Service Dept.- 50 kamitoda,Toda-shi,Saitama,335-8511 Japan Tel: 048-443-1111 FAX:048-433-6996
Service Manual
AM/FM CD Player/CD Changer
Controller with 7" LC Display
Model
(QC-6800B)
Model
(QC-6800K)
Published by Service Dept.
298-5950-00
Printed in Japan
Nov.2001 P
■SPECIFICATIONS
FM tuner section
Frequency range:87.9MHz to 107.9MHz(VRX815)
87.50MHz to 108.0MHz(VRX815P)
Usable sensitivity:11dBf
50dB quieting sensitivity:17dBf
Alternate channel selectivity: 70dB
Stereo separation:35dB(1kHz)
Frequency response: 30Hz to 15kHz(
AM tuner section
Frequency range:530kHz to 1710kHz(VRX815)
531kHz to 1629kHz(VRX815P)
Usable sensitivity:25
μV
CD player section
System:Compact disc digital audio system
Frequency response: 17Hz to 20kHz(
Signal to noise ratio:98dB(1kHz)IHF-A
Dynamic range:95dB(1kHz)
Distortion:0.02
%
Audio amplifier section
Rated power output:17W×4(20Hz to 20kHz,1%,4Ω)
Maximum power output:
180W(45W
Speaker impedance:4
Ω(4 to 8Ω)
Input section
Video input:1.0±0.2Vp-p
(input impedance 75
Audio input:130
±60mVrms(input impedance
Ω or greater)
10k
Video output section
Video output:1.0±0.2Vp-p(output impedance 75
Ω)
LCD monitor section
Screen size:7-inch wide type
(152mm Width
Display method:Transmission type TN Liquid
Crystal Display
±3dB)
±1dB)
×4 JEITA)
Ω)
×85mm Height)
Drive method:TFT(thin-film transistor) active
matrix driving
Pixels:336,960(1440
×234)
General
Power source voltage: 14.4V DC
(10.8 to 15.6V allowable)
Ground:Negative
Current consumption: 4.0A(1W)
Auto antenna rated current:
500mA less
Dimensions(mm):Main unit
178(W)×50(H)×165(D)
Tuner amp unit
178(W)×37.5(H)×209.5(D)
Remote control unit
44(W)×110(H)×27(D)
Weight:Main unit
Tuner amp unit
Remote control unit
(including battery)
2.0kg
1.1kg30g
■NOTES
※ Use a CeNET extension cable that is less than 20m in
length.(including the Y-adapter CCA-519)
※ We cannot supply PWB with component parts in prin-
ciple. When a circuit on PWB has failure , please repair
it by component parts base. Parts which are not mentioned in service manual are not supplied.
※ Some CDs recorded in CD-R mode may not be usable.
※ Even when recorded in CD-RW mode, some CDs not
be usable.
※ CD-ROM discs cannot be played in the CD changer.
※ This unit can display title data for CD-text CDs and user
titles input with this unit.
※ This slide mechanism is used the special adjustment jig
for repair.
※ Specifications and design are subject to change without
notice for further improvement.
- 1 -
VRX815
VRX815P
■COMPONENTS
QC-6800B-B/QC-6800K-A
Main unit−−−−−1
Remote control unitRCB-155-6011
Battery(SUM-3)
Universal mounting bracket300-9677-001
DCP case335-6707-001
Antenna jumper093-1465-001
Power supply lead854-6388-501
Extension lead(13P to 13P)855-3426-001
Outer escutcheon940-7715-041
Parts bag
Use of controls,adjustment or performance of procedures
other than those specified herein,may result in hazardous
radiation exposure.
The COMPACT DISC player and MINI DISC player should
not be adjusted or repaired by anyone except properly qualified service personnel.
■ To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow
the instructions so that customers and Engineers
in charge of repair or inspection can avoid suffering any risk or injury.
1. Use specified parts.
The system uses parts with special safety features against
fire and voltage. Use only parts with equivalent characteristics when replacing them.
The use of unspecified parts shall be regarded as remodeling for which we shall not be liable. The onus of
product liability (PL) shall not be our responsibility in cases
where an accident or failure is as a result of unspecified
parts being used.
VRX815
VRX815P
2. Place the parts and wiring back in their original positions
after replacement or re-wiring.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc, is involved. The wiring connection and routing to the PWB are specially planned
using clamps to keep away from heated and high voltage
parts. Ensure that they are placed back in their original
positions after repair or inspection.
If extended damage is caused due to negligence during
repair, the legal responsibility shall be with the repairing
company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back securely in their original position after repair. Ensure for
safety reasons there is no possibility of secondary
ploblems around the repaired spots.
If extended damage is caused due to negligence of repair, the legal responsibility shall be with the repairing
company.
4. Caution in removal and making wiring connection to the
parts for the automobile.
Disconnect the battery terminal after turning the ignition
key off. If wrong wiring connections are made with the
battery connected, a short circuit and/or fire may occur.
If extensive damage is caused due to negligence of repair, the legal responsibility shall be with the repairing
company.
5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality
is observed in their appearance. Always replace them
with new ones. (The chip parts include resistors, capacitors, diodes, transistors, etc). The negative pole of tantalum capacitors is highly susceptible to heat, so use special care when replacing them and check the operation
afterwards.
6. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the
iron tip temperature is around 270
apply the iron tip repeatedly(more than three times)to the
same patterns. Also take care not to apply the tip with
force.
7. Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the
unit.
8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through
the lens of the optical pickup. When checking that the
laser optical diode lights up, keep your eyes more than
30cms away from the lens. Prolonged viewing of the laser within 30cms may damage your eyesight.
9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by
electrostatic charge caused by your clothes and body.
