CITROEN C5, C8, 2003 C5, 2003 C8 Handbook

PRIVATE CARS
C5 - C8
CAR 050014 Volume 2
«The technical information contained in this document is intended for the exclusive use of the trained personnel of the motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full responsibility to the exclusion of that of the manufacturer». «The technical information appearing in this brochure is subject to updating as the characteristics of each model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for further information and to obtain any possible updates».
2003
PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features of CITROEN private vehicles, not including UTILITY
vehicles for which there exists a separate handbook.
The handbook is divided into nine groups representing the main functions :
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES - ELECTRICAL ­AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order : C5 and C8, or all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
IMPORTANT
If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into account when preparing future publications. For example :
– INSUFFICIENT INFORMATION – ISUPERFLUOUS INFORMATION – INEED FOR MORE DETAILS
Please send your comments and suggestions to :
CITROEN U.K. Ltd. 221, Bath Road, SLOUGH, SL1 4BA. U.K.
1
GENERALGENERAL
IDENTIFICATION OF VEHICLES
E1APO8RD
(A) Chassis stamp
(cold stamp on bodywork).
(B) Manufacturer’s data plate.
(under the rear bench seat)
(C) A-S / RP No. and RP paint code
(label on front pillar close to driver’s door).
(D) Inflation pressures and tyre references.
(label on front pillar close to driver’s door)
(E) Serial no. on bodywork.
(F) Gearbox reference – Factory serial no.
(G) Engine legislation type – Factory serial no.
C5
GENERAL
DC 6FZB DC 6FZC/IF DC 6FZE DC RFNC/IF DC RFNB DC RFNE
6FZ RFN
1749 1997
78 9
BE4/5 AL4 BE4/5 AL4
20 DL 29 20 TP 44 20 BL 30 20 TP 42
Emission standard L4 L5 L4 L5 L4 L5 Type code
Engine type Cubic capacity (cc) Fiscal rating (hp)
Gearbox type Gearbox ident. plate
2
C5
IDENTIFICATION OF VEHICLES
Petrol saloons
X-SX
1.8i 16V
X-SX-Exclusive
2.0i 16V
Auto.
Auto.
3
GENERALGENERAL
L4 L5
DC RLZB DC XFXC/IF DC XFXF/IF
RLZ XFX
1997 2946
81314
BE4/5 ML/5C ML/5T 4 HP 20
20 DL31 20 LM 21 20 LE 95 20 HZ 13
C5
IDENTIFICATION OF VEHICLES
Petrol saloons
2.0 HPi
30.i 24S V6
Exclusive
Auto.
Emission standard
Type code
Engine type
Cubic capacity (cc)
Fiscal rating (hp)
Gearbox type
Gearbox ident. plate
4
GENERAL
Emission standard L4
Type code DC RHYB DC RHSB DC RHSE DC RHZB DC RHZE Engine type RHY RHS RHZ Cubic capacity (cc) 1997 Fiscal rating (hp) 6767 Gearbox type BE4/5 ML/5C ML/5T (*) AL4 ML/5C ML/5T AL4 Gearbox ident. plate 20 DL 32 20 LM 18 20 LE 94 20 TP 43 20 LM 18 20 LE 94 20 TP 43
C5 IDENTIFICATION OF VEHICLES
Diesel saloons
2.0 HDi
X
X-Exclusive
Auto. Auto.
(*) FAP = Particle filter
5
GENERALGENERAL
Auto.
Emission standard L4
Type code DC 4HXB DC 4HXE Engine type 4HX Cubic capacity (cc) 2179 Fiscal rating (hp) 8 Gearbox type ML/5C ML/5T 4 HP 20
Gearbox ident. plate 20 LM 17 20 LE 96 20 HZ 20
IDENTIFICATION OF VEHICLES
Diesel saloons
2.2 HDi
SX-Exclusive
C5
6
GENERAL
Emission standard L4 L5 L4 L5 Type code DE 6FZC/IF DE 6FZB DE RFNC/IF DE RFNE DE RLZB DE XFX/IF DE XFXF/IF Engine type 6FZ RFN RLZ XFX Cubic capacity (cc) 1749 1997 2946 Fiscal rating (hp) 7981314 Gearbox type BE4/5 AL4 BE4/5 ML/5C ML/5T 4 HP 20 Gearbox ident. plate 20 DL 29 20 DL 30 20 TP 42 20 DL 31 20 LM 21 20 LE 95 20 HZ 13
IDENTIFICATION OF VEHICLES
Petrol estates
3.0i 24S V6
2.0 HPi
2.0i 16V1.8i 16V
Exclusive
SX
Exclusive
X-SX
Auto.
