CLA-VAL X144D Installation Operation & Maintenance

Plug-and-Play Metering:Cla-Val X144D e-FlowMeter

on

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re

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Proven Technology from

the Industry Leader

A view inside the X144D e-FlowMeter

Log-on to

www.cla-val.com and click Electronic

Products to learn more about our

complete line of e-products.

Laboratory Tested • Field Proven • Performance Assured

X144D e-FlowMeter Installation,

Operation and Maintenance

Table of Contents

Topic Page #

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Section1:System Components and How They Work:

1.1 - Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 - Supplied Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 - Non-Supplied Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Section 2: Installation & Removal of the X144D e-FlowMeter

2.1 - Installation Location Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 - Materials Required for Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 - Mounting the X144D e-FlowMeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 - Step-By-Step Instructions: Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 11-14

2.5 - Step-By-Step Instructions: Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

2.6 - VC-22D Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Section 3: X144D e-FlowMeter Configuration and Startup

3.1 - Startup Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2 - Shutdown / Removal of the X144D e-FlowMeter. . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

3.3 - Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24

Section 4: Maintenance and Repair

4.1 - Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2 - Cleaning Debris from Measurement Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.3 - Dealing with Sensor Tip Damage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Section 5:Specifications

Table 2: Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Table 3: Mechanical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Dimensional Drawing: X144D e-FlowMeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table 4: X144D e-FlowMeter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Dimensional Drawing/Data: Insertion Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 5: Insertion Tool Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 6: Flow Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Table 7: X144D e-FlowMeter Analog Range (4-20mA Scaling):. . . . . . . . . . . . . . . . . . . . . 29

Factory Settings

Appendix

Quick Start Installation and Removal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-33

Quick Start Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-37

Menu Structure Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-41

X144 to X144D Retrofit Kit Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-46

www.cla-val.com

INTRODUCTION:

X144D e-FlowMeter Installation, Maintenance and Operation

The X144D is an insertion flow meter designed to provide flow information from inside a Cla-Val Control
valve.This innovative device measures flow information using standard Cla-Val control valve bodies at locations
where typical flow meters cannot provide accurate measurements. As opposed to industry standard insertion
flow meters, the X144D e-FlowMeter can be installed directly into the inlet side of a Cla-Val Control Valve,
eliminating the need for costly downtime and pipe work. The X144D can also be inserted in valves at piping
locations not usually permitted for flow measurement, such as directly downstream of a flow disturbance such
as elbows, valves or reducer within just a few pipe diameters (see installation recommendations for conditions.)

This manual will help you install, operate, and maintain the X144D e-FlowMeter.

Important Safety Information

The following safety notices are used in this manual:

• CAUTION: indicates that minor personal injury, product or property damage may occur if
the notice is ignored.

• NOTE: indicates special instructions that are important but are not related to hazards.

Please see examples shown below:

NOTE:The X144D e-FlowMeter may
be installed in inlet tap of either side of
the Cla-Val Automatic Control Valve.

CAUTION: Failure to install the unit
correctly could result in faulty operation
and/or damage to the unit.

CAUTION:

In all cases, installation should be done by
qualified mechanical or electrical
personnel.

CAUTION: BEFORE removing pipe plug,
make sure that the pressure in the valve
has been bled off to prevent injury to
personnel or damage to non-waterproof
equipment.

CAUTION:

Valve in which X144D e-FlowMeters
are installed MUST have upstream
and downstream Isolation Valves to
ensure that the line is locked out and
not under pressure during
installation, maintenance or removal
of the X144D e-FlowMeter.

CAUTION 1: Failure to use the
provided Insertion Tool WILL result
in damage to the e-FlowMeter

CAUTION2: To avoid injury, isolate
the valve and bleed pressure prior
to removing the e-FlowMeter

for assistance, call

800.942.6326

4

SECTION 1: System Components and How They Work

Bluff Body

Sensor

Karman

Vorte x

Street

Flow

Direction

Meter Bluff Body

Flow

Direction

Integral Sensor

Flow

Direction

Vortices

Measurement Cylinder

1.1 - Theory of Operation

The X144D e-FlowMeter is an insertion vortex flowmeter based on a phenomenon which generates of a
succession of alternating swirls called Karman vortex street (Figure 1-1).

Figure 1-1: Karman Vortex Street

When the fluid meets an obstacle (called a bluff body) which is placed in parallel with the flow of the fluid it
divides the flow and generates small swirls or vortices alternately on both sides downstream of the obstacle.
The generation of the swirls is directly proportional to the speed of the fluid. The detached swirls generate
zones of variable pressure that are detected by the forces acting on a small piezoelectric crystal
encapsulated in the transmitter (Figures 1-2 and 1-3).

The X144D e-FlowMeter employs an innovative feature called the Swivel Measurement Cylinder which
allows for the proper distance between the bluff body and the sensor, while still retaining the capability of
being inserted into a tapping as small as 1/2-inch NPT.

flow direction

Figure 1-2

Figure 1-3

5

SECTION 1: System Components and How They Work (continued)

1.2 – Supplied Parts List

X144D Equipment - Supplied by Cla-Val

1) e-FlowMeter with Swivel Threaded Insert
(Figures 1-4 and 1-5)

2) Insertion Tool (Figure 1-6)

3) 20 feet of Electrical Cable (See Section 2.5)

X144D e-FlowMeter Parts

1) IP68 Submersible Electronics Housing 2) Knurled Lock 3) Centering Pin

4) O-Ring 5) Shaft 6) Sensor

Figure 1-4: e-FlowMeter

6

Swivel

hreaded Insert

T

2

X144D e-FlowMeter

1

5

4

Figure 1-5: e-FlowMeter Swivel Threaded Insert Detail

4

5

3

Figure 1-6: Insertion Tool Kit

Insertion Tool Kit Parts

1) Bevel

2) Tool

3) Score Marks

4) Thumb Set Screw

5) Tool Lock

6) Flat Tipped End

7) Locking Collar

3

Swivel Threaded Insert Parts

1

2

4

6

5

1) Straight Threads

2) Centering Groove

3) Tapered Threads

4) Sleeve

5) Swivel Measurement Cylinder

7

3

2

1

6

SECTION 1: System Components and How They Work (continued)

with optional equipment to pair with

the X144D e-FlowMeter™

X144D e-FlowMeter Schematic

X144D
e-FlowMeter

Cla-Val Automatic Control Valve

6 - 30 VDC

Battery

SCADA
System

1.3 – Non-Supplied Parts List

The following parts are necessary for installation and operation but not included with the e-FlowMeter:

• Cla-Val Automatic Control valve in which to insert the e-FlowMeter - Globe or Angle Pattern, 2" - 36".

• Power supply

- 6-30 VDC, 0.7 Watts minimum

- Can be powered with batteries or AC/DC Converter

• Power supply/battery housing

7

Section 2: Installation of the X144D e-FlowMeter

pump

Unacceptable Installations

CLA-VAL

CLA-VAL

In Outlet Tapping

Downstream of
Double Elbow

Inside of

an Elbow

(top view)

1 to 5 Pipe

Diameters

Outside

or Inside

(top view)

On Discharge

of a Pump

CLA-VAL

pump

Optimum Installations

Downstream

of an Elbow

Pipe Reducer Upstream

> 5 Pipe Diameters

Either Inlet Tapping

(top view)

(vertical rise)

CLA-VAL

C

L

A-VAL

In Inlet Tapping

C

LA-VAL

CLA-VAL

Install Isolation Valve (any style) a minimum

of 5 pipe diameters upstream of the control valve

For installation directly onto the inlet flange of the
control valve or where less than 5 pipe diameters

upstream is the only option, an Isolation Valve MUST
be a ful ported, wide open Gate or Sluice style valve.

