Clarke Tiger 1800B, 7320202 User guide

Page 1
WARNING: Do not use the machine without reading this manual
PETROL DRIVEN POWER WASHER
MODEL NO: TIGER 1800B
PART NO: 7320202
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0521
Page 2

INTRODUCTION

Thank you for purchasing this Clarke product.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
Please keep these instructions in a safe place for future reference.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.
This guarantee is invalid if the product is tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

One of the most damaging sources of environmental pollution is oil products. Never throw away used oil with domestic refuse or flush it down a sink or drain. Collect any oil in a leak proof container and take it to your local waste disposal site.
Should any components become completely unserviceable and require disposal plastic and metal should be disposed of according to local regulations.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 3

GENERAL SAFETY RULES

WARNING: WATER AT HIGH PRESSURE CAN BE DANGEROUS AND CAN CAUSE DAMAGE IF THE OPERATOR IS CARELESS. DO NOT LET PERSONNEL OPERATE THIS PRESSURE WASHER UNLESS THEY ARE KNOW THE SAFETY PRECAUTIONS.
1. DO NOT point the spray at other people, animals, electrical equipment or the machine itself.
2. DO NOT hold your finger over the high pressure nozzle.
3. DO NOT let children or untrained personnel use this machine.
4. DO NOT operate the machine with any of the covers removed.
5. DO NOT try to repair this machine. Always refer to your CLARKE service department for all repairs.
6. DO NOT supply any liquid other than water to the water inlet.
7. DO NOT use the detergent pickup facility to introduce flammable liquids/ solvents, e.g. paint thinners, petrol, oil as there is a risk of explosion.
8. ALWAYS release the remaining pressure in the system; turn off the water supply and operate the trigger before you remove hoses or accessories.
9. ALWAYS keep the machine dry and away from the water spray.
10. ALWAYS use protective clothing and safety glasses. Loose particles and other items can be propelled at high speed by the water spray.
11. ALWAYS hold the gun securely & expect it to ‘kick’ when the trigger is pulled
12. ALWAYS respect the requirements of the local water company. Pressure washers may only be connected to the mains water supply if a system separator (known as a backflow preventer) is installed in the supply hose.
13. ALWAYS disconnect from the water supply, and make sure that you drain the system when not in use. Keep in a cool dry location.
14. ONLY use detergents that are suitable for pressure washers, we recommend that you use CLARKE Traffic Film Remover or CLARKE Wash and Wax (available from your dealer).
15. WARNING High pressure water jets can be dangerous, the jet must not be directed at a person or anything that they are wearing.
16. WARNING High pressure hoses, fittings and couplings are important for the safety of the machine. Use only hoses, fittings and couplings recommended by the manufacturer.
17. WARNING Water that passes through a system separator (also known as a backflow preventer) is not safe to drink.
18. DO NOT use the pressure washer if there is damage to the inlet/outer hose.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 4

SAFETY SYMBOLS

WAR NI NG : Do not direct discharge
stream at perso ns or an imals. Keep clear of nozzle.
WAR NI NG : Never direct spray toward any electrical device or electrical outlet.
General Warning, indicates that failing to follow these instruction could result in injury or damage to the machine.
To reduce the risk of injury, read the manual before use.
ALWAYS wear safety glasses
when using this machine.
WAR NI NG : No open flame, open ignition source and smoking is prohibited
WAR NI NG : No smoking
DANGER: Risk to
breathing. Engine exhaust fumes can kill. For outdoor use only. Work in a well ventilated area.
WAR NI NG : Risk of injection or severe injury. Do not direct discharge stream at persons or animals. Keep clear of nozzle. This machine is to be used only by qualified operators.
WAR NI NG : Risk of spray injury. Spray can propel objects. Always wear ANSI approved Z87.1 Safety Glasses.
WAR NI NG : Risk of chemical burn. Never spray acids, corrosive or toxic chemicals. Use only cleaners formulated for pressure washers.
WAR NI NG : Risk of electrocution. Never direct spray toward any electrical device or electrical outlet.
WAR NI NG : Risk of unsafe operation. Keep children away from this equipment. Gun kicks back. Hold with both hands.
WAR NI NG : Risk of hot surfaces.
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 5

