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160L CEMENT MIXER
MODEL NO: CCM160
PART NO: 3400866
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC12/23
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INTRODUCTION
Thank you for purchasing this CLARKE Cement Mixer.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you and you can look forward to your purchase
giving you long and satisfactory service.
SPECIFICATIONS
Model No CCM160
Max drum capacity 160 Litre
Max mixing capacity 115 Litre
Drum speed 26 rpm
Duty cycle classification S6 30%
Drum turning axis
Weight 51.1 kg
Dimensions: Length x Width x Height 1390 x 960 x 1200 mm
Operating voltage & frequency 230V-50Hz
Rated input wattage 650W
Rated input ampere 2.82A
Power cable length 5 m
IP rating IP44D
Sound power guaranteed 93 dB LWA
360
o
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended. Faulty goods should be returned to their place of purchase, no
product can be returned to us without prior permission. This guarantee does
not effect your statutory rights.
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GENERAL SAFETY PRECAUTIONS
1. ALWAYS keep the work area clean and well lit. Floors should always be kept
clear. Cluttered or dark areas invite accidents.
2. ALWAYS keep children and bystanders away while operating this machine.
Distractions can cause loss of control.
3. ALWAYS stay alert & DO NOT use a machine while you are tired or under the
influence of medication or alcohol.
4. ALWAYS wear suitable protective clothing and eye protection including
industrial gloves, ear defenders & approved impact resistant safety glasses.
(Eye glasses are NOT safety glasses). Wear a dust mask if handling cement.
5. NEVER over-reach. Keep your proper footing and balance at all times to
enable better control of the machine in unexpected situations.
6. NEVER stand on the machine. Injury could occur from a fall.
7. ALWAYS store machines out of reach of children.
8. ALWAYS read and become familiar with the entire operating manual.
9. NEVER allow persons unfamiliar with this manual to operate this machine.
10. ALWAYS maintain the machine with care and keep it clean for best / safest
performance.
11. NEVER use this machine if any part is damaged. Have it inspected and
repaired by a competent technician.
12. NEVER modify this machine in any way. Use it only for the purpose for which
it is designed.
13. ALWAYS ensure the electrical cable is fully protected and there is no
danger of damage from equipment or materials. Always Inspect the cable
before use and replace if any damage is apparent.
14. ALWAYS avoid inhaling cement dust while loading the mixer. Avoid contact
with cement or any mixing additives being used. Wear gloves/face mask if
necessary.
15. ALWAYS disconnect the machine from the power supply when not in use,
and before carrying out any maintenance.
16. NEVER leave the machine running unattended or leave the machine until it
comes to a complete stop.
17. ALWAYS keep your hands well clear of the rotating drum at all times. NEVER
put your hands inside the drum when the machine is switched on.
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18. NEVER put any tools or other objects in or around the drum while it is
rotating.
19. NEVER wear jewellery or loose clothing that could be snagged by any part
of the rotating drum.
20. NEVER load the drum when the machine is switched off. ALWAYS switch on
and ensure the drum is rotating before loading.
21. NEVER operate this machine on a gradient. ALWAYS stand the mixer on
firm, level ground where it cannot tip over.
22. ALWAYS switch off and disconnect from the power supply before moving
the machine around the work site.
23. NEVER use the mixer if the power cable or other important parts of the
machine are damaged.
24. If an extension cable is used, the cable and plug must be of watertight
construction. Inadequate extension cables can be dangerous.
ENVIRONMENTAL RECYCLING POLICY
By purchasing this product, the customer is taking on the obligation to deal
with its safe disposal in accordance with the Waste Electrical and Electronic
Equipment (WEEE).
This means that this product must not be disposed of with general household
waste. It must be disposed of according to the laws governing Waste
Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials. Metal
products should be taken to your local civic amenity site for recycling of metal
products.
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SAFETY SYMBOLS DISPLAYED ON THE MACHINE
Read instruction
manual before use.
Wear protective
gloves.
Wear ear protection. Protect the environment
Do not use where the
mixer could tip over.
Do not operate on
sloping ground.
Do not insert anything
into the drum while the
mixer is running.
Wear eye protection.
Wear protective
footwear.
when emptying.
Keep bystanders at a
safe distance.
Always disconnect the
power before starting
any maintenance or
cleaning.
Do not remove or
tamper with any
protection or safety
device.
Do not remove drive
guard with power
connected.
Pinch point hazard. Do
not insert fingers or
other objects.
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Do not overload the
mixer.
Keep hands clear of the
machine when running.
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ELECTRICAL CONNECTIONS
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS1363 plug, or a suitably fused isolator switch.
If the plug has to be changed because it is not suitable for your socket or
because of damage, it must be removed and a replacement fitted, following
the wiring instructions shown below. The old plug must be discarded safely as
insertion into a power socket could cause an electrical hazard.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE
The wires in the mains lead should be
wired up in accordance with the
following colour code:
• Connect the BROWN coloured
wire to the plug terminal
marked with a letter “L”.
• Connect the BLUE coloured wire
to the plug terminal marked
with a letter “N”.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If you are not sure, consult a qualified
electrician.
DO NOT try to carry out any repairs yourself.
This symbol indicates that this is a Class II product and does not
require an earth connection.
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UNPACKING & ASSEMBLY
Remove all components from the packing case and lay them out so that they
can be identified and checked for any possible damage during transit. Should
any component be found to be damaged or missing, please contact your
CLARKE dealer immediately. Check the components against the following list.
1. Stand Assembly 6. Mixing blades
2. Drum assembly 7. Wheels
3. Handlebars 8. Stand Connector
4. Drive motor assembly 9. Fixings Kit (bolts/nuts/washers/pins
5. Stand Legs
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
R-clips/split pins/locking pin & chain.
