Clarion PU-2472B-C, PU-2471A-G, PU-2472C-C, PU-2471A-H User Manual

Clarion Co., Ltd.

50 Kamitoda, Toda-shi, Saitama 335-8511 Japan Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703

Service Manual

PEUGEOT/CITROEN Automobile Genuine RDS/FM/MW/LW Radio & CD Stereo Player

Published by Service Dept. 298-6067-00

Printed in Japan

Mar.2003

PU-2472B-C (WITH DUMMY COVER) / PU-2472C-C

SPECIFICATIONS

LW tuner section

Tuning system: PLL frequency synthesizer system Receive range: 153kHz to 279kHz Quieting sensitivity: Less than 43dBu(at 20dB S/N) Auto tuning stop sensitivity:

35+10/-10dBu(DX) 62+10/-10dBu(LO)

MW tuner section

Tuning system: PLL frequency synthesizer system Receive range: 531kHz to 1,602kHz Quieting sensitivity: Less than 36dBu(at 20dB S/N) Auto tuning stop sensitivity:

35+10/-10dBu(DX) 62+10/-10dBu(LO)

FM tuner section

Tuning system: PLL frequency synthesizer system Receive range: 87.5MHz to 108.0MHz Intermediate frequency:

10.7MHz Quieting sensitivity: Less than 13dBu(at 30dB S/N) Separation: More than 20dB Auto tuning stop sensitivity:

21+8/-8dBu(DX) 47+10/-10dBu(LO)

Model

PU-2471A-G PU-2471A-H PU-2472B-C PU-2472C-C

CD player section

Separation: More than 65dB(1kHz) S/N ratio: More than 80dB(1kHz) Distortion: Less than 1.0%(1kHz)

General

Audio Power output: More than 10W x 4 Power supply voltage: DC13.5V Negative ground Current consumption: Less than 10A Dimensions(mm): 178(W) x 50(H) x 156.6(D)

COMPONENTS

PU-2471A-G,A-H/PU-2472B-C,C-C

Main unit ----------- 1

NOTES

* We cannot supply PWB with component parts in prin-

ciple. When a circuit on PWB has failure, please repair it by component parts base. Parts which are not mentioned in service manual are not supplied.

* Prevent damage caused by static electricity when re-

pairing the pick-up. The pattern of the pick-up is short-circuiting for prevention. Remove the soldering with a solder iron whose insulation resistance is larger than 10M ohm(DC500V) after complete connection to the main PWB. For repair table shall use copper or conductive sheet (with impedance is lower to 100M ohm from 1M ohm) such as a sheet. Be sure to put on a wrist-strap for prevent electric static's

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PU-2471A

PU-2472B, C

(with impedance is to 100M ohm from 1M ohm). The strap works to drain away the static electricity build-up on the human body. And as static electricity build-up on clothes is not drained away, be careful and not your clothes to touch the pickup. Position of short soldering for pick-up protection position is different by model. Some units have two short soldering points. Always short LD circuit to open the short circuit and removes by soldering iron.

* Specifications and design are subject to change without

notice for further improvement.

To engineers in charge of repair or inspection of our products.

Before repair or inspection, make sure to follow the instructions so that customers and Engineers in charge of repair or inspection can avoid suffering any risk or injury.

1. Use specified parts. The system uses parts with special safety features against fire and voltage. Use only parts with equivalent characteristics when replacing them. The use of unspecified parts shall be regarded as remodeling for which we shall not be liable. The onus of product liability (PL) shall not be our responsibility in cases where an accident or failure is as a result of unspecified parts being used.

2. Place the parts and wiring back in their original positions after replacement or re-wiring. For proper circuit construction, use of insulation tubes, bonding, gaps to PWB, etc, is involved. The wiring connection and routing to the PWB are specially planned using clamps to keep away from heated and high voltage parts. Ensure that they are placed back in their original positions after repair or inspection. If extended damage is caused due to negligence during repair, the legal responsibility shall be with the repairing company.

3. Check for safety after repair. Check that the screws, parts and wires are put back securely in their original position after repair. Ensure for safety reasons there is no possibility of secondary ploblems around the repaired spots. If extended damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the parts for the automobile. Disconnect the battery terminal after turning the ignition key off. If wrong wiring connections are made with the battery connected, a short circuit and/or fire may occur. If extensive damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company.

