Clarke Tiger 2500, Tiger 2900, 7320055, 7320056 User guide

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WARNING: Read these instructions before using the machine
PETROL DRIVEN POWER WASHER
MODEL NO: TIGER 2500/2900
PART NO: 7320055/7320056
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0114
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INTRODUCTION

Thank you for purchasing this CLARKE Petrol driven power washer.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.

ACCESSORIES

The range of accessories listed below are available from your CLARKE dealer.
ITEM PAR T N UMB E R
5 Litres Detergent (Traffic Film Remover) 3050821
25 Litres Detergent (Traffic Film Remover) 3050820
5 Litres Wash ‘n’ Wax 3050815

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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GENERAL SAFETY RULES

WARNING: Water at high pressure can be dangerous and can cause damage if the operator is careless. Never allow anyone to operate this pressure washer unless they are familiar with the safety precautions.
1. NEVER direct the spray towards any person or animal.
2. NEVER hold your finger over the high pressure nozzle.
3. NEVER allow children or untrained personnel to use this machine.
4. NEVER operate the machine with any of the covers removed.
5. NEVER attempt any repairs to this machine. Always refer to your Clarke dealer.
6. NEVER supply any liquid other than water to the water inlet.
7. NEVER use the detergent pickup facility to introduce flammable liquids/solvents, e.g. paint thinners, petrol, oil as there is a risk of explosion.
8. ALWAYS release any residual pressure in the system by turning off the water supply and operating the trigger before disconnecting any hose or accessory.
9. ALWAYS keep the machine itself dry and well clear of water spray.
10. ALWAYS wear protective clothing and safety glasses. Loose particles and other debris may be propelled at high speed by the water jet.
11. ALWAYS grip the gun firmly and expect the spray gun to ‘kick’ when starting.
12. ALWAYS respect the requirements of the local water company. Pressure washers may only be connected to the mains drinking water supply if a system separator (also known as a backflow preventer) is installed in the supply hose.
13. ALWAYS disconnect from the water supply, and ensure the system is completely drained when not in use. Store in a cool dry location.
14. ONLY use chemical cleaning agents (detergents), that are approved for pressure washers. CLARKE Traffic Film Remover or CLARKE Wash and WAX (available from your dealer), is recommended.
15. WARNING High pressure water jets can be dangerous if subject to misuse. The jet must not be directed at a person or anything that they are wearing.
16. NEVER direct the jet at electrical equipment or the machine itself.
17. WARNING High pressure hoses, fittings and couplings are important for the safety of the machine. Use only hoses, fittings and couplings recommended by the manufacturer.
18. WARNING Water that has flowed through a system separator (also known as a backflow preventer) is considered non-drinkable.
19. NEVER use the pressure washer if the inlet/outlet hoses or important parts of the machine are damaged.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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SAFETY SYMBOLS

WAR NI NG : Do not direct discharge stream
at persons or animals. Keep clear of nozzle.
WAR NI NG : Never direct spray toward any electrical device or electrical outlet.
General Warning, indicates that failing to follow these instruction could result in injury or damage to the machine.
To reduce the risk of injury, read the manual before use.
ALWAYS wear safety glasses
when using this machine.
DANGER: Risk of fire or explosion. Shut off engine before adding fuel. Keep work area free of combustible materials. Do not spray flammable liquids.
DANGER: Risk to breathing. Engine exhaust fumes can kill. For outdoor use only. Work in a well ventilated area.
WAR NI NG : Risk of injection or severe injury. Do not direct discharge stream at persons or animals. Keep clear of nozzle. This machine is to be used only by qualified operators.
WAR NI NG : Risk of spray injury. Spray can propel objects. Always wear ANSI approved Z87.1 Safety Glasses.
WAR NI NG : Risk of chemical burn. Never spray acids, corrosive or toxic chemicals. Use only cleaners formulated for pressure washers.
WAR NI NG : Risk of electrocution. Never direct spray toward any electrical device or electrical outlet.
WAR NI NG : Risk of unsafe operation. Keep children away from this equipment. Gun kicks back. Hold with both hands.
WAR NI NG : Risk of hot surfaces. Avoid contact with hot engine exhaust components. Don't allow hoses to contact the engine muffler during or after use.
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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OVERVIEW