In this scenario, the Isolation Valve MUST NOT

be a Butterfly style valve.

C

LA-VAL

2.1 - Installation Locations:

For optimum performance, it is recommended that the valve in which the X144D e-FlowMeter is installed be
located as shown in the “Optimum Installations” illustration below, Figure 2-1.

CAUTION: Valves in which X144D e-FlowMeters are installed MUST have upstream and downstream
Isolation Valves to ensure that the line is locked out and NOT under pressure during installation, maintenance
or removal of the X144D e-FlowMeter.

Note: Do not use with 40 Series Rate-of-Flow Controllers with orifice on inlet

Do not use butterfly valves adjacent to X144D installations

Figure 2-1: Installation Guidelines

8

Section 2: Installation of the X144D e-FlowMeter (continued)

2.2 - Materials Required for Installation

Insertion tool

• Tool allows the proper installation and alignment of the

bluff body to be parallel to upstream flow, (Figure 1-5).

Figure 1-5: Insertion Tool

Power Supply

• 6-30 VDC, 0.7 Watts minimum. If more than one piece of equipment will be connected to
this power supply, you must verify that the power supply is large enough to handle all the power needs of
the entire system, not just the X144D e-FlowMeter.

• You will also need the appropriate equipment to connect the X144D to each the power supply. See your

local electrical specifications to determine the appropriate wire and connection hardware.

Pipe and Fittings Mounting Hardware

• The X144D connects directly into the control valve on an inlet port and the size of the thread is dependent

on the specific valve size for which it it has been calibrated - no additional fittings are required.

Cabling

• The X144D has 30 feet cable supplied and attached as a factory standard. If additional lengths of cable

are

needed, the connections should be made with #22 AWG or larger cable and may need to be shielded in
some environments where high electrical noise may exist. If using shielded cable, one end of the shielding
should be connected to an earth ground, such as a piping system fitting, etc.

CAUTION:

• In all cases, installation should be done by qualified mechanical or electrical personnel.

Log-on to www.cla-val.com

and to learn more about Cla-Val’s

complete line of automatic control valves

9

Section 2: Installation of the X144D e-FlowMeter (continued)

2.3 - Mounting the X144D e-FlowMeter

Mount the X144D e-FlowMeter in a proper orientation as shown in Figure 2-2.

NOTE:The X144D e-FlowMeter may be installed in inlet tap of either side of the

Cla-Val Automatic Control Valve.

CAUTION: Failure to install the unit correctly could result in faulty operation and/or damage

to the unit.

Figure 2-2: X144D e-FlowMeter correctly installed in a Cla-Val Control Valve

10

Section 2: Installation of the X144D e-FlowMeter (continued)

2.4 - Step-by-Step Instructions: Mechanical Installation

CAUTION: BEFORE removing pipe plug, make sure that the pressure in the valve has been bled

off to prevent injury to personnel or damage to non-waterproof equipment

1) Isolate valve/pipe from pressure and flow.

2) Remove pipe plug on INLET boss of valve.

3) Remove sensor/head unit from threaded pipe insert
by unscrewing the knurled lock and sliding the sensor
out of the threaded insert (Figure 2-3).

Set aside sensor head, making sure to protect the
sensor tip

Figure 2-3

®

4) Apply Teflon
shown below (Figure 2-4):

thread tape and/or pipe thread compound to tapered threads on pipe insert,

Figure 2-4

5) Straighten the Measurement Cylinder by hand to create a slight angle (Figure 2-5); Tighten the
locking collar on the straight threads of the insert (2); and tighten the thumb
set screw (3); to maintain the slight angle of the Measurement Cylinder.

1 2

3

Figure 2-5

11

Section 2: Installation of the X144D e-FlowMeter (continued)

2.4 - Step-by-Step Instructions Mechanical Installation

6) Screw threaded insert into the inlet tap of the control valve, tighten properly and align so that the

arrow points to downstream flow making sure that the wrench flat with arrow is level with the
valve cover,and the measurement cylinder is facing (parallel to) upstream flow. (Figure 2-6).

Figure 2-6

Please note that the flat with the engraved arrow must be positioned so that arrow

is in line with the flow direction. Failure to do so will result in inaccurate readings.

7) Measurement Cylinder Swivel Procedure

a) Position of Threaded Insert + Insertion Tool, just prior to installation into valve, (Figure 2-7).
b) Slide Insertion Tool straight out, then insert the opposite side flat tipped end into the

threaded insert.

c) Insert tool, flat tipped end first, making sure to feel for the Insertion Tool to engage the

measurement cylinder, then push straight into the insert until the tool seats, which puts
the measurement cylinder to roughly 90° to the sleeve of the threaded insert (see Figure 2-8).

d) It may help to wiggle the tool slightly while pushing firmly.

Figure 2-7

12

Section 2: Installation of the X144D e-FlowMeter (continued)

2.4 - Step-by-Step Instructions Mechanical Installation

Measurement

Cylinder swivels

to proper

position

pressure

Figure 2-8

8) Once the measurement cylinder rotates, remove the tool lock then use the score marks on
the Insertion Tool to verify measurement cylinder is locked in 90° orientation, ensure that
the tool seated to appropriate ½” or ¾” score marks, (Figure 2-9).

9) Insert sensor into threaded pipe insert. Ensure that the centering pin is aligned
with the centering groove on the threaded insert, (Figure 2-10). Push firmly to
seat the o-ring.

Figure 2-9

replace this

photo with one

showing pin &

groove

Figure 2-10

13

Section 2: Installation of the X144D e-FlowMeter (continued)

2.4 - Step-by-Step Instructions Mechanical Installation

10) Ensure that the e-FlowMeter is properly seated and tight using the knurled lock, hand tight only,
(Figure 2-11). Tighten M3 Allen set screw to lock orientation of head.

Figure 2-11

CAUTION: If the e-FlowMeter is not properly seated, it will not hold pressure and will leak. To avoid

potential damage from water leaking at the tap, be sure that the e-FlowMeter is tight and
seated.

Log onto www.cla-val.com

and click on the X144D e-FlowMeter icon to

learn more

14

Section 2: Installation of the X144D e-FlowMeter (continued)

X144D
e-Flow Meter

Required:

6 - 30 VDC,
Power Supply

Optional:

Pulse

Pulse Output

Circuit Wiring

4-20mA Loop

Power

Circuit Wiring

Optional:

4-20mA signal is passive.
Must be powered by 6-30 VDC
power supply/battery.

2.5 - Step-By-Step Instructions: Wiring Diagrams

Figure 2-12:
X144D e-FlowMeter Wiring Overview

15

Section 2: Installation of the X144D e-FlowMeter (continued)

6-30 VDC

white wire

4-20mA

brown wire

4-20mA signal is passive.
Must be powered by 6-30 VDC
power supply/battery.

Note: When connecting 4-20mA
circuit, place all reading/ logging
equipment (if any) in series

X144D e-FlowMeter™

SCADA
System

Key: accessory equipment not supplied with e-FlowMeter

red

blue

grey

pink

white

brown

6 - 30 VDC

Power Supply/Battery

2.5 - Step-by-Step Instructions: Wiring Diagrams

Figure 2-13: X144D e-FlowMeter
using 4-20mA Output

1) Connect V+ and V- wires to 6-30 VDC power source

2) Connect the wires marked 4-20mA (+/-) to the proper recording/measurement device. Connect device
per manufacturer’s recommendations.

