Clarke CON 180LI, 6479530 User guide

18V CORDLESS DRILL

MODEL NO: CON180Li

PART NO: 6479530

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1217 - ISS 3

INTRODUCTION

Thank you for purchasing this CLARKE Cordless Drill.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as waste.
All tools, accessories and packaging should be sorted, taken to a
recycling centre and disposed of in a manner which is compatible
with the environment.

CARTON CONTENTS

The following items should be supplied in the carton. If any parts are missing or
damaged, please see your Clarke dealer.

1 x 18 Volt Cordless Drill

1 x Battery Charger

2 x Li-Ion Battery Packs

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SAFETY PRECAUTIONS

WARNING: READ ALL INSTRUCTIONS. FAILURE TO FOLLOW ALL
INSTRUCTIONS LISTED BELOW MAY RESULT IN ELECTRIC SHOCK, FIRE AND/
OR SERIOUS INJURY. THE TERM “POWER TOOL” IN ALL WARNINGS LISTED
BELOW REFERS TO YOUR 18V CORDLESS DRILL.

WORK AREA

1. Keep work area clean and well lit. Cluttered and dark areas invite

accidents.

2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.

ELECTRICAL SAFETY

1. Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges or refrigerators. There is an increased risk of electric shock

if your body is earthed or grounded.

2. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.

3. When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in personal injury.

2. Use safety equipment. Always wear eye protection. Safety equipment such
as dust mask, non-skid safety shoes, or hearing protection used for
appropriate conditions will reduce personal injuries.

3. Avoid accidental starting. Ensure the switch is in the off position before
connecting to the power supply.

4. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.

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5. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewellery or

long hair can be caught in moving parts.

POWER TOOL USE AND CARE

1. Do not force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and safer at the

rate which it was designed.

2. Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and
must be repaired.

3. Disconnect the battery before making any adjustments, changing

accessories, or storing power tools. Such preventive safety measures

reduce the risk of starting the power tool accidentally.

4. Store idle tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.

5. Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

6. Keep cutting tools sharp and clean. Correctly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

7. Use the power tool and accessories in accordance with these instructions

and in the manner intended for the particular type of power tool, taking
into account the working conditions and the work to be performed. Use of

the power tool for operations different from intended could result in a
hazardous situation.

BATTERY TOOL USE AND CARE

1. Recharge only with the charger specified by the manufacturer. A charger

that is suitable for one type of battery pack may create a risk of fire when
used with another battery pack.

2. Use power tools only with specifically designated battery packs. Use of any

other battery packs may create a risk of injury and fire.

3. When battery pack is not in use, keep it away from other metal objects, like

paper clips, coins, keys, nails, screws or other small metal objects, that can
make a connection from one terminal to another. Shorting the battery
terminals together may cause burns or a fire.

4. Under abusive conditions, liquid may be lost from the battery; avoid

contact. If contact accidentally occurs, flush with water. If liquid contacts

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eyes, additionally seek medical help. Liquid ejected from the battery may
cause irritation or burns.

SERVICE

1. Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power

tool is maintained.

SAFETY SYMBOLS

Read instruction
manual before use

Class 2 Double
Insulated

Do not immerse in
water

Weee Symbol (lithium
ion batteries)

Isolating Transformer

Indoor Use Only

Maximum Temperature

Do not Incinerate

Thermal Fuse Fitted

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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.

This product battery charger is provided with a standard 13 amp, 230 volt
(50Hz), BS 1363 plug, for connection to a standard, domestic electrical supply.
Should the plug need changing at any time, ensure that a plug of identical
specification is used.

WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live

If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal
which is marked N or coloured Black.

• The wire which is coloured Brown must be connected to the terminal
which is marked L or coloured Red.

We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.

This symbol indicates that this is a Class II product, and does not require
an earth connection.

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BATTERY CHARGING

WARNING: WHEN THE BATTERY IS REMOVED FROM THE DRILL AFTER USE, IT
MAY BE HOT. ALWAYS ALLOW IT TO COOL BEFORE RECHARGING. DO
NOT RECHARGE A HOT BATTERY.

