Cisco Systems 12416, 12816 User Manual 2

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THE SPECIFICATIONS AND INFORMATION REGARDING THE PRODUCTS IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE. ALL STATEMENTS, INFORMATION, AND RECOMMENDATIONS IN THIS MANUAL ARE BELIEVED TO BE ACCURATE BUT ARE PRESENTED WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. USERS MUST TAKE FULL RESPONSIBILITY FOR THEIR APPLICATION OF ANY PRODUCTS. THE SOFTWARE LICENSE AND LIMITED WARRANTY FOR THE ACCOMPANYING PRODUCT ARE SET FORTH IN THE INFORMATION PACKET THAT SHIPPED WITH THE PRODUCT AND ARE INCORPORATED HEREIN BY THIS REFERENCE. IF YOU ARE UNABLE TO LOCATE THE SOFTWARE LICENSE OR LIMITED WARRANTY, CONTACT YOUR CISCO REPRESENTATIVE FOR A COPY.
The following information is for FCC compliance of Class A devices: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required to correct the interference at their own expense. The following information is for FCC compliance of Class B devices: The equipment described in this manual generates and may radiate radio-frequency energy. If it is not installed in accordance with Cisco’s installation instructions, it may cause interference with radio and television reception. This equipment has been tested and found to comply with the limits for a Class B digital device in accordance with the specifications in part 15 of the FCC rules. These specifications are designed to provide reasonable protection against such interference in a residential installation. However, there is no guarantee that interference will not occur in a particular installation. Modifying the equipment without Cisco’s written authorization may result in the equipment no longer complying with FCC requirements for Class A or Class B digital devices. In that event, your right to use the equipment may be limited by FCC regulations, and you may be required to correct any interference to radio or television communications at your own expense. Modifications to this product not authorized by Cisco Systems, Inc. could void the FCC approval and negate your authority to operate the product.
You can determine whether your equipment is causing interference by turning it off. If the interference stops, it was probably caused by the Cisco equipment or one of its peripheral devices. If the equipment causes interference to radio or television reception, try to correct the interference by using one or more of the following measures:
• Turn the television or radio antenna until the interference stops.
• Move the equipment to one side or the other of the television or radio.
• Move the equipment farther away from the television or radio.
• Plug the equipment into an outlet that is on a different circuit from the television or radio. (That is, make certain the equipment and the television or radio are on circuits controlled by different circuit breakers or fuses.)
The Cisco implementation of TCP header compression is an adaptation of a program developed by the University of California, Berkeley (UCB) as part of UCB’s public domain version of the UNIX operating system. All rights reserved. Copyright © 1981, Regents of the University of California.
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide Copyright © 2000–2006 Cisco Systems, Inc. All rights reserved.

Audience

About This Guide

The Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide is written for hardware installers and system administrators
of Cisco routers.
This publication assumes that the user has a substantial background in installing and configuring router and switch-based hardware. The reader should also be familiar with electronic circuitry and wiring practices, and have experience as an electronic or electromechanical technician.

Purpose

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This installation and configuration guide contains procedures for installing the router hardware, creating a basic startup configuration file, and powering on the router for the first time.
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Document Organization

Document Organization
This installation and configuration guide is organized into the following chapters and appendixes:
Chapter 1, “Product Overview,”provides an introduction to the major
components of the Cisco 12016, Cisco 12416, and Cisco 12816 series routers.
Chapter 2, “Preparing for Installation,” describes safety considerations,
required tools and equipment, an overview of the installation, and procedures to perform before the installation.
Chapter 3, “Installing the Router,” provides instructions for installing the
hardware and connecting external network interface cables.
Chapter 4, “System Startup and Basic Configuration,” provides simple
procedures for completing a basic system configuration, and for checking and saving the configuration to system memory.
Chapter 5, “Troubleshooting the Installation,” provides guidelines for
troubleshooting the router hardware installation.
Chapter 6, “Router Field Diagnostics,” describes how to load and run router
field diagnostics.
Chapter 7, “Maintaining the Router,”provides removal and replacement
procedures for primary router components or field-replaceable units (FRUs).
Appendix A, “Technical Specifications,” provides a summary of physical,
electrical, and environmental specifications for the router.
About This Guide
xiv
Appendix B, “Site Log,”provides a sample site log that can be used to record
actions relevant to the operation and maintenance of the router.
Index
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About This Guide

