Cisco IR510, IR530 Hardware Installation Manual
IR510 WPAN Gateway and IR530 WPAN
Range Extender Hardware Installation Guide
First Published: 2018-06-26
Organization
This guide includes the following sections:
Conventions, page 2 Details on style conventions used in the guide.
Preface, page 2 Provides a general overview of the IR510 and IR530 products. It also
provides important site preparation and safety measures to follow before
installing the system.s
IR510 Installation, page 3 Provides hardware and software specifications, lists Cautions and Warnings
IR530 Series Resilient Mesh Range Extender Installation,
page 16
Configuring IR510 and IR530 Systems, page 26 Provides details on configuring and monitoring system. Includes CLI
Related Documentation, page 26 Provides links to related Cisco products that the IR510 and IR530 can be
to note before physically installing the systems. Provides steps for
unpacking the system and physically installing the system; and details on
how to monitor the systems (such as LEDs).
commands and links to the IoT Field Network Director User Guides that
provides management options for the IR510 platform.
connected to or managed by.
Cisco Systems, Inc. www.cisco.com
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IR510 WPAN Gateway and IR530 WPAN Range Extender Hardware Installation Guide
Conventions
Conventions
This document uses the following conventions.
Conventions Indication
bold font Commands and keywords and user-entered text appear in bold font.
italic font Document titles, new or emphasized terms, and arguments for which you supply values are in italic font.
[ ] Elements in square brackets are optional.
{x | y | z } Required alternative keywords are grouped in braces and separated by vertical bars.
[ x | y | z ] Optional alternative keywords are grouped in brackets and separated by vertical bars.
string A nonquoted set of characters. Do not use quotation marks around the string or the string will include the
quotation marks.
courier font Te rminal sessions and information the system displays appear in courier font.
< > Nonprinting characters such as passwords are in angle brackets.
[ ] Default responses to system prompts are in square brackets.
!, # An exclamation point (!) or a pound sign (#) at the beginning of a line of code indicates a comment line.
Note: Means reader take note. Notes contain helpful suggestions or references to material not covered in the manual.
CAUTION: Means reader be careful. In this situation, you might perform an action that could result in equipment damage or loss of data.
WARNING: IMPORTANT SAFETY INSTRUCTIONS
Means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards
involved with electrical circuitry and be familiar with standard prac tice s for preventing accidents. Use the st atement number
provided at the end of each warning to locate its translation in the translated safety warnings that accompanied this device.
CAUTION: Cable distribution system should be grounded (earthed) in accordance with ANSI/NFPA 70, the National Electrical Code
(NEC), article 800, Grounding of Outer Conductive Shield of a Coaxial Cable.
Warning: Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030
SAVE THESE INSTRUCTIONS
Regulatory: Provided for additional information and to comply with regulatory and customer requirements.
Preface
Because the IR510 WPAN Gateway (IR510) and IR530 Resilient Mesh Range Extender (IR530 Range Extender) are radio devices, they
are susceptible to common causes of interference that can reduce throughput and range. Follow these basic guidelines to ensure the best
possible performance:
For information on planning and initially configuring your Cisco Resilient Mesh network, refer to the Cisco Wireless Mesh Access
Points, Design and Deployment Guide on Cisco.com.
Review the FCC guidelines for installing and operating outdoor wireless LAN devices at:
https://www.cisco.com/c/en/us/products/collateral/routers/3200-series-rugged-integrated-services-routers-isr/data_sheet_c78-647116
.html
Perform a site survey before beginning the installation.
Install the IR510 WPAN Gateway and IR530 Range Extender in an area where structures, trees, or hills do not obstruct radio signals
to and from the devices.
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IR510 WPAN Gateway and IR530 WPAN Range Extender Hardware Installation Guide
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The IR510 WPAN Gateway and IR530 Range Extender can be installed at any height, but best throughput is achieved when all the
WP AN gateways and WPAN range extenders are mounted at the same height. We recommend installing the devices no higher than 40
feet to allow support for wireless clients on the ground.
Safety Warning-Hazardous Locations
Before installing this product in a hazardous location, make sure you have read and understood all of the information in the Product
Document of Compliance that shipped with the product.