• The battery pack must be charged before operating the drill.

• The battery should be charged at ambient air temperatures of
between -10oC and 45oC.

To charge the battery pack, proceed as follows.

1. Connect the charger to the mains
supply.

• The green power indicator will

light up.

2. Slide the battery onto the battery
charger.

• The green power indicator will

stay on and the red charging
LED will start flashing while
charging is in progress.

• When the battery is fully

charged, both the red and
green LEDs will be on.

• If both LEDs are flashing rapidly

the battery pack has become too hot or is defective.

3. Switch off the charger at the mains and remove the battery.

NOTE: Whilst charging, the battery pack and charger may become warm.

This is normal and can be expected.

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BEFORE USE

FITTING THE BATTERY

FIT THE BATTERY

1. Slide the battery pack onto the
base of the handle.

REMOVE THE BATTERY

1. Press and hold the release button
on top of the battery.

2. Slide the battery away from the
base of the handle.

INSERTING DRILL OR SCREWDRIVER BITS

WARNING: BEFORE REMOVING ANY BITS, MAKE SURE THAT THE
FORWARD/REVERSE SWITCH IS IN THE CENTRAL LOCKED OFF POSITION.

1. Grip the chuck collar and rotate
the front of the chuck in an anti­clockwise direction.

2. Place the bit in the jaws as far as it
will go.

3. Grip the chuck collar and rotate
the chuck sleeve in a clockwise
direction until it grips the bit tightly.

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ADJUSTMENTS

FORWARD/REVERSE OPERATION

The forward/reverse switch is used to select the direction of rotation.

1. Use the forward/reverse switch to
select the direction of rotation.

2. Reverse should only be selected
when removing screws.

SAFETY LOCK OFF

The forward/reverse switch can be
used as the safety lock off button by
pushing it half way through the drill
body.

WARNING: ALWAYS LOCK THE TRIGGER SWITCH IN THE OFF (CENTRAL)
POSITION WHEN THE DRILL IS NOT BEING USED OR ADJUSTMENTS ARE
BEING MADE TO THE SPEED OR TORQUE SETTINGS. THIS IS AN IMPORTANT
SAFETY FEATURE AND MUST BE OBSERVED.

SPEED RANGE

Use the speed range selector to
select the range you want to use.

• Setting 1: - 0-400 rpm

• Setting 2: - 0-1500 rpm

NOTE: Only use the speed range

selector when the chuck is
stationary.

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SELECTING THE DRILLING MODE

WARNING: DO NOT CHANGE THE DRILLING MODE WHILE THE CHUCK IS
ROTATING.

The drill is equipped with three operating modes.

Hammer drilling mode

Rotary drill mode

Screwdriver mode

CAUTION: WHEN IN THE HAMMER DRILLING MODE YOU SHOULD ONLY
USE MASONRY DRILL BITS (NOT SUPPLIED).

To select either hammer, rotary
drilling, or screwdriver action mode,
rotate the mode selector collar until
the appropriate symbol is aligned
with the arrow on the machine
casing.

CAUTION: NEVER USE THE HAMMER MODE FOR DRILLING MATERIALS
OTHER THAN CONCRETE AND MASONRY.

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TORQUE ADJUSTMENT (SCREWDRIVER MODE ONLY)

To select the correct torque setting for screwdriver operation:

1. Set the torque selector to 1.

2. Fit and tighten the first screw.

3. If the clutch starts to ratchet
before the screw is correctly
seated, rotate the torque
adjustment collar to a higher
number until the clutch ratchets
only when the head of the screw
is flush with the surface of the
workpiece.

CAUTION: DO NOT ADJUST THE TORQUE ADJUSTMENT COLLAR WHILE
THE CHUCK IS ROTATING.