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6
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16
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NO DESCRIPTION NO DESCRIPTION
1 Fuel Tank Cap 10 Throttle
2 Fuel Tank 11 Engine On/Off Switch
3 Spark Plug 12 Oil Filler Cap
4 Choke 13 Water Outlet
5 Gun Assembly 14 Detergent Hose
6 Lance 15 Water Inlet
7 Air Filter Cover 16 Bypass Drain Hose
8 Recoil Pull Start 17 Hose Holder
9 Fuel Valve 18 Lance Holder
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ASSEMBLY

Unpack your pressure washer and check to ensure the following items are present.
Contact your Clarke dealer immediately if any parts are missing or damaged.
• 1 x Petrol Pressure Washer • 1 x Spark Plug Box Spanner
• 1 x Hose Holder c/w Fixings • 1 x Tommy Bar
• 1 x Lance Holder c/w Fixings • 2 x Wheel & Axle Assemblies
• 1 x High Pressure Hose • 1 x Nozzle Cleaning Pin
• 1 x Lance Assembly • 1 x Tap Adaptor
• 1 x Gun Assembly • 1 x Upper Handle c/w Fixings

CONNECTING THE HANDLE

1. Slide the upper handle into position as shown.
2. Secure using a bolt, 2 washers and a nut on each side.

CONNECTING THE WHEELS

1. Slide the axles in to the locating tube as shown
• Make sure the ball catch locks
into the small hole on the bottom of the locating tube.
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FITTING THE RUBBER FEET

1. Fit the rubber feet to the legs as shown.

FITTING THE LANCE/HOSE HOLDER

1. Fit the holders into the positions shown and secure using the washers and nuts provided.

ASSEMBLING THE LANCE

1. Connect the spray lance to the gun assembly and tighten securely by turning the locking ring.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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CONNECTING THE HIGH PRESSURE HOSE

CONNECT THE HOSE TO THE GUN
1. Screw the high pressure hose onto the gun assembly.
• Tighten the connector, hand
tight only. Do not use a spanner.
NOTE: Make sure the connection is
secure.
CONNECT THE HOSE TO THE PRESSURE WASHER
1. Screw the hose on to the pressure washer.
• Tighten the connector, hand
tight only, Do not use a spanner.
NOTE: Make sure the connection is
secure.

CONNECTING THE WATER SUPPLY

Always follow the regulations of your local water supplier. The pressure washer must never be connected to the drinking water supply without using a system separator (also known as a backflow preventer) available from most hardware stores.
NOTE: Water that has flowed through a system separator is considered non-
drinkable.
1. Connect a water supply hose (not supplied) to the water inlet.
NOTE: Use a good quality fibre-
reinforced water hose with a standard coupling.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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BEFORE USE

WARNING: TO CARRY OUT THIS CHECK, PLACE THE PRESSURE WASHER ON LEVEL GROUND WITH THE ENGINE SWITCHED OFF.
WARNING: TAKE CARE NOT TO TOUCH ANY HOT PARTS OF THE PRESSURE WASHER WHEN CHECKING THE OIL LEVEL.
IMPORTANT: The engine is supplied without any oil in it and must be filled to the correct level before use, see below.

