Cisco 9000 User Manual

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

January 2015

Cisco Systems, Inc.

www.cisco.com

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THE SOFTWARE LICENSE AND LIMITED WARRANTY FOR THE ACCOMPANYING PRODUCT ARE SET FORTH IN THE INFORMATION PACKET THAT SHIPPED WITH THE PRODUCT AND ARE INCORPORATED HEREIN BY THIS REFERENCE. IF YOU ARE UNABLE TO LOCATE THE SOFTWARE LICENSE OR LIMITED WARRANTY, CONTACT YOUR CISCO REPRESENTATIVE FOR A COPY.

The following information is for FCC compliance of Class A devices: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required to correct the interference at their own expense.

The following information is for FCC compliance of Class B devices: The equipment described in this manual generates and may radiate radio-frequency energy. If it is not installed in accordance with Cisco’s installation instructions, it may cause interference with radio and television reception. This equipment has been tested and found to comply with the limits for a Class B digital device in accordance with the specifications in part 15 of the FCC rules. These specifications are designed to provide reasonable protection against such interference in a residential installation. However, there is no guarantee that interference will not occur in a particular installation.

Modifying the equipment without Cisco’s written authorization may result in the equipment no longer complying with FCC requirements for Class A or Class B digital devices. In that event, your right to use the equipment may be limited by FCC regulations, and you may be required to correct any interference to radio or television communications at your own expense.

You can determine whether your equipment is causing interference by turning it off. If the interference stops, it was probably caused by the Cisco equipment or one of its peripheral devices. If the equipment causes interference to radio or television reception, try to correct the interference by using one or more of the following measures:

• Turn the television or radio antenna until the interference stops.

• Move the equipment to one side or the other of the television or radio.

• Move the equipment farther away from the television or radio.

• Plug the equipment into an outlet that is on a different circuit from the television or radio. (That is, make certain the equipment and the television or radio are on circuits controlled by different circuit breakers or fuses.)

Modifications to this product not authorized by Cisco Systems, Inc. could void the FCC approval and negate your authority to operate the product.

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Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Preface 1

Audience 1

Document Conventions 1

Preface

This guide describes how to install a Cisco ASR 9000 Series Aggregation Services Router and its components.

• Audience, page 1

• Document Conventions, page 1

• Related Documentation, page 2

• Changes to This Document, page 2

• Obtaining Additional Information and Support, page 3

Audience

This guide is written for hardware installers and system administrators of Cisco routers.

This publication assumes that the user has a substantial background in installing and configuring router and switch-based hardware. The reader should also be familiar with electronic circuitry and wiring practices, and have experience as an electronic or electromechanical technician.

Document Conventions

Note Means take note. Notes contain helpful suggestions or references to materials not contained in this

manual.

Timesaver Means that the described action saves time. You can save time by performing the action described in the

paragraph.

Caution Means be careful. You are capable of doing something that might result in equipment damage or loss of

data.

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Warning

This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. To see translations of the warnings that appear in this publication, see the Regulatory Compliance and Safety Information document that accompanied this device.

Statement 1071

Preparing for Installation

This chapter provides preinstallation information, such as recommendations and requirements you should be perform before installing your Cisco ASR 9000 Series Router.

The shipping package for the router is engineered to reduce the chances of product damage associated with routine material handling experienced during shipment:

• Always transport or store the router in its shipping package in the upright position.

• Keep the router in the shipping container until you have determined the installation site.

Inspect all items for shipping damage. If an item appears damaged, contact a Cisco customer service representative immediately.

• Safety Guidelines, page 1-1

• Site Requirement Guidelines, page 1-8

• RSP and RP Port Connection Guidelines, page 1-55

Safety Guidelines

Before you perform any procedure in this guide, you must review the safety guidelines in this section to avoid injuring yourself or damaging the equipment.

Note that this section contains guidelines and do not include every potentially hazardous situation. When you install a router, always use common sense and caution.

General Safety Guidelines

• Never attempt to lift an object that might be too heavy for you to lift by yourself.

• Always disconnect the power source and unplug all power cables before lifting, moving, or working

on the router.

• Keep the work area clear and dust free during and after the installation.

• Keep tools and router components away from walkways and equipment rack aisles.

• Do not wear loose clothing, jewelry (including rings and chains), or other items that could get caught

in the router.

• Fasten your tie or scarf and sleeves.

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1-1

Safety Guidelines

• Operate Cisco equipment safely by using it in accordance with its electrical ratings and product

usage instructions.

• Do not work alone if potentially hazardous conditions exist.

• Always unplug the power cables when performing maintenance or working on the router, unless the

replacement part is hot swappable and designed for online insertion and removal (OIR).

• Ensure that the installation of the router is in compliance with national and local electrical codes: in

the United States, National Fire Protection Association (NFPA) 70, United States National Electrical Code; in Canada, Canadian Electrical Code, part I, CSA C22.1; in other countries, International Electrotechnical Commission (IEC) 364, part 1 through part 7.

Compliance and Safety Information

The Cisco ASR 9000 Series Routers are designed to meet the regulatory compliance and safety approval requirements. For detailed safety information, see:

Regulatory Compliance and Safety Information for the Cisco ASR 9000 Series Routers

Chapter 1 Preparing for Installation

Laser Safety

Single-mode Cisco ASR 9000 Series line cards are equipped with lasers. The lasers emit invisible radiation. Do not stare into open line card ports. Observe the following warning to prevent eye injury:

Warning

Because invisible laser radiation may be emitted from the aperture of the port when no cable is connected, avoid exposure to laser radiation and do not stare into open apertures.

Energy Hazard

The Cisco ASR 9000 Series Routers can be configured for a DC power source. Do not touch terminals while they are live. Observe the following warning to prevent injury.

Warning

Hazardous voltage or energy may be present on power terminals. Always replace cover when terminals are not in service. Be sure uninsulated conductors are not accessible when cover is in place.

Statement 1086

Preventing Electrostatic Discharge Damage

Many router components can be damaged by static electricity. Not exercising the proper electrostatic discharge (ESD) precautions can result in intermittent or complete component failures. To minimize the potential for ESD damage, always use an ESD-preventive antistatic wrist strap (or ankle strap) and ensure that it makes good skin contact.

Statement 70

1-2

Note Check the resistance value of the ESD-preventive strap periodically. The measurement should be

between 1 and 10 megohms.

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A C

F A

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C R

I T

M A

M IN

S Y

N C

D D

C O

L A

P T E

A C

F A

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C R

I T

A J

S Y

N C

D D

C O

L A

P T E

IMPORTANT - CARDS ARE PROPERLY INSTALLED WHEN SCREWS ARE TIGHTENED TO10 IN/LB

Before you perform any of the procedures in this guide, attach an ESD-preventive strap to your wrist and connect the leash to the chassis as shown in the figures below.

Figure 1-1 ESD Label Information on Router Chassis

Figure 1-2 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9010 Router Chassis

Safety Guidelines

1 Location of chassis socket for ESD strap on the Cisco ASR 9010 Router chassis.

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Safety Guidelines

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Figure 1-3 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9006 Router Chassis

1-4

1 Location of chassis socket for ESD strap on the Cisco ASR 9006 Router chassis.

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Figure 1-4 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9904 Router Chassis

Safety Guidelines

1 Location of chassis socket for ESD strap on the Cisco ASR 9904 Router chassis.

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Safety Guidelines

Chapter 1 Preparing for Installation

Figure 1-5 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9922 Router Chassis

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1 Location of chassis socket for ESD strap on the Cisco ASR 9922 Router chassis.

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Figure 1-6 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9912 Router Chassis

Safety Guidelines

Lifting Guidelines

Fully configured Cisco ASR 9000 Series Routers can weigh as much as 1038 pounds (470.28 kg), and an empty chassis weighs up to 300 pounds (136 kg). These systems are not intended to be moved frequently. Before you install the router, ensure that your site is properly prepared to prevent moving the router later to accommodate power sources and network connections.

Use the following lifting guidelines to avoid injury to yourself or damage to the equipment:

• Do not lift equipment alone; have another person help you to lift heavy equipment.

• Ensure that your footing is solid; balance the weight of the object between your feet.

• Lift the equipment slowly; never move suddenly or twist your body as you lift.

• Keep your back straight and lift with your legs, not your back. When bending down to lift

Warning

To prevent injury and equipment damage, never attempt to lift or tilt the router chassis using the handles on the fan tray or on line cards. These handles do not support the weight of the chassis.

1 Location of chassis socket for ESD strap on the Cisco ASR 9912 Router chassis.

equipment, bend at the knees (not at the waist), to reduce the strain on your lower back muscles.

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Site Requirement Guidelines

The following sections contain the site requirement guidelines that you should be familiar with before installing the router:

• Site Wiring Guidelines, page 1-15

• Chassis Air Flow Guidelines, page 1-15

• Rack-Mounting and Air Flow Clearance Guidelines, page 1-20

• Temperature and Humidity Guidelines, page 1-36

• Power Connection Guidelines, page 1-36

• NEBS Supplemental Unit Bonding and Grounding Guidelines, page 1-52

Site Layout and Equipment Dimensions

To help maintain trouble-free operation, adhere to the following precautions and guidelines when planning your rack installation:

• Install the system in a restrictive access location with means for a permanent ground.

• Ensure the site of the rack includes provisions for source AC or DC power, grounding, and network

interface cables.

Chapter 1 Preparing for Installation

• Allow sufficient space to work around the rack during the installation. You need:

–

At least 3 ft (91.44 cm) adjacent to the rack to move, align, and insert the chassis.

–

At least 2 ft (60.96 cm) in front of the power tray to insert power modules.

• Maintain at least 24 inches (61 cm) of clearance in front of and behind the chassis for maintenance

after installation.

• To mount the router between two posts or rails, the usable aperture (the width between the inner

edges of the two mounting flanges) must be at least:

–

17.50 inches (44.45 cm) for the Cisco ASR 9010 Router.

–

17.75 inches (45.09 cm) for the Cisco ASR 9006 Router.

–

4.74 inches (12.06 cm) for the Cisco ASR 9904 Router.

• To mount the router in a 4-post rack, the usable aperture (the width between the inner edges of the

two mounting flanges) must be at least 17.75 inches (45.09 cm) for the Cisco ASR 9922 Router or Cisco ASR 9912 Router.

• Height of the Cisco ASR 9010 Router is 37.00 inches (93.98 cm). Most racks accommodate two

ASR 9010 routers.

• Height of the Cisco ASR 9006 Router is 17.50 inches (44.45 cm). Most racks accommodate four

ASR 9006 routers,

• Height of the Cisco ASR 9904 Router is 10.38 inches (26.7 cm). Most racks accommodate four or

more ASR 9904 routers.

• Height of the Cisco ASR 9922 Router is 77.00 inches (195.58 cm). Most racks accommodate one

ASR 9912 router.

• Height of the Cisco ASR 9912 Router is 52.50 inches (133.35 cm). Most racks accommodate one

ASR 9912 router.

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• When fully populated with cards, the router can weigh up to 1038 pounds (470.28 kg). To maintain

equipment rack stability and to ensure your safety, the rack is provided with stabilizing devices. Make sure you install the stabilizers before installing the router.