IR510 Installation
This section describes the IR510 WPAN Gateway and includes the following topics:
IR510 Hardware Overview, page3
IR510 Product IDs and Accessories, page 4
IR510 Cautions and Warnings, page 4
IR510 Hardware Specifications, page 6
IR530 Range Extender Product IDs, page 17
LEDs, page 26
Antenna, page 26
IR510 Hardware Overview
The IR510 operates within a wireless mesh network, providing intelligent control over Cisco Resilient Mesh Endpoints (RMEs) devices
that use Serial (RS232/RS485), USB (LS/FS/HS), or Fast Ethernet (10/100 Fast Ethernet) ports. Additionally, the gateway employs GPS
for time synchronization and location tracking.
The IR510 works with the CGR1000 series of routers, primarily in the electrical grid to provide a low cost, low power, small size DA
solution. The IR510 Gateway (Figure 1 IR510 in IP30 Enclosure, page 7) comes within a ruggedized IP30 enclosure. The enclosure allows
installation of IR510 within outdoor cabinets.
For more details on product features, applications and accessories, refer to:
Cisco IR510 WPAN Industrial Router Data Sheet
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IR510 Product IDs and Accessories
Product ID Description
IR510-OFDM-FCC/K9 Cisco 510 WPAN Industrial Router
IR510-DINRAIL= DIN Rail assembly (spare)
ANT-UN-MP-OUT-QMA Antenna with QMA connector and 5 ft. cable for use with IR510
ANT-UN-MP-OUT-QMA= Antenna with QMA connector and 5 ft. cable for use with IR510 (spare)
ANT-WPAN-OM-OUT-N Omni antenna for 900MHz WPAN (Outdoor)
IR510 Cautions and Warnings
CAUTION: Do not place anything on top of the router that weighs more than 10 pounds (4.5 kilograms), and do not stack routers on a
desktop. Excessive weight on top of the router could damage the chassis.
CAUTION: Do not install the router or power supplies next to a heat source of any kind, including heating vents.
CAUTION: This equipment is intended to be grounded to comply with emission and immunity requirements. Ensure that the switch
functional ground lug is connected to earth ground during normal use. Statement 1064
WARNING : Read the installation instructions before connecting the system to the power source. Statement 1004
WARNING: This product relies on the building’s instal lation for short- circuit (over current) protection. Ensure that the protective device is
rated not greater than: 5 Amps. Statement 1005
WARNING: This unit is intended for installation in restricted access areas. A restricted access area can be accessed only through the use of
a special tool, lock and key, or other means of security. Statement 1017
WARNING: Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030
WARNING: Connect the unit only to DC power source that complies with the Safety Extra-Low Voltage (SEL V) requirements in IEC 60950
based safety standards. Statement 1033
WARNING: Ultimate disposal of this product should be handled according to all national laws and regulations. Statement 1040
WARNING: Do not locate the antenna near overhead power lines or other electric light or power circuits, or where it can come into contact
with such circuits. When installing the antenna, take extreme care not to come into contact with such circuits, because they may cause
serious injury or death. For proper installation and grounding of the antenna, please refer to national and local codes (for example,
U.S.:NFPA 70, National Electrical Code, Article 810, Canada: Canadian Electrical Code, Section 54). Statement 1052
WARNING: No user-serviceable parts inside. Do not open. Statement 1073
WARNING : This product is not intended to be directly connected to the Cable Distribution System. Additional regulatory compliance and
legal requirements may apply for direct connection to the Cable Distribution System. This product may connect to the Cable Distribution
System ONLY through a device that is approved for direct connection. Statement 1078
Additional Information for Installation in a Hazardous Environment (IR510 Only)
CAUTION: This equipment is only suitable for use in Class I, Division 2, Groups A, B, C, D, or nonhazardous locations.
CAUTION: For the WPAN gateway, connect only to an NEC Class 2 power source or limited power source as defined by IEC 60950-1.
