Before attempting to use this Drill Press please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself and
that of others around you, and you can look forward to your purchase giving you long
and satisfactory service.
IMPORTANT
Please read all of the safety and operating instructions carefully before using this
product. Please pay particular attention to all sections of these instructions that
display warning symbols and notices.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12 months from
the date of purchase. Please keep your receipt which will be required as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission.
This guarantee does not effect your statutory rights.
SAFETY SYMBOLS
Fully read this
manual and safety
instructions before
use
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE
RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY
INCLUDING THE FOLLOWING. READ ALL THESE INSTRUCTIONS
BEFORE ATTEMPTING TO OPERATE THIS PRODUCT AND SAVE
THESE INSTRUCTIONS FOR FUTURE REFERENCE.
GENERAL SAFETY IN THE WORKPLACE
1. ALWAYS ensure that air can circulate around the machine and that the air vents
are unobstructed.
2. ALWAYS keep work area clean & tidy. Cluttered work areas and benches invite
accidents.
3. NEVER over-reach. Keep proper footing and balance at all times.
4. NEVER store equipment in a wet/damp environment or expose to rain.
5. KEEP other persons away. Do not let persons, especially children, not involved in
the work, touch the tool or extension cable and keep them away from the work
area.
6. NEVER operate a machine when under the influence of alcohol, drugs or
medication.
7. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so that
you will not be working in your own shadow.
8. DO NOT use power tools in the presence of flammable liquids or gasses.
9. Stay alert, watch what you are doing, use common sense and DO NOT operate
the power tool when you are tired.
CARE OF POWER TOOLS
1. Read this manual carefully. Learn the machines applications and limitations, as
well as its specific potential hazards.
2. ALWAYS keep guards in place and in working order. A guard or other part that is
damaged should be properly repaired or replaced by an authorised service centre,
unless otherwise indicated in this instruction manual.
3. Remove any adjusting keys or wrenches before starting. Form the habit of
checking to ensure that keys, wrenches and tools are removed from the machine.
4. DO NOT force the machine and use the correct tools/bits. It will do the job better
and safer, at the rate for which it was intended.
5. ALWAYS disconnect the machine from the power supply before carrying out any
servicing or changing of accessories.
6. Before further use of the tool, it should be carefully checked to determine that it
will operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting or other
condition that may affect its operation.
7. Have defective switches repaired by your CLARKE Service Department. DO NOT
use a tool if the switch does not turn it on and off.
8. ALWAYS check for any damage or any condition that could affect the operation
of the machine. Damaged parts should be properly repaired.
9. NEVER remove the cover panel unless the machine is disconnected from the
power supply, and never use the machine with cover panels removed.
10. Have your machine repaired by a qualified person. This machine complies with the
relevant safety rules. Repairs should only be carried out by qualified persons using
original spare parts, otherwise this may result in considerable danger to the user.
11. NEVER use this product for any other purpose than that described in this booklet.
12. NEVER abuse the power cable by yanking the cable to disconnect it from the
socket. Keep the cable away from heat, oil or sharp edges.
13. Guard against electric shock. Avoid body contact with earthed surfaces.
14. If the machine should be used outdoors, use only extension cables intended for
outdoor use and marked accordingly.
15. AVOID accidental starting by making sure the power switch is off before plugging
in the power cable.
ADDITIONAL SAFETY RULES FOR DRILL PRESSES
CAUTION: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS
INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND
CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.
HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR
IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO
PROPERTY MAY RESULT.
1. IMPORTANT: You should not operate this machine unless you are thoroughly
familiar with drilling machines and drilling techniques. If there is any doubt
whatsoever you should consult a qualified person.
2. NEVER operate the machine until it is completely assembled and you have read
and understood this entire manual.
3. ALWAYS use clamps or a drill vice bolted to the table, to hold the work. It should
never be held with bare hands.
4. ALWAYS shut off the power & remove drill bit before leaving the machine.
5. ALWAYS make all adjustments with the power off.
6. ALWAYS use the correct drilling speeds for the drill size and the type of material
being drilled.