• If you use a telco-style rack, the weight of the chassis is cantilevered off of the two rack posts. Make

sure that:

–

• When mounting the router in a telco-style rack or 4-post rack, be sure to use all of the screws

provided to secure the chassis to the rack posts.

• Install the cable-management brackets included with the router to keep cables organized. Be sure to:

–

• To avoid noise interference in network interface cables, do not route them directly across or along

power cables.

Figure 1-7 shows the top-down view chassis dimensions of the Cisco ASR 9010 Router.

Figure 1-8 shows the top-down view chassis dimensions of the Cisco ASR 9006 Router.

Site Requirement Guidelines

Weight of the router does not make the frame unstable.

Frame is bolted to the floor and is secured to the building structure using either wall brackets or overhead brackets.

Use appropriate strain-relief methods to protect cables and equipment connections.

Make sure that cables from other equipment installed in the rack do not restrict access to the card cages.

Figure 1-9 shows the top-down view chassis dimensions of the Cisco ASR 9904 Router.

Figure 1-10 shows the top-down view chassis dimensions of the Cisco ASR 9922 Router.

Figure 1-11 shows the top-down view chassis dimensions of the Cisco ASR 9912 Router.

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Site Requirement Guidelines

Figure 1-7 Cisco ASR 9010 Router Chassis Footprint and Dimensions—Top-Down View

Chapter 1 Preparing for Installation

Rear of chassis

17.38 in

(44.15 cm)

28.93 in

(73.48 cm)

18.92 in

(48.06 cm)

Front of chassis

23.21 in

(58.95 cm)

5.04 in

(12.80 cm)

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Rear of chassis

Front of chassis

28.93 in

(73.48 cm)

17.38 in

(44.15 cm)

5.73 in

(14.55 cm)

Rack mounting surface

Figure 1-8 Cisco ASR 9006 Router Chassis Footprint and Dimensions—Top-Down View

Site Requirement Guidelines

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Site Requirement Guidelines

Figure 1-9 Cisco ASR 9904 Router Chassis Footprint and Dimensions—Top-Down View

2.45 in

(6.22 cm)

Chapter 1 Preparing for Installation

Rear of chassis

17.57 in

(44.64 cm)

6.00 in

(15.24 cm)

2.282 in

(5.79 cm)

18.97 in

(48.19 cm)

Front of chassis

25.02 in

(63.54 cm)

6.00 in

(15.24 cm)

Rack mounting surface

2.45 in

(6.22 cm)

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Rear of chassis

Front of chassis

5.05 in

(13.97 cm)

17.60 in

(44.70 cm)

30.11 in

(76.48 cm)

22 in

(55.88 cm)

Figure 1-10 Cisco ASR 9922 Router Chassis Footprint and Dimensions—Top-Down View

Site Requirement Guidelines

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Site Requirement Guidelines

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Rear of chassis

Front of chassis

17.60 in

(44.70 cm)

29.44 in

(74.78 cm)

18.97 in

(48.18 cm)

22 in

(55.88 cm)

Figure 1-11 Cisco ASR 9912 Router Chassis Footprint and Dimensions—Top-Down View

Chapter 1 Preparing for Installation

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Site Wiring Guidelines

When planning the location of the router, consider distance limitations for signaling, electromagnetic interference (EMI), and connector compatibility. If the wiring is run for any significant distance in an electromagnetic field, interference can occur between the field and the signals on the wires. Poor wiring can cause:

• Radio interference emanating from the wires.

• Strong EMI, especially when caused by lightning or radio transmitters. EMI can destroy the signal

drivers and receivers in the router, and can even create an electrical hazard by conducting power surges through lines and into equipment.

Note To predict and remedy strong EMI, you may need to consult with experts in radio frequency

interference (RFI).

Site wiring is unlikely to emit radio interference if you use twisted-pair cable with a good distribution of grounding conductors. Use a high-quality twisted-pair cable with one ground conductor for each data signal, when applicable.

Give special consideration to the effect of a lightning strike in your vicinity, especially if the wiring exceeds the recommended distances, or if it passes between buildings. The electromagnetic pulse (EMP) caused by lightning or other high-energy phenomena can easily induce enough energy into unshielded conductors to destroy electronic devices. If you have experienced EMP problems in the past, you may want to consult experts in electrical surge suppression and shielding.

Most data centers cannot resolve infrequent but potentially catastrophic problems without pulse meters and other special equipment. In addition, these problems can take a great deal of time to identify and resolve. We recommend that you take the necessary precautions to avoid these problems by providing a properly grounded and shielded environment, with special attention to issues of electrical surge suppression.

Site Requirement Guidelines

Chassis Air Flow Guidelines

Table 1-1 describes how cool air is circulated through the Cisco ASR 9000 Series Routers.

Table 1-1 Chassis Air Flow Guidelines

Router Type Chassis Air Flow

Cisco ASR 9010 Air is circulated by two fan trays located underneath the Route Switch Processor

Cisco ASR 9006 Air is circulated by two fan trays located along the top left side above the RSP

Cisco ASR 9904 Air is circulated side-to-side by a single fan tray located along the left side of

(RSP) and line cards as shown in Figure 1-12.

and line cards as shown in Figure 1-13.

the chassis as shown in Figure 1-14.

If the router is installed in a 2-post 23-inch rack, air flow is circulated front-to-back. Optionally, you can install air baffles on the chassis to help isolate the exhaust air from the intake air. For more information, see Installing

Optional Air Baffles on the Cisco ASR 9904 Router, page 2-82.

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Power modules

Fan trays

Front air

intake

Rear air exhaust plenum

Air exhaust

Room air

RSPs and line cards

Table 1-1 Chassis Air Flow Guidelines (continued)

Router Type Chassis Air Flow

Cisco ASR 9922 Air circulated by four fan trays as shown in Figure 1-15. Two fan trays are

Cisco ASR 9912 Air is circulated by two fan trays located above the line cards as shown in

The fan trays maintain acceptable operating temperatures for the internal components by drawing in cool air through the air filter, and circulating the air through the card cage. Each power supply is also equipped with fans that draw cooler air into the front of the power supply and force warmer air out of the back of the chassis. For information about the types of fan trays used in the chassis, see Power

Module Fans, page 4-34.

Note See Rack-Mounting and Air Flow Clearance Guidelines, page 1-20 for details on air-flow clearance

requirements for installation in an enclosed 4-post rack.

Chapter 1 Preparing for Installation

located between the line cards in the top cage and the RP and Switch Fabric Cards (FCs) in the middle cage. Another two fan trays are located between the middle cage and the line cards in the bottom cage.

Figure 1-16.

Figure 1-12 Air Flow Path through the Cisco ASR 9010 Router—Side View

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Air exhaust

RSPs and line cards

Room air

Power modules

Fan trays

Figure 1-13 Air Flow Path through the Cisco ASR 9006 Router—Front View

Site Requirement Guidelines

Figure 1-14 Air Flow Path through the Cisco ASR 9904 Router—Front View

RSPs and line cards

Air exhaust

Room air

Power modules

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Site Requirement Guidelines

Rear Air exhaust plenum

Air exhaust

Line cards

RPs and FCs

Fan trays

Power modules

Line cards

RPs and FCs

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Figure 1-15 Air Flow Path through the Cisco ASR 9922 Router—Side View

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Rear Air exhaust plenum

Air exhaust

Line cards

RPs and FCs

Fan trays

Power trays

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Figure 1-16 Air Flow Path through the Cisco ASR 9912 Router—Side View

Site Requirement Guidelines

When selecting a site to install the router, observe the following guidelines:

• Dust-free area—The site should be as dust-free as possible. Dusty environments can clog the air

filter or power supply intake vents, reducing the cooling air flow through the router. Clogged filters and vents can cause an overtemperature condition in the router.

• Unrestricted air-flow—Allow sufficient air-flow by maintaining a minimum of 6 in (15.24 cm) of

clearance at both the inlet and exhaust openings on the chassis and the power modules. If the air flow is blocked or restricted, or if the inlet air is too warm, an overtemperature condition can occur within the router. Under extreme conditions, the environmental monitoring system powers off the router to protect the components.

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a b c

Rack-Mounting and Air Flow Clearance Guidelines

The Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router c an be installed in most 2-post, 4-post, or telco-style 19-inch equipment racks that comply with the Electronics Industries Association (EIA) standard for equipment racks (EIA-310-D).

Note The Cisco ASR 9922 Router and Cisco ASR 9912 Router can be mounted only in a 4-post rack. The rack

must have at least two posts with mounting flanges to mount the router chassis. The distance between the center lines of the mounting holes on the two mounting posts must be 18.31 inches ± 0.06 inch (46.50 cm ± 0.15 cm).

Figure 1-17 shows an examples of typical 2-post and 4-post telco-type equipment racks.

Figure 1-17 Telco-Type Equipment Racks

Chapter 1 Preparing for Installation

a Tel c o -

style rack

b Free-standing, 4-post open rack with

two mounting posts in the front, two mounting posts in the back or along each side.

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c Free-standing enclosed rack with

perforated sides and two mounting posts in the front.

Chapter 1 Preparing for Installation

Telco 2-Post Rack

Item a in Figure 1-17 shows a telco-style rack. The telco-style rack is an open frame consisting of two posts tied together by a cross-bar at the top and a floor stand at the bottom.

This type of rack is usually secured to the floor and sometimes to an overhead structure or wall for additional stability. The router chassis can be installed in the telco-style rack only in a front-mounted position.

In the front-mounted position, you secure the chassis rack-mounting brackets directly to the rack posts (see Figure 1-18 for the Cisco ASR 9010 Router, Figure 1-19 for the Cisco ASR 9006 Router, and

Figure 1-20 for the Cisco ASR 9904 Router). Two rear mounting brackets are provided for mounting the

Cisco ASR 9010 Router in a 2-post rack.

Note The mounting brackets on the Cisco ASR 9006 Router chassis have a pair of holes at the top and bottom

of each bracket; the remaining openings in the brackets are slots. When mounting the router in a 2-post rack, you must first use the holes to locate and position the brackets on the rack. Insert the screws through the bracket holes into the rack before inserting screws through the bracket slots.

Site Requirement Guidelines

Figure 1-18 Cisco ASR 9010 Router Mounted in a 2-Post Rack

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Figure 1-19 Cisco ASR 9006 Router Mounted in a 2-Post Rack

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Figure 1-20 Cisco ASR 9904 Router Mounted in a 2-Post Rack

Site Requirement Guidelines

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Open 4-Post Rack

Chapter 1 Preparing for Installation

Item b in Figure 1-17 shows a free-standing, 4-post open rack with two mounting posts in the front and two mounting posts in the back or along the side. The mounting posts in this type of rack are often adjustable so that you can position the rack-mounted unit within the depth of the rack rather than flush-mount it with the front of the rack.

• Two rear mounting brackets are provided for mounting the Cisco ASR 9010 Router in a 4-post rack.

• Two rear mounting brackets and two bottom guide rails are provided for mounting the

Cisco ASR 9922 Router (Figure 2-8) and Cisco ASR 9912 Router (Figure 2-12) in a 4-post rack.

• Rear brackets or are necklaces are not provided for mounting the Cisco ASR 9904 Router in a 4-post

rack.