ENGINE OIL

1. Turn the oil filler cap anticlockwise and remove it from the engine, wipe the integral dipstick with a clean cloth.
2. Insert the oil filler cap back into place and then remove it again.
3. If the oil reads low on the dipstick, add oil to the oil reservoir (Max
0.4L).
• We recommend the use of
SAE10W-30 oil.
• Do not overfill the oil reservoir.
4. Replace the oil filler cap.
NOTE: Running the engine with
insufficient oil will cause engine damage.
Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]
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FUEL

• Refuel in a well-ventilated area, away from any sources of ignition.
• If the engine has been running, allow it to cool before refueling.
• Do not leave fuel within the reach of children.
• Refuel carefully to avoid spilling fuel.
1. Remove the fuel tank cap.
• Just inside the fuel tank is a fuel
strainer, which should be checked periodically and any contaminants which have accumulated must be removed.
2. Pour unleaded petrol through the fuel strainer and into the fuel tank
• Do not fill above the fuel
strainer shoulder.
• Use unleaded petrol with a
pump octane rating of 86 or higher.
3. Replace the fuel filler cap securely.
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STARTING YOUR PRESSURE WASHER

1. Turn the water supply on, making sure that the tap is fully open.
WARNING: FAILURE TO TURN ON THE WATER COULD CAUSE DAMAGE TO THE PRESSURE WASHER.
2. Set the choke lever to the START position.
3. Set the fuel supply valve to the open position.
4. Slide the throttle lever to the left approximately 3/4 of the way.
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5. Set the engine switch to the on (I) position
6. Pull the recoil starting handle lightly until you start to feel resistance and then pull up sharply to start the engine.
• You may have to do this more
than once.
WARNING: ONCE THE PRESSURE WASHER ENGINE HAS STARTED, RELEASE THE STARTING HANDLE SLOWLY TO AVOID INJURY/DAMAGE AS IT RECOILS.
7. Slide the choke lever to the RUN position.
• The pressure washer is now
ready for use.
8. Release the trigger lock.
9. Ensuring that you have a firm footing and that you are also holding the gun assembly and spray lance firmly, pull the trigger on the gun to start water flow.
• The lance and gun will kick
back when the trigger is first pulled.
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INTERRUPTING OPERATION

1. Release the trigger.
NOTE: The pressure washer will automatically go into bypass mode.
WARNING: DO NOT ALLOW THE UNIT TO OPERATE IN BYPASS MODE FOR MORE THEN TWO MINUTES AT ANY TIME. TURN THE UNIT OFF IF IT IS NOT GOING TO BE USED FOR A PERIOD LONGER THAN THIS. SEE PAGE 14.
NOTE: If you notice water coming from the drain tube attached to the
pump, please note that this is a safety feature and should be expected, it cools the pump by releasing some of the hot water within the pump and replacing it with fresh ‘cool’ water.
2. Rotate the trigger lock to the locked position.

ADJUSTING THE SPRAY NOZZLE

The nozzle is adjustable to allow you to adjust the water delivery from a narrow jet of water to a wide spray. To adjust the nozzle, proceed as follows:
1. Hold the shaft of the lance in one hand.
2. Twist the nozzle with the other hand.
• The spray varies between
narrow and wide as you turn the nozzle.

ADJUSTING THE PRESSURE

The machine output is preset at the factory. To lower the contact pressure:
1. Back away from the surface to be cleaned. The further away you are the less the pressure will be on the surface being cleaned.
2. Reduce the speed of the engine using the throttle. Slow the engine down and the water pressure will also go down.
3. Adjust the spray to a wider angle.
4. Hold the rear of the nozzle and slide the front of the nozzle forwards to low pressure and backwards for high pressure.
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APPLYING DETERGENTS AND CLEANING AGENTS

To improve the cleaning performance, you can introduce chemical cleaning agents (detergents) to the water jet using the detergent pickup hose.
1. Place the detergent pickup hose into a container holding the chemical/cleaning solution.
• Only use detergents
recommended for use with pressure washers, such as CLARKE Traffic Film Remover which is a powerful low foaming agent for car cleaning, patio cleaning etc., or CLARKE Wash & Wax, both available from your CLARKE dealer.
2. Hold the rear of the nozzle on the high pressure lance and slide the front of the nozzle forwards to low pressure.
3. Spray the detergent onto the vehicle, patio etc.
• Allow the detergent a little time
to work itself into the grime.
CAUTION: IF YOUR EYES COME INTO CONTACT WITH ANY CLEANING FLUIDS, RINSE THEM IMMEDIATELY WITH PLENTY OF FRESH CLEAN WATER. AND SEEK MEDICAL ADVICE IF REQUIRED.
4. To rinse, remove the detergent pickup hose from the container holding chemical/cleaning solution, slide the front of the nozzle on the lance back towards the handle and use the pressure washer as normal.

