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BOOSTER PUMP
MODEL NO: CBT1400SS
PART NO: 7238023
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC02/24
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INTRODUCTION
Thank you for purchasing this CLARKE Booster Pump. which is suitable for a
variety of applications involving the transfer of clean, cold water (up to a
maximum of 35
Please read this manual thoroughly and ensure you are familiar with all
aspects relating to your particular pump before its connection and use. This
will ensure the safe and proper installation of the pump and assist it in
providing a long, trouble free performance.
Please keep these instructions in a safe place for future reference.
o
C) for domestic and gardening applications.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials. Metal
products should be taken to your local civic amenity site for recycling of metal
products.
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SPECIFICATION
Model CBT1400SS
Maximum Delivery 90 L/min
Maximum Head 50 metres
Operating Pressure 3.6-5.0 Bar
Ingress Protection Rating IPx5
Supply 230V~ 50Hz
Rated Input Power 1650 W
Rated Output Power 1300 W
Input current @ Maximum Head 5.92 A
Input current @ Maximum Flow 5.88 A
Tank Capacity 24 Litres
Tank rated pressure 8 Bar
Outlet Thread Size 1” BSP
Product weight 20 kg
Overall dimensions (L x W x H) 575 x 275 x 595 mm
SAFETY SYMBOLS
The following symbols may be displayed on the machine or its packaging.
Read this instruction
booklet carefully
before use.
Wear eye protection Recycle unwanted
Wear protective gloves General Hazard
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Wear ear defenders
materials under WEEE
Directive
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GENERAL SAFETY PRECAUTIONS
Before using this product it is in your own interest to read and pay attention to
the following safety rules.
WARNING: ALWAYS CONNECT THE PUMP TO AN EARTHED POWER SUPPLY
VIA AN RCD.
1. ALWAYS keep the working area clean and well lit. Floors should always be
kept clear. Cluttered or dark areas invite accidents.
2. NEVER over-reach. Keep your proper footing and balance at all times
when installing or maintaining the pump.
3. NEVER direct any water discharge towards electrical wiring or equipment.
4. ALWAYS thoroughly familiarise yourself with this pump & its operation, and
follow all instructions in this manual. NEVER allow persons unfamiliar with
these instructions to install or operate the pump.
5. ALWAYS ensure that the pump is properly installed to prevent it from moving
during operation and that the immediate area surrounding the pump is
kept clear.
6. ALWAYS maintain the pump with care and keep it clean for best / safest
performance.
7. NEVER modify this pump in any way. Use it only for the purpose for which it
is designed.
8. NEVER use for pumping flammable liquids or corrosive chemicals. This
pump is only designed to pump clean water.
9. ALWAYS have the pump serviced by your local dealer, using only identical
replacement parts. This will ensure the safety of the pump is maintained.
The use of non standard parts could be hazardous.
10. NEVER use this product if any part is damaged. Have it inspected and
repaired by your local Clarke dealer. Always turn the pump off before
carrying out any maintenance.
11. NEVER allow the pump to run dry.
CAUTION: THIS PUMP IS NOT A SUBMERSIBLE PUMP. ON NO ACCOUNT
SHOULD IT EVER BE IMMERSED IN WATER.
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ELECTRICAL INSTALLATION
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue)
Live
(Brown)
Earth
(Green and
a 13 Amp
the cable is firmly held by the clamp
fuse.
Yel low)
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug or a suitably fused isolator switch.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or
because of damage, it must be removed and a replacement fitted, following
the wiring instructions shown below. The old plug must be discarded safely, as
insertion into a power socket could cause an electrical hazard.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
The colours of the wires in
the power cable must
agree with the markings on
the plug.
• Connect the BLUE wire
to the terminal
marked N.
• Connect the BROWN
wire to the terminal
marked L.
• Connect the YELLOW
AND GREEN wire to the terminal marked E or .
AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING
CURRENT OF LESS THAN 30 mA MUST BE USED.
If you are not sure consult a qualified electrician.
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INSTALLATION OF THE PUMP
IMPORTANT: The pump MUST NOT be connected to the mains power supply
until all hose/pipe installations are completed.
These notes are for guidance on how to achieve a proper working system. If
any part of the system is to be connected to the mains water supply, ensure
that you comply with your local water authority regulations.
INSTALLATION LAYOUT
The pump must always be installed and operated in a horizontal position using
the fixing holes in the base to secure the pump firmly in its operating position.
Ensure that there is adequate air circulation around the motor.