Figure 1-21 Cisco ASR 9912 Router Mounted in an Open 4-Post Rack

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Figure 1-22 Cisco ASR 9912 Router Mounted in an Open 4-Post Rack

Site Requirement Guidelines

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Site Requirement Guidelines

4-Post Enclosed Rack with Perforated Sides

Item c in Figure 1-17 shows a free-standing 4-post enclosed rack with perforated sides and two mounting posts in the front.

Caution Do not install the Cisco ASR 9000 Series Router in any type of fully enclosed rack that does not have

the required perforated sides or doors; the router requires an unobstructed flow of cooling air to maintain acceptable operating temperatures for its internal components. Installing the router in any type of fully enclosed rack without proper perforation could disrupt the air-flow, trap heat next to the chassis, and cause an overtemperature condition inside the router.

Air Flow Guidelines for Enclosed Rack Installation

Follow these guidelines when installing the Cisco ASR 9000 Series Routers in a 4-post enclosed rack.

Cisco ASR 9010 Router Clearance Requirements

Chapter 1 Preparing for Installation

To install a Cisco ASR 9010 Router in a 4-post enclosed cabinet:

• The front and rear doors of the cabinet must be removed or be perforated with a minimum open area

of 65 percent (70 percent for ETSI 800-mm racks).

• Ensure that you have the following clearances around the chassis:

–

Rear: Minimum of 3.15 inches (8.00 cm) of clearance.

–

Sides: Minimum of 2.87 inches (7.28 cm) of clearance on each side of the chassis.

Figure 1-23 shows the side and rear chassis air-flow clearance requirements for mounting the

Cisco ASR 9010 Router in a 4-post enclosed rack.

1-26

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

245629

Rear of chassis

Front of chassis

ASR 9010

2.87 in

(7.28 cm)

2.87 in

(7.28 cm)

5.04 in

(12.80 cm)

Rack mounting surface

3.15 in

(8.00 cm)

Figure 1-23 Cisco ASR 9010 Router Clearance Requirements for an Enclosed 4-Post Rack

Site Requirement Guidelines

Installation

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-27

Site Requirement Guidelines

Cisco ASR 9006 Clearance Requirements

To install a Cisco ASR 9006 Router in a 4-post enclosed cabinet:

• The front and rear doors of the cabinet must be removed or be perforated with a minimum open area

of 70 percent. In addition, the right side panel must be removed or perforated with a minimum of 65 percent open area (70 percent for ETSI 800-mm racks).

• There must be a minimum unobstructed space of 6 inches (15.24 cm) between the router’s right side

air inlet and the adjacent wall or cabinet side panel, and a minimum unobstructed space of 6 inches (15.24 cm) between adjacent cabinets. In addition, there should be no exhaust from any source blowing into the right side panel of the cabinet.

–

Rear chassis clearance: Minimum of 2.50 inches (6.40 cm) of clearance.

–

Sides chassis clearance: Minimum of 6 inches (15.24 cm) of clearance on the right side of the chassis (as viewed from the front). There is no clearance requirement for the left side of the chassis.

Figure 1-24 shows the side and rear chassis air-flow clearance requirements for mounting the Cisco ASR

9006 Router in a 4-post enclosed rack.

Chapter 1 Preparing for Installation

1-28

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

Figure 1-24 Cisco ASR 9006 Router Clearance Requirements for an Enclosed 4-Post Rack

Site Requirement Guidelines

Installation

Rear of chassis

2.50 in

(6.40 cm)

No minimum clearance

requirement for left

side of chassis.

6.00 in

(15.20 cm)

ASR 9006

Rack mounting surface

5.73 in

(14.55 cm)

Front of chassis

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

245630

1-29

Site Requirement Guidelines

Cisco ASR 9904 Clearance Requirements

To install the Cisco ASR 9904 Router in a 4-post enclosed cabinet:

• Ensure that you have the following clearances around the chassis:

–

Rear: Minimum of 2.45 inches (62.2 cm) of clearance.

–

Sides: Minimum of 6.00 inches (152.4 cm) of clearance on each side of the chassis.

Figure 1-25 shows the side and rear chassis air-flow clearance requirements for mounting the Cisco ASR

9904 Router in a 4-post enclosed rack.

Chapter 1 Preparing for Installation

1-30

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

Figure 1-25 Cisco ASR 9904 Router Clearance Requirements in a 4-Post Rack Installation

Rear of chassis

2.45 in

(6.22 cm)

17.57 in

(44.64 cm)

Site Requirement Guidelines

6.00 in

(15.24 cm)

2.282 in

(5.79 cm)

18.97 in

(48.19 cm)

Front of chassis

25.02 in

(63.54 cm)

6.00 in

(15.24 cm)

Rack mounting surface

2.45 in

(6.22 cm)

351294

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-31

Site Requirement Guidelines

Cisco ASR 9922 Clearance Requirements

To install the Cisco ASR 9922 Router in a 4-post enclosed cabinet:

• The front and rear doors of the cabinet must be removed or be perforated with a minimum open area

of 70 percent (80 percent for ETSI 800-mm racks).

• Ensure that you have the following clearances around the chassis:

–

Rear: Minimum of 10 inches (25.4 cm) of clearance.

–

Sides: Minimum of 2.87 inches (7.28 cm) clearance on each side of the chassis.

Figure 1-26 shows the clearance requirements for mounting the Cisco ASR 9922 Router in a 4-post

enclosed rack.

Chapter 1 Preparing for Installation

1-32

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

Figure 1-26 Cisco ASR 9922 Router Clearance Requirements in a 4-Post Rack Installation

Site Requirement Guidelines

10 in

(25.40 cm)

Rear of chassis

2.87 in

(7.28 cm)

Front of chassis

2.87 in

(7.28 cm)

Rack mounting surface

4.50 in

(11.43 cm)

302422

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-33

Site Requirement Guidelines

Cisco ASR 9912 Clearance Requirements

To install the Cisco ASR 9912 Router in a 4-post enclosed cabinet:

• The front and rear doors of the cabinet must be removed or be perforated with a minimum open area

of 70 percent open area (80 percent for ETSI 800-mm racks).

• Ensure that you have the following clearances around the chassis:

–

Rear: Minimum of 10 inches (25.4 cm) of clearance.

–

Sides: Minimum of 2.87 inches (7.28 cm) of clearance on each side of the chassis.

Figure 1-27 shows the side and rear chassis air-flow clearance requirements for mounting the router in

a 4-post enclosed rack.

Chapter 1 Preparing for Installation

1-34

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

Figure 1-27 Cisco ASR 9912 Router Clearance Requirements in a 4-Post Rack Installation

Site Requirement Guidelines

10 in

(25.40 cm)

Rear of chassis

2.87 in

(7.28 cm)

Front of chassis

2.87 in

(7.28 cm)

Rack mounting surface

6.30 in

(16 cm)

303661

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-35

Site Requirement Guidelines

Temperature and Humidity Guidelines

The operating and nonoperating environmental site requirements are listed in Tab l e A-2. The router normally operates within the ranges listed in the table; however, if a temperature measurement is approaching a minimum or maximum parameter, it indicates a potential problem. Maintain normal operation by anticipating and correcting environmental anomalies before they approach critical values by properly planning and preparing your site before you install the router.

Power Connection Guidelines

You can configure the router with either an AC input or DC input power subsystem, so the site power source requirements differ depending on the power subsystem in your router. Ensure all power connection wiring conforms to the rules and regulations in the National Electrical Code (NEC) as well as local codes.

Caution Each Cisco ASR 9000 Series Router is powered by only one type of input: AC or DC. A hybrid (AC+DC)

power configuration is not supported.

Chapter 1 Preparing for Installation

Table 1-2 Cisco ASR 9000 Series Routers Supported Power Systems

Router Supported Power Systems

Cisco ASR 9006 Version 1: Supports up to three power modules in the power tray.

Version 2: Supports up to four power modules in the power tray Compatible only with Cisco IOS XR Software Release 4 and later Cisco IOS XR software releases.

Cisco ASR 9010 Version 1: Supports up to three power modules in the power tray.

Version 2: Supports up to four power modules in the power tray Compatible only with Cisco IOS XR Software Release 4 and later Cisco IOS XR software releases.

Version 3: Supports up to four DC power modules in the DC power tray and up to three AC power modules in the AC power tray. Compatible only with Cisco IOS XR Software Release

5.3.0 and later Cisco IOS XR software releases.

Cisco ASR 9904 Version 2: Supports up to four power modules in the power tray.

Compatible only with Cisco IOS XR Software Release 4 and later Cisco IOS XR software releases.

Cisco ASR 9922, Cisco ASR 9912 Version 2: Supports up to four power modules in the power tray.

Version 3: Supports up to four DC power modules in the DC power tray and up to three AC power modules in the AC power tray. Compatible only with Cisco IOS XR Software Release

5.3.0 and later Cisco IOS XR software releases.

1-36

Caution Proper grounding is necessary to avoid damage from lightning and power surges. See NEBS

Supplemental Unit Bonding and Grounding Guidelines, page 1-52 for grounding requirements.

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

AC-Powered Routers

AC power modules operate in the input range of 180 VAC to 264 VAC, 47 to 63 Hz (nominal input level of 200 to 240 VAC). Refer to Tab le 1-3 and Tabl e 1-4 for the minimum required AC service for version 1 and version 2 power modules.

Power redundancy requirements vary based on the system configuration (number and type of line cards, etc.). AC-powered systems are 2N protected. A minimum of two power supplies are required for redundant operation. Refer to the Cisco ASR 9000 Power Calculator at the following URL to determine actual redundancy requirements for any given configuration: http://tools.cisco.com/cpc/launch.jsp.

Each of the AC power inputs requires a separate dedicated branch circuit. Note that the circuit breaker and fuse lockout procedures should follow the rules and regulations in the National Electrical Code (NEC) and any local codes. For a list of the nominal and acceptable value ranges for source AC power, see Tabl e A- 5.

Table 1-3 lists the AC input power cord options, specifications, and Cisco product numbers for the AC

input version 1 power supply modules. Tabl e 1- 4 lists the AC input power cord options, specifications, and Cisco product numbers for the AC input version 2 power supply modules.

Note Before connecting AC input power cords to the power system, make sure that the power cords are not

energized.