Auto.
C5
7
GENERALGENERAL
Emission standard L4
Type code DE RHYB DE RHSB DE RHSE DE RHZB DE RHZE Engine type RHY RHS RHZ Cubic capacity (cc) 1997 Fiscal rating (hp) 6767 Gearbox type BE4/5 ML/5C ML/5T AL4 ML/5C ML/5T AL4 Gearbox ident. plate 20 DL 32 20 LM 18 20 LE 94 (*) 20 TP 43 (*) 20 LM 18 20 LE 94 20 TP 48 (*)
C5
IDENTIFICATION OF VEHICLES
Diesel estates
2.0 HDi
X
X-Exclusive
Auto. Auto.
(*) FAP = Particle filter
8
GENERAL
Auto.
Emission standard L4
Type code DE 4HXB DE 4HXE Engine type 4HX Cubic capacity (cc) 2179 Fiscal rating (hp) 8 Gearbox type ML/5C ML/5T 4 HP 20
Gearbox ident. plate 20 LM 17 20 LE 96 20 HZ 20
IDENTIFICATION OF VEHICLES
Diesel estates
2.2 HDi
SX-Exclusive
C5
GENERAL
9
IDENTIFICATION OF VEHICLES
E1AP0A2D
(A) Chassis stamp (cold stamp on bodywork).
(B) Manufacturer’s data plate (under RH centre pillar).
(C) A-S / RP No. and RP paint code
(label on front pillar).
(D) Inflation pressures and tyre references.
(label on front pillar)
(E) Gearbox reference – Factory serial no.
(F) Engine legislation type – Factory serial no.
GENERAL
C8
10
GENERAL
Emission standard IFL5
Type code EB RFNC/IF EB RFNF/IF EA RFNF/IF EB 3FZC/IF EA 3FZC/IF Engine type RFN 3FZ Cubic capacity (cc) 1998 2230 Fiscal rating (hp) 911
Gearbox type BE4/5 AL4 ML5C Gearbox ident. plate 20 DL 27 (1) 20 DL 26 (2) 20 TP 74 20 LM 09
IDENTIFICATION OF VEHICLES
Petrol
2.0i 16V
2.2i 16V
X – SX
Exclusive
SX
Captain Chair
SX
Captain Chair
Exclusive
Captain Chair
Automatic
ManualManual
X - SX
(1) = Right hand drive (2) = Left hand drive.
C8
11
GENERALGENERAL
Automatic
Emission standard IFL5
Type code SEB XFWF/IF EA XFWF/IF Engine type XFW Cubic capacity (cc) 2946 Fiscal rating (hp) 14
Gearbox type 4 HP 20
Gearbox ident. plate 20 HZ 27
IDENTIFICATION OF VEHICLES
Petrol
3.0i V6 S24
Exclusive
Captain Chair
Exclusive
C8
12
GENERAL
Emission standard L4
Type code EB RHTB EB RHTE EA RHTE EB RHWB EB RHWE EA RHWE Engine type RHT RHW Cubic capacity (cc) 1997 Fiscal rating (hp) 7
Gearbox type ML5C AL4 ML5C AL4 Gearbox ident. plate 20 LM 05 20 TS 04 20 LM 05 20 TS 04
IDENTIFICATION OF VEHICLES
Diesel
2.0 HDi (*)
2.0 HDi (**)
X – SX – Exclusive
SX
Captain Chair
Automatic
Manual AutomaticManual
SX
Captain Chair
X – SX – Exclusive
(*) = With FAP (Particle filter). (**) = Without FAP (Particle filter).