Avoid situations where there is the
risk of water coming into contact
with the outside of the pump.
Neither the motor or the terminal
box are designed to be
waterproof.
Typical pipework connections are
shown.
The suction lift i.e. the vertical
distance between the water level
and the pump, should not exceed
the distance specified for your
pump.
Where the pump is to be a permanent fixture, the fittings to the pump MUST be
flexible, i.e. a short piece of hose should be inserted between any rigid metal
pipework and the pump.
To prevent unnecessary strain or possible distortion to the pump, ensure that
adequate support is provided to the hoses and/or pipes. Remember they will
be considerably heavier when filled with water.
PIPELINE FITTINGS REQUIRED
Because of the variety of possible installations, no plumbing accessories are
supplied. However, accessories designed specifically for this range of pumps
are available from your CLARKE dealer.
The performance of your pump will be effected by the diameter of the inlet
pipe - any restriction will greatly reduce the flow. We recommend that you use
a diameter which is as large as practicable with a suitable reducer for
connection to the 1” BSP inlet adapter. The discharge hose should be
attached to the outlet adapter (not supplied).
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A 1” BSP hose adapter will be required for connection
to the inlet and outlet port. These are available from
your CLARKE dealer.
A foot valve and filter should be fitted to the lower
end of the suction hose as illustrated, so as to help
retain water in the suction system and to prevent the
possibility of large foreign bodies arriving at the
pump/cartridge filter.
A gate valve may be installed in-line on the outlet
side of the pump which can be set as required to
regulate the flow of water. Do not place any such
restriction on the suction side of the pump unless it is
an isolator valve in a gravity fed system.
THE INLET FILTER AND NRV
An inlet filter and non-return valve are supplied loose and need to be screwed
to the pump as shown on page 6.
The filter bowl is transparent, allowing a visual check as to the condition of the
filter cartridge. The filter cartridge is a washable net type with a rated filtration
of 60 microns, suitable for the efficient removal of suspended particles such as
sand.
The filter is NOT designed to filter mud, sludge etc and should hang vertically
when installed.
PREPARATION FOR USE
THE PRESSURE VESSEL
This unit operates as a booster pump
by utilising an air chamber with a
pressure regulator switch to provide a
constant pressure at the outlet. The
pump will automatically cut in when
the water pressure reduces to 3.6 Bar
and cut out when the pressure
reaches 5 Bar.
These pressures are factory set but
can be adjusted using the plastic
screw on the pressure switch. The
pump may continue to operate for a short while after the supply valve is
turned off until the cut-out pressure is reached.
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In order for the system to operate
correctly it is necessary to pressurise
the air chamber between 2 Bar and
2.5 Bar (28-35psi), which is carried out
as follows.
Unscrew the protective cap on the
end of the air chamber to reveal the
air valve and use an air line or foot
pump to charge the pressure vessel
to the specified pressure.
Check the air pressure gauge until satisfied and replace the protective cap
when completed. This procedure MUST be carried out before connecting to
the water supply.
PRIMING THE PUMP
When suction lift is used to draw water into the pump it is essential that all
connections and hoses are completely air tight or the system will not work.
Although the pump is a ‘self priming’
type, it is still necessary to completely
fill the inlet side of the pump with
water before being started for the
first time or if the system has been
drained for maintenance/repair. This
is carried out as follows:-
1. Remove the small filler plug on the
top of the pump chamber and fill
the pump with water until all air is
expelled.
NOTE: If a filter is fitted to your pump it is recommended that you remove
the brass plug on top and fill the filter bowl with water.
2. Adjust any valves which may be fitted to the outlet side of the pump so as
to ensure as great a flow as possible.
3. Switch on the pump and check for leaks. Water should quickly start to flow
through the system. If, depending upon the suction depth, water does not
flow, check to ensure:
• The inlet pipe is secure and free from defects. Even a pin hole could
prevent the pump from drawing water efficiently. This is the most
common problem encountered when operating water pumps.
• The pump body has been primed correctly and is completely filled
with water.
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NOTE: If the pump is gravity or pressure fed, priming will not be
necessary, as the pressure of water will purge the system of air.
It is essential that all connections and hoses are completely air tight or the
system will not work.
The pump should never be operated
with any delivery valve completely
closed.
The pressure gauge should be
monitored after initial operation to
ensure the pressure switch is
operating correctly.
If the gauge rises above the switch’s
pre-set value, switch the pump off
and reset the switch.
CARE AND MAINTENANCE
Protect the pump and pipework from freezing as the formation of ice may
cause serious damage.
