Clear-Com CCI-22 User Manual

CLEAR-COM ECLIPSE
CCI-22
DUAL CHANNEL PARTY-LINE INTERFACE
INSTRUCTION MANUAL
CCI-22 Dual Channel Party Line Interface Instruction Manual © 1997, 2005, 2008 Vitec Group Communications Ltd. All Rights Reserved.
Part Number 810307Z Rev. 3 Vitec Group Communications LLC
Vitec Group Communications Ltd 7400 Beach Drive IQ Cambridge Cambridgeshire United Kingdom CB25 9TP
Vitec Group Communications Room 1806, Hua Bin Building No. 8 Yong An Dong Li Jian Guo Men Wai Ave Chao Yang District Beijing, P.R. China 100022
® Clear-Com, CellCom/FreeSpeak and the Clear-Com Communications Systems logo are registered trademarks of The Vitec Group plc.
CONTENTS
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Level Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Send and Return Rejection Null Adjustment. . . . . . . . . . . . . . .1-2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Installation In Interface Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Termination of Party-Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Clear-Com Party Lines General Discussion . . . . . . . . . . . . . . . . .2-2
Two Separate Party Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Multiple Clear-Com Beltpack Channels from One Power Supply.2-4
To Connect “RTS” 2-Channel 2-Wire Party-Lines. . . . . . . . . . . . .2-7
Power from “Channel A” Line Only . . . . . . . . . . . . . . . . . . . . . .2-8
Two Isolated RTS Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Level Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Audio Rejection Null Adjustment. . . . . . . . . . . . . . . . . . . . . . . . .2-10
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
LIMITED WARRANTY. . . . . . . . . . . . . . . . . . . . . . . W-I
Warranty Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W-i
Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W-i
Warranty Repairs and Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-ii
Non-Warranty Repairs and Returns . . . . . . . . . . . . . . . . . . . . . . . . W-ii
Extended Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-ii
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
i
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-iii
ii
CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
Please read and follow these instructions before operating a CCI-22 dual channel party-line interface.
IMPORTANT SAFETY INSTRUCTIONS
For your safety, it is important to read and follow these instructions before operating a CCI-22 dual channel party-line interface:
(1) WARNING: To reduce the risk of fire or electric shock, do not expose a CCI-22 dual channel party-line inteface to rain or moisture. Do not operate a CCI-22 dual channel party-line interface near water, or place objects containing liquid on it. Do not expose a CCI-22 dual channel party-line interface to splashing or dripping water.
(2) For proper ventilation, make sure ventilation openings are not blocked. Install the CCI-22 dual channel party-line interface according to the directions in the Installation chapter of this manual.
(3) Do not install a CCI-22 dual channel party-line interface near a heat source such as a radiator, heat register, stove, or other apparatus (including amplifiers) that produces heat. Do not place naked flame sources such as candles on or near a CCI-22 dual channel party-line interface.
(4) Only use attachments/accessories specified by Clear-Com Intercom Systems.
(5) Unplug the CCI-22 dual channel party-line interface during lightning storms or when unused for long periods of time.
(6) Refer all servicing to qualified service personnel. Servicing is required when:
• The CCI-22 dual channel party-line interface has been damaged in any way.
• Liquid has been spilled or objects have fallen into the CCI-22 dual channel party-line interface chassis.
• The CCI-22 dual channel party-line interface has been exposed to rain or moisture.
• The CCI-22 dual channel party-line interface does not operate normally.
• The CCI-22 dual channel party-line interface has been dropped.
Please familiarize yourself with the safety symbols in Figure 1. When you see these symbols on a CCI-22 dual channel party-line interface, they warn you of the potential danger of electric shock if the CCI-22 dual channel party-line interface is used improperly. They also refer you to important operating and maintenance instructions in the manual.
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
v
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
This symbol alerts you to the presence of uninsulated dangerous voltage within the product's enclosure that might be of sufficient magnitude to constitute a risk of electric shock. Do not open the product's case.
This symbol informs you that important operating and main­tenance instructions are included in the literature accompanying this product.
Figure 1: Safety Symbols
vi
CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
1

OPERATION

INTRODUCTION

This chapter describes how to use the CCI-22 dual party-line interface. You can use this chapter once the Eclipse matrix system has been correctly installed and configured with the Eclipse Configuration System, and when the CCI-22's internal jumpers have been set. For information on configuring the CCI-22 jumpers refer to Chapter 2, “Installation”.
PL
CCI-22
Power
Send
Recv
Test
PowerPL
Send
Recv
Test
Null
Null

DESCRIPTION

Each CCI-22 dual party-line interface can connect two independent external 2-wire party-line intercom systems to the Eclipse matrix. It will support Clear-Com and many other 2-wire analog party-line formats as
R
L
C
R
L
C
well act as an independent 2/4wire party line interface for other 4wire intercom matrices.
The CCI-22 fully supports call signals between the matrix and a Clear-Com party-line; call signals between the matrix and other party-line types may not be fully supported. All call signal paths are optically isolated. All audio paths are transformer isolated, eliminating noise induced by ground loops in the party-line systems. "Send" and "receive" level controls are included on the front panel. The CCI-22 features sophisticated "sidetone nulling" circuitry.
The CCI-22 occupies one slot in an IMF-3 or IMF-102 interface module frame. Connections to the matrix are via 8-pin RJ-45 connectors on the rear panel. Connections to external party-lines are via 9-pin connectors on the rear panel.
The CCI-22's party-line circuits do not receive power from the matrix, but must be connected to an externally powered party-line.
More than one CCI-22 interface port may be assigned to one Eclipse system party-line label to create a single unified party-line. However, the nature of 2-wire to 4-wire hybrid conversions may limit the maximum number of external 2-wire party-lines that can be combined. Call signals to any one of the CCI-22 channels will reach destinations in the other CCI-22 channels in addition to the destination ports within the matrix.
When a CCI-22 interface port receives a call signal from a Clear-Com party-line, it will be sent to all ports in the matrix which have “listens” activated to the party-line at the time of the call signal. In addition, call signals can be programmed to signal specific stations (see the Configuration section of the Installation chapter).
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
1-1

OPERATION

In normal use, the CCI-22 interface does not require operator interaction. The front panel features a set of level controls and a power indicator LED. The front panel also includes a set of three "null" adjustment controls. The null adjustment controls are discussed in “Installation”, Chapter 2.