Site Requirement Guidelines

Table 1-3 AC Input Power Cord Options for Version 1 Power System

Power Cord Reference

Locale Part Number Length Plug Rating

Australia,

CAB-7513ACA= 14 ft (4.3 m) 15 A, 250 VAC Figure 1-28

Illustration

New Zealand

Australia,

CAB-AC-16A-AUS= 14 ft (4.3 m) 16A, 250 VAC Figure 1-29

New Zealand

China CAB-AC16A-CH= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-30

Continental Europe CAB-7513ACE=

CAB-2500W-EU=

CAB-AC-2500W-EU=

14 ft (4.3 m) 16 A, 250 VAC

16 A, 250 VAC

Figure 1-31

Figure 1-32

Figure 1-33

International CAB-AC-2500W-INT= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-34

Israel CAB-AC-2500W-ISRL= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-35

Italy CAB-7513ACI= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-36

Japan, North

CAB-AC-2500W-US1= 14 ft (4.3 m) 20 A, 250 VAC Figure 1-37 America (nonlocking plug) 200–240VAC operation

Japan, North

CAB-AC-C6K-TWLK= 14 ft (4.3 m) 20 A, 250 VAC Figure 1-38 America (locking plug) 200–240VAC operation

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-37

Site Requirement Guidelines

Cordset rating: 15 A, 250 V

Length: 14 ft 0 in. (4.26 m)

Connector: IEC 60320 C19

Plug: SAA AS 3112

Table 1-3 AC Input Power Cord Options for Version 1 Power System

Locale Part Number Length Plug Rating

South Africa CAB-7513ACSA= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-39

Switzerland CAB-ACS-16= 14 ft (4.3 m) 16 A, 250 VAC Figure 1-40

Table 1-4 AC Input Power Cord Options for Version 2 and Version 3 Power System

Locale Part Number Length Plug Rating

China PWR-CAB-AC-CHN= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-41

Europe PWR-CAB-AC-EU= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-42

Israel PWR-CAB-AC-ISRL= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-43

USA PWR-CAB-AC-USA= 13.9 ft (4.3 m) 20 A, 250 V Figure 1-44

Australia PWR-CAB-AC-AUS= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-45

Italy PWR-CAB-AC-ITA= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-46

Brazil PWR-CAB-AC-BRA= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-47

South Africa PWR-CAB-AC-SA= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-48

UK PWR-CAB-AC-UK= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-49

Switzerland PWR-CAB-AC-SUI= 13.9 ft (4.3 m) 16 A, 250 V Figure 1-50

Japan PWR-CAB-AC-JPN= 13.9 ft (4.3 m) 20 A, 250 V Figure 1-51

Chapter 1 Preparing for Installation

Power Cord Reference Illustration

Reference Illustration

AC Power Cord Illustrations (Version 1 Power)

This section contains the AC power cord illustrations for version 1 power, as described in Table 1-3. Note that an AC power cord may be used with several power supplies.

Figure 1-28 AC Power Cord CAB-7513ACA=

1-38

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

Cordset rating: 16 A, 250 V

Length: 14 ft 0 in. (4.26 m)

140586

Connector: IEC 60320 C19

Plug: AU20S3

126792

Cordset rating: 16A, 250V

Length: 14 ft 0 in. (4.26 m)

Plug: GB16C

Connector: IEC

60320-1 C19

Cordset rating: 16 A, 250 V

Length: 14 ft 0 in. (4.26 m)

113354

Connector: IEC 60320 C19

Plug: CEE 7/7

Figure 1-29 AC Power Cord CAB-AC-16A-AUS

Figure 1-30 AC Power Cord CAB-AC16A-CH=

Site Requirement Guidelines

Figure 1-31 AC Power Cord CAB-7513ACE=

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-39

Site Requirement Guidelines

Cordset rating: 16 A, 250 V

Length: 14 ft 0 in. (4.26 m)

Connector: IEC 60320 C19

Plug: CEE 7/7

Cordset rating: 16 A, 250 V

Length: 14 ft 0 in. (4.26 m)

113360

Connector: IEC 60320 C19

Plug: CEE 7/7

Cordset rating: 16 A, 250 V

Length: 14 ft 0 in. (4.26 m)

113361

Connector: IEC 60320 C19

Plug: IEC 309

Figure 1-32 AC Power Cord CAB-2500W-EU=

Figure 1-33 AC Power Cord CAB-AC-2500W-EU=

Chapter 1 Preparing for Installation

1-40

Figure 1-34 AC Power Cord CAB-AC-2500W-INT=

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

Plug: SI16S3

Cordset rating: 16 A, 250 V

Length: 14 ft 0 in. (4.26 m)

130113

Connector: IEC 60320 C19

Cordset rating: 15 A, 250 V

Length: 14 ft 0 in. (4.26 m)

Connector: IEC 60320 C19

Plug: SAA AS 3112

Cordset rating: 20 A, 250 V

Length: 14 ft 0 in. (4.26 m)

Connector: IEC 60320 C19

Plug: NEMA 6-20

Figure 1-35 AC Power Cord CAB-AC-2500W-ISRL=

Figure 1-36 AC Power Cord CAB-7513ACI=

Site Requirement Guidelines

Figure 1-37 AC Power Cord CAB-AC-2500W-US1=

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-41

Site Requirement Guidelines

Cordset rating: 20 A, 250 V

Length: 14 ft 0 in. (4.26 m)

Connector: IEC 60320 C19

Plug: NEMA L6-20

Cord

set rating: 16 A, 250 V

Length: 14 ft 0 in. (4.26 m)

Connector: IEC 60320 C19

Plug: IEC 884

Plug: SEV 5934-2

Type 23

Cordset rating: 16 A, 250 V

Length: 8 ft 2 in. (2.5 m)

113364

Connector: IEC 60320 C19

Figure 1-38 AC Power Cord CAB-AC-C6K-TWLK=

Figure 1-39 AC Power Cord CAB-7513ACSA=

Chapter 1 Preparing for Installation

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-42

Figure 1-40 AC Power Cord CAB-ACS-16=

Chapter 1 Preparing for Installation

331430

Cordset rating: 16A, 250V

Length: 13.94 ft. (4.25 m)

Plug: GB2099.1/GB1002

Connector: IEC-320-C21

Cordset rating: 16 A, 250 V

Length: 13.94 ft. (4.25 m)

Connector: IEC-320-C21

Plug: CEE 7/7

AC Power Cord Illustrations (Version 2 and Version 3 Power)

This section contains the AC power cord illustrations for version 2 power, as described in Table 1-4.

Figure 1-41 AC Power Cord PWR-CAB-AC-CHN=

Site Requirement Guidelines

Figure 1-42 AC Power Cord PWR-CAB-AC-EU=

Figure 1-43 AC Power Cord PWR-CAB-AC-ISRL=

Cordset rating: 16 A, 250 V

ug: SI 32

Length: 13.94 ft. (4.25 m)

Connector: IEC-320-C21

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

331429

1-43

Site Requirement Guidelines

Cordset rating: 20 A, 250 V

Length: 13.94 ft. (4.25 m)

Connector: IEC-320-C21

Plug: NEMA L6-20 P

Cordset rating: 15 A, 250 V

Length: 13.94 ft. (4.25 m)

Connector: IEC-320-C21

Plug: AU20S3

Figure 1-44 AC Power Cord PWR-CAB-AC-USA=

Figure 1-45 AC Power Cord PWR-CAB-AC-AUS=

Chapter 1 Preparing for Installation

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-44

Figure 1-46 AC Power Cord PWR-CAB-AC-ITA=

Cordset rating: 16 A, 250 V

Plug: CEI-23-50

Length: 13.94 ft. (4.25 m)

Connector: IEC-320-C21

331425

Chapter 1 Preparing for Installation

Plug: NBR 14136

Cordset rating: 16 A, 250 V

Length: 13.94 ft. (4.25 m)

Connector: IEC-320-C21

331431

Plug: EN-60309-2

Cordset rating: 16 A, 250 V

Length: 13.94 ft. (4.25 m)

Connector: IEC-320-C21

331431

Figure 1-47 AC Power Cord PWR-CAB-AC-BRA=

Figure 1-48 AC Power Cord PWR-CAB-AC-SA=

Site Requirement Guidelines

Cordset rating: 16 A, 250 V

Plug: SABS 164

Length: 13.94 ft. (4.25 m)

Figure 1-49 AC Power Cord PWR-CAB-AC-UK=

Connector: IEC-320-C21

331428

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-45

Site Requirement Guidelines

Plug: SEV 5934

Cordset rating: 16 A, 250 V

Length: 13.94 ft. (4.25 m)

Connector: IEC-320-C21

Cordset rating: 20 A, 250 V

Length: 13.94 ft. (4.25 m)

Connector: IEC-320-C21

Plug: JIS C8303

Figure 1-50 AC Power Cord PWR-CAB-AC-SUI=

Figure 1-51 AC Power Cord PWR-CAB-AC-JPN=

Chapter 1 Preparing for Installation

DC-Powered Router

Note A separate ground connection is not required for the version 2 and version 3 power systems. For more

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-46

Connections to DC power modules are rated at 60 A maximum. The system accepts a nominal input voltage of –48 VDC with an operational tolerance range of –40 VDC to –72 VDC. One dedicated, commensurately rated DC power source is required for each power module connection.

Power redundancy requirements vary based on the system configuration (number and type of line cards, etc.). DC-powered systems are N+1 protected. A minimum of two power supplies are required for redundant operation. Refer to the Cisco ASR 9000 Power Calculator to determine actual redundancy requirements for any given configuration. See: http://tools.cisco.com/cpc/launch.jsp.

Power connections to the power tray for each DC power module requires four cables: two source cables and two return cables. In addition, each DC power tray requires one earth ground, so the minimum number of cables for connecting a single DC power module in a power tray is five (two source, two return, one ground).

information see NEBS Supplemental Unit Bonding and Grounding Guidelines, page 1-52.

Chapter 1 Preparing for Installation

For DC power cables, we recommend that you use 60-A-rated, high-strand-count copper wire cables.The length of the cables depends on your router location from the source power. DC power cables are not available from Cisco, but they are available from any commercial cable vendor.

You must terminate DC power cables using cable lugs at the power tray end. Ensure that the lugs are dual-hole and that they fit over M6 terminal studs at 0.625-inch (15.88-mm) centers. For #4 AWG cable, use Panduit part number LCD4-14AF-L or equivalent; for #6 AWG, use Panduit part number LCD6-14AF-L or equivalent.

Site Requirement Guidelines

Warning

Note Before connecting DC power cords to the power system, make sure that the input power cords are not

Hazardous voltage or energy may be present on power terminals. Always replace cover when terminals are not in service. Be sure uninsulated conductors are not accessible when cover is in place.

Statement 1086

Only trained and qualified personnel should be allowed to install, replace, or service this equipment.

Statement 1030

energized.

Note Ensure that there is a readily accessible disconnect device incorporated in the building’s installation

wiring.

Note Circuit breaker and fuse lockout procedures should follow the rules and regulations in the National

Electrical Code (NEC) and any local codes.

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-47

Site Requirement Guidelines

Figure 1-52 shows the lug type required for DC input cable connections.

Figure 1-52 Typical DC Power Cable Lug

.25 in +/- .04 in

(6.35 mm +/- 1.016 mm)

Chapter 1 Preparing for Installation

0.63 in +/- .02 in

(16 mm +/- 0.508 mm)

0.48 in +/- .04 in

(12.192 mm +/- 1.016 mm)

(6.858 mm +/- .508 mm)

0.08 in +/- .01 in

(2.032 mm +/- 0.254 mm)

0.27 in +/- .02 in

90 degrees +/- 5 degrees

0.22 in

(5.588 mm)

0.31 in

(7.874 mm)

Beveled wire entry

0.81 in +/- .04 in

(20.574 mm +/- 1.016 mm)

1.16 in

(29.464 mm)

1-48

1.25 in +/- .04 in

(31.75 mm +/- 1.016 mm)

1.66 in (42.164 mm )

Figure 1-53 shows typical DC power source cable connections for a version 1 single DC power

•

243275

module, in this case, a module installed in slot M2 of the power tray.