3) If possible, use handheld multi-meter to verify mA readings prior to leaving installation.

a) When there is no flow present, the X144D e-FlowMeter should read very close to 4.0 mA.

Note: AC/DC converters must be properly grounded in order to prevent electronic noise.

16

Section 2: Installation of the X144D e-FlowMeter (continued)

X144D e-FlowMeter™

Key: accessory equipment not supplied with e-FlowMeter

red

blue

grey

pink

white

brown

6 - 30 VDC

Power Supply/Battery

SCADA
System

2.5 - Step-by-Step Instructions: Wiring Diagrams

Figure 2-14: X144D e-FlowMeter
using Pulse Output

1) Connect V+ and V- wires to 6-30 VDC power source

2) Connect the wires marked pulse (+/-) to the proper recording/measurement device. Connect device per
manufacturer’s recommendations.

Note: AC/DC converters must be properly grounded in order to prevent electronic noise.

17

Section 2: Installation of the X144D e-FlowMeter (continued)

Power

Connections

4-20mA

Connections

Red

6-30 VDC

Blue

0 VDC

D

IP

Switch 2

O

N

White

PO1

Brown

AI2+

Power

Connections

Pulse

Connections

Red

6-30 VDC

Blue

0 VDC

Pink

0V

Gray

DI1

2.6 - Wiring Installation

Figure 2-15:

Wiring Diagram: X144D e-FlowMeter

with VC-22D Controller (4-20mA Output)

Figure 2-16:

Wiring Diagram: X144D e-FlowMeter

with VC-22D Controller (Pulse Output)

18

SECTION 3: X144D e-FlowMeter Operation

3.1 – Startup Checklist

Follow this procedure when starting the installation for the first time or after shutting the system down for
maintenance of the Control Valve.

1) Check all connections to power supply and other User Devices (data loggers, telemetry, etc.)

2) Ensure all wiring is properly connected per wiring diagrams.

3) Open shut-off valves and allow water into the system.

4) Check the system for water leaks, at both the tapered threads, as well as the straight threads
with knurled lock.

5) Check surrounding piping and auxiliary equipment for leaks.

6) Verify X144D is configured to correct valve size.

7) Verify mA scaling between X144D and PLC/display match. (per table 1):

Table1: X144D e-FlowMeter Analog Range (4-20mA Scaling)

**2"

Port Style

Line Size

inches (mm)

(100-49

Body)

(50)

2-1/2"

(65)3"(80)4"(100)6"(150)8"(200)

10"

(250)

12"

(300)

14"

(350)

16"

(400)

18"

(450)

20"

(500)

24"

(600)

30"

(750)

Full Port

Valves

4mA = 0

(GPM -

l/s)

Full Port

Pulse

Weight*

Reduced

Port

Valves

4mA = 0

(GPM-

l/s)

Reduced

Port

Valves

Pulse

Weight*

20mA Range

(GPM)

20mA Range

(l/s)

Gal/Pulse 1 1 1 1 1 1 1 2 2 3 3 4 6 9

l/Pulse 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.13 0.13 0.19 0.19 0.25 0.38 0.57

20mA Range

(GPM)

20mA Range

(l/s)

Gal/Pulse 1 1 1 1 1 2 2

l/Pulse 0.63 0.63 0.63 0.63 0.63 0.13 0.13

260 375 575 1000 2250 3900 6000 8750 10500 14000 17500 22000 31000 52000

16.4 23.7 36.3 63.1 142 246 379 552 663 883 1104 1388 1956 3281

675 1600 2900 4500 5650 7750 9350

42.5 101 183 284 356 489 590

not available

*2" X144D e-FlowMeter may be installed on new valves only
Note: Consult Factory for Angle Pattern Applications

Consult Factory

and click on the X144D e-FlowMeter

Log onto www.cla-val.com

icon to learn more

19

SECTION 3: X144D e-FlowMeter Operation

3.2 – Shutdown/Removal of X144D e-FlowMeter

1) Close the shut-off valves to stop the flow of water, bleed pressure.

2) Disconnect all wiring.

3) Follow the steps below to remove the X144D e-FlowMeter
from the Control Valve.

a) Unscrew knurled lock and remove the sensor from the

threaded insert and set aside, making sure to protect the sensor tip.

CAUTION 1: Failure to use
the provided Insertion Tool
WILL result in damage to

he e-FlowMeter

t

CAUTION2: To avoid injury,
isolate the valve and bleed
pressure prior to removing
the e-FlowMeter

remove

Figure 3-1

b) Orient the Insertion Tool so that the bevel is facing downstream, away from the centering groove,

and insert into the threaded insert.

insert and apply light force

Figure 3-2

c) The tool will engage the top face of the measurement cylinder and force it to the 45° position,

as shown below.

Figure 3-3

20

SECTION 3: X144D e-FlowMeter Operation

3.2 – Stopping Operation / Removal of X144D e-FlowMeter

d) Slide Insertion Tool straight out, then rotate 180 degrees so that the bevel is facing upstream of the

valve, which is now facing the same direction of the centering groove, as shown below.

upstream direction,

same side as groove

Figure 3-4

e) The lip of the Insertion Tool will engage the inside of the Measurement Cylinder, as shown below.

pull out tool and

rotate 180°

centering

groove

Figure 3-5

Insertion Tool lip

f) Once engaged, use light force to straighten the measurement cylinder, and then lock the insertion

tool in place with the Insertion Tool lock, as shown below.

Measurement Cylinder

inside of

Figure 3-6

4) Re-install the pipe plug into the open boss of the valve.

21

SECTION 3.3: Programming

Settings

6” 100-01 v1.0

EXIT

DISPLAY

OUTPUT

VALV E

OVERVIEW

Overview

6” 100-01 v1.0

NEXT

Meter Size:
Config:
Flow Units:
Gain:
Flow Filter:
Pulse Weight:

2a

6” 100-01

gpm

1.00

4.0

1.000

Overview

6” 100-01 v1.0

EXIT

mA Scale:
Flow Cutoff:
Scrn TimeOut:
Scrn Brightness:
Test 4mA:
Test 20mA:

2250.00

30.00
00

05
0655
3273

Overview

6” 100-01 v1.0

NEXT

Freq Low:
Flow Low:
Freq Mid:
Flow Mid:
Freq High:
Flow High:

41.90

137.31

96.48

339.31

378.98

1355.75

Flow Rate

6” 100-01 v1.0

1250

gpm

Touch Cla-Val Logo to
Access Settings Menu

Settings

6” 100-01 v1.0

EXIT

DISPLAY

OUTPUT

VALV E

OVERVIEW

V

alve Save

6

” 100-01 v1.0

Are you sure you

want to save

c

hanges?

Y

ES

NO

Valve Size/Type

6

” 100-01 v1.0

Choose Size/Type

4” 100-01

6” 100-01

6” 100-20

8” 100-20

Meter Size

6” 100-01 v1.0

Choose Meter Size

S

ize 1

S

ize 2

Size 3

Size 4

Valv e

6” 100-01 v1.0

Are you sure you
want to configure

valve type?

YES

NO

Overview Menus:

Displays all current parameters, useful when verifying parameters during commissioning. The overview menus display meter size, valve
configuration, flow units, gain, flow filter, pulse weight, mA scaling, flow cutoff, screen timeout, screen brightness, and valve calibration.