LEVEL CONTROLS

The Send level controls affect the level of the audio signals from the
Powe r
PL
R
matrix to the external party-line, and the Recv ("receive") control affects the level of the audio from the party-line into the matrix.
Send
Recv
Test Null
L
The Send and Receive controls have a range of ± 13 dB. They are normally set at the center position when used with Clear-Com PL-Pro
C
or Encore party-line equipment.

POWER LED

The green Power LED lights when DC power is supplied to the interface. The interface is powered by the party-line it is connected to.
Send and Return Rejection Null Adjustment
Normally this adjustment is made once during installation. If additional adjustment is required use the following procedure.
A lack of 2-wire rejection will affect the sound of the operator's own voice in his or her headset. In interfaces, it is necessary to "null" (minimize) the rejection when an external party-line is placed in the matrix environment. Ideally, there should be no portion of the T
signal in the L
isten signal. The nulling procedure for each channel of
the CCI-22 is described here. The CCI-22 includes built-in nulling circuitry, including a test tone
generator and an accessory earphone. The earphone plugs into a 1/8-inch (3.1mm) phone jack on the front panel. When the earphone is plugged in, it automatically switches on a test tone, and monitors the output of the null circuit.
alk
1-2
Separate "R" (Resistance), "L" (Inductance), and "C" (Capacitance) controls compensate for each component of the line's impedance, providing the best null possible.
The null circuit is effective on line lengths between zero and 4000 feet (1200m) with impedances in the range of 120 to 350 ohms, and can reduce local audio in the received signal by more than 30 dB over the frequency range of 200 Hz to 8 kHz.
To null one channel of the CCI-22:
1. Connect the external party-line devices together with the cables they are going to use to the CCI-22 channel.
CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
2. Plug the accessory earphone into the front panel jack la beled "Test". This will disconnect the interface from the matrix and enable the test oscillator. The oscillator produces a square wave with both low and high harmonics, allowing you to test all frequencies. The test tone pulses approximately every half-second.
3. While listening to the test tone in the earphone, adjust the "R" control until the tone is at a minimum.
4. Repeat Step 3 with the "L" and "C" controls. Because these controls interact with each other, you will need to repeat steps 3 and 4 several times before you will have minimized the test tone. Continue adjustment until the tone is virtually inaudible. If an almost complete null cannot be obtained, it is likely that something is wrong either with the wiring in the external party-line, or with one of the other devices attached to the external party-line. Steps 5 through 9 are troubleshooting hints.
5. If the "R" control is turned fully counter-clockwise, the line has either more than one termination, or an excessive resistive load.
6. If the "R" control is fully clockwise, then the line has no termination.
7. The "L" control compensates for the low-frequency inductive and capacitive elements of the external party-line. If the "L" control is fully turned in either direction, it is likely that there is a problem in the external party-line. When a Clear-Com party-line is connected, the "L" control should be just to one side of its mid-pot position.
8. The "C" control compensates for cable capacitance; the setting depends on the length of the line. If the "C" control is fully counter-clockwise, this indicates a very short line (under ten feet); this is a valid setting for a short line.
9. If the "C" control is fully clockwise, this in dicates an excessive ly long line (over 4,000 feet or 1200m).
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
1-3
1-4
CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
2

INSTALLATION

INTRODUCTION

This chapter describes the installation of the CCI-22 dual party-line interface, including setting internal jumpers, wiring to external devices, and setting front-panel controls and indicators.

INSTALLATION IN INTERFACE FRAME

To install the CCI-22 interface module in the IMF-3 or IMF-102 interface frame:
1. Select a slot in which to install the interface.
2. Remove the blank plate covering the slot.
3. Set any Party-Line Termination Jumpers as necessary.
4. Slide the CCI-22 in the slot and ensure that the card is fully seated.
5. Tighten the CCI-22’s front-panel mounting screws.

TERMINATION OF PARTY-LINES

A “Clear-Com termination network” (also known simply as a “termination”) is a Resistor-Capacitor (RC) circuit that must be connected between the Audio and Ground lines of any Clear-Com party-line. To ensure correct operation of the external party-line, only one termination can be installed on any given party-line.
A party-line termination is normally provided by the component powering the party-line. Although the CCI-22 is not designed to supply power to an external party-line system, each channel of the CCI-22 features a Clear-Com termination circuit that can be connected to the party-line by installing a jumper. This termination network is not normally connected, and should only be connected in the rare case that the external party-line does not include a termination circuit. An example of the use of these termination networks is Figure 2-6 on page 2-6.
If a party-line has more than one termination circuit, it will not null correctly (see “Rejection Null Adjustment” on page 2-10). The most common symptom of this is when the line does not null, even though the “R” null control has been turned all the way counter-clockwise. If this happens, check all components connected to the party-line that are capable of providing a termination to be sure that only one termination is connected to the party-line.
The two termination circuits on the CCI-22 connect to the channel A and B party-lines; they are enabled and disabled by the jumpers at JP100 (which controls the termination circuit for channel A) and JP200 (which controls the termination for channel B). JP100 and JP200 are
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
2-1
located near the center of the CCI-22 main circuit board, and are
r
shown as a detail in the assembly drawing for the CCI-22 main circuit board in the Maintenance Chapter. When either jumper is next to the label “B”, its termination is disabled; moving the jumper next to the label “A” enables the termination.

