Clear-Com FOR-22 User Manual

CLEAR-COM ECLIPSE
FOR-22
DUAL 4-WIRE INTERFACE
INSTRUCTION MANUAL
FOR-22 Dual 4-Wire Interface Instruction Manual © 1997, 2005, 2008 Vitec Group Communications Ltd. All Rights Reserved.
Part Number 810306Z Rev. 3 Vitec Group Communications LLC
Vitec Group Communications Ltd 7400 Beach Drive IQ Cambridge Cambridgeshire United Kingdom CB25 9TP
Vitec Group Communications Room 1806, Hua Bin Building No. 8 Yong An Dong Li Jian Guo Men Wai Ave Chao Yang District Beijing, P.R. China 100022
® Clear-Com, CellCom/FreeSpeak and the Clear-Com Communications Systems logo are registered trademarks of The Vitec Group plc.
CONTENTS
OPERATING THE FOR-22 INTERFACE . . . . . . . . 1-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
"Send" Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
"Send Level" LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
"Recv" Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Relay Active LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
INSTALLING THE FOR-22 INTERFACE. . . . . . . . . 2-1
Interface Frames and Power Supplies . . . . . . . . . . . . . . . . . . . . . . .2-1
IMF-3 Interface Module Frame . . . . . . . . . . . . . . . . . . . . . . . . .2-1
IMF-102 Interface Module Frame . . . . . . . . . . . . . . . . . . . . . . .2-2
Installing the FOR-22 in an Interface Frame. . . . . . . . . . . . . . . . . . .2-3
IMF-3 Interface Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
IMF-102 Interface Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Audio Output Level Jumper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Audio Input Level Greater Than +10 dBu . . . . . . . . . . . . . . . . . . .2-4
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
External Audio Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Call Signal Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
"Send Level" Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
"Send Level" LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
"Recv" Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Relay Active LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
FOR-22 Main PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Bill of Materials for FOR-22 Module PCB. . . . . . . . . . . . . . . . . . . . .3-2
Schematic for FOR-22 Module PCB. . . . . . . . . . . . . . . . . . . . . . . . .3-3
Assembly Drawing for FOR-22 Level Detect PCB . . . . . . . . . . . . . .3-4
Bill of Materials for FOR-22 Level Detect PCB. . . . . . . . . . . . . . . . .3-5
Schematic for Level Detect PCB . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Vitec Group Communications FOR-22 Dual 4-Wire Interface Instruction Manual
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SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
LIMITED WARRANTY. . . . . . . . . . . . . . . . . . . . . . . W-I
Warranty Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W-i
Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W-i
Warranty Repairs and Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-ii
Non-Warranty Repairs and Returns . . . . . . . . . . . . . . . . . . . . . . . . W-ii
Extended Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-ii
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-iii
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FOR-22 Dual 4-Wire Interface Instruction Manual
Vitec Group Communications
Please read and follow these instructions before operating a FOR-22 dual 4-Wire interface.
IMPORTANT SAFETY INSTRUCTIONS
For your safety, it is important to read and follow these instructions before operating a FOR-22 dual 4-wire interface:
(1) WARNING: To reduce the risk of fire or electric shock, do not expose a FOR-22 dual 4-wire inteface to rain or moisture. Do not operate a FOR-22 dual 4-wire interface near water, or place objects containing liquid on it. Do not expose a FOR-22 dual 4-wire interface to splashing or dripping water.
(2) For proper ventilation, make sure ventilation openings are not blocked. Install the FOR-22 dual 4-wire interface according to the directions in the Installation chapter of this manual.
(3) Do not install a FOR-22 dual 4-wire interface near a heat source such as a radiator, heat register, stove, or other apparatus (including amplifiers) that produces heat. Do not place naked flame sources such as candles on or near a FOR-22 dual 4-wire interface.
(4) Only use attachments/accessories specified by Clear-Com Intercom Systems.
(5) Unplug the FOR-22 dual 4-wire interface during lightning storms or when unused for long periods of time.
(6) Refer all servicing to qualified service personnel. Servicing is required when:
• The FOR-22 dual 4-wire interface has been damaged in any way.
• Liquid has been spilled or objects have fallen into the FOR-22 dual 4-wire interface chassis.
• The FOR-22 dual 4-wire interface has been exposed to rain or moisture.
• The FOR-22 dual 4-wire interface does not operate normally.
• The FOR-22 dual 4-wire interface has been dropped.
Please familiarize yourself with the safety symbols in Figure 1. When you see these symbols on a FOR-22 dual 4-wire interface, they warn you of the potential danger of electric shock if the FOR-22 dual 4-wire interface is used improperly . They also refer you to import ant operating and maintenance instructions in the manual.
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
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CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
This symbol alerts you to the presence of uninsulated dangerous voltage within the product's enclosure that might be of sufficient magnitude to constitute a risk of electric shock. Do not open the product's case.
This symbol informs you that important operating and main­tenance instructions are included in the literature accompanying this product.
Figure 1: Safety Symbols
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CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
OPERATING THE
1
FOR-22 INTERFACE
This chapter describes how to use the FOR-22 dual 4-wire interface. System operators can use this manual once the Eclipse System is correctly installed and configured with the Eclipse Configuration System (ECS) software, and after the FOR-22's internal jumpers are set.
For information on configuring the FOR-22 interface, see the separate manual for the Eclipse Configuration System.