The only maintenance required is a regular inspection to ensure that debris is
not blocking the passage of water through the pump. Should sand, chemical
or other contaminants come into contact with the pump, flush through with
cold clean water as soon as possible.
Periodically unscrew the filter bowl and clean out the cartridge and interior of
any debris collected.
If you suspect the pump is blocked by debris etc, disconnect it from the power
supply and back-flush to clear any blockage using a garden hose.
• You will need to disconnect the outlet hose to do this.
Always keep the pump in a clean condition, checking regularly for loose
fastenings or a damaged power cable etc.
The pump should not be taken apart by the user if overhaul is required, but
should be taken to your nearest CLARKE dealer for repair.
Suitable Accessories from the CLARKE range
o
1” BSP Hose adaptor 90
1” BSP Plastic Foot Valve Filter FVF10 Part No:7950680
1” Dia Reinforced Suction/Delivery Hose Part No:7955010
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bend (male)
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Part No:7950200
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1” Dia Layflat Delivery Hose Part No:7955110
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TROUBLESHOOTING
Problem Cause Solution
Pump does not run. Thermal protection has
been activated.
Faulty power connection Insert plug securely.
No mains supply. Check fused power
Impeller seized/blocked Disconnect pump from
Pump fails to prime Air leaks through suction
hose joints (damaged
hose or damaged
clamp).
Blocked inlet hose. Check pipeline for block-
Pump runs but gives poor
output
Congested material
inside pump
Suction or delivery line
obstructed.
Inlet pipe leakage. Check inlet pipe and
Air leaks through
damaged seal.
Impeller damaged and
making poor seal.
Impeller / mechanical
seal is badly worn.
If the motor has overheated, wait for it to cool
down before trying
again.
supply and replace fuse
if necessary (check fuse
rating). Check circuit
breaker.
power supply.
Investigate cause and
clear blockage.
Repair connections/
replace hose as
necessary.
age. Check any inlet
valve fitted is fully open.
Clean out & backflush
pump.
Remove obstruction and
ensure there are no kinks
in delivery line.
connector for leaks.
Tighten as required.
Renew seal.
Return to your CLARKE
dealer for repair.
Return to your CLARKE
dealer for repair.
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High friction losses in the
suction line.
Avoid unnecessary
curves, restrictions or
valves.
Pump badly sited resulting in suction lift too high.
Set pump as close as
possible to the level of
the water to be pumped
Sudden loss of flow. Blockage of inlet pipe. Check pipeline for
blockage.
Undue vibration or noise. Excessive flow of water. Decrease flow of water.
by adjusting inlet/outlet
valves in system.
Resistance in inlet pipe
caused by obstruction.
Loose rotating
component.
Installation of pump is
unstable.
Air pocket in pump or
pipeline.
Check pipe and clean
out as necessary
Return to your dealer for
repairs.
Stop pump and
re-position.
Release plug in impeller
housing to release air.
Damaged impeller. Return to your CLARKE
dealer for repair.
PF1 FILTER SUPPLIED WITH THE PUMP
No Description
1Nut
2 Transparent body
3 Filter cartridge
4 O-ring
5Top body
6 O-ring
7Vent cap
Filter assembly complete - Part No
7175105
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COMPONENT PARTS
ID DESCRIPTION ID DESCRIPTION
1 Brass screw plug 27 Tie bolt Mx165
2 Suction end casing 28 Terminal box cover
3 Self priming cover 29 Power cable
4 Locking nut 30 Seal
5 Impeller 31 Capacitor
6 Diffuser 32 Terminal box
7 End bushing 33 Cable clamp
8 Pump housing 34 Seal
9 Circlip 35 O-ring
10 Discharge section 36 Connecting wires
11 Tank Bladder 37 Flexible hose
12 Tank 38 Motor front cover
13 Bolt M8x40 39 Handle
14 Shaft seal 40 Screw s/t 5x16
15 Ball bearing 41 Pressure gauge
16 Motor rotor 42 Brass Union
17 Motor stator 43 5-way connector
18 Motor body 44 Mechanical seal
19 Anti-vibration foot 45 Pressure switch
20 Spring washer 46 Power cable
21 Motor end cover 47 Seal (EPDM)
22 Screw ST3 -5x14 48 Connecting ring
23 Fan 49 Middle bush
24 Fan cover 50 Primary bush
25 Screw M4x8 51 Tie bolt M6x215
26 Seal 52 Seal NBR
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DECLARATION OF CONFORMITY - UK
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DECLARATION OF CONFORMITY - CE
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