5. Cautions regarding chips. Do not reuse removed chips even when no abnormality is observed in their appearance. Always replace them with new ones. (The chip parts include resistors, capacitors, diodes, transistors, etc). The negative pole of tantalum capacitors is highly susceptible to heat, so use special care when replacing them and check the operation afterwards.

6. Cautions in handling flexible PWB Before working with a soldering iron, make sure that the iron tip temperature is around 270 ply the iron tip repeatedly(more than three times)to the same patterns. Also take care not to apply the tip with force.

7. Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit.

8. Cautions in checking that the optical pickup lights up. The laser is focused on the disc reflection surface through the lens of the optical pickup. When checking that the laser optical diode lights up, keep your eyes more than 30cms away from the lens. Prolonged viewing of the laser within 30cms may damage your eyesight.

9. Cautions in handling the optical pickup The laser diode of the optical pickup can be damaged by electrostatic charge caused by your clothes and body. Make sure to avoid electrostatic charges on your clothes or body, or discharge static electricity before handling the optical pickup.

9-1. Laser diode

The laser diode terminals are shorted for transportation in order to prevent electrostatic damage. After replacement, open the shorted circuit. When removing the pickup from the mechanism, short the terminals by soldering them to prevent this damage.

9-2. Actuator

The actuator has a powerful magnetic circuit. If a magnetic material is put close to it. Its characteristics will change. Ensure that no foreign substances enter through the ventilation slots in the cover.

9-3. Cleaning the lens

Dust on the optical lens affects performance. To clean the lens, apply a small amount of isopropyl alcohol to lens paper and wipe the lens gently.

. Take care not to ap-

CAUTIONS

This appliance contains a laser system and is classified as a "CLASS 1 LASER PRODUCT". In case of any trouble with this player, please contact your nearest "authorized service station". To prevent direct exposure to the laser beam, do not try to open the enclosure.

PU-2471A

PU-2472B, C

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EXPLANATION OF IC

052-1170-13 uPD784216BYGC-110-8EU

1.Terminal Description pin 1: KI 1 : IN : Key scan signal input. pin 2: KI 2 : IN : Key scan signal input. pin 3: KI 3 : IN : Key scan signal input. pin 4: KI 4 : IN : Key scan signal input. pin 5: KI 5 : IN : Key scan signal input. pin 6: NU : - : Not in use. pin 7: NU : - : Not in use. pin 8: NU : - : Not in use. pin 9: VDD : - : Positive supply voltage. pin 10 : X 2 : - : Crystal connection. pin 11 : X 1 : - : Crystal connection. pin 12 : VS S : - : Negative supply voltage. pin 13: NU : - : Not in use. pin 14: NU : - : Not in use. pin 15: RESET : IN : Reset signal input. pin 16 : SBSY : IN : Sub code sync input. pin 17: VAN INT : IN : The interrupt signal input from the VAN

pin 18: KI 0 :IN : Key scan signal input. pin 19: RDS CLK : IN : RDS clock pulse input. pin 20: RDS DATA : IN : RDS serial data input. pin 21 : BU DE T : IN : Backup detection signal input. pin 22: +VAN DET : IN : +VAN ON signal input. pin 23 : A VDD : - : Positive supply voltage for the Analog sec-

pin 24: A Vref : IN : Reference voltage for ADC. pin 25: NU : - : Not in use. pin 26: FM S METER : IN : The input terminal of Internal A/D convert-

pin 27 : DIAG PAHAN : IN : Phantom circuit status input. pin 28: NU : - : Not in use. pin 29: IF BAND : IN : IF band width. pin 30: NU : - : Not in use. pin 31: NU : - : Not in use. pin 32: MUTE DET : IN: The input terminal of the internal ADC for

pin 33 : A VS S : - : Analog ground. pin 34: NU : - : Not in use. pin 35: NU : - : Not in use. pin 36: A Vref : IN : Reference voltage for ADC. pin 37: MISO :IN : The serial data input from the VAN control