C8
13
GENERALGENERAL
(*) = FAP (Particle filter).
Manual
Emission standard L4
Type code EB 4HWB EA 4HWB Engine type 4HW Cubic capacity (cc) 2179 Fiscal rating (hp) 8
Gearbox type ML5C
Gearbox ident. plate 20 LM 01
IDENTIFICATION OF VEHICLES
Diesel
2.2 HDi (*)
SX
Captain Chair
Exclusive
Captain Chair
SX
Captain Chair
C8
ALL TYPES
14
GENERAL
CAPACITIES (in litres)
Draining method.
The oil capacities are defined according to the following methods.
1) - Vehicle on level surface (in high position, if equipped with hydropneumatic suspension).
2) - Engine warm (oil temperature 80°C).
3) - Draining of the oil sump + removal of the cartridge (duration of draining + dripping = 15 min).
4) - Refit plug + cartridge.
5) - Engine filling.
6) - Engine starting (allowing the cartridge to be filled).
7) - Engine stopped (stationary for 5 min).
ESSENTIAL : Systematically check the oil level using the oil dipstick.
15
GENERALGENERAL
Engine type
Engine with filter change
Between Min. and Max.
5-speed gearbox
Automatic gearbox
After oil change
Braking circuit
Hydraulic circuit
Cooling system
Fuel tank capacity
CAPACITIES (in litres)
Petrol
C5
(*) = With automatic gearbox ESSENTIAL : Systematically check the oil level using the oil dipstick.
1.8i 16V 2.0i 16V 3.0i V6 Auto. Auto. Auto.
6FZ RFN RLZ XFX
4.25 5.25
1.7 2
1.8 1.8 1.8 6 6 8.3 3 3 5.3
4.3
8.8 – 9.3 (*) 8.8 14 66
2.0 HPi
C5
16
GENERAL
Engine type
Engine with filter change
Between Min. and Max.
5-speed gearbox
Automatic gearbox
After oil change
Braking circuit
Hydraulic circuit
Cooling system
Fuel tank capacity
CAPACITIES (in litres)
Diesel
C5
ESSENTIAL : Systematically check the oil level using the oil dipstick.
2.0 HDi 2.2 HDi Auto. Auto. Auto.
RHY RHS RHZ 4HX
4.5 4.75
1.4 1.5
1.8 1.8 1.8
8.3 - 6 (1) 8.3 - 6 (1) 8.3
5.3 – 3 (1) 5.3 – 3 (1) 5.3
4.3
10.7 – 11.7 (With additional heating)
68
C5
17
GENERALGENERAL
Engine type RFN 3FZ XFW RHT - RHW 4HW Engine angle Engine with filter change 4.25 5.25 4.75 Between Min. and Max. 1.7 2 1.9 1.5 5-speed gearbox 1.8 2 2 2 Automatic gearbox 6 8.3 6 After oil change 3 5.3 3 Hydraulic or brake circuit 0.66 0.66 Cooling system 7 7.2 10.5 10 10.2 11.3 Fuel tank capacity 80 80
CAPACITIES (in litres)
Petrol Diesel
Auto.
Auto. Auto.
2.0i 16V 2.2i 16V 3.0i 24S 2.0 HDi 2.2 HDi
C8
18
GENERAL
ALL TYPES
Evolutions (year 2003).
CITROËN C3 PLURIEL.
Only petrol versions are available.
Normal maintenance interval : 30 000 km (20 000 miles) Severe maintenance interval : 20 000 km (12 000 miles)..
ESSENTIAL : For all vehicles with a 30 000 km (20 000 miles) maintenance interval, use exclusively TOTAL ACTIVA/QUARTZ 7000 or 9000 or any other oils offering identical specifications to these. These oils offer specifications that are superior to those defined by norms ACEA A3 OR API SJ/CF. Failing this, it is essential to adhere to the maintenance pro­grammes covering severe operating conditions.
Use of oil grade 10W 40. It is possible to use semi-synthetic oil 7000 10W40 on HDi and HDi FAP vehicles.