7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF and
do not leave until it has come to a complete stop.
8. ALWAYS remove and store the drill bits when you have finished work.
9. NEVER attempt to drill into a workpiece that does not have a flat surface unless a
suitable support is used.
10. ALWAYS stop the drill before removing workpieces, work supports or swarf from
the table.
11. Keep drills sharp and clean for best and safest performance. Follow instructions
for changing accessories.
12. Adjust the table or depth stop to avoid drilling into the table surface.
13. ALWAYS be sure that the drill bit is securely locked in the chuck.
14. NEVER assemble or set up any work on the table while the drill is running.
15. ALWAYS ensure the table lock is tight before starting the drill.
16. Keep handles dry, clean and free from oil and grease.
17. ALWAYS keep hands and fingers away from the drill bit.
WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE
HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE DRILL IN A
WELL VENTILATED AREA. USE A DUST COLLECTION SYSTEM IF
POSSIBLE.
WARNING: THE USE OF ANY ACCESSORY OR ATTACHMENT OTHER
THAN ONE RECOMMENDED IN THIS INSTRUCTION MANUAL MAY
PRESENT A RISK OF PERSONAL INJURY.
PROTECTIVE CLOTHING
1. Dress properly. Loose clothing or other jewellery may get caught in moving parts.
Non-slip footwear is recommended. Wear protective hair covering to contain long
hair.
2. ALWAYS wear safety glasses. (Everyday glasses are not safety glasses.)
3. Wear a face mask if drilling into any material which produces dust.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
Before switching the product on, make sure that the voltage of your electricity supply
is the same as that indicated on the rating plate. This product is designed to operate
on 230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion into a
mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond with
the markings on the terminals of your plug, proceed as follows.
•The Blue wire must be connected to the terminal marked N or coloured
Black.
•The Brown wire must be connected to the terminal marked L or coloured
Red.
•The Yellow and Green wire must be connected to the terminal marked E
or or coloured Green.
Always fit a 13 Amp fuse.
Earth
(Green and Yellow)
Neutral
(Blue)
Ensure that the outer sheath of the cable is firmly held by the clamp
We strongly recommend that this machine is connected to the mains supply via a
Residual Current Device (RCD). If in any doubt, consult a qualified electrician. DO
The drill press is delivered with the components shown below.
Check the parts against the list. Should there be any deficiencies or damage, you
should contact your CLARKE dealer immediately where the product was originally
purchased. DO NOT discard the packaging until the drill press is assembled. The
packaging consists of cardboard and appropriately marked materials which can be
sent to a re-cycling facility.
To protect the machine parts from moisture, a protective coating of light machine oil
will have been applied to the outside surfaces. Remove any excess with a paper
towel.
Take care when lifting the head assembly, considering its weight.
NODESCRIPTIONNODESCRIPTION
1Head, Motor & Radial Arm Assembly 9Column
2Table 10Table Height Handle
3Table Support Arm (x2)11Feed Handles (x3)
4Base12Hex Keys (S3, S4)
5Chuck 13Hex Bolts M8 x 20 (x4)
6Chuck Key14Locking Handles (x5)
7Chuck Guard15Key Drift
8Locking Shoe
ASSEMBLY
This machine is designed for bench mounting and before use, it should be mounted
and securely bolted to a strong, heavy workbench, of sufficient height that you will be
standing upright when working.
Ensure the work place is adequately lit, and that you will not be working in your own
shadow.
Bolt the column to the base with the
bolts and washers provided.
NOTE: Ideally, the base with column
attached, should be firmly
bolted (bolts not supplied) to
the workbench prior to the
assembly of other components.
TABLE TO COLUMN
1. Thread a table locking handle into
the table support collar and leave it
loose at this stage.
2. Slide the table support down the
column until it sits on the ratchet
teeth.
3. Place the table height handle on the
side of the table support and tighten
using a hex key.