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ASSEMBLY
1. Bolt the mixing blades to the
mixing drum using by inserting the
cross headed screws from the
outside through the holes in the
drum.
2. Place a leather washer inside
between the drum and blade
and secure the mixing blade from
the inside using a flat washer, lock
washer and nut.
3. Bolt the protective plastic drive
guard to the frame using the small
(M6x20) bolts, washers and
locknuts.
4. If not already fitted for shipping,
bolt the metal drive gear guard to
the back of the drum.
5. Bolt the drum to the frame with
the M12x30 bolt with locknut and
washer.
6. Attach the drive motor assembly
to the frame. Line up the flat side
of the drive shaft and slide the
transmission over the shaft.
7. Secure in place using an M8 nut
with flat washer on each of the
four captive bolts protruding from
the drive assembly.
8. Bolt the handles to the main
frame using the nuts & bolts and
flat washers supplied.
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9. Tip the assembly over and slide
the wheels onto each of the axles
securing them with the large
washers and split pins suppled.
10. Assemble the stand by sliding the
four legs into the stand connector.
Fasten in place with the pins and
R-clips provided.
11. Lift and locate the cement mixer
onto the stand when required.
• The assistance of another
person will be required to do
this.
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OPERATION
Inspect the power cable and ensure it is free from damage and is not in
danger of being damaged by vehicles, equipment or other operations taking
place on the work site.
1. Switch the machine on by
pressing the green (I) switch on
the motor. Stop by pressing the
red (O) switch.
2. Introduce water first, to prevent
the machine from clogging.
3. Add cement as required.
4. Add aggregate to suit.
• Always set the mixer running
before filling, not when the machine is switched off.
• Avoid stopping and starting while there is a heavy weight of material
inside the drum as the extra strain could be harmful to the motor.
• Keep the drum rotating while emptying the mixture.
5. When emptying, remove the
locking pin and tilt the mixer
forward while gripping both
handles tightly.
• Only discharge the mixer when
a suitable receptacle for the
cement mix is in position.
• DO NOT operate this machine
on a steep gradient. ALWAYS
stand the mixer on firm, level
ground where it cannot tip over.
WARNING: REMEMBER THAT THE CENTRE OF GRAVITY OF THE LOADED
MIXER MAY PRESENT A HAZARD WHEN OPERATING ON UNEVEN GROUND.
• ALWAYS keep water away from the motor and other electrical
components as far as possible.
It is essential that the mixer is kept clean. Dried cement inside the drum will be
very difficult to remove. For the mixer to perform at its best it must be
thoroughly cleaned after every use.
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CARE AND MAINTENANCE
AFTER USE
At the end of the working shift it is essential that the machine is hosed down
thoroughly with clean water, being sure to remove all traces of the cement
mix especially from around the mixing blades. The drum may be scoured for a
couple of minutes running using course gravel and water which is then
discharged and the drum finally hosed clean.
NEVER allow cement residue to harden inside the drum and thereafter be
tempted to beat on the drum with hand tools to dislodge such accumulations
of dried cement.
The machine is constructed to IP44 ingress protection which enables the drum
and any other areas to be hosed down safety. However, the motor casing
and plug should not be hosed directly under pressure.
STORAGE
CAUTION: OWING TO THE WEIGHT AND BULK OF THE MIXER, TWO
PEOPLE WILL BE REQUIRED TO LOWER THE MIXER AND RE-FIT THE BOLTS.
The mixer can be better stored with the support
stand folded away.
Remove and lower the mixer to the floor with
the help of an assistant. Loosely re-fit the pins
and R-clips into their respective holes for safe
keeping.
Leave the mixer with the drum partially inverted
to exclude water or debris and always store the
mixer in a dry place out of reach of children.
OCCASIONALLY
After extensive use, inspect the paint and
remove any rust that may be apparent before
touching up where necessary with a rust
resistant paint.
MAINTENANCE FREE ITEMS
The bearings in the machine are sealed for life and require no maintenance.
The drive belt is under constant tension and therefore no adjustment is
required.
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COMPONENT PARTS LIST
ID DESCRIPTION ID DESCRIPTION
1 Drum 34 Bearing 6206-2RS
2 Nut M10 35 Drum rotating shaft
3 Spring washer M10 36 Circlip 62
4 Washer 10 37 Circlip 15
5 Leather washer 10mm 38 O-ring
6 Screw M10 x 25 39 Drive pinion
7 Mixing blade 40 Pin 6 x 25
8 Nut M6 41 Drive
9 Spring washer 6 42 Bearing 6202-2RS
10 Washer 6 43 Cotter pin 5 x 40
11 Leather washer 6 44 Flat washer
12 Gearwheel 45 Wheel
13 Bolt M6 x 25 46 Frame
14 Bolt M6 x 20 47 R-clip
15 Plastic rotator disc 48 Leg connecting bracket
16 Locknut M8 49 Support leg
17 Washer 8 50 Pin
18 Spring washer 8 51 Wire snap ring
19 Bolt M8 x 25 52 Circlip
20 Handle 53 Bearing 61906-2RS
21 Handle grip 32 dia 54 Drive pulley
22 Washer 55 Nut
23 Spring washer 12 56 Bolt
24 Bolt M12 x 30 57 Locknut
25 ST screw 58 Power cable & plug
26 Motor end plate 59 ST screw
27 Motor seat 60 Switch
28 Bolt M8 x 30 61 Switch seal
29 Drive belt 6PJ-L540 62 Motor cover
30 Motor 63 Decorative cover
31 Adjusting washer 64 ST screw
32 Bearing 6305-2RS 65 Tilt locating pin
33 Circlip 30 66 Pin securing chain
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DECLARATIONS OF CONFORMITY-UK
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DECLARATIONS OF CONFORMITY-EU
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