WARNING: Exposure to some chemicals could degrade the sealing properties of materials used in the sealed relay device. Statement 381
WARNING: Failure to securely tighten the captive screws can result in an electrical arc if the connector is accidentally removed. Statement
397
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IR510 WPAN Gateway and IR530 WPAN Range Extender Hardware Installation Guide
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WARNING: When you connect or disconnect the power and/or alarm connector with power applied, an electrical arc can occur. This could
cause an explosion in hazardous area installations. Be sure that all power is removed from the switch and any other circuits. Be sure that
power cannot be accidentally turned on or verify that the area is nonhazardous before proceeding. Statement 1058
WARNING: In switch installations in a hazardous location, the DC power source could be located away from the vicinity of the switch.
Before performing any of the following procedures, locate the DC circuit to ensure that the power is removed and cannot be turned on
accidentally, or verify that the area is nonhazardous before proceeding. Statement 1059
WARNING: This equipment is supplied as “open type” equipment. It must be mounted within an enclosure that is suitably designed for
those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from
accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. The enclosure must meet IP 54 or NEMA
type 4 minimum enclosure rating standards. Statement 1063
WARNING: Use twisted-pair supply wires suitable for 86°F (30°C) above surrounding ambient temperature outside the enclosure.
Statement 1067
WARNING: This equipment is intended for use in a Pollution Degree 2 industrial environment, in over-voltage Category II applications (as
defined in IEC publication 60664-1), and at altitudes up to 2000 meters without derating Statement 1068
WARNING: When used in a Class I, Division 2, hazardous location, this equipment must be mounted in a suitable enclosure with a proper
wiring method that complies with the governing electrical codes Statement 1069
WARNING: Do not connect or disconnect cables to the ports while power is applied to the switch or any device on the network because an
electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed from the switch
and cannot be accidentally be turned on, or verify that the area is nonhazardous before proceeding. Statement 1070
WARNING: Explosion Hazard—Do not connect or disconnect wiring while the field-side power is on; an electrical arc can occur . This could
cause an explosion in hazardous location installations. Be sure that power is removed or that the area is nonhazardous before proceeding.
Statement 1081
WARNING: Explosion Hazard - The area must be known to be nonhazardous before installing, servicing, or replacing the unit. Statement
1082
WARNING: Explosion Hazard—Substitution of components may impair suitability for Class I, Division 2/Zone 2. Statement 1083
North American Hazardous Location Approval for WPAN Gateway
English Products marked “Class I, Div 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B,
C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on
the rating nameplate indicating the hazardous location temperature code. When combining products within
a system, the most adverse temperature code (lowest “T” number) may be used to help determine the
overall temperature code of the system. Combinations of equipment in your system are subject to
investigation by the local Authority Having Jurisdiction at the time of installation.
French Informations sur l'utilisation de cet équipement en environnements dangereux:
Les produits marqués "Class I, Div 2, GP A, B, C, D" ne conviennent qu'à une utilisation en
environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit
est livré avec des marquages sur sa plaque d'identification qui indiquent le code de température pour les
environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de
température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le
code de température global du système. Les combinaisons d'équipements dans le système sont sujet tes à
inspection par les autorités locales qualifiées au moment de l'installation
Unpacking the IR510
Note: When you are unpacking the IR510, do not remove the foam blocks attached to the antenna connectors. The foam protects the antenna
connectors during installation.
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IR510 WPAN Gateway and IR530 WPAN Range Extender Hardware Installation Guide
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To unpack the IR510:
1. Open the shipping container and carefully remove the contents.
2. Return all packing materials to the shipping container, and save them.
3. Ensure that all items listed in “Package Content s” section are included in the shipment. If any item is damaged or missing, notify your
sales representative.
Package Contents
IR510
Grounding lug with 2 screws
Mechanical kit, with 2 mounting brackets and 4 screws
Pointer cards for product and compliance documentation
IR510 Hardware Specifications
IMPORTANT: Be sure to review both the IR510 Cautions and Warnings, page 4 and Additional Information for Installation in a Hazardous
Environment (IR510 Only), page 4 before mounting the IR510.