pin 38: MISIO : O : The serial data output to the VAN control

pin 39 : SCLK : O : The clock pulse output to the VAN control

pin 40: NU : - : Not in use. pin 41: NU : - : Not in use. pin 42: A MUTE : O : The audio mute signal output. pin 43: S S O : O : Slave chip select signal output. pin 44: BEEP : O : Beep out. pin 45: SDAT : O : The serial data output to the tuner pack. pin 46: VAN RESET : O : The reset pulse output to VAN control IC. pin 47: S CL 1 : O : The clock pulse output for the tuner pack. pin 48: 12V SW : O : O N signal output to the external power

pin 49: 5V REM : O : ON signal output to the 5V power supply. pin 50 : 14V REM : O : ON signal output to the 14V power supply. pin 51: +VAN ON : O : +VAN ON signal output. pin 52: VAN WU : O : The Wake up signal output to VAN-BUS-

pin 53: TEL MUTE : IN : Telephone mute command input. pin 54 : CD 8 V ON : O : ON signal output to the CD 8V power sup-

pin 55: NU : - : Not in use. pin 56: S DA C O : O : The serial data output to the CASP IC. pin 57: S CLK CO : O : The clock pulse output to the CASP IC. pin 58: NU : - : Not in use.

CD & Radio System Controller

Bus.

tion.

er to monitor the radio field strength for FM.

sensing the backup voltage.

IC.

supply.

IC.

ply.

pin 59: NU : - : Not in use. pin 60: NU : - : Not in use. pin 61: NU : - : Not in use. pin 62: NU : - : Not in use. pin 63: NU : - : Not in use. pin 64: NU : - : Not in use. pin 65: NU : - : Not in use. pin 66: NU : - : Not in use. pin 67: NU : - : Not in use. pin 68: NU : - : Not in use. pin 69: NU : - : Not in use. pin 70: NU : - : Not in use. pin 71: NU : - : Not in use. pin 72 : VS S : - : Negative supply voltage. pin 73: NU : - : Not in use. pin 74: CD CHO : O : CD check signal output. pin 75: CD DET : IN : CD mechanism is connected = "H". pin 76 : No Exp : - : No explanation. pin 77 : No Exp : - : No explanation. pin 78 : No Exp : - : No explanation. pin 79 : No Exp : - : No explanation. pin 80 : No Exp : - : No explanation. pin 81 : VDD : - : Positive supply voltage. pin 82 : DIMMER CNT : O : Dimmer control signal output. pin 83 : No Exp : - : No explanation. pin 84 : No Exp : - : No explanation. pin 85 : No Exp : - : No explanation. pin 86 : No Exp : - : No explanation. pin 87 : No Exp : - : No explanation. pin 88 : No Exp : - : No explanation. pin 89 : No Exp : - : No explanation. pin 90 : No Exp : - : No explanation. pin 91 : No Exp : - : No explanation. pin 92: VOLAI :IN : Volume control pulse input from the rotary

pin 93: VOLBI :IN : Volume control pulse input from the rotary

pin 94: VPP : - : Connect to ground. pin 95: CD 5V ON : O : Power supply control signal output for the

pin 96: AM ON : O : AM ON flag output. pin 97: K O 0 : O : Key scan output terminal. pin 98: K O 1 : O : Key scan output terminal. pin 99: K O 2 : O : Key scan output terminal. pin100: KO 3 : O : Key scan output terminal.

encoder.

5V power supply of the CD mechanism.

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PU-2471A

PU-2472B, C

EXPLODED VIEW/PARTS LIST

Main section : PU-2471A

Note) Some parts depend on each model. The model name is specified in the description.