4. To move the table up or down,
loosen the locking handle and turn the height handle to set the table at the
require position. Then re-tighten the locking handle.
5. Place the table on to the table outer
support arm and place the outer
support arm on to the inner support
arm, thread a table locking handle
into the table support arms and
tighten.
1. Place the locking shoe inside the
collar on the radial arm and screw in
the locking handle to meet it.
2. Lift the head and motor assembly
and locate it on top of the column,
ensuring it slides home fully.
3. Align the head with the base and
firmly secure it to the column with
the locking handle.
4. Screw the three feed handles firmly
into the hub as shown.
INSTALLING THE CHUCK
1. With the chuck guard lifted clear of the spindle, slide the work table up the
column to within 6" of the spindle.
2. Fully open the jaws of the chuck using the chuck key supplied.
3. Put a piece of scrap wood on the table to protect the chuck nose as shown.
4. Ensuring all parts are thoroughly
clean, dry, and burr free, place the
chuck into the end of the open
spindle and pull the spindle down
using the feed handles. Press the
chuck jaws hard against the piece of
scrap wood until the chuck is forced
home. Discard the scrap wood.
5. When the chuck is installed, turn the
chuck guard around so that the
shield is facing the front and tighten
the pinch bolt to align the guard.
1. Unscrew the collar of the chuck
guard and slide the collar over the
chuck until it sits just below the drill
head.
2. Re-tighten the screw.
3. The guard height can be changed by loosening the wing nuts on either side and
sliding the outer guard up or down.
NOTE: NEVER let the guard snap down on its own accord. ALWAYS raise and
lower it by hand.
SETTINGS AND ADJUSTMENTS
TABLE
The table may be raised, lowered or
swivelled around the column, by
slackening off the table support locking
handle on the back of the table support
arm, adjusting accordingly and retightening the handle.
It may also be tilted by loosening the
bolt beneath the table using a 19mm
socket wrench or spanner, tilting the
table to the required position and retightening the bolt as shown.
A bevel scale is provided on the table
mounting, (measured in degrees, 45°
left and right of horizontal,0°), to assist
in setting the required angle. However,
for greater accuracy, the use of a
protractor is recommended.
For all normal operations, the table
should be set to 0°. To check to ensure
the drill is entirely perpendicular to the
table, install a large drill bit in the chuck, place a set-square on the table, and bring it
up to the drill. Adjust the table if necessary, so that it is perfectly level.
RADIAL ARM
To change the travel depth of the head along the radial, adjust the arm as follows:
1. Loosen the locking handle on the arm
collar.
2. Turn the radial arm knob to move the
drill head towards or away from the
column.
3. Once the head is at the correct
position, re-tighten the locking
handle.
The drill head can rotate 90o left and 45
o
right to the horizontal. To achieve this
adjust the arm as follows:
1. Loosen the locking handle on the arm collar.
2. On the other side of the collar, pull
out and turn the guide pin 90o to lock
it in the open position.
3. Rotate the radial arm to the required
angle, using the scale on the collar
and groove on the arm.
4. Once the head is at the correct angle,
re-tighten the locking handle.
To return the radial arm to horizontal,
1. Loosen the locking handle.
2. Release the guide pin and rotate the
radial arm.
3. The guide pin will automatically fall back into the guide groove on the radial arm.
To set the depth of the hole, adjust the depth stop as follows:
1. Loosen the thumb screw on the
inside of the feed handle.
2. Rotate the scale to the desired depth
against the red zero marker (shown
in inches and millimetres).
3. Re-tighten the thumb screw.
CHANGING DRILL SPEED
WARNING: BEFORE ATTEMPTING TO CHANGE THE DRILL SPEED MAKE SURE
THE POWER IS SWITCHED OFF.
1. Open the belt cover by loosening the
screw on the top cover.
2. Loosen the motor bracket that is
situated at the end of the radial arm.
3. Consult the tables on pages 14 and
18, and set the belt on the pulleys
according to the spindle speed
required.