OVERVIEW

NO DESCRIPTION NO DESCRIPTION
1 Fuel Tank Cap 11 Engine On/Off Switch
2 Fuel Tank 12 Oil Filler Cap
3 Spark Plug 13 Water Outlet
4 Choke 14 Detergent Hose
5 Gun Assembly 15 Water Inlet
6 Lance Assembly 16 Bypass Drain Hose
7 Air Filter Cover 17 Self-suction Valve
8 Recoil Starting Handle 18 Exhaust Valve
9 Fuel Valve 19 Water Bottle
10 Throttle
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 6

UNPACKING AND ASSEMBLY

Unpack your pressure washer and make sure that the following items are present. Contact your CLARKE dealer immediately if any parts are missing or damaged.
• 1 x Petrol Power Washer • 1 x Lance Assembly
• 1 X Hose Bracket • 1 X Suction Hose
• 1 X Gun / Lance Bracket • 1 X Filter For Suction Hose
• 1 X Tap Adaptor (Fitted To Unit) • 1 X Water Bottle
• 1 X Output Hose For Gun • 1 X Bottle Bracket
• 1 x Gun Assembly

FITTING THE HOSE STORAGE BRACKET

1. Fit the hose storage bracket into the position shown and secure using the bolts, washers and nuts supplied.

FITTING THE LANCE STORAGE BRACKET

1. Fit the lance storage bracket into the position shown and secure using the bolts, washers and nuts supplied.

FITTING THE WATER BOTTLE

1. Fit the bracket to the frame as shown using the bolts, nuts and washers supplied.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 7
2. Slide the bottle holder over the bracket.
3. Place the bottle in the holder.

CONNECT THE WATER SUPPLY

Always follow the regulations of you local water supplier. The pressure washer must never be connected to the drinking water supply without using a system separator (also known as a backflow preventer) available from most hardware stores.
NOTE: Water that has flowed through a system separator is considered non-
drinkable.
1. Connect a water supply hose (not supplied) to the water inlet.
NOTE: Use a good quality water hose
with a standard quick fit coupling.
NOTE: This machine has the ability to
draw its own water, meaning you can use water not under pressure such as rainwater collected in a water butt. See page 16.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 8

CONNECT THE HIGH PRESSURE HOSE TO THE GUN

1. Screw the high pressure hose onto the gun assembly.
2. Use a spanner to tighten the connector.
NOTE: Make sure the connection is
secure.
CONNECT THE HOSE TO THE PRESSURE WASHER
1. Screw the hose to the pressure washer.
• Tighten the connector, hand
tight only, Do not use a spanner.
NOTE: Make sure the connection is
secure.

ATTACH THE LANCE

1. Screw the lance on to the end of the gun assembly.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 9

BEFORE USE

WARNING: PLACE THE PRESSURE WASHER ON LEVEL GROUND WITH THE ENGINE SWITCHED OFF.
WARNING: TAKE CARE NOT TO TOUCH ANY HOT PARTS OF THE PRESSURE WASHER WHEN CHECKING THE OIL LEVEL.
IMPORTANT: The engine is supplied without any oil in it and must be filled to the correct level before use, see below.

ADDING ENGINE OIL

1. Turn the oil filler cap anticlockwise and remove it from the engine, wipe the integral dipstick with a clean cloth.
2. Insert the oil filler cap back into place and then remove it again.
• Do not screw it in when doing
this.
3. If the oil reads low on the dipstick, add oil to the oil reservoir (Max
0.6L).
• We recommend the use of
SAE10W-30 oil.
• Do not overfill the oil reservoir.
4. Replace the oil filler cap.
NOTE: Running the engine with
insufficient oil will cause engine damage.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 10

ADDING FUEL

WARNING: REFUEL IN A WELL-VENTILATED AREA, AWAY FROM ANY SOURCES OF IGNITION.
WARNING: IF THE ENGINE HAS BEEN RUNNING, ALLOW IT TO COOL BEFORE REFUELING.
WARNING: DO NOT LEAVE FUEL WITHIN THE REACH OF CHILDREN.
WARNING: REFUEL CAREFULLY TO AVOID SPILLING FUEL.
1. Remove the fuel tank cap.
• Just inside the fuel tank is a fuel strainer, which should be checked periodically and any contaminants which have accumulated must be removed.
2. Pour unleaded petrol through the fuel strainer and into the fuel tank.
• Do not fill above the fuel
strainer shoulder.
• Use unleaded petrol with a
pump octane rating of 86 or higher.
3. After refueling, tighten the fuel tank cap securely.
10
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 11