Valve Selection Menu:

Follow onscreen menu instructions to configure meter size, valve size and valve type. First, select appropriate size meter; size 1, size
2a, size 3, or size 4. Based on meter size selection, a list of valve sizes and type will appear; select valve size that meter is installed in.
Once selected, default parameters will populate into the fields described below.

22

Settings

6” 100-01 v1.0

EXIT

DISPLAY

OUTPUT

VALV E

OVERVIEW

20mA Test

6” 100-01 v1.0

EXIT

3273

Output - Gain

6” 100-01 v1.0

Are you sure you
want to configure

the output?

YES

NO

Output - Gain

6” 100-01 v1.0

Set the Gain?

NEXT

1.00

Output - mA

6” 100-01 v1.0

Set the 20mA Value?

NEXT

002250.00

Flow Filter

6” 100-01 v1.0

Set Filter Strength

NEXT

4.0 width

P

ulse Weight

6” 100-01 v1.0

Set Pulse Weight?

N

EXT

01.000

Flow Cutoff

6” 100-01 v1.0

Set Flow Cutoff

NEXT

030.00

Output Save

6” 100-01 v1.0

Are you sure you

want to save

changes?

YES

NO

mA Test

6” 100-01 v1.0

Do you want to test

the 4-20mA Loop?

YES

NO

4mA Test

6” 100-01 v1.0

NEXT

0655

Output Menus:

Settings

6” 100-01 v1.0

EXIT

DISPLAY

OUTPUT

VALV E

OVERVIEW

Display

6” 100-01 v1.0

EXIT

OTHER

DECIMAL

UNITS

Units Save

6” 100-01 v1.0

Do you want to

save changes?

YES

NO

Units

6” 100-01 v1.0

gpm

mgd

cfm

cfs

Units

6” 100-01 v1.0

Are you sure you

want to configure

UNITS?

YES

NO

Gain:

The default setting is 1.00. Use the right and up arrows to configure the gain factor between .01 and 9.99.

20mA Valve:

The 4-20 mA output can be scaled to display flow in engineering units. See Table 1, page 19 for default values. Use the right and up ar­rows to configure the 20 mA scaling. The 4-20 mA output scaling must match the display/PLC scaling.

Flow Filter:

The flow filter is available for abnormally unstable flows (i.e. near elbows). The flow filter averages the flow signal over a certain period.
The default value is 4.0. The level can be set from 1 to 10, low to high respectively. Use the right and up arrows to configure the valve.

Pulse Weight:

The pulse weight corresponds to the total units (e.g. gallons) to generate one pulse. For example if the pulse weight is set to 1, one
pulse is generated per gallon. It is recommend the number of pulses per second never exceeds 100. Use the right and up arrows to
configure the pulse weight. See table below for default values.

Flow Rate = (# pulses * Pulse Weight) / Time

# of pulses per second = (Maximum Flow Rate in gpm / 60) / Pulse Weight

**# of pulses must be < 100**

Flow Cutoff:

The flow filter is a cutoff feature which allows the meter to be programmed so that any flow reading below the configured value displays
zero on the meter. This feature is useful when mechanical vibrations give false flow readings when the valve is closed. Use the right
and up arrows to configure value.

4mA & 20mA Test:

The 4 mA to 20mA test is a tool used to calibrate the 4 – 20 mA output to the display or PLC. Using the right, left and right arrows
change the 4mA value unit the display or PLC input reads 4.00 mA. Next, do the same until the 20.00 mA valve is reached.
Once both 4 & 20 mA values are set the test is complete.

Units:

Use the up and down arrows to configure meter to appropriate units. When the correct units have been selected, 20mA scaling, pulse
weight and flow cutoff values will update automatically. The following unit options are available, gpm, mgd, cfm, cfs, l/min, l/sec, m3/h,
Ml/d, and UK gpm.

23

Settings

6” 100-01 v1.0

EXIT

DISPLAY

OUTPUT

VALV E

OVERVIEW

Display

6” 100-01 v1.0

EXIT

OTHER

DECIMAL

UNITS

D

ecimal Save

6” 100-01 v1.0

Do you want to
save changes?

Y

ES

NO

Decimal Point

6” 100-01 v1.0

NEXT

0000.0

Decimal

6” 100-01 v1.0

Are you sure you

want to configure

decimal point?

YES

NO

Settings

6” 100-01 v1.0

EXIT

DISPLAY

OUTPUT

VALV E

OVERVIEW

Display

6” 100-01 v1.0

EXIT

OTHER

DECIMAL

UNITS

Other

6” 100-01 v1.0

EXIT

RESET

TIMEOUT

BRIGHTNESS

S

et Brightness

6” 100-01 v1.0

Set Brightness?

SAVE

04

Settings

6” 100-01 v1.0

EXIT

DISPLAY

OUTPUT

VALV E

OVERVIEW

Display

6” 100-01 v1.0

EXIT

OTHER

DECIMAL

UNITS

Other

6” 100-01 v1.0

EXIT

RESET

TIMEOUT

BRIGHTNESS

Timeout

6” 100-01 v1.0

Set screen timeout?

SAVE

00

Settings

6” 100-01 v1.0

EXIT

DISPLAY

OUTPUT

VALV E

OVERVIEW

Display

6” 100-01 v1.0

EXIT

OTHER

DECIMAL

UNITS

Other

6” 100-01 v1.0

EXIT

RESET

TIMEOUT

BRIGHTNESS

Factory Reset

6” 100-01 v1.0

Are you sure you
want to perform a

factory reset?

YES

NO

Calibration done.

Calibration failed!

LCD Cal

Touch Dots

Flow Decimal:

Flow decimal point may be set with up to two decimal places or no decimal point at all. Use the right arrow to configure decimal.

Screen Brightness:

Use to increase/decrease screen brightness. Using a high setting will increase brightness, using a lower setting will reduce brightness.
The default setting is 4. Use the right and up arrows to configure from 1 to 10.

Screen Timeout:

Use to configure when the LCD screen goes into sleep mode. Using a value of 00 will prompt the screen to always remain on. Use the
right and up arrows to configure between 0 to 10 minutes, in one minute increments.

Factory Reset:

When a factory reset is selected, the LCD screen calibration will be reset and will prompt for recalibration. This should only be done if
experiencing touch issues with the screen.

24

SECTION 4: Maintenance and Repair

4.1 – Routine Maintenance

CAUTION: Always disconnect the power supply, isolate and depressurize the system before performing any

maintenance or repair. Failure to so may result in injury to personnel or damage to equipment.

The X144D e-FlowMeter does not have any moving mechanical parts and so is not affected by fatigue wear
from mechanical stress. The system should be inspected routinely for leaks. An inspection should consist of
the actions in steps 1-2 procedure outlined in section 3.1. It is recommended the equipment be turned off during
inspection.

4.2 – Cleaning debris from measurement cylinder

If the readings from the X144D e-FlowMeter begin to act in an unreliable manner, then
the measurement cylinder should be inspected and cleaned out to ensure proper operation.

Required Tools:

• Insertion tool

• Adjustable wrench

• Small pick or small screw driver for clearing the debris

• Tweezers or small needle-nosed pliers

Procedure

1) Close the shut-off valves to stop the flow of water.

2) Disconnect all wiring.

3) Go through the removal steps (section 3.2) to remove the X144D
e-FlowMeter from the Control Valve,using the provided Insertion
Tool

4) With the sensor still removed from the threaded insert, inspect
measurement cylinder; looking specifically for debris caught on
the bluff body, as shown in Figure 4-1.

5) Use pick or small screw driver and tweezers to remove all of
the debris from the measurement cylinder, bluff body and
anywhere else that it has accumulated.