SHUTTING DOWN

1. After each use, if you have applied chemicals, place detergent pickup hose into a container of clean water and run clean water through detergent pickup hose to flush the system thoroughly.
2. Move the throttle control lever to the right.
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3. Turn off the engine switch, to the off (0) position.
4. Turn water supply off at the tap.
5. NEVER turn the water off with the engine running.
6. Release the pressure in the pump and hose by squeezing the trigger for a few seconds until no more water comes out of the nozzle.
7. Turn the fuel supply valve to the closed position.
8. Rotate the trigger lock to the locked position.

STORAGE

BEFORE STORING THE PRESSURE WASHER

1. Disconnect the high pressure hose and drain all water from the hose.
2. Coil the hose and store the lance/hose in their respective holders located on either side of the pressure washer.

STORAGE PROCEDURE

Make sure that the pressure washer has been thoroughly cleaned before storing it in a clean dry place. See “Maintenance” on page 16.
For long term storage See page 18.
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MAINTENANCE

CLEANING THE NOZZLE

1. Shut off the pressure washer and turn off the water supply.
2. Pull trigger on the gun handle to release any water pressure.
3. Disconnect the lance from the gun assembly.
4. Remove any obstructions with the nozzle cleaning tool provided and back flush with clean water.
5. Direct water supply into the end of the lance for 30 seconds to back flush loosened particles.
6. Reconnect the lance to the gun assembly and turn on the water supply.

CLEANING THE WATER INLET FILTER

This screen filter should be checked periodically and cleaned if necessary.
1. Remove filter from the water inlet of the pump as shown.
2. Clean filter by flushing both sides with water.
3. Replace the filter into the water inlet.
• Do not operate pressure
washer without filter properly installed.
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CLEANING THE FUEL STRAINER

Just inside the fuel tank is a fuel strainer, check this periodically and remove any contaminants which may have accumulated.
1. Open the fuel tank cap.
2. Remove the fuel strainer.
3. Remove any contaminants.
4. Replace the fuel strainer.
• Do not operate pressure
washer without fuel strainer properly installed.

CLEANING THE AIR FILTER

1. Release the two clips on the air filter cover.
2. Remove the air filter cover.
3. Remove the air filter elements.
4. Wash the elements in a solution of warm water and mild detergent.
WARNING: DO NOT USE FLAMMABLE SOLVENTS OR PETROL TO CLEAN THE AIR FILTER
5. Rinse thoroughly and leave the elements to dry. Once it is completely dry, immerse the filter in clean engine oil and sqeeze to remove excess oil.
• If the air filter is damaged contact Clarke spare parts department for
a replacement.
• Replace the filter into its original position and refit the air filter cover.
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CHANGING THE SPARK PLUGS

CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK PLUG.
1. Remove the spark plug cap from the spark plug.
2. Use the spark plug spanner supplied to remove the spark plug.
3. Remove any carbon that has accumulated around the sparkplug.
4. Check the spark plug gap (a), it should be between 0.7 and 0.8 mm, adjust if necessary.
5. Check the overall condition of the spark plug and replace if necessary.
6. Reinstall the spark plug and replace the spark plug cap.