STARTING YOUR PRESSURE WASHER

1. Turn the water supply on, make sure that the tap is fully open.
WARNING: FAILURE TO TURN ON THE WATER COULD CAUSE DAMAGE TO THE PRESSURE WASHER.
2. Set the choke lever to the START position.
3. Set the fuel supply valve to the ON position.
4. Slide the throttle 3/4 of the way to the left.
11
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 12
5. Set the engine switch to the on (I) position.
6. Pull the recoil starting handle lightly until you start to feel resistance and then pull up sharply to start the engine.
• You may have to do this more
than once.
WARNING: ONCE THE PRESSURE WASHER ENGINE HAS STARTED, RELEASE THE STARTING HANDLE SLOWLY TO AVOID INJURY/DAMAGE AS IT RECOILS.
7. Slide the choke lever to the RUN position.
• The pressure washer is now
ready for use.
8. Release the trigger lock.
9. Ensuring that you have a firm footing and that you are also holding the gun assembly and spray lance firmly, pull the trigger on the gun to start water flow.
12
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 13
• The lance and gun will kick back when the trigger is first pulled.

INTERRUPTING OPERATION

1. Release the trigger.
NOTE: The pressure washer will automatically go into bypass mode.
WARNING: DO NOT ALLOW THE UNIT TO OPERATE IN BYPASS MODE FOR MORE THEN TWO MINUTES AT ANY TIME. TURN THE UNIT OFF IF IT IS NOT GOING TO BE USED FOR A PERIOD LONGER THAN THIS. SEE PAGE 14.
NOTE: If you notice water coming from the drain tube attached to the pump,
please note that this is a safety feature and should be expected, it cools the pump by releasing some of the hot water within the pump and replacing it with fresh ‘cool’ water.
2. Rotate the trigger lock to the locked position.

ADJUSTING THE SPRAY NOZZLE

The nozzle is adjustable to allow you to adjust the water delivery from a narrow jet of water to a wide spray. To adjust the nozzle, proceed as follows:
1. Hold the shaft of the lance in one hand.
2. Twist the nozzle with the other hand.
3. The spray varies between narrow and wide as you turn the nozzle.
• The narrow jet should be used to clean small areas where a small
spray is required.
• The wide spray should be used for cleaning large areas.

ADJUSTING THE PRESSURE

Hold the rear of the nozzle and slide the front of the nozzle forwards to low pressure and backwards for high pressure.
13
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 14
Other ways to adjust the pressure include. Changing the distance you are from the surface being cleaned and adjusting the spray to a wider angle (lowers the pressure).

APPLYING CHEMICALS AND CLEANING AGENTS

To improve the cleaning performance, You can introduce chemical cleaning agents (detergents) to the water jet using the detergent pickup hose.
1. Place the detergent pickup hose into a container holding the chemical/ cleaning solution.
• Only use detergents recommended for use with pressure washers,
such as CLARKE Traffic Film Remover which is a powerful low foaming agent for car cleaning, patio cleaning etc., or CLARKE Wash & Wax, both available from your CLARKE dealer.
2. Hold the rear of the nozzle and slide the front of the nozzle forwards to low pressure.
3. Spray the detergent onto the vehicle, patio etc.
• Allow the detergent a little time to work itself into the grime.
CAUTION: IF YOUR EYES COME INTO CONTACT WITH ANY CLEANING FLUIDS, RINSE THEM IMMEDIATELY WITH PLENTY OF FRESH CLEAN WATER. AND SEEK MEDICAL ADVICE IF REQUIRED.
4. To rinse, remove the detergent pickup hose from the container holding chemical/cleaning solution and use the pressure washer as normal.

SHUTTING DOWN

1. After each use, if you have applied chemicals, place the detergent pickup hose into a container of clean water and run clean water through the detergent pickup hose to flush the system thoroughly.
NOTE: Failure to do so could cause damage to the pump.
2. Move the throttle control lever to the right.
3. Turn off the engine switch.
NOTE: NEVER turn the water off with
the engine running.
14
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 15
4. Turn the water supply off at the tap.
5. Release the pressure in the pump and hose by squeezing the trigger for a few seconds until no more water comes out of the nozzle.
6. Turn off the fuel supply valve.
7. Rotate the trigger lock to the locked position.
15
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 16