DESCRIPTION

The FOR-22 dual 4-wire/radio unit forms an interface between an Eclipse matrix and two external 4-wire devices, allowing the matrix and the 4-wire devices to communicate with each other.
The external 4-wire devices that you can connect to the matrix with the FOR-22 interface include camera intercoms, two-way radios, microwave and satellite links, IFBs, and program audio.
Each of the two channels of the FOR-22 unit provides the following functions for a port in the Eclipse System:
• Transformer isolation between an external 4-wire audio device or system and the port.
• A set of relay contacts which are activated by a call signal from
the matrix.
• An LED indicator that lights when the relay is active.
• An optically isolated call signal input (from the external device to
the matrix).
• Separate "send" (to external device) and "receive" (from external
device) level controls on front panel.
• Send levels adjustable for line level, IFB feed level, and
microphone level (set by internal jumpers).
• A 2-color LED indicates correct signal level to external device.
The FOR-22 occupies one slot in an IMF-3 or IMF-102 interface module frame or in an Eclipse Median frame. The two FOR-22 channels connect to the matrix frame via two 8-pin RJ-45 connectors, and connect to external devices via two DB-9 9-pin connectors.
Vitec Group Communications FOR-22 Dual 4-Wire Interface Instruction Manual
1-1
The installation chapter of this manual gives more information on interface frames and on wiring the FOR-22 unit to the matrix and to external devices.

OPERATION

In normal use, the FOR-22 interface does not require operator interaction. Each channel features the same set of front panel controls:
• A "send" level control
• A "receive" level control
• A "send level" LED
• A "relay active" LED

"SEND" CONTROLS

The "send" controls affect the level of t he signals from the matrix to the external devices. This control should be adjusted so that the "send level" LED (see below) lights green when a signal is present. Occasional red flashes due to peaks in the audio signal are acceptable. The "send" controls have a range of ± 10 dB.

"SEND LEVEL" LEDS

The 2-color "send level" LED lights green when the audio signal is being sent to the external device at a typical acceptable level. The LED lights red when the audio output signal level is too high.

"RECV" CONTROLS

The "recv" ("receive") level controls affect the level of the signals sent from the external devices to the matrix. The "recv" controls have a range of ± 10 dB.

RELAY ACTIVE LED

The amber "relay" LED lights whenever the relay is activated.
1-2
FOR-22 Dual 4-Wire Interface Instruction Manual
Vitec Group Communications
INSTALLING THE
2
FOR-22 INTERFACE
This chapter includes the following topics about installing the FOR-22 interface:
• Overview of interface frames and power supplies.
• Installing the interface in an interface frame.
• Wiring the interface to the matrix and to external devices.
• Adjusting the interface’s front-panel controls after installation.

INTERFACE FRAMES AND POWER SUPPLIES

Interface modules convert the 4-wire signals of a central matrix port to some other form of communication, such as for telephones, camera intercoms, two-way radios, and so on.
Each interface module connects to both the central matrix and to the external device through cable attached to hardware connectors on the rear of the interface module. To house these interface modules, Clear-Com offers various types of interface frames. The two interface frames which can house the FOR-22 dual 4-wire/radio interface are the IMF-3 and the IMF-102 frames, which are described below.

IMF-3 Interface Module Frame

The IMF-3 interface frame holds up to 11 interface modules in three rack units (3 RU) of a standard Electronics Industry Association 19-inch wide (48.26 cm) rack. The frame holds a modular, rear-mounted connector panel for each interface, containing two RJ-45 connectors for connecting cable to matrix ports, and two DB-9 connectors for connecting cable to external devices. Figure 2-1 illustrates the rear panel of an IMF-3 interface frame, with 11 rear-panel assemblies installed.
The frame uses an external PSU-101 rack-mounted power supply to supply power to the interface modules. A second PSU-101 can be attached for redundancy.
As a rule-of-thumb, one PSU-101 power supply unit is required for every two IMF-3 frames. A PSU-101 power supply unit requires 90 to 260 VAC at 45 to 65 Hz with a maximum dissipation of 80 watts. A PSU-101 connected for redundancy requires very little current unless used.
Vitec Group Communications FOR-22 Dual 4-Wire Interface Instruction Manual
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