WIRING

The CCI-22 interfaces are connected to the matrix frame through the two RJ-45 connectors on the IMF-3 or IMF-102 rear-panel assembly (part no. 710538Z) to which CCI-22 is connected. For connection to a matrix frame refer to the “Installation in Interface Frame” on page 2-1. For internal jumper settings and adjustments refer to “Adjustment s” on page 2-10.
The “user” side of the CCI-22 for each channel is on a pair of DB-9M connectors on the rear of the interface frame. Figure 2-1 shows the pinout of either one of these connectors. Both DB-9Ms are paralleled such that both party-line channels are available on each connector. It is possible to wire one DB-9 connector as channel #1, the second DB-9M as channel #2, or bring both channels out either DB connector separately or create a TW type party-line connection.
Channel 2 Channel 1
CC/RTS
Ground
+30 VDC Power
Audio
1
6
2
7
3
8
4
9
5
CC/RTS
Ground
+30 VDC Powe
Audio
Chassis Ground
Figure 2-1: Pinout of the DB-9M Interface I/O Connectors

CLEAR-COM PARTY LINES GENERAL DISCUSSION

Stations on Clear-Com party-lines are connected with two-conductor shielded microphone cable. One conductor carries the DC power (28 to 30 V), while the other carries the duplex two-way intercom audio signal and DC “Call Light” signaling. The shield acts as common ground for both the power and signal.
Power to the CCI-22 interface channels must be provided by the external party-line. The power connection for each channel is the “+30 VDC Power” pin on the appropriate DB-9M Interface I/O connector located on the rear-panel assembly. The CCI-22 channel is essentially just another “beltpack” on the party-line.
2-2
CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
The power pin has a DC filtering circuitry to provide a high impedance for the audio so the power can be received from a “powered line or TW line” as is common with RTS systems. For TW operation tie the AUDIO and POWER pins together.
Each party-line channel requires exactly one termination circuit. The termination circuit is usually built into the system component providing the party-line’s power. Connecting more than one termination circuit to a party-line will impair the null and degrade the line’s audio quality.
When a CCI-22 party-line channel is connected to a Clear-Com party-line, the Clear-Com/Other Select pin must be left floating. Grounding this pin selects the RTS mode, which is incompatible with Clear-Com party-lines.

TWO SEPARATE PARTY LINES

The diagram in Figure 2-2 shows the CCI-22’s two channels connecting two independent external party lines to the matrix. Each external party line provides its own power and termination. The wiring diagrams in Figure 2-3 and Figure 2-4 show an external switch on the Clear-Com/Other Select pin; this switch allows the CCI-22 channel to be used on either Clear-Com or RTS party-lines.
In the wiring diagram in Figure 2-3, all connections to the CCI-22 are made using only one of the CCI-22’s two parallel DB-9M connectors. The wiring diagram in Figure 2-4 shows the same connections as Figure 2-3, except that each DB-9M connector is wired separately. Use the wiring method that is most convenient for the installation.
CCI-22
Matrix
Figure 2-2: Two External Party-Lines Connected to the CCI-22
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
Clear-Com
Power Supply
w/ Termination
Clear-Com
Power Supply
w/ Termination
Beltpack Beltpack Beltpack
Beltpack Beltpack Beltpack
2-3
Optional Clear-Com/RTS
External Switch
Optional Clear-Com/RTS
Spade Lug to
Chassis Ground
on IMF-3
7-in. 18 gauge wire
Channel 1
1
6
2
XLR XLR
2
1
3
Two 0.01 uF
7
3
8
4
9
5
7-in. 18 gauge wire
Channel 2
1
Figure 2-3: One DB-9 Connected to the CCI-22
External Switch
Channel 1 Channel 2
2
1
3
0.01 uF 0.01 uF
1
6
2
7
3
8
4
9
5
1
6
2
7
3
8
4
9
5
1
3
7-in. 18 gauge wire
2
Spade Lug to
3
Chassis Ground
XLRXLR
2
Spade Lug to
Chassis Ground
on IMF-3
on IMF-3
2-4
Figure 2-4: Two Separate DB-9 Connections to the CCI-22

MULTIPLE CLEAR-COM BELTPACK CHANNELS FROM ONE POWER SUPPLY

A single two-output power supply can provide power for more than two CCI-22 party-line channels. In this case the power supply provides power for each party-line, but each CCI-22 channel provides the termination for each party-line. Many Clear-Com power supplies have a switch to enable or disable the termination circuits from each of its outputs. If using such a supply:
1. Disable the terminations by using the switch.
2. Connect the PS-702 output to all of the CCI-22 channels to be powered using the standard three connections in the XLR connector.
CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
3. Set the termination jumper for each CCI-22 channel to position “A” (termination connected) as described in “Termination of Party-Lines.”
If the power supply does not have a termination-disconnect switch, wire the system as shown in Figure 2-5 on page 2-5. In this configuration, only the power supply channel’s power and ground lines are connected to the party-line.
Note: Do not connect the power supply output’s terminated
audio line to the party line.
Do not let the power supply output’s current rating exceed the total current drawn by the devices powered.
Beltpack #1 Beltpack #2
CCI-22
Matrix
Set Terminations in CCI-22
CCI-22
Clear-Com
Power Supply
Beltpack #3 Beltpack #4
Power and Ground
Connections Only
Figure 2-5: Diagram of One Power Supply with Four CCI-22 Termina-
tions
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
2-5
Spade Lug to
Chassis Ground
on IMF-3
Spade Lug to
Chassis Ground
on IMF-3
Beltpack #1
XLR
7-in. 18 gauge wire
Beltpack #3
XLR
7-in. 18 gauge wire
DB-9F On
First CCI-22
1
6
2
7
2
1
3
Two 0.01
uF
Second CCI-22
2
1
3
Two 0.01
uF
3
8
4
9
5
DB-9F On
1
6
2
7
3
8
4
9
5
1
3
1
3
1
3
Beltpack #2
2
Beltpack #4
2
To Clear-Com
2
Power Supply
XLR
XLR
PS-702
2-6
Figure 2-6: Wiring of One Power Supply for More than Two Party-Line
Channels
Note: In Figure 2-6 beltpacks #1 and #3 are on one Party Line
intercom channel while beltpacks #2 and #4 are on the other Party Line intercom channel.
CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications

TO CONNECT “RTS” 2-CHANNEL 2-WIRE PARTY-LINES

Stations on RTS 2-channel 2-wire party lines are connected with 2-conductor shielded cable. One of the two shielded conductors carries both the DC power and the audio signal for one channel, while the other conductor carries audio only providing two channels per cable. The shield is a common ground for both channels. The matrix can be connected to a 2-channel 2-conductor “RTS” line using the CCI-22’s two channels. The CCI-22 does not support RTS call signals.
Power to the CCI-22’s channels must be provided by the external p arty line. The power connection for each channel is the “+30 VDC Power” pin on the appropriate DB9-M Interface I/O connector on the rear-panel assembly. When connected to an RTS system, each channel’s power input circuit will filter out the audio signal on the RTS line.
CC/RTS
GND Chan-1
+30 VDC Power
Chan-1 AUDIO
NA
CC/RTS
GND Chan-2
+30 VDC Power
Chan-2 AUDIO
IMF-3/CCI-22
DB9
1
2
3
4
5
6
7
RTS-TW
XLR
1
2
3
GND
+VDC/Ch-1 AUDIO
Ch-2 AUDIO
Figure 2-7: Connection Diagram of CCI-22 DB-9 to RTS XLR
Audio is fed to each CCI-22 channel via the “audio” pin on the appropriate DB9-M Interface I/O connector on the rear-panel assembly. When connected to an RTS system, each channel’s audio input circuit will filter out the DC power on the RTS line.
The Clear-Com/RTS pin must be grounded when a CCI-22 party-line channel is connected to an RTS party line. Leaving this pin floating selects “Clear-Com” mode, which is incompatible with RTS party lines.
The termination jumper of each CCI-22 channel must be set to “B” (termination disabled).
CCI-22 channels can be connected to RTS party lines in a variety of configurations, depending on how the power and grounds are connected between the party line and the CCI-22 channel. The following sections describe the options.
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
2-7
Power from “Channel A” Line Only
Figure 2-8 shows only one non-Clear-Com channel powering both CCI-22 channels. The grounds are connected near the CCI-22’s DB9 connector. Interface I/O Connector with one non-Clear-Com channel powering both interfaces (seen from the Cable Side of the Connectors).
IMF-3/CCI-22
DB-9
1
6
2
Spade Lug to
Chassis Ground
on IMF-3
0.01 uF
7-in. 18 gauge wire
7
3
1
8
4
9
5
RTS-TW
2
3
XLR
CC/RTS
GND Chan-1
+30 VDC Power
Chan-1 AUDIO
NA
CC/RTS
GND Chan-2
+30 VDC Power
Chan-2 AUDIO
IMF-3/CCI-22
DB9
1
2
3
4
5
6
7
RTS-TW
XLR
1
2
3
GND
+VDC/Ch-1 AUDIO
Ch-2 AUDIO
Figure 2-8: Cable Wiring Connection for Two RTS Party-Line Cha nnels
to the CCI-22
2-8
CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
XLR
To Pin
2 or 3
Two Isolated RTS Lines
In Figure 2-9, each RTS channel is complet ely isola ted f r om the other, including the grounds.
DB-9F
1
6
2
7
2
1
3
3
8
4
9
5
1
0.01 uF0.01 uF
7-in. 18 gauge wire
Figure 2-9: Cable Wiring Connections between Two Isolated RTS
Party-Line Channels
3
2
To Pin
2 or 3
XLR
Spade Lug to
Chassis Ground
on IMF-3
When wiring the DB-9 to XLR ensure that the power and audio line is only wired to pin 2 while the audio only line is only wired to pin 3.
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
2-9

ADJUSTMENTS

POWER LED

The green “PL Power” LEDs indicate whether the interface channels are getting +30 VDC power from the external party line to which they are connected.

LEVEL CONTROLS

The “Send” level controls affect the level of the audio signals from the matrix to the external party line.
The “Recv” level controls affect the level of the audio from the party line to the matrix. The level controls have a range of ±13 dB; they are normally set to the midrange position.