6) Reinstall X144D according to the installation steps in section 2;
verify operation per operation instructions in section 3.

4.3 – Dealing with Sensor Tip Damage

1) If the Sensor Tip is bent, broken or damaged in the course of
handling or installation, the X144D e-FlowMeter will not function
properly. The sensor should be straight with respect to the
sleeve. Since it is designed to sense micro-motion, if the sensor
is forced to enough to detect the movement with the naked eye, it
may have been damaged. In that case, contact Cla-Val
Customer Service.

CAUTION 1: Failure to use
the provided Insertion Tool
WILL result in damage to
the e-FlowMeter

CAUTION2: To avoid
injury, isolate the valve and
bleed pressure prior to
removing the e-FlowMeter

Figure 4-1

25

SECTION 5: Specifications

Table 2: Electrical Specifications

Enclosure Stainless Steel (standard)

Output Signal Options:

• Digital Pulse, proportional

to flow rate

• Transistor (NPN) Pulse,

proportional to flow rate

Display Option

• Analog output: 4 mA to 20 mA analog current loop

• Current proportional to flow rate

• Power supply: 6 VDC to 30 VDC compliance; 0.7 watts

• 4 mA - zero flow; 20 mA maximum flow as listed in Table 6 below

• Other 20 mA settings can be configured by the factory or
reconfigured in the field by authorized personnel

• LCD display alternately shows one lines of seven-digit data;
i.e. flow rate + totalizer

Table 3: Mechanical Specifications

Type Fixed Insert

• Drinking Water

Measurable Fluids

Valve Sizes Full Port: 2.5, 3, 4, 6, 8, 10, 12, 16-inches; Reduced Port: 4”- 24-inches

Fluid Temperature 15° F - 175° F (-10° C - 80° C)

Fluid Pressure

• Irrigation Water

• Reclaimed Water

The pressure rating for the X144D e-FlowMeter equals but
is not greater than the pressure rating of the valve in which
it is installed

Classification

Ambient Temperature -20° F to 140° F (-29° C - 60° C)

Flow Range

Measuring Units

Accuracy (combined linearity
and repeatability)

Wetted Parts

Straight Pipe Run See Recommended Installation Chart, Figure 2-1

Clearance from

wall or other

obstruction

2” 2-1/2” 3” 4” 6” 8” 10” 12” 16”

10.0” 10.0” 10.0” 10.5” 10.5” 14.25” 14.25” 19.0” 19.0”

IP 68 Submersible

• Minimum: 0.5 foot per second (FPS) (0.2 m per second)

• Maximum: 20.0 foot per second (FPS) (6.1 m per second)

• English US Gallons Per Minute (GPM)

• Metric: Liters per second

• +/-2 % of full scale

• Vortex Sensor: (plastic)

• Measurement Cylinder and Bluff Body: Teflon® Coated Stainless Steel

• Stem: Stainless Steel

• O-Rings: BUNA N

• Compression Fitting: 304 Stainless Steel

26

SECTION 5: Specifications (continued)

A

B

C

D

Dimensional Data

Figure 5-1: X144D e-FlowMeter

Table 4: X144D e-FlowMeter Dimensions

X144D Sizes

Full Port Valve

Sizes (inches)

Reduced Port Valve

Sizes (inches)

Overall Length

(in inches)

A 8.85 8.85 8.85 9.45 9.45 13.18 13.18 17.91 17.91 17.91 17.91 17.91 17.91 17.91

1 2 3 4

2 2-1/2 3 4 6 8 10 12 14 16 18 20 24 30

4 4 4 6 8 10 12 14 16 18 20 24 CF CF

Insertion Length

(in inches)

Pipe Thread

(NPT)

Overall Width

(in inches)

B 2.3 2.3 2.3 2.8 2.8 6.8 6.8 11.25 11.25 11.25 11.25 11.25 11.25 11.25

C 1/2 1/2 1/2 3/4 3/4 1 1 1 1 1 1 1 1 1

D 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25

*2" X144D e-FlowMeter may be installed on new valves only
Note: Consult Factory for Angle Pattern Applications

27

SECTION 5: Specifications (continued)

3.43” 0.04”

6.5-inches

4.76” 0.04”

7.63” 0.04”

14.5-inches

12.45” 0.04”

A

A

Insertion Tools: Overall Length

•T1 = 6-1/2”

• T2 = 14-1/2”

Figure 5-2: X144D Insertion Tool - T

Figure 5-3: X144D Insertion Tool - T

1

2

Table 5: X144D Insertion Tools

X144D

Size

2" 2-1/2" 3" 4" 6" 8" 10" 12" 16"

Tool T

1

T

1

T

1

T

1

28

T

1

T

2

T

2

T

2

T

2

SECTION 5: Specifications (continued)

Table 6: X144D e-FlowMeter Operational Flow Ranges

Line Size

inches (mm)

Minimum Flow

(GPM)

Maximum Flow

(GPM)

Minimum Flow

(l/S)

Maximum Flow

(l/S)

(50mm)

100-49

(

ody)

B

10 10 15 20 45 80 130 180 280

210 300 460 800 1800 3150 4950 7000 11000

0.63 0.63 0.95 1.3 2.8 5.0 8.2 11.3 17.7

13.3 18.9 29 50 113 200 312 442 694

If required, the factory settings of the e-FlowMeter can be adjusted. A Cla-Val USB Adapter Cable is required and can be

Go to http://www.cla-val.com/software-driver-library.php for software/instructions.

2-1/2"

(65mm)3"(80mm)4"(100mm)6"(150mm)8"(200mm)

ordered by contacting the factory at 800.942.6326.

10"

(250mm)

12"

(300mm)

16"

(400mm)

Table 7: X144D e-FlowMeter Analog Range (4-20mA Scaling): Factory Settings

**2"

*2"

Port Style

Line Size

inches (mm)

(100-49

Body)

(50)

2-1/2"

(65)3"(80)4"(100)6"(150)8"(200)

10"

(250)

12"

(300)

14"

(350)

16"

(400)

18"

(450)

20"

(500)

24"

(600)

30"

(750)

Full Port

Valves

4mA = 0

(GPM -

l/s)

Full Port

Pulse

Weight*

Reduced

Port

Valves

4mA = 0

(GPM-

l/s)

Reduced

Port

Valves

Pulse

Weight*

20mA Range

(GPM)

20mA Range

(l/s)

Gal/Pulse 1 1 1 1 1 1 1 2 2 3 3 4 6 9

l/Pulse 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.13 0.13 0.19 0.19 0.25 0.38 0.57

20mA Range

(GPM)

20mA Range

(l/s)

Gal/Pulse 1 1 1 1 1 2 2

l/Pulse 0.63 0.63 0.63 0.63 0.63 0.13 0.13

260 375 575 1000 2250 3900 6000 8750 10500 14000 17500 22000 31000 52000

16.4 23.7 36.3 63.1 142 246 379 552 663 883 1104 1388 1956 3281

not available

Notes: * Pulse Width = 250ms.