OPERATING THE DRILL

1. Make sure that the forward/reverse switch is positioned in either the
forward, or reverse position. See page 9.

NOTE: The trigger will not operate if the direction control switch is in the

central position.

2. Squeeze the trigger.

• The drill will start.

• The speed can be increased by increasing the pressure on the

trigger up to the maximum speed (Setting 1 - 400 rpm, Setting 2 ­1500 rpm).

3. Release the trigger to stop the drill.

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DRILLING TIPS

• Always use sharp, good quality drill bits. The performance of your drill
is dependant on the quality of the bits used.

• After drilling material to the full depth, do not simply pull out the drill
but maintain chuck rotation to ease withdrawal.

• Reduce the pressure on the drill bit when it is about to break through.
This will prevent the drill from jamming.

• If drilling a large hole, first drill a pilot hole using a smaller drill bit.

• Always apply pressure to your drill bit in a straight line and, where
possible, at right angles to the workpiece.

• When drilling holes or driving screws into walls, floors etc., always
make sure that there are no live electrical wires in the path of the bit.

• When drilling in metal, the materials being drilled can become hot.
To reduce overheating use a suitable cooling lubricant. No cooling
lubricant is necessary when drilling cast iron or brass as they should
be drilled dry.

• When drilling metal, the harder the metal the slower the drill speed.
Similarly, the bigger the drill bit the slower the speed.

• To prevent the drill bit from slipping when starting to drill a hole in
metal, use a centre punch to make an indentation at the start point.

• Always start drilling at a slow speed to prevent the drill from slipping
out of the pop mark or indent, gradually increasing speed until the
optimum cutting speed is achieved whilst maintaining a MODERATE
pressure ONLY. NEVER force the drill bit into the work. This will
overheat the tip and cause it to dull very quickly.

• When drilling in wood, clamp a piece of scrap wood to the
underside of the material to avoid splintering.

• Always drill directly in line with the bit. Do not use sideways
movement as this may damage the drill or cause the bit to break.

• Large holes should be drilled with wood augers, flat wood bits or
hole saws.

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SCREWDRIVING TIPS

• Place the screwdriver bit in the head of the screw and apply light
pressure to the drill.

• If the screw head is not flush with the material, increase the torque
and start again.

• Make sure that the screwdriver bit is inserted straight and upright in
the screw head, or the screw may be damaged.

• When driving wood screws, pre-drill pilot holes to make driving easier
and to prevent splitting the material.

• Select the forward direction to drive screws in and reverse direction
to take them out.

• Ensure that the screwdriver bit used is the correct fit for the screw.

MAINTENANCE AND SERVICING

WARNING: ALWAYS REMEMBER TO POSITION THE DIRECTION CONTROL
SWITCH IN THE CENTRAL LOCKED OFF POSITION AND REMOVE THE
BATTERY PACK, BEFORE CLEANING THE DRILL.

• After use, remove the drill or screwdriver bit, open the chuck jaws
and tap the side of the chuck to remove any dust, or chippings etc.

• Keep the cooling vents clear.

• Clean the motor housing with a soft cloth.

• Keep the handle clean and free from oil and grease.

• Keep the charger clean and free from dust and grease.

• Worn or damaged parts must be replaced by qualified personnel.

• There are no user serviceable parts inside the drill.

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SPECIFICATIONS

Model Number CON180Li

Part Number 6479530

Charger voltage 230V~50Hz

Battery voltage 18 volts (4000 mAh)

Charging time 3 hours

Keyless chuck capacity 1.5 mm -13 mm

Torque settings 21

Rated Max Torque 50 Nm

Rated No load speed
(variable)

Maximum Drilling Capacity: Wood - 25 mm

Sound Pressure Level 66 dB LpA

Sound Power Level 77 dB LWA

Vibration Level 1.18 m/s

Setting 1 - 0 - 400 RPM (low gear)

Setting 2 - 0 - 1500 RPM (high gear)

Steel - 10 mm

Masonry - 8 mm

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Weight 1.5 kg

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DECLARATION OF CONFORMITY

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