED WHT BLK WHT BLK RED
RED WHT BLK WHT BLK RED
DRYING
ELEMENT
TOP
BOTTOM
240 V UNITS )
109381 - FUSE, 1.5 A ( FOR 480 V
UNITS )
27
105966 - RELAY
( SEE RATING PLATE )
P106380 G
WHT
C
XL
HI
YEL
BLU
RED
WHT/RED
N
8
5
WHT/RED
WHT/BLU
3
2
1
4
6
87 5
THERMAL SWITCH ( HSB )
GRN
11
BLK BLK
ORN
TO
TIMED/MANUAL
SWITCH
( THRU SCS )
PRP
COND
TO
BLK
GRN
RED
BLK
RED
BLU
BLU
WHT/BLU
12
1
2 3
FILL
19993 - POWER SWITCH 104224 - TIMED/MANUAL SWITCH
20478 - 3 MIN TIMER 4 19994 - DESCALE INDICATOR RESET SW 5
106911 - DESCALE TIMER 6
108880 - DOOR SW (MAGNETIC) 7
105789 - THERMAL SWITCH ( HSB ) 8
44168 - TERMINAL BLOCK 9
107239 - PROBE
10
107241 - WATER BOARD
11
22221 - DRAIN VALVE
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