LONG TERM STORAGE

For long term storage,
1. The petrol tank should be drained.
• Ensure that the engine is cold before draining the tank.
2. Remove the fuel tank cap and use a pump type syphon to drain the petrol into an appropriate, clean container.
• Do not store petrol for long periods of time.
• Dispose of excess petrol in an environmentally safe way. Your local
recycling centre can advise you on the best method of disposal.
3. After the petrol tank has been drained, start the engine and allow it to use any petrol that may remain in the engine, or fuel pipe.
4. Make sure that the power washer has been thoroughly cleaned before storing it in a clean dry place.
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TROUBLESHOOTING

If the following does not solve your problem, please contact the CLARKE service department.
PROBLEM CAUSE SOLUTION
Engine will not start (see engine manual for further engine troubleshooting)
Lack of pressure (initial use)
No fuel. Add fuel.
Low oil. Add oil.
Pressure builds up after two pulls on the recoil starter or after initial use.
Spark plug lead not attached securely.
Engine switch is in the OFF position.
Choke lever is set to the ON position when the engine is already warm.
Fuel valve closed. Open the fuel valve.
Leak in the high pressure hose fitting.
Nozzle is obstructed. Clear the nozzle.
Water filter screen is clogged.
Air in the hose. Turn off the engine.
Squeeze the gun trigger to relieve the pressure.
Attach the spark plug lead.
Set the engine switch to the ON position.
Set the choke lever to the OFF (right) position.
Tighten the fitting, use sealant tape if required.
Remove and clean the filter.
Turn off the water supply. Disconnect the water source from the pump inlet and turn on the water source to expel the air from the hose. When all the air has been removed, turn off the water supply and reconnect the hose. Turn on the water supply and pull the trigger to expel any air in the gun/lance.
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PROBLEM CAUSE SOLUTION
Lack of pressure (initial use) continued
Will not draw chemicals
Lack of pressure (after a period of normal use)
Water leaking at the pump
Choke lever is in the OPEN position.
Throttle control lever is not set high enough.
High pressure hose is too long.
Chemical filter is blocked.
Chemicals being used are too thick.
High pressure hose is too long.
Chemical build up inside the chemical injector.
Worn seal or packing. Have them replaced by your dealer.
Worn or obstructed valves.
Loose connections. Tighten.
Worn or broken O-rings. Have them replaced by your dealer.
Pump head or tubes damaged from freezing.
Set the choke lever to the OFF (right) position.
Move the throttle control lever to left.
Make sure the high pressure hose is under 100 feet.
Clean the filter.
Dilute the chemicals. The chemicals should have the consistency of water.
Use a longer supply hose instead of a very long high pressure hose.
Have the parts cleaned or replaced by your dealer.
Have them replaced by your dealer.
Have it replaced by your dealer. See “Storage” on page 15.
Oil leaking at the pump
Water leaking from the drain hose
Pump pulsates Nozzle obstructed. Clear the nozzle.
Oil seals worn. Have them replaced by your dealer.
Worn O-rings. Check and replace.
Pump is overheating This is a safety feature and should be
expected, it cools the pump by releasing some of the hot water withing the pump and replacing it with fresh ‘cool’ water.
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SPECIFICATIONS

MODEL NO TIGER 2500 TIGER 2900
ENGINE
Engine type Petrol (unleaded). OHV
Single Cylinder 4 stroke forced air cooling
Capacity/displacement: 118 cc 196 cc
Oil Capacity 0.6 L 0.6 L
Lubrication Grade SAE10W-30 SAE10W-30
Fuel Tank Capacity:(Litres) 2.1 Litres 4 Litres
WATER CONNECTION
Max. Feed Temperature 50 °C 50 °C
Max. Feed Pressure 3-6 Bar 3-6 Bar
PERFORMANCE DATA
Maximum Pump Pressure 170 Bar 200 Bar
Working Pressure 130 Bar 150 Bar
Maximum Water Flow 7 l/min 8 I/min
NOISE & VIBRATION
Sound Power Level LWA 103 dB(A) 105 dB(A)
Guaranteed Sound Power Level LWA 105 dB(A) 108 dB(A)
Uncertainty Factor K 2.16 2.79
Vibration 4.494 m/s 3.398 m/s
Uncertainty Factor K 1.5 1.5
DIMENSIONS
Length 465 mm 565 mm
Width 560 mm 668 mm
Height 750 mm 877 mm
Weight 31.7 kg 34.7 kg
Petrol (unleaded). OHV Single Cylinder 4 stroke forced air cooling
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EXPLODED DIAGRAM (TIGER 2500)