WATER BUTT CONNECTION

This machine has the ability to draw its own water, meaning you can use water not under pressure such as rainwater collected in a water butt.
To do this you must carry out the following procedure.
1. Remove the quick connector from the water inlet.
2. Attach the filter to the end of the suction pipe supplied.
3. Remove the water inlet filter.
4. Connect other end of the suction pipe to the pressure washer.
16
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 17
5. Fill the supplied bottle with water.
6. Connect the hose from the bottle to the self-suction valve shown.
7. Start the pressure washer See “Starting your Pressure Washer” on page 11.
8. Release the exhaust valve.
9. Turn the self-suction valve to the on position.
10. Release the trigger lock and pull the trigger.
11. When the water spray is at high pressure, close the exhaust valve and set the suction valve to the OFF position.
NOTE: If the water butt runs out of
water, the pressure washer will need to be primed before use by repeating steps 4-10.
17
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 18

STORAGE

1. Follow the shutting down procedure on page 14.
2. Disconnect the high pressure hose and drain all water from the hose.
3. Coil the hose and store the gun/lance in the holders located on the side frame of the pressure washer.

STORAGE PROCEDURE

Make sure that the pressure washer has been thoroughly cleaned before storing it in a clean dry place. For long term storage See page 20.

MAINTENANCE

CLEANING THE NOZZLE

1. Switch off the pressure washer and the water supply.
2. Pull the trigger to release any water pressure.
3. Disconnect the lance from the gun assembly.
4. Remove all blockages with the nozzle cleaning tool provided and back flush with clean water.
5. Run water into the end of the lance for 30 seconds to back flush loose particles.
6. Reconnect the lance to the gun assembly and turn on the water supply.

CLEANING THE WATER INLET FILTER

1. Remove the filter from the water inlet of the pump as shown.
2. Clean the filter by flushing both sides with water.
3. Replace the filter into the water inlet.
• Do not operate without the filter properly installed.
18
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 19

CLEANING THE FUEL STRAINER

Just inside the fuel tank is a fuel strainer, check this periodically and remove any contaminants which may have accumulated.
1. Open the fuel tank cap.
2. Remove the fuel strainer.
3. Flush away any contaminants.
4. Replace the fuel strainer.
• Do not operate the pressure washer without the fuel strainer properly installed.

CLEANING THE AIR FILTER

1. Remove the two screws on the air filter cover.
2. Remove the air filter cover.
3. Remove the air filter element.
4. Wash it in a solution of warm water and mild detergent.
WARNING: DO NOT USE FLAMMABLE SOLVENTS OR PETROL TO CLEAN THE AIR FILTER
5. Rinse thoroughly and leave it to dry. Once it is completely dry, immerse the filter in clean engine oil and squeeze the filter to remove excess oil.
• If the air filter is damaged contact CLARKE spare parts department
for a replacement.
6. Replace the filter into its original position and refix the air filter cover.
19
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 20

CHANGING THE SPARK PLUGS

CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK PLUG.
1. Remove the spark plug cap from the spark plug.
2. Use the supplied spark plug spanner to remove the spark plug.
3. Remove any carbon that has accumulated around the sparkplug.
4. Check the overall condition of the spark plug and replace if necessary.
5. Check the spark plug gap (a), it should be between 0.7 and 0.8 mm, adjust if necessary.
6. Reinstall the spark plug and refit the spark plug cap.

LONG TERM STORAGE

For long term storage;
1. The petrol tank should be drained.
• Ensure that the engine is cold before draining the tank.
2. Remove the fuel tank cap and use a pump type sIphon to drain the petrol into an appropriate, clean container.
• Do not store petrol for long periods of time.
• Dispose of excess petrol in an environmentally safe way. Your local
recycling centre can advise you on the best method of disposal.
3. After the petrol tank has been drained, start the engine and allow it to use any petrol that may remain in the engine, or fuel pipe.
4. Make sure that the power washer has been thoroughly cleaned before storing it in a clean dry place.
20
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 21