4. When the belt has been correctly
positioned, re-tension by levering the
motor away from the head until the
belt deflects by approx. ½” at its
centre when using reasonable thumb
pressure.
5. Lock the motor in this position by retightening the motor bracket.
1. Insert the drill bit into the jaws of the chuck by approx 1", ensuring that the jaws
do not touch the flutes of the drill bit. Before tightening the chuck, ensure that the
drill bit is centred within the jaws.
2. Ensure the table height and position is set, so that drill travel is sufficient for the
job in hand.
3. Turn on the worklight to help position the
workpiece.
•Press the ‘I’ button to switch on.
•Push the ‘O’ button to switch off.
4. Ensure the work is securely clamped or held in a
drill vice, bolted to the table. Never hold it with
bare hands. Personal injury may be caused if the
workpiece is whipped out of the operators hand,
and cause damage to anything it strikes.
5. If the workpiece is of irregular shape and cannot
be laid flat on the table, it should be securely
blocked and clamped.
6. Any tilting, twisting, or shifting results not only in
a rough hole, but also increases drill bit breakage.
7. For small workpieces that cannot be clamped to the table, use a drill press vice.
The vice must be clamped or bolted to the table.
8. When drilling completely through wood, always position a piece of scrap wood
between the workpiece and the table to prevent splintering on the underside of
the workpiece as the drill breaks through. The scrap piece of wood must make
contact with the left side of the column to prevent it moving.
9. In addition, set the depth of drill travel so that the drill cannot possibly come into
contact with the table, or align the table so that the hole in its centre is in line with
the drill bit.
10. Form the habit of checking to see that the chuck key is removed from the machine
before switching it on.
11. When completely satisfied that the
setup is correct, move the chuck
guard into position and switch the
machine on.
•Press the ‘I’ button to switch on.
•Push the ‘O’ button to switch off.
12. Lower the emergency stop cover, but
DO NOT push it all the way home, as
this will activate the emergency stop.
NOTE: In an emergency, hit the
emergency stop button. To
release the emergency stop,
push the red button upwards.
13. Slowly turn the feed handles to bring the drill bit down towards the table and into
your workpiece. When drilling, ease the drill bit back up to clear swarf away as
required. After drilling, release the feed handles slowly to return the machine to its
starting position.
DRILL PRESS VICES
In order to secure the workpiece to the table, a selection of CLARKE drill press vices,
cross vices and clamps are available, see page 20.
For maximum performance, it is essential that the machine is properly maintained.
ALWAYS inspect it before use. Any damage should be repaired, and faults rectified.
ALWAYS unplug from the power supply before carrying out any adjustment,
servicing or maintenance.
Please refer to the troubleshooting chart on page 19. If you are unable to rectify any
faults, please contact your local dealer or Clarke Service Department for assistance.
MONTHLY (IF IN CONSTANT USE)
1. Check tightness of mounting bolts, and the head and column securing set screws.
2. Check the drive belt for wear, and replace if frayed or damaged.
3. Blow out with compressed air, or vacuum clean out, any dust that may have
accumulated in the motor fan vents. NOTE: When using compressed air, always
use eye protection.
4. Apply a thin coat of wax paste or light oil to the table and column, for lubrication,
and to help prevent corrosion.
If the mains lead is damaged in any way it should be replaced immediately.
LUBRICATION
All bearings are packed with grease at
the factory and require no further
lubrication.
Occasionally, lubricate the quill shaft
assembly with light oil if required.
AFTER USE
1. Remove all swarf from the machine
and thoroughly clean all surfaces.
2. Components should be kept dry, with
machined surfaces lightly oiled.
3. ALWAYS remove drill bits and store in a safe place.
Recycle unwanted materials instead of disposing of them as waste. Any
tools, accessories and packaging should be sorted, taken to a recycling
centre and disposed of in a manner which is compatible with the
environment.
Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled materials decreases pollution in the environment. Please
re-cycle packaging where facilities exist. Check with your local council
authority for recycling advice.