Document Conventions

This publication uses the following conventions:
Ctrl represents the key labeled Control. For example, the key combination
Ctrl-Z means hold down the Control key while you press the z
Command descriptions use these conventions:
Examples that contain system prompts denote interactive sessions, indicating
the commands that you should enter at the prompt. The system prompt indicates the current level of the EXEC command interpreter.
For example, the prompt router> indicates that you should be at the user level, and the prompt level. Access to the privileged level usually requires a password. Refer to the related software configuration and reference documentation for additional information.
Commands and keywords are in bold font.
Arguments for which you supply values are in italic font.
Elements in square brackets ([ ]) are optional.
Alternative but required keywords are grouped in braces ({ }) and separated
by vertical bars (|).
Document Conventions
key.
router# indicates that you should be at the privileged
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Examples use these conventions:
Terminal sessions and sample console screen displays are in screen font.
Information you enter is in bold font.
Nonprinting characters, such as passwords, are in angle brackets (< >).
Default responses to system prompts are in square brackets ([ ]).
Exclamation points (!) at the beginning of a line indicate a comment line.
Caution Means reader be careful. You are capable of doing something that might result in
equipment damage or loss of data.
Note Means reader take note. Notes contain helpful suggestions or references to
materials not contained in this manual.
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Obtaining Documentation

Timesaver Means the described action saves time. You can save time by performing the
action described in the paragraph.
About This Guide
Warning
This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. To see translations of the warnings that appear in this publication, refer to the Regulatory Compliance and Safety Information document that accompanied this device.
Obtaining Documentation
Cisco documentation and additional literature are available on Cisco.com. Cisco also provides several ways to obtain technical assistance and other technical resources. These sections explain how to obtain technical information from Cisco Systems.
Cisco.com
You can access the most current Cisco documentation at this URL:
http://www.cisco.com/techsupport
You can access the Cisco website at this URL:
http://www.cisco.com
You can access international Cisco websites at this URL:
http://www.cisco.com/public/countries_languages.shtml
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About This Guide
Product Documentation DVD
Cisco documentation and additional literature are available in the Product Documentation DVD package, which may have shipped with your product. The Product Documentation DVD is updated regularly and may be more current than printed documentation.
The Product Documentation DVD is a comprehensive library of technical product documentation on portable media. The DVD enables you to access multiple versions of hardware and software installation, configuration, and command guides for Cisco products and to view technical documentation in HTML. With the DVD, you have access to the same documentation that is found on the Cisco website without being connected to the Internet. Certain products also have .pdf versions of the documentation available.
The Product Documentation DVD is available as a single unit or as a subscription. Registered Cisco.com users (Cisco direct customers) can order a Product Documentation DVD (product number DOC-DOCDVD=) from the Ordering tool or Cisco Marketplace.
Cisco Ordering tool:
Obtaining Documentation
http://www.cisco.com/en/US/partner/ordering/
Cisco Marketplace:
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Ordering Documentation
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URL:
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Cisco will continue to support documentation orders using the Ordering tool:
Registered Cisco.com users (Cisco direct customers) can order
documentation from the Ordering
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Documentation Feedback

Instructions for ordering documentation using the Ordering tool are at
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About This Guide
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Cisco Product Security Overview