AUDIO REJECTION NULL ADJUSTMENT

Sidetone is the sound of the operator’s voice in his headset. In interfaces, it is necessary to null (minimize) the sidetone as much as possible when an external party line is placed in the matrix environment. Ideally, there should be no portion of the talk signal in the listen signal.
The CCI-22 features sophisticated built-in nulling circuitry, including a test-tone generator and an accessory earphone. The earphone plugs into a phone jack on the front panel. When the earphone is plugged in, it automatically switches on a test tone and monitors the output of the null circuit.
Separate “R” (resistance), “L” (inductance), and “C” (capacitance) controls compensate for each component of the line’s impedance, providing the best null possible.
The null circuit is effective on line lengths between zero and 4000 ft (1200m) with impedances in the range of 120 to 350 ohms, and can reduce local audio in the received signal by more than 30 dB over the frequency range of 200 Hz to 8 kHz.
To null one channel of the CCI-22:
1. Connect the external party-line devices to the CCI-22 channel. Make sure that any connected devices do not have their microphones on.
2. Plug the accessory earphone into the front-panel jack labeled “Test.” This will disconnect the interface from the matrix and enable a test oscillator. The oscillator produces a square wave with both low and high harmonics, allowing testing of all frequencies. The test tone pulses approximately every 0.5 seconds.
3. While listening to the test tone in the earphone, adjust the “R” control until the tone is at a minimum.
4. Repeat Step 3 with th e “L” and “C” controls. Beca use these contro ls interact, steps 3 and 4 will have to be repeated several times the
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CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
test tone is minimized. Continue adjustment until the tone is minimal. If a deep null cannot be obtained, it is likely that some thing is wrong either with the wiring in the external party line or with one of the other devices attached to it.
Following are some troubleshooting hints if a deep null cannot be obtained:
• If the “R” control is turned fully counter-clockwise, the line has either
more than one termination, or an excessive resistive load.
• If the “R” control is fully clockwise, then the line has no termination.
• The “L” control compensates for the low-frequency inductive and capacitive elements the wiring of the external party line presents to the line. If the “L” control is fully turned in either direction, it is likely that there is a problem in the external party line. When a Clear-Com party line is connected, the “L” control should be just to one side of its mid-pot position.
• The “C” control compensates for cable capacitance; the setting depends on the length of the line. If the “C” control is fully counter-clockwise, it indicates a very short line (under 10 ft.); this is a valid setting for a short line.
• If the “C” control is fully clockwise, it indicates an ex cessively long line (more than 4000 ft.).

CONFIGURATION

Refer to the Eclipse Configuration System Instruction Manual for information on configuring parameters from the matrix.
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
2-11
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CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications
3

MAINTENANCE

INTRODUCTION

This chapter provides schematics, assembly drawings and component lists for the CCI-22 dual party-line interface module. To view diagrams please refer to the end of this chapter.