• Figure 1-54 shows typical DC power source cable connections for a version 2 single DC power

module, in this case, a module installed in slot M3 of the power tray.

• Figure 1-55 shows the plastic safety cover for the version 2 and version 3 DC power tray connection

terminals.

• Figure 1-56 shows typical DC power source cable connections for a version 3 single DC power

module, in this case, a module installed in slot M3 of the power tray.

Note The DC power trays and power modules for the Cisco ASR 9000 Series Routers are identical, so the

examples shown in Figure 1-53, Figure 1-54, Figure 1-55 and Figure 1-55 apply to all of these routers.

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

Site Requirement Guidelines

Warning

To avoid shock hazard, be sure to apply shrink wrap tubing around the wire entry area of the lug.

Figure 1-53 Typical Source DC Power Cabling Scheme for a Single DC Power Module—Version 1 Power System

243183

PWR A–

–48/60V PWR

Feed A, Slot M2

RTN A+

–48/60V RTN

PWR B–

–48/60V PWR

Feed B, Slot M2

RTN B+

–48/60V RTN

Ground

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-49

Chapter 1 Preparing for Installation

Site Requirement Guidelines

Figure 1-54 Typical Source DC Power Cabling Scheme for a Single DC Power Module—Version 2 Power System

344255

PWR A–

–48/60V PWR

RTN A+

–48/60V RTN

PWR B–

Feed A, Slot M3

–48/60V PWR

RTN B+

–48/60V RTN

Feed B, Slot M3

Figure 1-55 Typical Plastic Safety Cover over the Power Tray Connection Terminals—Version 2 and Version 3 Power

System

344357

1-50

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Chapter 1 Preparing for Installation

Site Requirement Guidelines

Figure 1-56 Typical Source DC Power Cabling Scheme for a Single DC Power Module—Version 3 Power System

PWR A–

–48/60V PWR

Feed A, Slot M3

RTN A+

–48/60V RTN

PWR B–

–48/60V PWR

–48/60V RTN

RTN B+

Feed B, Slot M3

364234

Note A separate ground connection is not required for the version 2 or version 3 power systems. For more

information see the NEBS Supplemental Unit Bonding and Grounding Guidelines, page 1-52.

The color coding of source DC power cable leads depends on the color coding of the site DC power source. Because there is no color code standard for source DC wiring, be sure that power source cables are connected to the power modules using the proper positive (+) and negative (–) polarity:

• In some cases, the source DC cable leads might have a positive (+) or a negative (–) label. This is a

relatively safe indication of the polarity, but you must verify the polarity by measuring the voltage between the DC cable leads. Be sure that the positive (+) and negative (–) cable leads match the positive (+) and negative (–) labels on the power module when making the measurement.

• Green (or green and yellow) cable typically indicates that it is a ground cable.

Caution DC power modules contain reverse voltage protection circuitry to prevent damage to the power module

if it detects a reverse polarity condition. No damage should occur from reverse polarity, but you should correct a reverse polarity condition immediately.

For a list of the nominal and acceptable value ranges for source DC power, see “Appendix A.”

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-51

Chapter 1 Preparing for Installation

243182

1 2 3

Site Requirement Guidelines

NEBS Supplemental Unit Bonding and Grounding Guidelines

Although the router chassis requires a safety earth ground connection as part of the power cabling to power modules, you must permanently connect the central office ground system or interior equipment grounding system to one of the three supplemental bonding and grounding connections on the back or side of the router chassis to meet Network Equipment Building System (NEBS) requirements as well as safety compliance requirements. These grounding points are referred to as the NEBS bonding and grounding points.

Note These bonding and grounding connections satisfy the Telcordia NEBS requirements for supplemental

bonding and grounding connections. If you are not installing the router in a NEBS environment, you can choose to bypass these guidelines and rely on the safety earth ground connections to the AC or DC power modules.

Figure 1-57 NEBS Bonding and Grounding Points on the Cisco ASR 9006 Router Chassis

1-52

1 NEBS grounding point on

right side of the chassis

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

2 NEBS grounding point on

rear of the chassis

3 NEBS grounding point on

left side of the chassis

Chapter 1 Preparing for Installation

243373

2 31

390155

Figure 1-58 NEBS Bonding and Grounding Point on the Cisco ASR 9006 Router Chassis

Site Requirement Guidelines

1 NEBS grounding point on right

side of chassis

Figure 1-59 NEBS Bonding and Grounding Point on the Cisco ASR 9904 Router Chassis

2 NEBS grounding point on rear

of the chassis

3 NEBS grounding point on left

side of the chassis

1 NEBS grounding point on right side of chassis 2 NEBS grounding point on rear of the chassis

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

1-53

Site Requirement Guidelines

344078

303660

Figure 1-60 NEBS Bonding and Grounding Point on the Cisco ASR 9912 Router

1 NEBS grounding point near bottom, rear, right side of the chassis

Figure 1-61 NEBS Bonding and Grounding Point on the Cisco ASR 9922 Router

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1 NEBS grounding point near bottom, rear, right side of the chassis

To ensure a satisfactory supplemental ground connection to the router, use the following parts:

• One grounding lug, which has two M6 bolt holes with 0.625- to 0.75-inch (15.86- to 19.05-mm)

spacing between them, and a wire receptacle able to accept a 2-6 AWG or larger, multistrand copper wire. This lug is similar to those used for the DC input power supply leads (Figure 1-52).

• Two 10-32 round-head screws and two locking washers (nickel-plated brass is ideal).

• One grounding wire. Although we recommend at least 2-6 AWG multistrand copper wire, the wire

diameter and length depend on your router location and site environment.

Note These parts are not available from Cisco, but they are available from commercial vendors.

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RSP and RP Port Connection Guidelines

This section contains detailed cabling and signal information for interface and port connections to the Route System Processor (RSP) or Route Processor (RP) cards. It also provides information for Ethernet routing and equipment.

Note The generic term RSP card refers to the RSP-440, RSP-440 Lite, and RSP-880 cards, unless otherwise

specified.

Caution Ports labeled Ethernet, SYNC, CONSOLE, and AUX are safety extra-low voltage (SELV) circuits. SELV

circuits should only be connected to other SELV circuits.

Console Port and Auxiliary Port Connection Guidelines

Each RSP/RP card has two EIA/TIA-232 (formerly RS232) serial RJ-45 connection ports:

• Console port—RJ-45 interface for connecting a data terminal device to the router, which you need

to perform the initial configuration of the router.

RSP and RP Port Connection Guidelines

• Auxiliary port—RJ-45 interface for connecting a modem.

Note The console and auxiliary ports are asynchronous serial ports. Ensure that devices connected to

these ports are capable of asynchronous transmission.

For the console and auxiliary port locations, see Route Processor Overview, page 4-19.

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RSP and RP Port Connection Guidelines

Console Port Signals

The console port is an RJ-45 interface for connecting a terminal to the router. The console port does not support modem control or hardware flow control and requires a straight-through RJ-45 cable.

Before connecting a terminal to the console port, check the terminal setting for the data transmission rate, in bits per second (bps). The terminal transmission rate setting must match the default rate of the console port, which is 9600 bps. Set the terminal to these operational values: 9600 bps, 8 data bits, no parity, 2 stop bits (9600 8N2).

Table 1-5 lists the signals used on the console port.

Table 1-5 RSP/RP Console Port Signals

Console Port Pin Signal Input/Output Description

Chapter 1 Preparing for Installation

1—— —

2 DTR Output Data Terminal Ready

3 TxD Output Transmit data

4 GND — Signal ground

5 GND — Signal ground

6 RxD Input Receive data

7 DSR Input Data Set Ready

8—— —

Auxiliary Port Signals

The Auxiliary (AUX) port is an RJ-45 interface for connecting a modem or other data communication equipment (DCE) device (such as another router) to the RSP/RP. The AUX port supports hardware flow control and modem control.

Table 1-6 lists the signals used on the auxiliary port.

Table 1-6 RSP/RP AUX Port Signals

AUX Port Pin Signal Input/Output Description

1 RTS Output Request to send

2 DTR Output Data terminal ready

3 TxD Output Transmit data

4 GND — Signal ground

5 GND — Signal ground

6 RxD Input Receive data

7 DSR Input Data set ready

8 CTS Input Clear to send

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Management LAN Ports Connection Guidelines

Each RSP/RP card has two RJ-45 media-dependent interface (MDI) Ethernet management LAN ports: MGT LAN 0 and MGT LAN 1. These ports are used for IEEE 802.3u 100BASE-TX (100 Mbps), or 1000BASE-T (1000 Mbps) Ethernet connections. For the management port locations, see Route

Processor Overview, page 4-19.

The transmission speed of the management LAN ports is not user-configurable. The transmission speed is set through an autosensing scheme on the RSP/RP; the speed is determined by the network that the Ethernet port is connected to. The combined total input rate of both MGT LAN 0 and MGT LAN 1 is about 12 Mbps.

Management port characteristics are:

• Maximum transmission unit (MTU) is fixed at 1514 and cannot be configured.

• Flow control is disabled and cannot be configured.

• Input unicast packets with an unknown destination address are filtered and dropped.

• Autonegotiation of port speed (100/1000) and duplex (full/half) is supported. Autonegotiation

cannot be disabled.

RSP and RP Port Connection Guidelines

Table 1-7 lists the signals used on the Management LAN ports.

Table 1-7 RSP/RP Management LAN Port Signals

MGT LAN Port Pin 100Base-TX Signal 1000Base-T Signal

1 Transmit+ BI_DA+

2 Transmit– BI_DA–

3 Receive+ BI_DB+

4 Unused BI_DC+

5 Unused BI_DC–

6 Receive– BI_DB–

7 Unused BI_DD+

8 Unused BI_DD–

Management LAN Port LED Indicators

The Management LAN connectors have integral LED indicators (Figure 1-62). When lit, these LEDs indicate:

• Green (LINK)—Connection is alive.

• Amber (ACT)—Connection is active.

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RSP and RP Port Connection Guidelines

MDI-X wiringMDI wiring

1 TxD+

2 TxD–

3 RxD+

6 RxD–

1 RxD+

2 RxD–

3 TxD+

6 TxD–

H11007

PRP

1 TxD+

2 TxD–

3 RxD+

6 RxD–

1 TxD+

2 TxD–

3 RxD+

6 RxD–

75431

PRP

Figure 1-62 RSP/RP Management LAN Port LED Indicators

Management LAN RJ-45 Cabling

When connecting the RJ-45 port to a hub, repeater, or switch, use the straight-through cable pinout as shown in Figure 1-63.

Note To comply with the intrabuilding lightning surge requirements of Telecordia GR-1089-CORE, Issue II,

Revision 01, February 1999, you must use a shielded cable when connecting to the management LAN ports on the RSP/RP card. The shielded cable is terminated by shielded connectors on both ends, with the cable shield material tied to both connectors.

Chapter 1 Preparing for Installation

Figure 1-63 Straight-Through Cable Pinout to a Hub, Repeater or Switch

When connecting the RJ-45 port to a router, use the crossover cable pinout as shown in Figure 1-64.