Make sure to avoid electrostatic charges on your clothes
or body, or discharge static electricity before handling the
optical pickup.
9-1. Laser diode
The laser diode terminals are shorted for transportation in order to prevent electrostatic damage.
After replacement, open the shorted circuit. When
removing the pickup from the mechanism, short
the terminals by soldering them to prevent this
damage.
℃. Take care not to
- 2 -
9-2. Actuator
T
n
The actuator has a powerful magnetic circuit. If a
magnetic material is put close to it. Its characteristics will change. Ensure that no foreign substances
enter through the ventilation slots in the cover.
9-3. Cleaning the lens
Dust on the optical lens affects performance. To
clean the lens, apply a small amount of isopropyl
alcohol to lens paper and wipe the lens gently.
■SYSTEM CHECK
※ The confirmation of connected equipment must be per-
formed for this unit only when the wiring connection is
complete and power is turned on to the unit first.When
the power is supplied,"SYSTEM" and "PUSH PWR" appear alternately in the display.Press the FUNC button,the
system check starts inside the unit.When "COMPLETE"
appears,press once again the FUNC button.
■ERROR DISPLAYS
If an error occurs,one of the following displays is displayed.Take the measures described below to eliminate the problem.
Error display
CD
ERROR 2
ERROR 3
ERROR 6
CD
changer
ERROR 2
ERROR 3
ERROR 6
MD
ERROR H
changer
EEROR 2
ERROR 3
ERROR 6
Note:If an error display other than the ones described above appears, press the reset button.
Cause
A CD is caught inside the CD deck and is not ejected.
A CD cannot be played due to scratches,etc.
A CD is loaded upside-down inside the CD deck and
does not play.
A CD inside the CD changer is not loaded.
A CD inside the CD changer cannot be played due to
scratches,etc.
A CD inside the CD changer cannot be played because
it is loaded upside-down.
Displayed when the temperature in the MD changer is
too high and playback has been stopped automatically.
An MD inside the MD changer is not loaded.
An MD inside the MD changer cannot be played due to
scratches,etc.
An MD inside the MD changer cannot be played because
it is loaded upside-down.
Displayed when a non-recorded MD is loaded in the MD
changer.
Measure
This is a failure of CD deck's mechanism.
Replace with a non-scratched,non-warped disc.
Eject the disc then reload it properly.
This is a failure of CD changer's mechanism.
Replace with a non-scratched,non-warped disc.
Eject the disc then reload it properly.
Lower the surrounding temperature and wait for
a while to cool off MD changer.
This is a failure of MD changer's mechanism.
Replace with a non-scratched,non-warped disc.
Eject the disc then reload it properly.
Load a pre-recorded MD in the MD changer.
■TROUBLESHOOTING
Problem
Nothing happens when
buttons are pressd.
Display is not accurate.
Cause
The microprocessor has malfunction due to noise,etc.
■CLOCK ADJUSTMENT
1. When the panel is open,press the [ADJ] button to select
the adjustment mode.
2. Touch the [
key to adjust the time.
3. Touch the [
※The time is displayed in 12-hour format.
4. Press the [ADJ] button again or touch the [RTN] key two
times.The unit returns to the previous mode.
▼] key to select "CLOCK".Touch the [CLOCK]
▲],[▼],[a.m] or [p.m] key to adjust the time.
Measure
Turn off the power,then press the RELEASE lever and remove the DCP.Press the Reset button for about 2 seconds
with a thin rod.
Tuner Amp Unit
he Reset button
Main Unit
The Reset butto
■CHANGING THE RECEPTION AREA
This unit is initially set to USA(set to outside USA) frequency
intervals of 10kHz(9kHz) for AM and 200kHz(50kHz) for FM.
When using it outside the USA(in the USA),the frequency
reception range can be switched to the intervals below.
NOTE:( )VRX815P
SETTING THE RECEPTION AREA
While pressing [DISP] button, each time you press and hold
the number "6" of the [DIRECT] buttons for 2 seconds or
longer, the reception area switches from inside the USA to
outside the USA or from outside the USA to inside the USA.
※ Any station preset memories are lost when the recep-
tion area is changed.
- 3 -
VRX815
VRX815P
■BLOCK DIAGRAM
Tuner amp unit section
VRX815
VRX815P
CCD/M.LOCK
- 4 -
Main unit section
Panel switch PWB
Inner switch PWB
NZX0100
Slide mechanism
LCD PWB
Main PWB-C
Main PWB-B
Main PWB-A
- 5 -
VRX815
VRX815P
■ADJUSTMENTS
Main unit section
DC-DC converter output voltage / PLL output voltage adjustment
Condition:
Function
Tuner amp unit
1. Adjust VR551 so that the voltage of TP553 is 5.3
2. Adjust VR502 so that the voltage of TP331 is 1.6
LCD PWB section
Power supply voltage confirmation
1. Make sure the voltage has become the following value
PLL adjustment
1. TP17 connect to GND. Confirm that the TP16 voltage is
2. Adjust VR707 so that the frequency of TP18 is 15.734kHz
Screen position adjustment
1. Adjust VR708 so that the pulse width of TP18 is 4.6
Voltage confirmation of J702 connector
VIDEO signal adjustment
(step1
Input the visual signal(10step wave,monochrome,APL=50%,
1.0Vp-p)to the VIDEO input.
1. BRIGHT voltage confirmation
2.
3.
4. RGB-AMP/CONT-G adjustment
5. BRT-R Adjustment
6. BRT-B Adjustment
7. COM-AMP adjustment
8. Burst cleaning adjustment
→VISUAL mode
→Input NTSC color bar video signal
at each test point.
TP08 : 5.3
TP09 : 7.5
TP10 : 13.0
TP07 :