**2" X144D e-FlowMeter may be installed on new valves only. Consult Factory for Angle Pattern Applications

675 1600 2900 4500 5650 7750 9350

42.5 101 183 284 356 489 590

Consult Factory

29

X144D e-FlowMeter

CLA-VAL

Quick Start Installation & Removal Instructions

X144D e-FlowMeter Included Hardware

1

patent pending

Complete

e-FlowMeter

Assembly

a) Insertion Tool

b)

Thumb Set

Screw

omplete Installation Kit

C

2

Score Marks

Step-By-Step X144D e-FlowMeter Installation Instructions

1

flow

Isolation Valves

Locking

Collar

Parts List

1) X144D e-FlowMeter Assembly with
30 foot cable

2) Installation Kit containing:

a) Insertion Tool
b) Locking Collar with Thumb Set Screw

(a and b come assembled)

Installation Kit Part Numbers:

Small (2.5” - 6” + 8” reduced Port): 208450-21K

Large (8” Full Port - 16”): 208450-20A

Step 1: Take necessary safety precautions

• Isolate the control valve using main line
isolation valves

• Bleed pressure from valve before removing
body plug

• Remove an inlet body plug

NOTE: If both inlet body tappings are used for

the pilot system, consult factory for correct

modification instructions.

2

Step 2A:

Loosen Knurled Lock Nut on e-FlowMeter Assembly

3

Step 3A: Screw Locking Collar on straight threads. Insert

angled end of provided tool as shown, until it stops

Thumb Set Screw

Locking Collar

tape not supplied

4

Sensor/Head Assembly

sensor

tip

Threaded Swivel Insert

Step 2B: Pull apart. Straighten Measurement Cylinder by

hand. Set aside Sensor/Head in safe location,
protecting sensor tip

Thumb Set Screw

Step 3B: Tighten Thumb Set Screw

Step 4: Apply Teflon® tape to NPT Threads

• Check threads on valve

• Use thread chasing tool (not supplied), if
necessary

Measurement

Cylinder

30

X144D e-FlowMeter

Quick Start Installation & Removal Instructions

Step-By-Step X144D e-FlowMeter Installation Instructions (continued)

flow

inside view

top view

Step 5: Insert straightened Swivel Insert/Measurement

Cylinder Assembly into valve, orient arrow on
wrench flat to point downstream

7

65

Verify score mark is

flush with flat face

of straight thread

to ensure full

engagement

Step 6: Loosen Thumb Set Screw. Remove Locking Collar

from tool. Remove tool and re-insert opposite end into
Swivel Assembly. Engage the tool and push firmly to orient
Measurement Cylinder 90˚ into flow path

8

Step 7: Remove tool from Threaded Swivel Insert

9

Step 9: Line-Up Centering Groove on straight threads

with Centering Pin; push to seat o-ring

Centering

Pin

Centering

Groove

Step 8: Insert tip of e-FlowMeter Sensor/Head Assembly

into Threaded Swivel Insert

10

Allen Set

Screw

Knurled

Lock

Step 10: HANDTIGHTEN Knurled Lock onto straight

threads. Tighten Allen Set Screw with M3 Allen
Wrench to lock Sensor Head Assembly.

Proceed in accordance with Wiring Diagram

31

X144D e-FlowMeter

X144D
e-Flow Meter

Required:

6 - 30 VDC,
Power Supply

Optional:

Pulse

Pulse Output
Circuit Wiring

4-20mA Loop

Power

Circuit Wiring

Optional:

4-20mA signal is passive.
Must be powered by 6-30 VDC
power supply/battery.

CLA-VAL

flow

Quick Start Installation & Removal Instructions

Standard Wiring

for additional

wiring diagrams,

download N-144

IOM Manual at

www.cla-val.com

1

2

Step-By-Step X144D e-FlowMeter Removal Instructions

Isolation Valves

Knurled

Lock

Step 1: Take necessary safety precautions

a) Isolate the control valve

using main line isolation valves

b) Bleed pressure from valve before

removing the e-FlowMeter

c) Disconnect power to all electronic

devices on valve, including e-FlowMeter

Step 2: After isolating the valve, bleeding pressure and

disconnecting electronic devices, hand loosen the

Knurled Lock from straight threads

call 800.942.6326 for assistance

or log-on to

www.cla-val.com for more information

32

X144D e-FlowMeter

Quick Start Installation & Removal Instructions

Step-By-Step X144D e-FlowMeter Removal Instructions (continued)

3

Step 3:

• Remove the e-FlowMeter Sensor/Head Assembly by
pulling straight outward, being careful not to hit the
sensor tip on the Threaded Swivel Insert tube

• Set Sensor/Head Assembly aside, taking care to
protect the sensor tip

After

flow

5

Before

flow

4

centering groove

Step 4:

• Orient the Installation Tool so that the bevel is

facing downstream, away from the centering
groove as shown in detail drawing, and insert into
the Threaded Swivel Insert

6

top view

Step 5:

• Once inserted into the Threaded Swivel Insert tube,
the Installation Tool will engage the top face of the
Measurement Cylinder and force it to the 45° position,
as shown above

top view

7

Step 7:

• Once engaged, use light force to straighten the
measurement cylinder, and then secure the Installation
Tool in place with Locking Collar in locked position

Installation Tool lip

Step 6:

• Slide Installation Tool straight out, then rotate 180° so that
the bevel is facing upstream of the valve, which is now
facing the same direction of the centering groove, see above

• The lip of the Installation Tool will engage the inside of the

Measurement Cylinder as shown in photo

8

Step 8:

• Remove Threaded Swivel Insert from the valve tapping with

the Measurement Cylinder straightened

• Insert body plug into tapping while servicing the e-FlowMeter

33

X144D e-FlowMeter

6” 100-01 v1.0

Size 1

Size 2

Size 3

Size 4

Set the Gain?

NEXT

1.00

Set the 20mA Value?

NEXT

002250.00

Set Filter Strength

NEXT

4.0 width

Quick Start Programming

SETTINGS – VALVE (Adjust meter size and valve size parameters)

Note: Stylus Pen Recommended for Touch Screen Programming

Settings

VALVE

YES

From Flow Rate or Sensor Frequency screen, select to access menu.

Select then to configure meter size

VALVE YES

Select correct METER size from chart below

X144D Sizes 1 2 3 4

Full Port Valve Sizes 2 2-1/2 3 4 6 8 10 12 14 16 18 20 24 30

Reduced Port Valve Sizes 4 4 4 6 8 10 12 14 16 18 20 24 CF CF

YES

Save configuration

SETTINGS – OUTPUT (Adjust Gain, mA Scaling, mA Filtering, Pulse Weight, and 4-20mA Output Test)

OUTPUT

YES

Select then to configure output.

OUTPUT YES

Default Gain is 1.00. Use arrow keys to adjust gain to desired value. Increasing or decreasing

value offsets factory calibration. Select to continue.

Use arrow keys to set 20mA Full Scale Output. Match 20mA value to customer display and/or

SCADA. Select to continue.

Default Filter is 4.00. Use arrow keys to increase or decrease filtering of 4-20mA signal. The

higher the average filter strength, the longer the averaging time. Select to continue.

NEXT

NEXT

NEXT

34

SETTINGS – OUTPUT (Continued)

Set Pulse Weight?

NEXT

01.000

Set Flow Cutoff

NEXT

030.00

A

re you sure you

want to save

changes?

YES

NO

Do you want to test

t

he 4-20mA Loop?

YES

NO

NEXT

0655

EXIT

3273

Default Pulse Weight is 1.00. Use arrow keys to increase or decrease Pulse Weight.

Flow Rate = Number of Pulses x Pulse Weight / Time. Select to continue.

This setting is used to set a minimum flow reading that is displayed on screen before displaying
zero flow. This is used when noise or vibration is causing erratic low flow readings when there is

no flow. Select to continue.

NEXT

X144D e-FlowMeter

Quick Start Programming

NEXT

To save changes select .

To discard changes and advance to next menu select .

To test 4 and 20mA outputs select . To return to settings menu select .