BILL OF MATERIALS

BILL OF MATERIALS FOR THE CCI-22 MODULE PCB (PART NO.
710214) CAPACITORS
Designator Component Description Qty
C103 C203 39pF Ceramic Disc 50V 5% 2 C111 C127 C211 C227 47pF Ceramic Disc 50V 10% 4 C112 C212 100pF Monolithic 50V 20% 2 C102 C110 C202 C210 470pF Ceramic Disc 50V 10% 4 C117 C217 0.01uF Ceramic Disc 30V 20% 2 C107 C113 C207 C213 0.047uF Monolithic 50V 10% 4 C119 C123 C219 C223 0.22uF Monolithic 100V 3 C118 C120 C218 C220 0.47uF Aluminum 50V 4 C108 C109 C114 C121
C122 C208 C209 C214 C221 C222
C106 C115 C206 C215 4.7uF Tantalum 35V 4 C101 C116 C125 C126
C201 C216 C225 C226 C124 C224 22uF Aluminum 16V 2 C104 C105 C204 C205 220uF Aluminum 35V
0.47uF Monolithic 50V 10
10uF Aluminum 50V 8
Vitec Group Communications CCI-22 Dual Party-Line Interface Instruction Manual
3-1
RESISTORS & RESISTOR PACKS
Designator Component Description Qty
R101 R201 10 OHM 1/4 Carbon Film 5% 2 R109 R209 22 OHM 1/4 Carbon Film 5% 2 R106 R206 56 OHM 1/4 Carbon Film 5% 2 R105 R205 100 OHM 1/4 Carbon Film 5% 2 R153 R154 R253 R254 150 OHM 1/4 Carbon Film 5% 4 R102 R112 R125 R144
220 OHM 1/4 Carbon Film 5% 8
R202 R212 R225 R244 R130 R230 270 OHM 1/4 Carbon Film 5% 2 R131 R136 R231 R236 470 OHM 1/4 Carbon Film 5% 4 R156 R256 620 OHM 1/4 Carbon Film 5% 2 R104 R107 R204 R207 1K OHM 1/4 Carbon Film 5% 4 R117 R217 1.5K OHM 1/4 Carbon Film 5% 2 R146 R246 2.2K OHM 1/4 Carbon Film 5% 2 R123 R147 R223 R247 3.3K OHM 1/4 Carbon Film 5% 4 R148 R248 4.3KOHM1/4Carbon Film5% 2 R108 R113 R142 R208
4.7K OHM 1/4 Carbon Film 5% 6
R213 R242 R151 R251 5.6K OHM 1/4 Carbon Film 5% 2 R115 R215 8.2K OHM 1/4 Carbon Film 5% 2 R114 R116 R124 R155
10K OHM 1/4 Carbon Film 5% 10 R161 R214 R216 R224 R255 R261
R143 R243 15K OHM 1/4 Carbon Film 5% 2 R132 R134 R232 R234 22K OHM 1/4 Carbon Film 5% 4 R145 R245 27K OHM 1/4 Carbon Film 5% 2 R122 R127 R128 R138
47K OHM 1/4 Carbon Film 5% 12 R149 R150 R222 R227 R228 R238 R249 R250
R126 R226 51K OHM 1/4 Carbon Film 5% 2 R118 R119 R121 R139
100KOHM 1/4 Carbon Film 5% 10 R141 R218 R219 R221 R239 R241
R1 10 R1 1 1 R120 R133 R157
220K OHM 1/4 Carbon Film 5% 16 R158 R159 R160 R210 R211 R220 R233 R257 R258 R259 R260
R135 R235 330K OHM 1/4 Carbon Film 5% 2 R103 R137 R140 R152
470K OHM 1/4 Carbon Film 5% 8 R203 R237 R240 R252
R129 R229 560K OHM 1/4 Carbon Film 5% 2
3-2
CCI-22 Dual Party-Line Interface Instruction Manual
Vitec Group Communications
DIODES AND TRANSISTORS
Designator Component Description Qty
D102 D104 D202 D204 Diode 1N4001 RECT 1A 50PIV 4 D103 D105 D106 D107
D203 D205 D206 D207
Diode 1N4148 SIGNAL 10MA
75PIV D108 D208 Diode 1N957B ZENER 6.8V
.4W 5% Q105 Q107 Q205 Q207 Transistor 2N2222 NPN 30V 4 Q103 Q203 Transistor2N4401 NPN 40V 2 Q108 Q109 Q110 Q111
Q208 Q209 Q210 Q211
Transistor J174 JFET PCHAN
8V VGS Q106 Q206 Transistor MPS-A13 NPN 30V
DARL Q101 Q102 Q201 Q202 Transistor MPS-A55 PNP 60V 4 Q104 Q204 Transistor MPS-A63 PNP 30V
DARL
INTEGRATED CIRCUITS
8
2
8
2
2
Designator Component Description Qty
IC105 IC106 IC205 IC206 Analog IC 4N26 OPTO COM-
PILER IC103 IC104 IC203 IC204 Logic Chip 4001 CMOS QUAD 2
IN NOR IC102 IC202 Op Amp LM741 IC OP AMP
8-PIN DIP IC101 IC201 Op Amp NE5532 DUAL LO
NOISE OP AMP
4
4
2
2
Vitec Group Communications CCI-22 Dual Party-Line Interface Instruction Manual
3-3
MISCELLANEOUS
Designator Component Description Qty
J100 J200 Connector 3 COND MINI
2
PHONE JACK D101 D201 LED T1 RT ANG 5mA GREEN 2 P101 P201 Pot 10K TRIMPOT 2 P102 P202 Pot 50K TRIMPOT 2 T101 T102 T201 T202 Transformer 600 OHM 1:1
4
AUDIO TRANS
BILL OF MATERIALS FOR THE CCI-22 NULL PCB (PART NO.
710215) CAPACITORS
Designator Component Description Qty
C107 C207 15 pF Ceramic Disc 1000V 10% 2 C114 C214 39 pF Ceramic Disc 50V 5% 2 C103 C203 180 pF Monolithic 50V 2 C102 C202 200 pF Ceramic Disc 50V 10% 2 C101 C201 470 pF Ceramic Disc 50V 10% 2 C106 C109 C206 C209 820 pF Ceramic Disc 50V 10% 4 C112 C212 0.0047 uF Mylar 50V 10% 2 C116 C117 C216 C217 0.01 uF Monolithic 50V 20% 4 C105 C111 C205 C211 0.047 uF Metal Polyester 50V
4
10% C110 C113 C210 C213 0.22 uF Monolithic 100V 4 C115 C215 1 uF Aluminum 50V 10% 2 C104 C204 4.7 uF Aluminum 50V 2
3-4
RESISTORS & RESISTOR PACKS
Designator Component Description Qty
R103 R203 430OHM1/4Carbon Film5% R114 R214 470OHM1/4Carbon Film5% R112 R212 1K OHM 1/4 Carbon Film 5% 2 R109 R113 R209 R213 1.5K OHM 1/4 Carbon Film 5% 4 R111 R211 3.3K OHM 1/4 Carbon Film 5% 2 R106 R206 15K OHM 1/4 Carbon Film 5% 2
CCI-22 Dual Party-Line Interface Instruction Manual
Vitec Group Communications
Designator Component Description Qty
R101 R102 R201 R202 20.0K OHM 1/4 Carbon Film 1% 3 R108 R208 22K OHM 1/4 Carbon Film 5% 2 R110 R210 33K OHM 1/4 Carbon Film 5% 2 R116 R216 39K OHM 1/4 Carbon Film 5% 2 R115 R215 47K OHM 1/4 Carbon Film 5% 2 R104 R105 R204 R205 47.5K OHM 1/8 Carbon Film 1% 4 R118 R218 51K OHM 1/4 Carbon Film 5% 2 R117 R217 200K OHM 1/4 Carbon Film 5% 2 R107 R207 220K OHM 1/4 Carbon Film 5% 2
INTEGRATED CIRCUITS
Designator Component Description Qty
IC101 IC102 IC201 IC202 Op Amp NE5532 DUAL LO
NOISE OP AMP
MISCELLANEOUS
Designator Component Description Qty
P101 P102 P103 50K TRIMPOT PIHER
#PT10WH-50K P201 P202 P203 PIHER TRIMPOT SHAFT #5116
GREY
1
3
3
Vitec Group Communications CCI-22 Dual Party-Line Interface Instruction Manual
3-5