Figure 1-64 Crossover Cable Pinout Between RSPs/RPs

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Alarm Connection Guidelines

The RSP/RP card has an alarm connector on its front panel. This 9-pin D-subconnectors (ALARM OUT) connects the router to an external site alarm maintenance system (Figure 1-65). When a critical, major, or minor alarm is generated, it energizes the alarm relays on the RSP/RP card to activate the external site alarm.

Figure 1-65 Alarm Connector on the RSP/RP Card Front Panel

The alarm relay contacts on the RSP/RP card consist of standard common, normally open, and normally closed relay contacts that are wired to the pins on the connectors.

RSP and RP Port Connection Guidelines

Caution Only safety extra-low voltage (SELV) circuits can be connected to the alarm connector. Maximum rating

for the alarm circuit is 100 mA, 50 V.

Note To comply with the intrabuilding lightning surge requirements of Telecordia GR-1089-CORE, Issue II,

Revision 01, February 1999, you must use a shielded cable when connecting to the external alarm port on the RSP/RP card. The shielded cable is terminated by shielded connectors on both ends, with the cable shield material tied to both connectors.

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RSP and RP Port Connection Guidelines

Table 1-8 lists the pin-to-signal correspondence between the cable connector pins and the alarm

connector relay contacts.

Table 1-8 Alarm Connector Pinout

Pin Signal Note

1 Critical alarm NC NC (normally closed) connected to CM (common) when

2 Critical alarm CM Common

3 Critical alarm NO NO (normally open) connected to CM (common) during a

4 Major alarm NC NC (normally closed) connected to CM (common) when

5 Major alarm CM Common

6 Major alarm NO NO (normally open) connected to CM (common) during a

7 Minor alarm NC NC (normally closed) connected to CM (common) when

8 Minor alarm CM Common

9 Minor alarm NO NO (normally open) connected to CM (common) during a

Chapter 1 Preparing for Installation

there is no Critical alarm

Critical alarm

there is no Major alarm

Major alarm

there is no Minor alarm

Minor alarm

Sync Port Connection Guidelines

The SYNC 0 and SYNC 1 ports are timing synchronization ports. They can be configured as Building Integrated Timing Supply (BITS) ports or J.211 ports (Figure 1-66).

Note Both ports must be configured to be the same mode. It is not possible to use external BITS and J.211

sources at the same time.

When configured as BITS ports, they provide connections for an external synchronization source for establishing precise frequency control at multiple network nodes, if required for your application. The RSP/RP card contains a synchronous equipment timing source (SETS) that can receive a frequency reference from an external BITS timing interface or from a clock signal recovered from any incoming Gigabit Ethernet or 10-Gigabit Ethernet interface. The RSP/RP SETS circuit filters the received timing signal and uses it to drive outgoing Ethernet interfaces.

The BITS input can be T1, E1 or 64K 4/. The BITS output can be T1, E1 or 6.312M 5/.

When configured as J.211 ports, they can be used as Universal Timing Interface (UTI) ports to synchronize timing across multiple routers by connecting to an external timing source.

When lit, these LEDs indicate for BITS:

• Green (LINK)—Connection is alive.

• Amber (FAULT)—A fault has occurred.

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When lit, these LEDs indicate for UTI:

• Green (NORMAL)—UTI is operating in normal mode.

• Amber (FAST)—UTI is operating in fast mode.

Figure 1-66 SYNC Port Connector

Table 1-9 BITS/J.211 Connector Pinout

Pin Signal Note

1 DTI_P/BITS_RX_P Bi-direction for DTI, T1/E1/64K Input

2 DTI_P/BITS_RX_N Bi-direction for DTI, T1/E1/64K Input

3— —

4 BITS_TX_P* T1/E1/6.321M Output

5 BITS_TX_N* T1/E1/6.321M Output

6— —

7— —

8 — —

RSP and RP Port Connection Guidelines

12345678

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SFP/SFP+ Port

The RSP-440 and RSP-440 Lite support two 10-GE Small Form-Factor Pluggable Plus (SFP+) virtualization cluster ports. The RSP-880 supports four 10-GE SFP+ ports that are used for external server connectivity capability.

GPS Interface

The RSP-440, RSP-440 Lite, and RSP-880 have a Time of Day (ToD) port, 10-MHz connector, and 1-PPS connector that allow you to configure input or output clocking with a GPS device.

Inter Chassis Synchronization Port

The nV Sync 0 and nV Sync 1 ports on the RSP-440, RSP-440 Lite, and RSP-880 are the RJ-45 inter-chassis synchronization clock interfaces for synchronizing frequency and time.

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RSP and RP Port Connection Guidelines

CMP Port

The Connectivity Management Processor (CMP) on the RSP-440, RSP-440 Lite, and RSP-880 card, is a secondary, lightweight processor that provides a second network interface to the system. Each CMP contains its own RAM, bootflash, and front panel management Ethernet port.

The CMP port provides the following functions:

• RSP4 ROMMON console access through the CMP port. This eliminates the need to use external

terminal servers.

• SSH/telnet into a designated CMP port.

RSP Compact Flash Slot

The Cisco ASR 9000 Series Router RSP cards support a single ATA/IDE type I/II compact flash external slot accessible on the front panel. The compact flash slot has a door that can be closed whether a compact flash device is present or not. The file systems supported on compact flash are DOS/FAT or QNX4. The compact flash comes with a DOS format. The supported flash disk sizes and their Cisco part numbers are listed in Table 4-5.

Chapter 1 Preparing for Installation

USB Port

The RSP-440, RSP-440 Lite, and RSP-880 cards do not have an ATA/IDE type I/II compact flash external slot.

The RSP-440, RSP-440 Lite, RSP-880, and Cisco ASR 9922 Router RP cards have a single external Universal Serial Bus (USB) port. A USB flash memory device can be inserted to load and transfer software images and files. This memory device can be used to turboboot the system or as the installation source for Package Information Envelopes (PIE) and Software Maintenance Upgrades (SMU). This memory device can also be used for users' data files, core files, and configuration backups.

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CHA P T ER

Unpacking and Installing the Chassis

This chapter describes how to unpack and install the chassis into a rack.

• Pre-Installation Considerations and Requirements, page 2-1

• Installation Overview, page 2-2

• Unpacking the Router, page 2-3

• Removing Components Before Installing the Chassis, page 2-18

• Rack-Mounting the Router Chassis, page 2-42

• Supplemental Bonding and Grounding Connections, page 2-56

• Installing Chassis Accessories, page 2-61

Pre-Installation Considerations and Requirements

Before you perform any procedures in this chapter, review the following sections:

• Safety Guidelines, page 1-1

• Site Requirement Guidelines, page 1-8

Observe the guidelines for preventing electrostatic discharge (ESD) damage described in the “Preventing

Electrostatic Discharge Damage” section on page 1-2.

See the Regulatory Compliance and Safety Information for the Cisco ASR 9000 Series Router document for additional safety and compliance information,

Caution This router is not designed to be installed as a shelf-mounted or a free-standing router. The router must

be installed in a rack that is secured to the building structure. You must install the router in either a telco-style frame or a 4-post equipment rack.

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Installation Overview

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Installation Overview

Figure 2-1 shows how the Cisco ASR 9010 Router is shipped and strapped to a shipping pallet.

Figure 2-1 Cisco ASR 9010 Router Packaged on a Shipping Pallet

Chapter 2 Unpacking and Installing the Chassis

2-2

A fully equipped router with six power modules can weigh as much as 375 lbs (170.5 kg); an empty chassis weighs 150 lbs (67.8 kg). The chassis is designed to be lifted by two persons after you remove some of the components, such as line cards, power supplies, and the fan tray, to reduce the weight before lifting the chassis. See Removing Components Before Installing the Chassis, page 2-18 for procedures to remove these components.

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Chapter 2 Unpacking and Installing the Chassis

Required Tools and Equipment

Before you begin the rack-mount installation, you must read and understand the information in the

Rack-Mounting and Air Flow Clearance Guidelines, page 1-20, and have the following tools and

equipment:

• ESD-preventive wrist strap

• Number 1 and number 2 Phillips screwdrivers

• 1/4-inch (6.35-mm) and 3/16-inch (4.5-mm) flat-blade screwdrivers

• Tape measure

• Level (optional)

• Minimum of 10 slotted binderhead screws (usually provided with the rack) to secure the chassis to

the mounting flanges (also called rails) in the rack. Five screws should be installed on each side of the chassis.

• 11/16-inch (17.46-mm) wrench (for chassis hold-down bolts and pallet hold-down bracket bolts)

• 3/4-inch (19-mm) socket and ratchet wrench

Unpacking the Router

The following instructions describe how to unpack the Cisco ASR 9000 Series Router from its shipping container.

• Unpacking the Cisco ASR 9010 Router, page 2-3

• Unpacking the Cisco ASR 9006 Router, page 2-5

• Unpacking the Cisco ASR 9904 Router, page 2-7

• Unpacking the Cisco ASR 9922 Router, page 2-9

• Unpacking the Cisco ASR 9912 Router, page 2-13

Unpacking the Cisco ASR 9010 Router

Follow these steps to unpack the Cisco ASR 9010 Router from its shipping container.

Step 1 Cut the straps that secure the cardboard shipping container to the pallet.

Step 2 Remove the cardboard shipping container.

Step 3 Remove the packaging material (see Figure 2-2).

a. Remove the foam packaging material from the top of the router.

b. Remove all screws that secure the four hold-down brackets to the router chassis. The forward

hold-down brackets are secured to the router mounting brackets by two screws. The rear hold-down brackets are secured to the chassis by four screws. Save these four screws used to hold the rear bracket to the chassis to use later to attach the ground strap.

Step 4 Remove two bolts per hold-down bracket that secure the brackets to the pallet.

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LINK ACT

MGT LAN 1 CONSOLE 0

BITS J.211

ALARM OUT

BITS J.211

MGT LAN 0

ACO

FAIL

CRIT

MAJ

MIN

SYNC

HDD

ACO

LAMP TEST

LINK ACT

MGT LAN 1 CONSOLE 0

BITS J.211

ALARM OUT

BITS J.211

MGT LAN 0

ACO

FAIL

CRIT

MAJ

MIN

SYNC

HDD

ACO

LAMP TEST

Chapter 2 Unpacking and Installing the Chassis

Figure 2-2 Unpacking the Cisco ASR 9010 Router from the Shipping Container and Pallet

1 Foam packaging material-

top cap

2 Front hold-down bracket

secured by two screws to the chassis mounting brackets, and by two bolts to the

3 Rear hold-down bracket

secured by four screws to the chassis, and by two bolts to the pallet (two places)

pallet (two places)

Step 5

Remove components, such as line cards and the fan tray, to reduce the weight before lifting or moving the chassis. See the Removing Components Before Installing the Chassis, page 2-18 for more information.

Step 6 Save the packaging materials in case the router needs repackaging or shipping.

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Chapter 2 Unpacking and Installing the Chassis

Unpacking the Cisco ASR 9006 Router

Follow these steps to unpack the Cisco ASR 9006 Router from its shipping container (Figure 2-3).

Step 1 Cut the straps that secure the cardboard shipping container to the pallet.