YES

NO

YES NO

In this menu, a 4mA output signal is generated. To calibrate 4mA output to external device, use
arrow keys to increase or decrease 4mA output. A Digital Multimeter to measure 4mA output.

Select to continue to 20mA test.

NEXT

In this menu, a 20mA output signal is generated. To calibrate 20mA output to external device,
use arrow keys to increase or decrease 20mA output. A Digital Multimeter to measure 20mA out-

put Select to return to Settings Menu.

EXIT

35

SETTINGS – DISPLAY – UNITS

g

pm

mgd

cfm

cfs

NEXT

0000.0

Set Brightness?

SAVE

04

X144D e-FlowMeter

Quick Start Programming

DISPLAY

Select to configure display settings.

YES

UNITS

Select then to configure units settings.

YES

Select desired flow units for flow rate display. Select to save changes or

NO DISPLAY

DISPLAY – DECIMAL

DECIMAL

Select then to configure decimal settings.

YES

DISPLAY

UNITS YES

YES

to discard changes and return to menu.

DECIMAL YES

Use arrow key to select decimal point for flow rate home screen. Select to save

changes or to discard changes and return to menu.

NO DISPLAY

DISPLAY – OTHER – BRIGHTNESS

OTHER

Select then to configure screen brightness.

BRIGHTNESS

Use arrow keys to select desired brightness. Select to save changes and return to

OTHER

OTHER

menu.

YES

BRIGHTNESS

SAVE

36

OTHER – TIMEOUT

S

et screen timeout?

SAVE

00

LCD Cal

Touch Dots

X144D e-FlowMeter

Quick Start Programming

IMEOUT

T

Select to configure screen sleep.

Use arrow keys to select desired duration before screen goes into sleep mode.

Select to save changes and return to menu. Use Timeout if powering
from battery source to save power consumption. If screen Timeout is set to 00 minutes, display
will not go into sleep mode.

OTHER – RESET

OTHER

RESET

YES

Select to initiate Touch Screen Calibration.

Select to return to menu.

Touch RED dots as they appear on touch screen.

TIMEOUT

SAVE OTHER

RESET YES

NO OTHER

Successful Touch Screen Calibration will result in message .

Touch to reboot and return to home screen. If message is

displayed, touch and repeat Touch Screen Calibration until successful calibration.

Calibration Done

Calibration Failed!

Calibration Done

Calibration Failed!

Calibration Done

Calibration Failed!

37

Settings

6” 100-01 v1.0

EXIT

DISPLAY

OUTPUT

VALVE

OVERVIEW

Display

6” 100-01 v1.0

EXIT

OTHER

DECIMAL

UNITS

Other

6” 100-01 v1.0

EXIT

RESET

TIMEOUT

BRIGHTNESS

O

verview

6” 100-01 v1.0

NEXT

Meter Size:

Config:

Flow Units:

Gain:

F

low Filter:

Pulse Weight:

2a

6” 100-01

gpm

1.00

4

.0

1.000

F

requency

6” 100-01 v1.0

125.0

Hz

F

low Rate

6” 100-01 v1.0

1250

gpm

Overview

6” 100-01 v1.0

EXIT

mA Scale:

Flow Cutoff:

Scrn TimeOut:

Scrn Brightness:

Test 4mA:

Test 20mA:

2250.00

30.00

00

05

0655

3273

Overview

6” 100-01 v1.0

NEXT

Freq Low:

Flow Low:

Freq Mid:

Flow Mid:

Freq High:

Flow High:

41.90

137.31

96.48

339.31

378.98

1355.75

V

alve Save

6” 100-01 v1.0

Are you sure you

w

ant to save

changes?

YES

NO

Units Save

6” 100-01 v1.0

Do you want to

save changes?

YES

NO

D

ecimal Save

6” 100-01 v1.0

Do you want to

save changes?

YES

NO

V

alve Size/Type

6

” 100-01 v1.0

Choose Size/Type

4” 100-01

6” 100-01

6

” 100-20

8” 100-20

Meter Size

6” 100-01 v1.0

Choose Meter Size

Size 1

S

ize 2

Size 3

Size 4

Units

6

” 100-01 v1.0

gpm

m

gd

cfm

cfs

V

alve

6” 100-01 v1.0

Are you sure you

want to configure

valve type?

YES

N

O

2

0mA Test

6” 100-01 v1.0

EXIT

3273

Output - Gain

6

” 100-01 v1.0

Are you sure you

want to configure

the output?

YES

N

O

Output - Gain

6” 100-01 v1.0

Set the Gain?

NEXT

1.00

D

ecimal Point

6” 100-01 v1.0

NEXT

0000.0

Output - mA

6” 100-01 v1.0

Set the 20mA Value?

NEXT

002250.00

F

low Filter

6” 100-01 v1.0

Set Filter Strength

NEXT

4.0 w

idth

Set Brightness

6” 100-01 v1.0

Set Brightness?

SAVE

04

Timeout

6” 100-01 v1.0

Set screen timeout?

SAVE

00

Pulse Weight

6” 100-01 v1.0

Set Pulse Weight?

NEXT

01.000

Flow Cutoff

6” 100-01 v1.0

Set Flow Cutoff

NEXT

030.00

Output Save

6” 100-01 v1.0

Are you sure you

want to save

changes?

YES

NO

mA Test

6” 100-01 v1.0

Do you want to test

the 4-20mA Loop?

Y

ES

NO

4mA Test

6” 100-01 v1.0

NEXT

0655

U

nits

6” 100-01 v1.0

Are you sure you

want to configure

UNITS?

Y

ES

NO

Decimal

6” 100-01 v1.0

Are you sure you

want to configure

decimal point?

YES

NO

Factory Reset

6” 100-01 v1.0

Are you sure you

want to perform a

factory reset?

YES

NO

Calibration done.

Calibration failed!

LCD Cal

Touch Dots

Touch Icon to

Access Settings

Menu

Touch

Flow Rate/Freq.

to toggle between

the two

Menu Structure Overview

38

X144D e-FlowMeter

Troubleshooting Guide

X144D e-FlowMeter Troubleshooting Guide

(Along with this document, please refer to the X144D IOM)

Notes:

• Please thoroughly review the X144D IOM for comprehensive installation instructions before using this document.

Most Common Problems:

Flow Meter - LCD Screen Blank

1. Verify display is not in sleep mode by touching screen to turn on display.

The flow meter works on a range of 6 – 30 VDC. If reading is not displayed, check to see if the flow meter is
receiving power by following the procedure below:

1. Connect the multi-meter positive probe to the red positive incoming wire.

2. Connect the multi-meter negative probe to the blue negative incoming wire.

3. Verify the multi-meter is set to read voltage.

4. Confirm voltage is measured between 6-30 VDC

Flow Meter not communicating with SCADA

The flow meter communicates with SCADA using a 4-20mA signal. Which means when the valve is closed, the
flow meter will read 4mA. To verify the flow meter is at 4mA, follow the procedure below:

1. Verify valve is in closed position.

2. Verify the multi-meter is set to mA & the probes are in the proper configuration on the multi-meter.

3. Connect the positive probe of the multi-meter to the positive 4-20mA wire of X144D e-FlowMeter.

4. Connect the negative probe to the negative wire of the X144D e-FlowMeter.

5. The multi-meter should read between 3.90mA to 4.1mA.

Flow Meter is powered, but display shows zero flow rate.