DIAGRAMS

3-6
Figure 3-1: Block Diagram - CCI-22 Interface
CCI-22 Dual Party-Line Interface Instruction Manual
Vitec Group Communications
IC206
IC106
D208
D108
R260
R224
R223
R218
R217
R201
R160
R124
R123
R118
R117
R101
J2
T202
T102
Q210
Q110
C210
C209
C109
C110
R247
R237
R226
R147
R137
R126
Q211
Q208
IC201
P202
R246
R245
R208
J200
C227
C229
R249
C225
R251
R254 R250 C221
C222
R259 R257
R252
R248
P102
P201
P101
D201
D101
J100
Q111
Q108
IC101
R148
R145
R108
T201
C127
R256
R232
C230
C223
R231
R230
C207
C212
C123
C125
R149
C224
R253
C208
R228
R227
C211
R234
R229
C121
R151
R154
R150
C122
R159 R157
R152
R156
R153
R132
T101
C129
C107
R146
R131
R130
C112
C130
C124
C108
R128
R127
C111
R134
R129
Q209
Q206
C217
R242 R241
R240 R239
R238
R235
R216
R215
R214
C226
R258
R243
R236
R233
R213
R212
JP200
B
A
Q203
C203
C204
R209
C205
R207 R206
R205 R204
Q202
D203
C202
R203
R202
IC202
IC102
C215
C126
R244
R144
Q109
R141
R140 R139
R138
R135
R116
R115
R114
IC203
C214
C213
C216
C228
R158
R136
R133
R143
IC204
R113
R112
JP100
B
A
IC103
C114
C128
R142
C116
C113
IC104
C117
C115
C103
R109
R105 R104
Q103
C220
R261
R222
D204
D207
C206
R255
R211
R210
C104
C105
Q204
D206
D205
C219
R221
R220
R219
Q205
C218
R106
Q102
R107
D103
C102
R103
R102
C120
R161
D104
D107
C106
R155
R111
R110
Q104
D106
D105
C119
R121
R120
R119
Q105
R122
Q106
C118
Q207
J1
D202
C201
Q201
30
COPYRIGHT (C) 2000
Made in USA
IC205
R225
Q101
D102
C101
25
20
15
10
ASSY #710214
CLEAR-COM
IC105
R125
Q107
C A
5
1
D201
J200
R229
R227
R232
C228
P201
T202
IC203
T201
R253
C224
IC204
C213
C214
C223
C230
R256
J2
C125
R154
C121
R152 R159 R157
R147
R133
JP100
C127
R113
C123
R150
R151
R143
R149
R136
R249
R254 R250 C221
R251 R252 R259 R257 C222 R248 R247 R258
R233 R236 R243
C229
C225
C227
JP200
R213
R245
R246
R212
IC201
R242 R241 R235 R238 R240 R239
R215 R216
Q211
Q208
Q210
Q209
C217
P202
R208
R214
C207
C212
R234
C208
R237
C216
R226
R231
R228
C210
R230
C211
C209
R209
C203
Q207
R222
R244
C220
Q206
IC206
25
C215
R211 D204 R210
Q205
R224
C218
C226
C205
C204
Q203
R205 R204
Q202
R207 R206 R202
C202 R203 D203 R201
C201
Q201
D202
323230
Figure 3-2: Schematic - CCI-22 Interface (Part No. 719214)
R223
R260
R225
R218
20
D208
IC202
IC205
C206
R255 D207 R261 D205 D206 R219 C219 R220 R221
Q204
R217
R107
R106
R102
R103 D103 R101
C104
Q103
Q102
C102
Q101
D102
15
P102
J100
R145
IC101
Q111
Q108
C122
R148
R158
R141 R135 R138 R140 R139
R114 R115 R116
R112
C126
C105
C103
R105 R104
C101
Made in USA
10
C107
R146
C108
R108
Q110
Q109
R142
C117
C115
R109
R122
Q107
COPYRIGHT (C) 2000
ASSY #710214
R130
R131
C112
R132
R134
C111
R128
R137
C109
C110
R126
C116
R144
C120
Q105
Q106
C118
IC106
R123
R124
CLEAR-COM
J1
P101
R129
R127
R160
R125
R118
D101
R153
IC103
C129
C128
IC104
IC102
D108
IC105
T101
R156
C124
T102
C113
C114
R111 D104 R110
C106
R155 D107 R161 D105 D106 R119 C119 R120 R121
Q104
R117
C130
Vitec Group Communications CCI-22 Dual Party-Line Interface Instruction Manual
3-7
Figure 3-3: Assembly Drawing - CCI-22 Main PCB (Part No. 710215)
3-8
CCI-22 Dual Party-Line Interface Instruction Manual
Vitec Group Communications
4

SPECIFICATIONS

Note: 0 dBu is referenced to 0.775 V RMS
Party-Line Characteristics (Clear-Com Mode)
Audio Level -15 dBu nominal Clipping Level +3 dBu minimum Impedance Greater than 10k ohms (bridging) Frequency Response 200 to 10k Hz, ±3 dB
Party-Line Characteristics (RTS Mode)
Audio Level -10 dBu nominal Clipping Level +5 dBu minimum Impedance Greater than 10k ohms (bridging) Frequency Response 200 to 10k Hz, ±3 dB
Call Signal Input (Clear-Com Mode)
Threshold 4 VDC on Audio Line
Call Signal Output (Clear-Com Mode)
Level 11 VDC Minimum on Audio Line
Nulling Capability
Line Length 0 to 4000 ft (1200m) Line Impedance 120 to 350 ohms Depth of Null Greater than 30 dB, 200 to 8k Hz
DC Isolation
From the IMF-3 frame to an external input or output: >10 Mega-ohms.
Power Consumption (Each Channel)
Maximum 40 mA at 20 to 30 VDC
(Power is supplied by the external party-line)
Connectors
RJ-45 “To Matrix” 2 DB-9M “Interface I/O” 2 1/8 in. Phone Jack 1 on Front Panel
Operating Environment
Temperature Between 0° and 70° C (32° to 150° F)
Package Dimensions
Frame Slot Usage 1 slot of IMF-3 or IMF-102 frame Weight 0.54 lb (0.22 kg)
Vitec Group Communications CCI-22 Dual Channel Party-Line Interface Instruction Manual
4-1
Notice About Specifications
While Vitec Group Communications makes every attempt to maintain the accuracy of the information contained in its product manuals, that information is subject to change without notice. Performance specifications included in this manual are design-center specifications and are included for customer guidance and to facilitate system installation. Actual operating performance may vary.
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CCI-22 Dual Channel Party-Line Interface Instruction Manual
Vitec Group Communications

LIMITED WARRANTY

Vitec Group Communications (VGC) warrants that at the time of purchase, the equipment supplied complies with any specification in the order confirmation when used under normal conditions, and is free from defects in workmanship and materials during the warranty period.
During the warranty period VGC, or any service company authorized by VGC, will in a commercially reasonable time remedy defects in materials, design, and workmanship free of charge by repairing, or should VGC in its discretion deem it necessary, replacing the product in accordance with this limited warranty. In no event will VGC be responsible for incidental, consequential, or special loss or damage, however caused.