Step 2 Remove the cardboard shipping container.

Step 3 Remove the packaging material (Figure 2-3).

a. Remove the foam packaging material from the top of the router.

b. Remove all screws that secure the four hold-down brackets to the router chassis. The forward

hold-down brackets are secured to the router mounting brackets by two screws. The rear hold-down brackets are secured to the chassis by four screws.

c. Remove two bolts per hold-down bracket that secure the brackets to the pallet.

Unpacking the Router

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Unpacking the Router

5 6

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Chapter 2 Unpacking and Installing the Chassis

Figure 2-3 Unpacking the Cisco ASR 9006 Router from the Shipping Container and Pallet

cap

2 Three packaged power

modules

3 Cardboard packaging

dividers

1 Top cardboard packaging

4 Cardboard packaging

7 Chassis accessories

container

5 Cardboard accessory tray 8 Foam packaging material-

top cap

6 Accessories and power

cables

9 Hold-down brackets

(four places)

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Step 4 Remove components, such as line cards, power supplies, and the fan tray, to reduce the weight before

lifting or moving the chassis. See Removing Components Before Installing the Chassis, page 2-18 for more information.

Step 5 Save the packaging materials in case the router needs repackaging or shipping.

Unpacking the Cisco ASR 9904 Router

Follow these steps to unpack the Cisco ASR 9904 Router from its wooden shipping container.

Step 1 Cut the straps that secure the cardboard shipping container to the pallet.

Step 2 Remove the corrugated top shipping container.

Step 3 Remove the accessories and corrugated packing accessory tray.

Step 4 Remove the packing material (Figure 2-4).

a. Remove the foam packaging material from the top of the router.

b. Remove the plastic covering from the router and remove it from the bottom foam.

Unpacking the Router

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Unpacking the Router

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Chapter 2 Unpacking and Installing the Chassis

Figure 2-4 Unpacking the Cisco ASR 9904 Router from the Shipping Container and Pallet

1 Shipping pallet 4 Foam packaging material

2 Top corrugated packaging cap 5 Foam packaging material

3 Corrugated packaging

accessory tray

Step 5 Remove components, such as line cards, power supplies, and the fan tray, to reduce the weight before

(top cap)

(bottom cap)

7 Cardboard shipping

container

6 Corrugated packaging

(lower tray)

lifting or moving the chassis. See Removing Components Before Installing the Chassis, page 2-18 for more information.

Step 6 Save the packaging materials in case the router needs repackaging or shipping.

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Unpacking the Cisco ASR 9922 Router

Follow these steps to unpack the Cisco ASR 9922 Router from its wooden shipping container.

Step 1 Remove any strapping on the outside of the crate.

Step 2 Remove the crate cap door. Disengage the twist locks located along the bottom first. Then, disengage the

twist locks located along the sides, working your way up from the bottom to the top. Refer to the right and middle figures in Figure 2-5.

Step 3 Remove the crate cap. Disengage the twist locks located around the bottom of the crate cap (Figure 2-5).

Note Two people are required to evenly slide the crate cap back off of the plastic pallet base.

Step 4 Remove the foam packaging material from the top of the router.

Figure 2-5 Unpacking the Cisco ASR 9922 Router from the Shipping Container

Unpacking the Router

Step 5

Using a 5/16” wrench or ratchet, remove the four attachment bolts and cross-brace from the shipping rack (Figure 2-6).

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Unpacking the Router

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Chapter 2 Unpacking and Installing the Chassis

Figure 2-6 Cross-brace and Attachment Bolts on the Shipping Rack

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Step 6 Use a Phillips screwdriver to unscrew the rear mounting flange from the system and rack.

Step 7 Use a Phillips screwdriver to unscrew the front mounting flange from the rack.

Step 8 Remove two bolts per hold-down bracket that secure the brackets to the pallet (Figure 2-7).

Figure 2-7 Hold-Down Brackets on the Cisco ASR 9922 Router Shipping Pallet

Unpacking the Router

Note Do not unbolt the shipping rack from the pallet.

Step 9 Save the rear brackets and screws from the shipping packaging for reuse in rack mounting of the chassis

(Figure 2-8).

Note The two guide rails at the bottom of the rack come in the ASR-9922-ACC-KIT accessory kit.

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Unpacking the Router

Chapter 2 Unpacking and Installing the Chassis

Figure 2-8 Rack Mount Installation Kit for the Cisco ASR 9922 Router

2-12

Step 10

Remove components, such as line cards and fan trays, to reduce the weight before lifting or moving the chassis. See Removing Components Before Installing the Chassis, page 2-18 for procedures showing how to remove these components.

Step 11 Save the packaging materials in case the router needs to be repackaged for shipping.

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Unpacking the Cisco ASR 9912 Router

Follow these steps to unpack the Cisco ASR 9912 Router from its wooden shipping container.

Step 1 Remove any strapping on the outside of the crate.

Step 2 Remove the crate cap door. Disengage the twist locks located along the bottom first. Then, disengage the

twist locks located along the sides, working your way up from the bottom to the top. Refer to the right and middle figures in Figure 2-9.

Step 3 Remove the crate cap. Disengage the twist locks located around the bottom of the crate cap (Figure 2-9).

Note Two people are required to evenly slide the crate cap back off of the plastic pallet base.

Step 4 Remove the foam packaging material from the top of the router.

Figure 2-9 Unpacking the Cisco ASR 9912 Router from the Shipping Container

Unpacking the Router

Step 5

Using a 5/16” wrench or ratchet, remove the four attachment bolts and cross-brace from the shipping rack (Figure 2-10).

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Unpacking the Router

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Chapter 2 Unpacking and Installing the Chassis

Figure 2-10 Cross-brace and Attachment Bolts on the Shipping Rack

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Step 6 Use a Phillips screwdriver to unscrew the rear mounting flange from the system and rack.

Step 7 Use a Phillips screwdriver to unscrew the front mounting flange from the rack.

Step 8 Remove two bolts per hold-down bracket that secure the brackets to the pallet (Figure 2-11).

Figure 2-11 Hold-Down Brackets on the Cisco ASR 9912 Router Shipping Pallet

Unpacking the Router

Note Do not unbolt the shipping rack from the pallet.

Step 9 Save the rear brackets and screws from the shipping packaging for reuse in rack mounting of the chassis

(Figure 2-12).

Note The two guide rails at the bottom of the rack come in the ASR-9912-ACC-KIT accessory kit.

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Unpacking the Router

Chapter 2 Unpacking and Installing the Chassis

Figure 2-12 Rack Mount Installation Kit for the Cisco ASR 9912 Router

2-16

Step 10

Step 11 Save the packaging materials in case the router needs to be repackaged for shipping.

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Unpacking the Router

Positioning the Router

Positioning the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco 9904 Router

Use a safety hand truck to move the Cisco ASR 9010 Router, Cisco ASR 9006 Router, or Cisco ASR 9904 Router router to its final location for rack installation.

Positioning the and Cisco ASR 9922 Router and Cisco ASR 9912 Router

TheCisco ASR 9922 Router and Cisco ASR 9912 Router and each ship in a carton similar to the CRS-1 16-Slot shipping carton. Each chassis is installed in a shipping rack used only for shipping purposes. Remove the chassis from the shipping rack before installing it into the rack.

To prepare the 19-inch 45-RU rack:

Step 1 Install the two guide rails onto the bottom of the rack.

The guide rails are included with the ASR-9922-ACC-KIT and ASR-9912-ACC-KIT accessory kits. Each accessory kit ships with the chassis and includes the guide rails, grounding lug, associated hardware, and a warranty card.

Step 2 Use screws to fasten these two guide rails onto the front and rear rails of the rack.

The two guide rails at the bottom of the rack (Figure 2-8) have six holes (three per rail) that accommodate 12-24 or M6 screws. If you are using smaller 10-32 screws, you must use bushings to fit the larger holes (Figure 2-13).

Figure 2-13 One 10-32 Screw with Bushings in Guide Rail Holes

303498

Note Delrin bushings with part number 17234-D-1 can be obtained from ASM at

www.accuratescrew.com.

Step 3 Remove the shipping carton, plastic covering, rear brackets, attachment screws and bolts, shipping rack

bar, and any cosmetic accessories included with the chassis.

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Removing Components Before Installing the Chassis

Step 4 Use a scissors jack to remove the chassis from the shipping rack. Place a pallet jack next to the chassis

inside the shipping rack and push/pull the chassis onto the pallet jack for transport to the rack.

Caution Tilt the chassis only when absolutely necessary. The chassis is large and heavy. If it were to fall, it could

cause harm to itself and its surroundings. Before attempting to tilt the chassis, reduce the weight of the system by removing all of the components in the chassis. The chassis should then be tilted in a direction so that the rear of the chassis is facing downward. The distance the chassis travels without its packaging should be as short as possible.

Step 5 On the rear of the chassis is an integrated handle which is used to pull the chassis from the pallet jack

into the rack where the chassis is to be installed. Position the chassis so that the rear handle is facing the front of the rack.

Step 6 From the rear of the rack, pull the chassis by the handle into the rack, making sure that the chassis sits

on top of the guide rails in the rack.

Step 7 Once the chassis is pulled into the rack and sits on top of the guide rails, use screws to fasten the chassis

to the rack.

Chapter 2 Unpacking and Installing the Chassis

Removing Components Before Installing the Chassis

The Cisco ASR 9000 Series Routers are designed to be lifted for mounting into a rack. To reduce the weight of the system, you must remove some of the components before attempting to mount it into the rack.

• Removing Power Modules, page 2-18

• Removing Fan Trays, page 2-18

• Removing Cards from the Chassis, page 2-23

Removing Power Modules

The power modules for the Cisco ASR 9000 Series Routers are shipped separately. If you need to remove an AC or DC power module at a later time, see Removing and Replacing Power System

Components, page 5-12.

Removing Fan Trays

Note If an accessory grill or fan tray cover is installed on the front of the router, you must remove it first.

Removing a Fan Tray from the Cisco ASR 9010 Router, Cisco ASR 9922 Router, and Cisco ASR 9912 Router

Follow these steps to remove a fan tray from the Cisco ASR 9010 Router (Figure 2-14), Cisco ASR 9922 Router (Figure 2-15), or Cisco ASR 9912 Router (Figure 2-16).

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Note If an accessory grill is installed on the front of the Cisco ASR 9010 Router, remove the grill by pulling

it towards you until it comes loose. See Installing Base Chassis Accessories on the

Cisco ASR 9010 Router, page 2-61 and Figure 2-56 for information.

Note If a fan tray cover is installed on the front of the Cisco ASR 9922 Router, remove the fan tray cover by

pulling on the cover until it comes loose. See Installing Optional Chassis Accessories on the

Cisco ASR 9922 Router, page 2-91 for more information.

Note On the Cisco ASR 9922 Router, the third and fourth fan trays (under the middle cage) are installed upside

down compared to the first and second fan trays (above the middle cage).

Step 1 Loosen the captive screw on each side of the fan tray.

Step 2 Using the handle on the front panel, pull the fan tray halfway out of the chassis.

Removing Components Before Installing the Chassis

Note Wait a few seconds for all the fans to stop rotating before lifting the fan tray from the chassis.