TROUBLESHOOTING

If the following does not solve your problem contact the CLARKE service dept.
PROBLEM CAUSE SOLUTION
Engine will not start (see engine manual for further engine troubleshooting
No fuel. Add fuel.
Low oil. Add oil.
Pressure builds up after two pulls on the recoil starter or after initial use.
Squeeze the gun trigger to relieve the pressure.
Oil leaking at the pump
Lack of pressure (initial use)
Spark plug lead not attached.
Engine switch is in the OFF position.
Choke lever is set to the on position when the engine is already warm.
Fuel valve closed. Open the fuel valve.
Oil seals worn. Have them replaced by your dealer.
Worn O-rings. Have them replaced by your dealer.
Leak in the high pressure hose fitting.
Nozzle is obstructed. Clear the nozzle.
Water filter screen is clogged.
Air in the hose. Turn off the engine.
Attach the spark plug lead.
Set the engine switch to the ON position.
Set the choke lever to the OFF (right) position.
Tighten the fitting, use sealant tape if required.
Remove and clean the filter.
Turn off the water supply. Disconnect the water source from the pump inlet and turn on the water source to expel the air from the hose. When all the air has been removed, turn off the water supply and reconnect the hose. Turn on the water supply and pull the trigger to expel any air in the gun/ lance.
21
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 22
PROBLEM CAUSE SOLUTION
Lack of pressure (initial use) continued
Choke lever is in the ON position.
Throttle control lever is
Set the choke lever to the OFF position.
Move the throttle control lever to left.
not set high enough.
High pressure hose is too long.
Make sure the high pressure hose is under 100 feet.
Will not draw chemicals
Lack of pressure (after a period of normal use)
Water leaking from the drain hose
Water leaking at the pump
Chemical filter is
Clean the filter.
blocked.
Chemicals being used are too thick.
High pressure hose is too long.
Chemical build up inside the chemical
Dilute the chemicals which should have the consistency of water.
Use a longer supply hose instead of a longer high pressure hose.
Have the parts cleaned or replaced by your dealer.
injector.
Worn seal or packing. Have them replaced by your dealer.
Worn or obstructed
Have them replaced by your dealer.
valves.
Pump is overheating This is a safety feature and should be
expected. It cools the pump by releasing some of the hot water within the pump and replacing it with fresh ‘cool’ water.
Loose connections. Tighten.
Piston rings worn. Have it replaced by your dealer.
Damaged O-rings. Have it replaced by your dealer.
Pump head or tubes damaged from
Have it replaced by your dealer. See “Storage” on page 18.
freezing.
Pump pulsates Nozzle obstructed. Clear the nozzle.
22
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 23

SPECIFICATIONS

ENGINE
Engine type Petrol (unleaded). OHV Single
Cylinder 4 stroke forced air cooling
Capacity/displacement: 98 cc
Oil Capacity 0.6 L
Lubrication Grade SAE10W-30
Fuel Tank Capacity: (Litres) 1.6L
WATER CONNECTION
Max. Feed Temperature 60 °C
Max. Feed Pressure 3-6 Bar
PERFORMANCE DATA
Maximum Pump Pressure 110 Bar
MAximum Suction Height 1.5 m
Working Pressure 70 Bar
Maximum Water Flow 6 I/min
NOISE & VIBRATION
Sound Pressure Level LpA 86.7 dB(A)
Sound Power Level LWA 100 dB(A)
Guaranteed Sound Power Level LWA 102 dB(A)
Uncertainty Factor K 2.28
Vibration 4.494 m/s
Uncertainty Factor K 1.5
DIMENSIONS
Length 425 mm
Width 315 mm
Height 430 mm
Weight 19 kg
23
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 24

EXPLODED DIAGRAM

WARNING: TO ENSURE MACHINE SAFETY, USE ONLY ORIGINAL SPARE PARTS FROM CLARKE INTERNATIONAL.
24
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 25

PARTS LIST

NO DESCRIPTION NO DESCRIPTION
1 Drain Hose 16 Locknut M5
2 Thermal Relief Cap 17 Locknut M8
3 Inlet Connector 18 Rubber Plug
4 Petrol Engine 19 Rubber Foot
5 Lance 20 Inner hex Bolt M8x40
6Gun 21Frame
7 High Pressure Pump 22 Engine Isolator
8 Inner hex Bolt M8x25 23 Water Bottle Hook
9 Spring Washer 24 Water Bottle Frame
10 Washer 25 Water Bottle
11 Injection Hose 26 Water Bottle Cap
12 Injection Filter 27 High Pressure Hose
13 Cross Bolt M5x35 28 Water Pipe
14 Washer 29 Hose Hook
15 Gun Holder

ACCESSORIES

The range of accessories listed below may be purchased from your CLARKE dealer.
ITEM PART NUMBER
5 Litres Detergent (Traffic Film Remover) 3050821
25 Litres Detergent (Traffic Film Remover) 3050820
5 Litres Wash ‘n’ Wax 3050815
25
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 26

DECLARATION OF CONFORMITY

26
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 27

DECLARATION OF CONFORMITY

27
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
Page 28
Loading...