This section includes the following sections:
IR510 Hardware Specifications, page 8
IR510 Mounting Options, page 11
Connecting Protective Ground and Power for IR510, page 14
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IR510 WPAN Gateway and IR530 WPAN Range Extender Hardware Installation Guide
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Figure 1 IR510 in IP30 Enclosure
Table 1 IR510 Front Panel
1 Status LEDs (see Table 4 on page 8) 7 Console port (RJ45 10/100 Fast Ethernet port)
2 Ground connection point 8 DC power and alarm connector
3 USB 2.0 port (covered by Caution panel). The USB
port has access to RS232, RJ45 serial ports and Fast
Ethernet ports)
4 10/100 Fast Ethernet port 10 WPAN antenna connector
5 RS232 DTE port 11 GPS antenna connector
6 RS232 DCE or RJ485 DCE selectable port
9 Reset button
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IR510 WPAN Gateway and IR530 WPAN Range Extender Hardware Installation Guide
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IR510 Hardware Specifications
Table 2 IR510 Hardware Specifications
Item Description
Dimensions 5.9 x 5 x 1.75 (Inches)
Operating ambient temperature range -40C to +60 (Celsius)
DC Power Supply Supports 12-48Vdc nominal, 9.6-60Vdc maximum range
Reset button Allows factory reset when you press button for approximately 5
seconds.
Table 3 IR510 Device Interfaces
Item Description
Alarm port Port has one Isolated input for open and closed relay detection.
QMA Antenna Port 900 MHz ISM band, Omni stick, 24 inch, 5 dBi, N(f), Cisco PID
ANT-WPAN-OM-OUT-N.
Panel-mounted, 50-ohm connector for connecting the antenna to
the WPAN gateway.
Supports the IR509 antenna (ANT-WPAN-OM-OUT-N)
RJ45 Fast Ethernet 10/100 port Provides 10/100 Mb/s device connections.
RJ45 RS232-DCE or RS485 port Provides user the option to configure either port interface via
software on the same RJ45 port.
RS232 operates in full duplex mode port
RS485 operates in half duplex or full duplex mode.
Use the IoT Field Network Director (FND) 4.1 (and higher) User
Guide to configure the port and provide statistics about the serial
port including bytes sent and received information.
RS232 Console port To access the console port, remove the front cover.
RS232-DTE port Provides for direct connection to a DCE port. Use the
IoT Field Network Director (FND) 4.1 (and higher) User Guide to
configure the port and get statistics about the port including bytes
sent and bytes received information.
USB-A (LS/FS/HS) Host port Supports the following signaling rates: 1Mb/s (low speed), 12Mb/s
(full speed) and 480 Mb/s (high speed).
Table 4 IR510 LEDs
LED Green Yellow Red
PWR (Power) OK: All Power OK: 12K PSU only --SYS (System) Blinking: Master Controller Unit
(MCU) is running system software
CPU (System) Blinking: CPU is actively running user
application
ALM --- --- Solid: Alarm Detected
Blinking: MCU is booting up ---
Blinking: CPU is booting up ---
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IR510 WPAN Gateway and IR530 WPAN Range Extender Hardware Installation Guide
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Table 4 IR510 LEDs
LED Green Yellow Red
FE Solid: Ethernet Link Established
Blinking: Ethernet Activity Detected
RS232-DCE Solid: S0 Port is RS232 DCE --- --RS485 Solid: S0 Port is RS485 --- --RS232-DTE Solid: S1 Port is RS232 DTE --- ---
--- ---
Mounting the IR510 - Airflow Requirements for Rack and DIN Rail
Airflow around the WPAN gateway must be unrestricted. The gateway dimensions (height x width x depth) are 1.125 x 4.0 x 5.0 in. (2.86
x 10.16 x 12.7 cm). To prevent the WPAN gateway from overheating, you must provide the following minimum clearances (see Figures.
Contact your Cisco Technical Assistance Centre (TAC) if tighter spacings are required.
- Sides: 1.0 in. (25.4 mm)
- Front: 1.0 in. (25.4 mm)
- Rear: 1.0 in. (25.4 mm)
- Top : 1.0 in. (25.4 mm)—the device can be installed in a 1.25” tall slot, but the mounting surface must have thermal conductive properties
equivalent to or better then 302 stainless steel (16.3 W/m-k).
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