WARNING : To avoid problems with starting from cold, use this oil as
allowed by the climatic conditions in the country concerned (see table).
For more details see the oil usage table.
New commercial designation for energy economy oil. The oil TOTAL ACTIVA/QUARTZ 9000 5W30 becomes TOTAL ACTIVA FUTUR 9000 (for France), QUARTZ FUTURE 9000 5W30 (outside France).
The usage exclusions for this oil are the same as before :
- XSARA VTS 2.0i 16V (XU10J4RS).
- RELAY 2.8 TDi; 2.8 HDi (SOFIM engine).
- HDi FAP vehicles.
- C3 1.6i 16V (DV4TED4).
- C8 2.2i (EW12J4)
LUBRICANTS - TOTAL recommended oils
19
GENERALGENERAL
ALL TYPES
LUBRICANTS - TOTAL recommended oils
E4AP006D
Engine oil norms.
Current norms.
The classification of these engine oils is established by the following recognised organisations :
- S.A.E : Society of Automotive Engineers.
- API : American Petroleum Institute.
- ACEA : Association des Constructeurs Européens
d’Automobiles
20
GENERAL
ALL TYPES
ACEA 2003 norms
The meaning of the first letter has not changed, it still corresponds to the type of engine :
A : petrol and dual fuel petrol / LPG engines.
B : diesel engines.
The figure following the first letter corresponds to the type of oil: .
3 : high performance oils. 4 : oils specifically for direct injection diesel engines. 5 : very high performance oils permitting lower fuel consumption Example : ACEA A3 : high performance oils specifically for petrol and dual fuel
petrol / LPG engines ACEA A/B : blended oils giving very high performance for all engines, also permitting better fuel economy, specifically for direct injection die­sel engines NOTE : From 01/01/2003 there is no longer any reference to the year of creation of the norm, (Example : ACEA A3/B3 98 becomes ACEA
A3/B3.
API norms
The meaning of the first letter has not changed, it still corresponds to the type of engine :
S : petrol and dual fuel petrol / LPG engines. C : diesel engines.
The second letter corresponds to the degree of evolution of the oil (ascending order).
Example : Norm SL is more severe than norm SJ, corresponding to a higher level of performance.
LUBRICANTS - TOTAL recommended oils
S.A.E. Norms - Table for selection of engine oil grade Selection of engine oil grades recommended for climatic conditions in countries of distribution
Evolution of the norms as at 01/01/2003
21
GENERALGENERAL
LUBRIFIANTS - PRECONISATIONS DE LA GAMME TOTAL
Recommendations.
ESSENTIAL : To preserve engine performances, all engines fitted in CITROEN vehicles must be lubricated with high quality oils (synthetic or semi-synthetic).
CITROËN engines are lubricated at the factory with TOTAL oil of grade S.A.E.5W-30. TOTAL oil of grade S.A.E.5W-30 allows improved fuel economies (approx 2.5%).
The oil 5W30 is used only for the following engines (Year 2003) :
- XU10 J4RS : XSARA VTS 2.0i 16V (3-door)
- SOFIM : RELAY 2.8 TDi and 2.8 HDi.
- HDi : With particle filter (FAP).
- DV4 TED4 : CITROËN C3 1.4 HDi 16V
- EW 12J4 : CITROËN C8 2.2i.
WARNING : CITROËN engines prior to model year 2000 do not have to be lubricated with oils adhering to the norms : ACEA AI-98 and API SJ/CF EC or current norms ACEA A5/B5
Denomination of TOTAL oils according to country of marketing : TOTAL ACTIVA (France only). TOTAL QUARTZ (outside France).
ALL TYPES
22
GENERAL
LUBRICANTS - TOTAL recommended oils
ALL TYPES
Recapitulation
Norms to be observed for engine oils (year 2003)
Blended oils for all engines (petrol, diesel and dual fuel petrol / LPG engines).
(*) It is essential not to use engine oils respecting these norms for the following engine-types : XU10 J4RS , SOFIM 2.8 TDi and SOFIM 2.8 HDi , HDi with particle filter (FAP), EW 12 J4, DV4 TED4.