1. Check to make certain the swivel on the measurement
cylinder is turned 90 degrees in direction of flow stream.

2. Verify the arrow on the measurement cylinder is pointing in
the flow direction.

3. Remove measurement cylinder from valve & verify cylinder is
free from debris. (Use insertion tool for removal, see IOM).

4. Verify flow path is not being blocked by gate valves, butterfly

valves, etc.

39

Miscellaneous Symptoms

Symptom Possible Causes Possible Solution

X144D e-FlowMeter

Troubleshooting Guide

Signal fluctuations

Output is not 0 when flow
is stopped

Output constantly reads
20mA valve

Flow Meter is not accurate

Display is not visible

Flow meter installed too close to
upstream obstruction.

Obstructions include:

• Butterfly Valves

• Gate Valves

• Flow Switches

• Elbows

• Electrical Noise Interference

• Vibration or other movement in pipe.

• mA Offset not correct

• Flow meter default parameters not
correctly set.

• Improper installation

• Meter not installed in a Cla-Val

• Bad Calibration

• Check for 6-30 VDC

• Display in Timeout (sleep mode)

• Move flow meter at least five pipe
diameters downstream of obstruction.

• Refer to the IOM manual for complete
installation instructions.

• Ground cable shielding.

• Install flow meter in different location.

• Secure surrounding piping.

• Consult factory for details

• Meter must be 5 pipe diameters
downstream of any obstruction

• Recalibrate using flow meter software

• Verify proper DC voltage

• Adjust Time Out Setting

40

X144D e-FlowMeter Troubleshooting Checklist

(If returning meter to factory please include this sheet!)

Flow Meter does not turn on

X144D e-FlowMeter

Troubleshooting Guide

c

If the checks listed above have been made and flow meter is still not powering up, please return to factory.

Flow Meter not reading flow - InstallationCheck

c
c
c
c
c

If the above checks have been made & flow meter is still not powering up, please return to factory.

Flow Meter not reading accurately or signal is fluctuating

c
c

c

Verify the flowmeter is receiving between 6-30VDC Record Voltage:

Performing a visual inspection, verify flow meter sensor tip is not bent

Verify measurement cylinder arrow is pointed in the direction of flow

Verify measurement cylinder body is turned 90 degree in direction of flow stream. (Use insertion tool

Remove measurement cylinder & verify body is not clogged with debris. (Use insertion tool for removal)

Verify flow meter is at least 5 pipe diameters downstream of any obstructions

Verify the flow meter and valve size is correct.

Verify flow meter is at least 5 pipe diameters downstream of any obstructions

Verify reading is out of Cla-Val’s specified tolerance. (Cla-Val states accuracy is within 2% of full scale)
4-20mA Filter may need to be increased.

Flow Meter reads slightly less than or greater than zero when valve is closed

c

Flow Meter readings will not go to zero - mA reading greater than 6mA

c

Additional Notes:

Perform 4mA and 20mA test (see IOM page 23)

Where the flow meter terminations are made, verify bare wire is grounded to earth

41

X144D e-FlowMeter

X144 to X144D Retrofit Kit Instructions

The X144D Retrofit Kit is used to convert existing X144 e-FlowMeter to X144D e-FlowMeter with integral display. The inte­gral display utilizes a touch screen interface to configure and program parameters. With the touch screen interface, a pro­gramming cable and laptop are no longer required. NOTE: Additional power wiring is required to power the display. See
X144D IOM for complete details.

SUPPLIED WITH RETROFIT KIT

• Circuit Board with mounting bracket

• 2 ball studs

42

X144 to X144D Retrofit Kit Instructions

Step #1:

Turn off power and carefully disconnect 3 wires from circuit board

X144D e-FlowMeter

Step #2:

Remove (2) plastic screws, circuit board & (2) stainless steel standoffs.

43

X144D e-FlowMeter

X144 to X144D Retrofit Kit Instructions

Step #3:

Install (2) stainless steel ball studs. Do not connect ring terminal wire.

Step #4:

Re-connect 2-pin, 8-pin, & senors wires to new circuit board.

44

X144D e-FlowMeter

6-30 VDC

white wire

4-20mA

brown wire

4-20mA signal is passive.
Must be powered by 6-30 VDC
power supply/battery.

Note: When connecting 4-20mA
circuit, place all reading/ logging
equipment (if any) in series

X144D e-FlowMeter™

SCADA
System

Key: accessory equipment not supplied with e-FlowMeter

red

blue

grey

pink

white

brown

6 - 30 VDC

Power Supply/Battery

X144D
e-Flow Meter

Required:

6 - 30 VDC,
Power Supply

Optional:

Pulse

Pulse Output

Circuit Wiring

4-20mA Loop

Power

Circuit Wiring

Optional:

4-20mA signal is passive.
Must be powered by 6-30 VDC
power supply/battery.

X144 to X144D Retrofit Kit Instructions

Step #5:

Insert new circuit board housing by aligning ball studs and ball stud receptacles on circuit board and gently apply pressure
to outer face of display until assembly snaps in place.

CAUTION: DO NOT PUSH ON TOUCH SCREEN FOR INSTALLATION. Be sure not to pinch wires during installation.

Step #6:

Connect wires per necessary output configuration.

Figure 2-13: X144D e-FlowMeter
using 4-20mA Output

Figure 2-12:
X144D e-FlowMeter Wiring Overview

45

X144D e-FlowMeter

X144 to X144D Retrofit Kit Instructions

Step #7:

See X144D Programming Quick Start for programming instructions

Removal:

Using a small flat head screw driver. Lift the circuit board housing out of the e-flowmeter housing.

46

Data Acquisition and Storage plus Power

CLA-VAL

VC-22D

X145

Output to SCADA,
PLC, data logger, etc.

Powered by an X143IP or X143MP

Power Generator

Display

Menu

Combining additonal Cla-Val electronic products with the X144D e-FlowMeter provides
even more access to valve performance data installed in remote locations.

• The VC-22D Controller and X145 e-Display are ideal companions to the X144D e-flowMeter,
providing access to real-time data

• The VC-22D Controller, e-Display and e-FlowMeter can be powered by the X143 Series Power Generators

CLA-VAL EUROPE

Chemin des Mésanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

CLA-VAL UK

Dainton House, Goods Station Road
Tunbridge Wells
Kent TN1 2 DH England
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

GLOBAL HEADQUARTERS

1701 Placentia Avenue

Costa Mesa, CA 92627

Phone: [phone]

[phone]

Fax: [phone]

E-mail: [e-mail]

EASTERN REGION

6911 Richmond Highway, Suite 444

Alexandria, VA 22306

Phone: [phone]

Fax: [phone]

E-mail: [e-mail]

NORTHERN REGION

280 Willard Avenue

Elgin, IL 60120

Phone: [phone]

Fax: [phone]

E-mail: [e-mail]

SOUTHERN REGION

8707 Forney Road

Dallas, TX 75227

Phone: [phone]

Fax: [phone]

E-mail: [e-mail]

CLA-VAL FRANCE

Porte du Grand Lyon 1
ZAC du Champ du Périer
France - 01700 Neyron
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

CLA-VAL CANADA

4687 Christie Drive
Beamsville, Ontario, Canada L0R 1B4
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

www.cla-val.com • 800-942-6326

WESTERN REGION

1701 Placentia Avenue

Costa Mesa, CA 92627

Phone: [phone]

[phone]

Fax: [phone]

E-mail: [e-mail]

CLA-VAL PACIFIC

45 Kennaway Road

Woolston, Christchurch

8023 New Zealand

Phone: [phone]

email:[e-mail]

www.cla-valpacific.com

N-X144D IOM (R-03/2018)