Step 3 Slide out the fan tray completely from the chassis while supporting it with your other hand.

Caution Use two hands when handling the fan tray. Each version 1 fan tray weighs about 16 pounds (7.27 kg).

Each version 2 fan tray weighs about 18 pounds (8.18 kg).

Figure 2-14 Removing or Installing the Fan Tray on the Cisco ASR 9010 Router Chassis

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Figure 2-15 Removing or Installing the Fan Tray on the Cisco ASR 9922 Router Chassis

Chapter 2 Unpacking and Installing the Chassis

Figure 2-16 Removing or Installing the Fan Tray on the Cisco ASR 9912 Router Chassis

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Chapter 2 Unpacking and Installing the Chassis

Removing a Fan Tray from the Cisco ASR 9006 Router

Follow these steps to remove a fan tray from the Cisco ASR 9006 Router (Figure 2-17).

Step 1 Loosen the captive screw that secures the fan tray door to the chassis and open the door.

Step 2 Loosen the captive installation screw on the front of the fan tray you want to remove.

Step 3 Using the handle on the front panel, pull the fan tray halfway out of the chassis.

Note Wait a few seconds for all the fans to stop rotating before lifting the fan tray from the chassis.

Step 4 Slide out the fan tray completely from the chassis while supporting it with your other hand.

Caution Use two hands when handling the fan tray. The fan tray weighs about 7.6 pounds (3.45 kg).

Figure 2-17 Removing or Installing the Fan Tray on the Cisco ASR 9006 Router Chassis

Removing Components Before Installing the Chassis

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Removing a Fan Tray from the Cisco ASR 9904 Router

Follow these steps to remove a fan tray from the Cisco ASR 9904 Router (Figure 2-18).

Step 1 Loosen the three captive installation screws on the front of the fan tray.

Step 2 Using the handle on the front panel, pull the fan tray halfway out of the chassis.

Step 3 Wait a few seconds for all the fans to stop rotating before lifting the fan tray from the chassis.

Step 4 Slide out the fan tray completely from the chassis while supporting it with your other hand.

Caution Use two hands when handling the fan tray. The fan tray weighs about 11.0 pounds (4.99 kg).

Figure 2-18 Removing or Installing the Fan Tray on the Cisco ASR 9904 Router Chassis

Chapter 2 Unpacking and Installing the Chassis

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Chapter 2 Unpacking and Installing the Chassis

Removing Cards from the Chassis

To reduce additional weight from the chassis, you can remove all Route Switch Processor (RSP), Route Processor (RP), Switch Fabric Card (FC), shared port adapter (SPA), SPA interface processor (SIP), and line cards (LCs).

This section describes how to remove the RSP cards, RP cards, FCs, and LCs. For information about removing SPA and SIP cards, see:

Cisco ASR 9000 Series Aggregation Services Router SIP and SPA Hardware Installation Guide

Caution Handle all cards by the metal card carrier edges only; avoid touching the board or any connector pins.

After removing a card, carefully place it in an antistatic bag or similar environment to protect it from ESD and dust in the optic ports (fiber-optic line cards).

Caution Be careful to avoid damaging the electromagnetic interference (EMI) gasket that runs along the full

height of the card front panel edge. Damage to the EMI gasket can affect the ability of your system to meet EMI requirements.

Removing Components Before Installing the Chassis

Caution To avoid damaging card mechanical components, never carry a card by the captive installation screws or

ejector levers. Doing so can damage these components and cause card insertion problems.

Removing RSP Cards and Line Cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router

This section describes how to remove RSP and line cards from the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and Cisco ASR 9904 Router. Tabl e 2-1 and Ta ble 2-2 describe the router components and slot numbering for each router.

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Removing Components Before Installing the Chassis

Table 2-1 Router Components and Slot Numbering for the Cisco ASR 9010 Router, Cisco ASR 9006 Router, and

Cisco ASR 9904 Router

Router Model Number Router Components and Slot Numbering

Cisco ASR 9010 Router

Cisco ASR 9006 Router

Cisco ASR 9904 Router

• 10 slots.

• Version 1 power system (Figure 2-19), Version 2 power system (Figure 2-20), or Version

3 power system (Figure 2-19 for AC and Figure 2-20 for DC).

• Two RSP cards installed in the two center slots (labeled RSP0 and RSP1).

• Four line cards installed in slots 0 through 3 to the left of the RSP card slots.

• Four line cards installed in slots 4 though 7 to the right of the RSP card slots.

• 6 slots.

• Version 1 power system (Figure 2-21) or Version 2 power system (Figure 2-22).

• Two RSP cards installed in the two lowest slots (labeled RSP0 and RSP1) located above

the power modules.

• Four line cards installed in slots 2 through 5 above the RSP card slots.

• 4 slots.

• Version 2 power system (Figure 2-21).

• One line card installed in the top slot (labeled LC1). Two RSP cards installed in the

middle two slots (labeled RSP1 and RSP0) located between the line cards (LC0 and LC1).

• One line card installed in the lowest slot (LC0) located above the power modules.

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Line card

RSP0

RSP1

FT0

FT1

Front air intake

Line card

Slot 0

Slot 1

Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Slot 7

Slot 8

Slot 9

Power shelves

PS0

PS1

Power modules

M0 M1 M2

Line cards 0-3

Fan trays

Line cards 4-7

RSP cards

0123 4567

Figure 2-19 Cisco ASR 9010 Router Components and Slot Numbering with Version 1 Power

Removing Components Before Installing the Chassis

System or Version 3 AC Power System

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Line card

RSP0

RSP1

FT0

FT1

Front air intake

Line card

Slot 0

Slot 1

Slot 2

Slot 3

Slot 4

Slot 5

Slot 6

Slot 7

Slot 8

Slot 9

PS0

PS1

Power modules

M0 M1 M2

Fan trays

Line cards 4-7

RSP cards

0123 4567

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Line card 3

FT0

M0 M1 M2

FT1

Line card 2

Line card 1

Line card 0

RSP1

RSP0

Slot 5

Slot 4

Slot 3

Slot 2

Slot 1

Slot 0

Power shelf

Power modules

Fan trays

RSP cards

Line cards

Figure 2-20 Cisco ASR 9010 Router Components and Slot Numbering with Version 2 Power

System or Version 3 DC Power System

Chapter 2 Unpacking and Installing the Chassis

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Figure 2-21 Cisco ASR 9006 Router Components and Slot Numbering with Version 1 Power

System

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

Cisco 9000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Cisco ASR 9000 Series Aggregation Services Router Hardware Installation Guide

CONTENTS

Preface

Preparing for Installation

Safety Guidelines

General Safety Guidelines

Compliance and Safety Information

Laser Safety

Energy Hazard

Preventing Electrostatic Discharge Damage

Figure 1-1 ESD Label Information on Router Chassis

Figure 1-2 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9010 Router Chassis

Figure 1-3 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9006 Router Chassis

Figure 1-4 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9904 Router Chassis

Figure 1-5 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9922 Router Chassis

Figure 1-6 Connecting an ESD-Preventive Wrist Strap to the Cisco ASR 9912 Router Chassis

Lifting Guidelines

Site Requirement Guidelines

Site Layout and Equipment Dimensions

Figure 1-7 Cisco ASR 9010 Router Chassis Footprint and Dimensions—Top-Down View

Figure 1-8 Cisco ASR 9006 Router Chassis Footprint and Dimensions—Top-Down View

Figure 1-9 Cisco ASR 9904 Router Chassis Footprint and Dimensions—Top-Down View

Figure 1-10 Cisco ASR 9922 Router Chassis Footprint and Dimensions—Top-Down View

Figure 1-11 Cisco ASR 9912 Router Chassis Footprint and Dimensions—Top-Down View

Site Wiring Guidelines

Chassis Air Flow Guidelines

Table 1-1 Chassis Air Flow Guidelines

Figure 1-12 Air Flow Path through the Cisco ASR 9010 Router—Side View

Figure 1-13 Air Flow Path through the Cisco ASR 9006 Router—Front View

Figure 1-14 Air Flow Path through the Cisco ASR 9904 Router—Front View

Figure 1-15 Air Flow Path through the Cisco ASR 9922 Router—Side View

Figure 1-16 Air Flow Path through the Cisco ASR 9912 Router—Side View

Rack-Mounting and Air Flow Clearance Guidelines

Figure 1-17 Telco-Type Equipment Racks

Telco 2-Post Rack

Figure 1-18 Cisco ASR 9010 Router Mounted in a 2-Post Rack

Figure 1-19 Cisco ASR 9006 Router Mounted in a 2-Post Rack

Figure 1-20 Cisco ASR 9904 Router Mounted in a 2-Post Rack

Open 4-Post Rack

Figure 1-21 Cisco ASR 9912 Router Mounted in an Open 4-Post Rack

Figure 1-22 Cisco ASR 9912 Router Mounted in an Open 4-Post Rack

4-Post Enclosed Rack with Perforated Sides

Air Flow Guidelines for Enclosed Rack Installation

Cisco ASR 9010 Router Clearance Requirements

Cisco ASR 9006 Clearance Requirements

Cisco ASR 9904 Clearance Requirements

Figure 1-25 Cisco ASR 9904 Router Clearance Requirements in a 4-Post Rack Installation

Cisco ASR 9922 Clearance Requirements

Figure 1-26 Cisco ASR 9922 Router Clearance Requirements in a 4-Post Rack Installation

Cisco ASR 9912 Clearance Requirements

Figure 1-27 Cisco ASR 9912 Router Clearance Requirements in a 4-Post Rack Installation

Temperature and Humidity Guidelines

Power Connection Guidelines

Table 1-2 Cisco ASR 9000 Series Routers Supported Power Systems

AC-Powered Routers

Table 1-3 AC Input Power Cord Options for Version 1 Power System

Table 1-4 AC Input Power Cord Options for Version 2 and Version 3 Power System

AC Power Cord Illustrations (Version 1 Power)

Figure 1-28 AC Power Cord CAB-7513ACA=

Figure 1-29 AC Power Cord CAB-AC-16A-AUS

Figure 1-30 AC Power Cord CAB-AC16A-CH=

Figure 1-31 AC Power Cord CAB-7513ACE=

Figure 1-32 AC Power Cord CAB-2500W-EU=

Figure 1-33 AC Power Cord CAB-AC-2500W-EU=

Figure 1-34 AC Power Cord CAB-AC-2500W-INT=

Figure 1-35 AC Power Cord CAB-AC-2500W-ISRL=

Figure 1-36 AC Power Cord CAB-7513ACI=

Figure 1-37 AC Power Cord CAB-AC-2500W-US1=

Figure 1-38 AC Power Cord CAB-AC-C6K-TWLK=

Figure 1-39 AC Power Cord CAB-7513ACSA=

Figure 1-40 AC Power Cord CAB-ACS-16=

AC Power Cord Illustrations (Version 2 and Version 3 Power)

Figure 1-41 AC Power Cord PWR-CAB-AC-CHN=

Figure 1-42 AC Power Cord PWR-CAB-AC-EU=

Figure 1-43 AC Power Cord PWR-CAB-AC-ISRL=

Figure 1-44 AC Power Cord PWR-CAB-AC-USA=