1 940-7915-64 ESCUTCHEON ASSY 1 2 345-8532-00 RUBBER SWITCH 1 3 039-1806-01 SWITCH PWB 1

4 309-0759-11 FRONT PLATE 1 5 780-2605-00 IT IB SCREW(M2.6 x 5) 2 6 311-1808-01 LOWER CASE 1 7 039-2047-02 MAIN PWB 1

8 880-2088A TUNER PACK(FM/MW/LW) 1

9 816-2525-02 FLAT WIRE 1 10 102-3420-00 TRANSISTOR(2SC3420) 1 11 039-1805-02 ISO PWB 1

12 074-1159-01 OUTLET SOCKET 1 13 060-0057-56 AUTO FUSE(10A) 1 14 009-9006-60 CHOKE 1 15 331-2574-00 IC HOLDER 1 16 051-2013-00 IC(TDA7385) 1 17 331-2989-00 ANT HOLDER 1

(WITHOUT COMPONENT)

NO. PART NO. DESCRIPTION Q'TYNO. PART NO. DESCRIPTION Q'TY

18 074-1035-00 OUTLET SOCKET(18P) 1 19 313-1796-00 HEATSINK 1 20 345-8581-02 GASKET 1 21 345-4847-21 STOPPER 1 22 816-2564-01 FLAT WIRE 1 23 929-0220-80 CD MECHANISM 1 24 331-3377-00 MECHANISM BRACKET 1 25 310-1713-00 UPPER COVER 1 26 714-2603-81 MACHINE SCREW(M2.6 x 3) 4 27 731-2606-80 TAPTIGHT(M2.6 x 6) 6 28 716-0778-10 WAVE SCREW 5 29 714-2606-81 MACHINE SCREW(M2.6 x 6) 7 30 074-1304-68 OUTLET SOCKET(18P) 1 31 001-7053-90 DIODE (2471A-G) 22

32 345-8581-03 GASKET 1 33 286-9487-30 SETPLATE(2471A-G) 1

001-7053-91 DIODE (2471A-H)

286-9487-31 SETPLATE(2471A-H)

PU-2471A

PU-2472B, C

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Main section : PU-2472B,C

( 2472B-C )

1-1

1 940-7897-66 ESCUTCHEON ASSY(2472C-C) 1

1-1 716-0778-00 WAVE SCREW 2

2 380-5439-11 KNOB 1 3 780-2605-00 IT IB SCREW(M2.6 x 5) 2 4 309-0774-11 FRONT PLATE 1 5 039-1936-00 SWITCH PWB 1

6 311-1808-11 LOWER CASE 1 7 039-2047-02 MAIN PWB 1

8 880-2088A TUNER PACK(FM/MW/LW) 1

9 816-2525-02 FLAT WIRE 1 10 102-3420-00 TRANSISTOR(2SC3420) 1 11 039-1805-02 ISO PWB 1

12 074-1159-01 OUTLET SOCKET 1 13 060-0057-56 AUTO FUSE(10A) 1 14 009-9006-60 CHOKE 1 15 331-2574-00 IC HOLDER 1 16 051-2013-00 IC(TDA7385) 1 17 331-2989-00 ANT HOLDER 1 18 074-1228-68 OUTLET SOCKET(18P) 1

940-7897-72 ESCUTCHEON ASSY(2472B-C)

(WITHOUT COMPONENT)

( 2472B-C )

Note) Some parts depend on each model. The model name is specified in the description.

NO. PART NO. DESCRIPTION Q'TYNO. PART NO. DESCRIPTION Q'TY

19 313-1796-00 HEATSINK 1 20 345-8581-02 GASKET 1 21 345-4847-21 STOPPER 1 22 816-2564-01 FLAT WIRE 1 23 929-0220-80 CD MECHANISM 1 24 331-3377-00 MECHANISM BRACKET 1 25 310-1713-10 UPPER COVER 1 26 714-2603-81 MACHINE SCREW(M2.6 x 3) 4 27 731-2606-80 TAPTIGHT(M2.6 x 6) 6 28 716-0778-10 WAVE SCREW 5 29 714-2606-81 MACHINE SCREW(M2.6 x 6) 7 30 016-0010-16 ROTARY ENCODER 1 31 017-0454-02 PILOT LAMP(14V40mA) 5 32 345-8581-03 GASKET 1 33 286-9487-32 SETPLATE(2472B-C) 1

34 013-3741-11 SWITCH 18 35 074-1035-68 OUTLET SOCKET(18P) 1 36 335-6315-10 DUMMY COVER(2472B-C) 1 37 335-6316-10 DUMMY COVER(2472B-C) 1 38 345-5162-00 INSULATOR 1

286-9487-33 SETPLATE(2472C-C)

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PU-2471A

PU-2472B, C

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