WARNING: TO ENSURE MACHINE SAFETY, USE ONLY ORIGINAL SPARE PARTS FROM CLARKE INTERNATIONAL.
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PARTS LIST (TIGER 2500)

NO DESCRIPTION PART NO
1 Locknut M5 RKTIG250001
2 Hose Holder RKTIG250002
3 Gasket RKTIG250003
4 Hex Bolt M5x40 RKTIG250004
5 High Pressure Hose RKTIG250005
6 4.0hp Engine RKTIG250006
7 Locknut M8 RKTIG250007
8 Gasket RKTIG250008
9 Hex Bolt M5x35 RKTIG250009
10 Inlet Connector RKTIG250010
11 Isolator RKTIG250011
12 Frame RKTIG250012
13 Rubber Foot RKTIG250013
14 Inner Hex Bolt M8*40 RKTIG250014
15 Rubber Plug RKTIG250015
16 8" Solid Wheel RKTIG250016
17 Wheel Shaft Circlip RKTIG250017
18 Spring Wire RKTIG250018
19 Wheel Axle RKTIG250019
20 Detergent Filter RKTIG250020
21 Detergent Hose RKTIG250021
22 Inner Hex Bolt M8*25 RKTIG250022
23 Spring Gasket RKTIG250023
24 High Pressure Pump RKTIG250024
25 Drain Pipe RKTIG250025
26 Thermal Relief Cap RKTIG250026
27 High Pressure Gun RKTIG250027
28 Gun Holder Sleeve RKTIG250028
29 Gun Holder RKTIG250029
30 Handle RKTIG250030
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EXPLODED DIAGRAM (TIGER 2900)

WARNING: TO ENSURE MACHINE SAFETY, USE ONLY ORIGINAL SPARE PARTS FROM CLARKE INTERNATIONAL.
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PARTS LIST (TIGER 2900)

NO DESCRIPTION PART NO
1 Locknut M6 RKTIG290001
2 Hose Holder RKTIG290002
3 Washer RKTIG290003
4 Hex Bolt M6x45 RKTIG290004
5 High Pressure Hose RKTIG290005
6 6.5hp Engine RKTIG290006
7 Locknut M8 RKTIG290007
8 Washer RKTIG290008
9 Hex Bolt M6x40 RKTIG290009
10 Inlet Connector RKTIG290010
11 Mounting pad RKTIG290011
12 Frame RKTIG290012
13 Rubber Foot RKTIG290013
14 Hex Bolt M8x45 RKTIG290014
15 Rubber Plug RKTIG290015
16 Hex Bolt M8x40 RKTIG290016
17 Wheel Shaft Clip RKTIG290017
18 Spring Wire RKTIG290018
19 Wheel Axle RKTIG290019
20 10" Wheel RKTIG290020
21 Washer RKTIG290021
22 Circlip RKTIG290022
23 Detergent Filter RKTIG290023
24 Detergent Hose RKTIG290024
25 Hex Bolt M8x25 RKTIG290025
26 Spring Washer RKTIG290026
27 High Pressure Pump RKTIG290027
28 Drain Tube RKTIG290028
29 Thermal Relief Cap RKTIG290029
30 High Pressure Gun RKTIG290030
31 Gun Holder Sleeve RKTIG290031
32 Gun Holder RKTIG290032
33 Handle RKTIG290033
34 Lance RKTIG290034
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DECLARATION OF CONFORMITY TIGER 2500

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DECLARATION OF CONFORMITY TIGER 2500

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DECLARATION OF CONFORMITY TIGER 2900

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DECLARATION OF CONFORMITY TIGER 2900

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NOTES

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NOTES

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