Classes and grades of TOTAL recommended engine oils.
Oils marketed in each country are adapted to the local climatic conditions.
(*) Blended oils for all engines, permitting fuel economy.
Year
2003
Petrol and dual fuel petrol /
LPG engines
A3 or A5 5 (*) SJ or SL
CF B3 or B5 (*)Diesel engines
Types of engine concerned ACEA norms API norms
TOTAL ACTIVA 9000 TOTAL QUARTZ 9000
TOTAL ACTIVA FUTUR 9000 (*) TOTAL QUARTZ FUTUR 9000 (*)
5W40
A3 / B3
SL / CF
SJ / CF
5W30
A5 / B5
TOTAL ACTIVATRAC
10W40
A3 / B3
S.A.E. norms ACEA norms API norms
23
GENERALGENERAL
LUBRICANTS - TOTAL recommended oils
ALL TYPES
S.A.E. norms ACEA norms API norms
Oils specifically for petrol and dual fuel petrol / LPG engines
TOTAL ACTIVA 7000 TOTAL QUARTZ 7000
10W-40
TOTAL QUARTZ 9000 0W-40 A3 SJ
TOTAL ACTIVA 7000 TOTAL QUARTZ 7000
15W-50
Oils specifically for diesel engines
TOTAL ACTIVA DIESEL 7000 TOTAL QUARTZ DIESEL 7000
10W-40
TOTAL ACTIVA DIESEL 7000 15W-50
B3 CF
24
GENERAL
Oil usage table
Engine types
LUBRICANTS - TOTAL recommended oils
TOTAL ACTIVA QUARTZ
Synthetic 9000 Semi-synthetic 7000
0W40
cold countries
5W30 5W40 10W40
15W50
hot countries
(*) = Particle filter
ALL TYPES
Petrol engines
Diesel engines
XU10 J4RS (Xsara VTS 2.0i 16V) X XXX
EW 12 J4 (C8 2.2i 16V) X XXX
Other petrol engines XXXXX
HDi engines with FAP (*) XX
Other HDi engines XXX
SOFIM 2.8 TDi and 2.8 HDi (RELAY) XXX
DV4 TED4 (C3 2.0 HDi 16V) XXX
Indirect injection diesel engines XXXX
25
ALL TYPESLUBRICANTS - TOTAL recommended oils
GENERALGENERAL
Selection of TOTAL engine oils, to be used according to the climatic conditions in the country where the vehicle is marketed.
E4AP006D
26
GENERAL
FRANCE
Metropolitan FRANCE
Metropolitan FRANCE
New Caledonia Guadeloupe Saint Martin Reunion
9000 5W-40 7000 15W-50 7000 15W-50
Martinique Guyana Tahiti Mauritius Mayotte
LUBRICANTS - TOTAL recommended oils
Blended oils for all engines, supplied in bulk
TOTAL ACTIVRAC S.A.E. norms : 10W40
TOTAL ACTIVA
Blended oils for all engines
900 5W-40
9000 5W-30 (*)
7000 10 W-40
7000 10 W-40
9000 5W-40
Oils specifically for petrol and
dual-fuel petrol / LPG engines
Oils specifically for diesel
engines
TOTAL ACTIVA DIESEL
(*) = Blended oils for all engines, permitting fuel economy
ALL TYPES
ENGINE OILS
27
GENERALGENERAL
LUBRICANTS - TOTAL recommended oils
ALL TYPES
EUROPE
7000 10W40
9000 0W40
7000 10W40
7000 10W40
9000 0W40
7000 10W40
9000 0W40
7000 10W40
7000 10W40 9000 15W40
7000 10W40
Germany
Austria
Belgium
Bosnia
Bulgaria
Cyprus
Croatia
ENGINE OILS
TOTAL ACTIVA
Blended oils for all engines
Oils specifically for petrol and
dual-fuel petrol / LPG engines
Oils specifically for diesel
engines
TOTAL ACTIVA DIESEL
9000 5W40
FUTURE 9000 5W30 (*)
7000 10W40
(*) = Blended oils for all engines, permitting fuel economy
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