Cissell CAB438C User Manual

Combination

Sleever, Bosom,

Body and Yoke Press

CSBBYMV

Operation/Maintenance

WARNING

Read and understand these instructions before operating or servicing these machines.

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

An LSG Company 831 South First Street, P.O. Box 32270 Louisville, KY 40232-2270 Phone: (502) 587-1292 Sales Fax: (502) 585-3625 Service/Parts Fax: (502) 681-1275

www.cissellmfg.com

CAB438C

Part No. AJ0975

March 2004

Table of

Contents

Safety Information.............................................................................. 3

Explanation of Safety Messages........................................................... 3

Important Safety Instructions ............................................................... 3

Operation............................................................................................. 5

Front View of CSBBYMV ................................................................... 5

Rear View of CSBBYMV .................................................................... 6

Operating Controls and Indicators........................................................ 7

Operating Controls and Indicators................................................... 8

Resetting Air Circuit............................................................................. 10

Pressing Short Sleeve Shirts ................................................................. 10

Operating Instructions .......................................................................... 11

Pre-Operating Services .................................................................... 11

Post-Operating Services................................................................... 12

Cleaning Press Heads....................................................................... 12

CSBBYMV Operation Sequence..................................................... 13

Buck Dressing Instructions.............................................................. 14

Operating Tips ...................................................................................... 18

Shirt Quality..................................................................................... 18

Padding ............................................................................................ 19

Quality Troubleshooting....................................................................... 20

Maintenance ........................................................................................ 23

General.................................................................................................. 23

Periodic Inspections.............................................................................. 23

Periodic Inspections......................................................................... 24

Cleaning Air Filter ........................................................................... 25

Cleaning Steam Strainer .................................................................. 25

Cleaning Customer-Furnished Steam Traps .................................... 25

Lubrication....................................................................................... 26

Monthly Lubrication............................................................................. 28

Adjusting Air Line Lubricator Flow Rate........................................ 28

Filling Air Line Lubricator .............................................................. 29

means without the expressed written consent of the publisher.

AJ0975

Notes

AJ0975

Safety Information

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.

DANGER

Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.

WARNING

Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.

Important Safety Instructions

Save These Instructions

WARNING

Failure to install, maintain, and/or operate this machine according to manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.

NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution, and carefulness are factors which CANNOT be built into this press. These factors MUST BE supplied by the person(s) installing, maintaining or operating the ironer.

Always contact your dealer, distributor, service agent, or the manufacturer on any problems or conditions you do not understand.

CAUTION

Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.

NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.

Always contact your dealer, distributor, service agent, or the manufacturer on any problems or conditions you do not understand.

1. Read all instructions before using the press.

2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the press.

3. Do not allow children to play on or in the press.

4. Do not reach into the press while the press is in operation.

5. Do not install or store the press where it will be exposed to water and/or weather.

6. Do not tamper with the controls.

7. Do not repair or replace any part of the press, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out.

8. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the press to the electrical power source.

AJ0975

Safety Information

9. Use press only for its intended purpose, finishing garments.

10. ALWAYS disconnect the press from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

11. Install the press according to the INSTALLATION INSTRUCTIONS. All connections for steam, electrical power and grounding must comply with local codes and be made by licensed personnel when required.

12. Replace worn power cords and/or loose plugs.

13. Never operate the press with any guards and/or panels removed.

14. DO NOT operate the press with missing or broken parts.

15. DO NOT bypass any safety devices.

16. Failure to install, maintain, and/or operate this press according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the press.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer.

AJ0975

Front View of CSBBYMV

Operation

CAB697N

1 Left End Guard 8 Sleeve Blower 2 Sleeve Extender Arms 9 Heat Exchanger, Buck Air Bags 3 Buck 10 Heat Exchanger, Sleeves 4 Mirror 11 Electrical Control Panel 5 Safety Bars 12 Front Head 6 Water Spray Gun 13 Operator Control Buttons 7 Electrical Box 14 Adjustable Air Valves

Figure 1

CAB697N

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Operation

Rear View of CSBBYMV

9, 10

CAB83N

1 Exhaust Muffler 7 Blower, Buck Air Bags 2 Rear Head 8 Steam Inlet 3 Left End Guard 9 OSHA Approved Shut-Off Valve at Air Inlet 4 Air Intake Filters 10 Air Inlet, Filter, Regulator and Lubricator 5 Steam Solenoid Valve, Sleeves 11 Sleeve Blower 6 Steam Condensate Tank, Sleeves

Figure 2

CAB83N

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Operating Controls and Indicators

Operation

CAB89N

Figure 3

SEE DETAIL

ABOVE

CAB698N

AJ0975

Operation

Operating Controls and Indicators

Refer to Figure 3.

Controls or

Indicators

Function Position or Indication

1. Red stop button Stops electrical service to blowers, timers, and heat exchanger. Press to actuate.

2. Cycle timer control knob

3. Steam timer control knob

4. Water gun needle valve

Determines pressing cyle time. Rotate knob to desired

setting.

Determines the length of sleeve steaming time. Normally set at 5 seconds.

Rotate knob to desired setting.

Turns water on and off to water spray gun. Turn clockwise to turn

water off. Turn counterclockwise to turn water on.

5. Reset button Energizes the air power control circuit. Press must be reset if press gauge (item 6) registers 0 psi.

With buck in the out position, press reset button.

6. Gauge, reset system Indicates that air power is on or off to press. When gauge shows line

pressure, air is reset to press. When gauge shows zero pressure, air must be reset for press to operate.

7. Right gray buck in

button

When pressed simultaneously with the left gray buck in button (item

13), moves buck from dressing position to pressing position inside

cabinet.

Press simultaneously with left gray buck in button (item 13) to actuate.

8. Black vacuum

Turns vacuum off to buck. Press to actuate.

release button

9. Emergency Stop

button

Exhausts entire air system except for air to collar clamp air cylinder. Stops buck travel and opens press heads or keeps press heads from closing. Press will not operate until air circuit is reset. (Applies to machines produced after 1997.)

Press to actuate. Turn in direction of arrow on button to reset. Button will pop up after approximately 1/8 turn.

10. Collar clamp foot

pedal

Opens clamping arm on collar clamp (item 16). Depress foot pedal to

open collar clamp. Release foot pedal to close collar clamp.

11. Sleeve extender/

vacuum foot pedal

12. Sleeve extender

release button

13. Left gray buck in

button

14. Red head release

button

Moves the sleeve extenders out and turns vacuum on to buck. Depress foot pedal to

actuate.

Retracts sleeve extenders, which brings them in toward the buck. Should

Press to actuate.

be actuated before dressing shirt on buck. When pressed simultaneously with the right gray buck in button

(item

7), moves buck from dressing position to pressing position inside

cabinet. Opens the press heads. Buck will automatically return to the dressing

Press simultaneously with right gray buck in button (item 7) to actuate.

Press to actuate.

position when heads open.

Table 1 (Continued)

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+ 22 hidden pages