WARRANTY PERIOD

Return Material Authorization (RMA) numbers are required for all returns.
Both warranty and non-warranty repairs are available.
The product may consist of several parts, each covered by a different warranty period. The warranty periods are:
• Cables, accessories, components, and consumable items have a limited warranty of 90 days.
• Headsets, handsets, microphones, and spare parts have a limited warranty of one year.
• UHF wireless IFB products have a limited warranty of one year.
• UHF wireless intercom systems have a limited warranty of three years.
• All other Clear-Com and Drake brand systems and products, including beltpacks, have a limited warranty of two years.
The warranty starts at the time of the product’s original purchase. The warranty start date for contracts which include installation and commissioning will commence from the earlier of date of the Site Acceptance Test or three months from purchase.

TECHNICAL SUPPORT

To ensure complete and timely support to its customers, VGC’s User Support Center is staffed by qualified technical personnel. Telephone and email technical support is offered worldwide by the User Support Center.
Vitec Group Communications Warranty
The User Support Center is available to VGC’s customers during the full course of their warranty period.
Instructions for reaching VGC’s User Support Centers are given below.
i
T elephone for Europe, Middle East and Africa: +49 40 6688 4040 or +44 1223 815000
Telephone for the Americas and Asia: +1 510 337 6600 Email: vitec.support@AVC.de
Once the standard warranty period has expired, the User Support Center will continue to provide telephone support if you have purchased an Extended Warranty.
For latest contact information please refer to the Service and Support section at www.clearcom.com.

WARRANTY REPAIRS AND RETURNS

Before returning equipment for repair, contact a User Support Center to obtain a Return Material Authorization (RMA). VGC representatives will give you instructions and addresses for returning your equipment. You must ship the equipment at your expense, and the support center will return the equipment at VGC’s expense.
For out-of-box failures, use the following contact information:
Europe, Middle East and Africa
Tel: +44 1223 815000 Email: SalesSupportEMEA@vitecgroup.com
North America, Canada, Mexico, Caribbean & US Military
Tel: +1 510 337 6600 Email: SalesSupportUSA@vitecgroup.com
Asia Pacific & South America
Tel: +1 510 337 6600 Email: SalesSupportAPAC@vitecgroup.com VGC has the right to inspect the equipment and/or installation or
relevant packaging. For latest contact information please refer to the Service and Support
section at www.clearcom.com.

NON-WARRANTY REPAIRS AND RETURNS

For items not under warranty, you must obtain an RMA by contacting the User Support Center. VGC representatives will give you instructions and addresses for returning your equipment.
You must pay all charges to have the equipment shipped to the support center and returned to you, in addition to the costs of the repair.

EXTENDED WARRANTY

You can purchase an extended warranty at the time of purchase or at any time during the first two years of ownership of the product. The
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Vitec Group Communications
Warranty
purchase of an extended warranty extends to five years the warranty of any product offered with a standard two-year warranty. The total warranty period will not extend beyond five years.
Note: VGC does not offer warranty extensions on UHF wireless intercom systems, or on any product with a 1-year or 90-day warranty.

LIABILITY

THE FOREGOING WARRANTY IS VGC'S SOLE AND EXCLUSIVE WARRANTY. THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ANY OTHER REQUIRED IMPLIED WARRANTY SHALL EXPIRE AT THE END OF THE WARRANTY PERIOD. THERE ARE NO OTHER WARRANTIES (INCLUDING WITHOUT LIMITATION WARRANTIES FOR CONSUMABLES AND OTHER SUPPLIES) OF ANY NATURE WHATSOEVER, WHETHER ARISING IN CONTRACT, TORT, NEGLIGENCE OF ANY DEGREE, STRICT LIABILITY OR OTHERWISE, WITH RESPECT TO THE PRODUCTS OR ANY P ART THEREOF DELIVERED HEREUNDER, OR FOR ANY DAMAGES AND/OR LOSSES (INCLUDING LOSS OF USE, REVENUE, AND/OR PROFITS). SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITA TION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR THE LIMIT ATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. IN ANY EVENT, TO THE MAXIMUM EXTENT PERMITTED UNDER APPLICABLE LAW , VGC'S LIABILITY T O CUSTOMER HEREUNDER SHALL NOT UNDER ANY CIRCUMSTANCES EXCEED THE COST OF REPAIRING OR REPLACING ANY PART(S) FOUND TO BE DEFECTIVE WITHIN THE WARRANTY PERIOD AS AFORESAID.
Vitec Group Communications Warranty
This warranty does not cover any damage to a product resulting from cause other than part defect and malfunction. The VGC warranty does not cover any defect, malfunction, or failure caused beyond the control of VGC, including unreasonable or negligent operation, abuse, accident, failure to follow instructions in the manual, defective or improperly associated equipment, attempts at modification and repair not approved by VGC, and shipping damage. Products with their serial numbers removed or defaced are not covered by this warranty.
This warranty does not include defects arising from installation (when not performed by VGC), lightning, power outages and fluctuations, air conditioning failure, improper integration with non-approved components, defects or failures of customer furnished components resulting in damage to VGC provided product.
This limited warranty is not transferable and cannot be enforced by anyone other than the original consumer purchaser.
This warranty gives you specific legal rights and you may have other rights which vary from country to country.
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Vitec Group Communications
Warranty
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