Installing and Upgrading Internal Modules in
Cisco 1805 Cable Routers
This chapter describes how to install or upgrade modules that are located internally within the
Cisco 1805 DOCSIS cable router: memory modules and advanced integration modules (AIMs). You
need to remove the cover from the router to install or remove any of these items. The chapter contains
the following sections:
• Safety Warnings, page 8-1
• Modules Internal to the Cisco 1805 Cable Router, page 8-2
NoteBefore you install, operate, or service the system, read the Regulatory Compliance and Safety
Information for Cisco 1840 Routers for important safety information and translations of the warnings
that appear in this guide.
Safety Warnings
Warning
Warning
Warning
Warning
Before working on a system that has an on/off switch, turn OFF the power and unplug the power cord.
Statement 1
Before working on equipment that is connected to power lines, remove jewelry (including rings,
necklaces, and watches). Metal objects will heat up when connected to power and ground and can
cause serious burns or weld the metal object to the terminals.
During this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly
touch the backplane with your hand or any metal tool, or you could shock yourself.
Do not work on the system or connect or disconnect cables during periods of lightning activity.
Chapter 8 Installing and Upgrading Internal Modules in Cisco 1805 Cable Routers
Warning
Warning
Read the installation instructions before you connect the system to its power source.
Hazardous network voltages are present in WAN ports regardless of whether power to the router is
OFF or ON. To avoid electric shock, use caution when working near WAN ports. When detaching
cables, detach the end away from the router first.
Statement 1026
Modules Internal to the Cisco 1805 Cable Router
This section tells how to install a small-outline dual in-line memory module (SODIMM) and an
advanced integration module (AIM) in the Cisco 1805 cable router. It contains the following
subsections:
• Opening the Chassis, page 8-2
• Locating Modules, page 8-4
• Installing a SODIMM, page 8-5
• Installing an AIM, page 8-6
• Closing the Chassis, page 8-10
All the module replacement procedures in this section require removal of the chassis cover. Before you
perform any of the module replacement procedures, disconnect the power and remove the cover as
described in the “Opening the Chassis” section on page 8-2. After you complete the module replacement
procedures, install the chassis cover as described in the “Closing the Chassis” section on page 8-10.
Statement 1004
Opening the Chassis
To open the chassis, follow these steps. You need a number one Phillips screw driver to complete this
procedure.
Step 1Make sure that the router is turned off and is disconnected from AC power.
Step 2Turn the router upside-down, and rest the top of the router on a flat surface.
Step 3Use the Phillips screwdriver to remove the screw that holds the top and bottom of the chassis together.
Chapter 8 Installing and Upgrading Internal Modules in Cisco 1805 Cable Routers
Figure 8-1Removing the Chassis Screw
1
Modules Internal to the Cisco 1805 Cable Router
P
W
R
3
x
L
N
K
P
W
R2
4
E
xLN
S
W
K
P
W
R1
x
L
N
K
P
W
R
0
xLN
CAB
LE-D-2
HW
C
IC-
A
B
LE
ONLINE
PO
W
ER
US
LINK
D
S
K
H
W
IC
232509
1Router cover fastening screw
Step 4
Insert a flat-head screwdriver into the slots at the screwdriver pry points and rotate the screwdriver
90 degrees to disengage the top cover from the chassis. See Figure 8-2.
g
Figure 8-2Screwdriver Pry Points
1
1
PWR
3x
LNK
PWR
4ESW
2x LNK PWR
1x LNK
CABLE-D-2
HWI
CABLE
ONLINE
PO
WER
US
LINK
DS
C-
PWR 0x LNK
HWI
C
232513
1Screwdriver pry points
OL-14661-01
Step 5Turn the router right side up (top up).
Step 6Gently slide the top of the router (which is facing up toward you) away and up from the bottom of the
router (which is resting on the flat surface). See Figure 8-3.
Chapter 8 Installing and Upgrading Internal Modules in Cisco 1805 Cable Routers
CautionWhen you install an AIM, always wear an ESD-preventive wrist strap, and ensure that it makes good
contact with your skin. Connect the equipment end of the wrist strap to the metal part of the chassis.
CautionHandle AIMs by the edges only. AIMs are ESD-sensitive components and can be damaged by
mishandling.
Accessory Kit to Use
Some AIMs are provided with multiple accessory kits that contain different configurations of mounting
hardware. Mounting hardware for the Cisco 1805 cable router consists of two machine thread metal
standoffs, two machine thread metal screws, and one plastic standoff.
To install an AIM module on the Cisco 1805 cable router, use the hardware in mounting kit 69-1316-01.
Installation Procedure
Modules Internal to the Cisco 1805 Cable Router
To install the AIM, perform the following steps. You need a number 2 Phillips screwdriver or flat-head
screwdriver to complete this procedure.
Step 1Find the metal standoff attachment locations on the system board near the AIM connector, indicated by
a star pattern, as shown in Figure 8-7.
Figure 8-7Location of Metal Standoff Attachment Locations
System board
121107
AIM connector
OL-14661-01
Step 2
Install the two metal standoffs from the accessory kit into the system board in the metal standoff
attachment locations. Use a 1/4-inch nut driver to tighten the standoffs. Locations for AIM standoffs are
denoted by a star pattern around the standoff mounting holes.
CautionMake sure that the standoffs are installed straight. Tighten them gently but firmly. The shoulder must be
Step 3Insert the plastic standoff (Figure 8-8) from the accessory kit into the hole in the system board. See
Figure 8-9. Press the standoff firmly into the system board to be sure that it is locked to the board.
NoteThe plastic standoff snaps into the system board. Be sure to insert the locking end of the standoff
into the system board. The locking end is the shortest end of the standoff. Figure 8-8 identifies
the locking end of the plastic standoff used with AIMs.
Figure 8-8Plastic Standoff Orientation
AIM end
Chapter 8 Installing and Upgrading Internal Modules in Cisco 1805 Cable Routers
Chapter 8 Installing and Upgrading Internal Modules in Cisco 1805 Cable Routers
58696
Applying the AIM Label
The AIM label for the chassis might be in the AIM mounting kit, or it might be attached to the label on
the AIM card. Apply the chassis label as follows:
Step 1If the chassis label is attached to the label on the AIM card, carefully tear off the chassis label at the
perforation. If the chassis label is in the AIM mounting kit, remove the label from the kit bag.
Step 2Peel the chassis label from its backing.
Step 3If there is a suitable space, apply the chassis label to the back of the chassis. If no suitable space is
available on the back of the chassis, apply the label to the top cover at the back edge. The label must be
visible with the chassis installed.
NoteDo not apply the AIM label for the chassis to a blank cover plate, to any removable network
Closing the Chassis
To close the chassis, follow these steps:
module or interface card, or over any holes, screws, chassis vents, or existing labels.
8-10
Step 1Rotate the cover down onto the chassis. Then slide the cover back onto the bottom of the chassis. See