Cisco provides a free online Security Vulnerability Policy portal at this URL:
http://www.cisco.com/en/US/products/products_security_vulnerability_policy.ht ml
From this site, you can perform these tasks:
Report security vulnerabilities in Cisco products.
Obtain assistance with security incidents that involve Cisco products.
Register to receive security information from Cisco.
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About This Guide
A current list of security advisories and notices for Cisco products is available at this
URL:
http://www.cisco.com/go/psirt
If you prefer to see advisories and notices as they are updated in real time, you can access a Product Security Incident Response Team Really Simple Syndication (PSIRT RSS) feed from this
URL:
http://www.cisco.com/en/US/products/products_psirt_rss_feed.html
Reporting Security Problems in Cisco Products
Cisco is committed to delivering secure products. We test our products internally before we release them, and we strive to correct all vulnerabilities quickly. If you think that you might have identified a vulnerability in a Cisco product, contact PSIRT:
Emergencies — security-alert@cisco.com
An emergency is either a condition in which a system is under active attack or a condition for which a severe and urgent security vulnerability should be reported. All other conditions are considered nonemergencies.
Nonemergencies — psirt@cisco.com
In an emergency, you can also reach PSIRT by telephone:
Cisco Product Security Overview
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1 877 228-7302
1 408 525-6532
Tip We encourage you to use Pretty Good Privacy (PGP) or a compatible product to
encrypt any sensitive information that you send to Cisco. PSIRT can work from encrypted information that is compatible with PGP versions
2.x through 8.x.
Never use a revoked or an expired encryption key. The correct public key to use in your correspondence with PSIRT is the one linked in the Contact Summary section of the Security Vulnerability Policy page at this
URL:
http://www.cisco.com/en/US/products/products_security_vulnerability_policy.ht ml
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Obtaining Technical Assistance

The link on this page has the current PGP key ID in use.
Obtaining Technical Assistance
Cisco Technical Support provides 24-hour-a-day award-winning technical assistance. The Cisco Technical Support & Documentation website on Cisco.com features extensive online support resources. In addition, if you have a valid Cisco service contract, Cisco Technical Assistance Center (TAC) engineers provide telephone support. If you do not have a valid Cisco service contract, contact your reseller.
Cisco Technical Support & Documentation Website
The Cisco Technical Support & Documentation website provides online documents and tools for troubleshooting and resolving technical issues with Cisco products and technologies. The website is available 24 hours a day, at this
http://www.cisco.com/techsupport
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Access to all tools on the Cisco Technical Support & Documentation website requires a Cisco.com user ID and password. If you have a valid service contract but do not have a user ID or password, you can register at this
http://tools.cisco.com/RPF/register/register.do
Note Use the Cisco Product Identification (CPI) tool to locate your product serial
number before submitting a web or phone request for service. You can access the CPI tool from the Cisco Technical Support & Documentation website by clicking the Tools & Resources link under Documentation & Tools. Choose Cisco Product Identification Tool from the Alphabetical Index drop-down list, or click the Cisco Product Identification Tool link under Alerts & RMAs. The CPI tool offers three search options: by product ID or model name; by tree view; or for certain products, by copying and pasting show command output. Search results show an illustration of your product with the serial number label location highlighted. Locate the serial number label on your product and record the information before placing a service call.
Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide
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About This Guide
Submitting a Service Request
Using the online TAC Service Request Tool is the fastest way to open S3 and S4 service requests. (S3 and S4 service requests are those in which your network is minimally impaired or for which you require product information.) After you describe your situation, the TAC Service Request Tool provides recommended solutions. If your issue is not resolved using the recommended resources, your service request is assigned to a Cisco engineer. The TAC Service Request Tool is located at this URL:
http://www.cisco.com/techsupport/servicerequest
For S1 or S2 service requests or if you do not have Internet access, contact the Cisco TAC by telephone. (S1 or S2 service requests are those in which your production network is down or severely degraded.) Cisco engineers are assigned immediately to S1 and S2 service requests to help keep your business operations running smoothly.
To open a service request by telephone, use one of the following numbers:
Asia-Pacific: +61 2 8446 7411 (Australia: 1 800 805 227) EMEA: +32 2 704 55 55 USA: 1 800 553-2447
For a complete list of Cisco TAC contacts, go to this URL:
http://www.cisco.com/techsupport/contacts
Obtaining Technical Assistance
Definitions of Service Request Severity
To ensure that all service requests are reported in a standard format, Cisco has established severity definitions.
Severity 1 (S1)—Your network is “down,” or there is a critical impact to your business operations. You and Cisco will commit all necessary resources around the clock to resolve the situation.
Severity 2 (S2)—Operation of an existing network is severely degraded, or significant aspects of your business operation are negatively affected by inadequate performance of Cisco products. You and Cisco will commit full-time resources during normal business hours to resolve the situation.
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About This Guide

Obtaining Additional Publications and Information

Severity 3 (S3)—Operational performance of your network is impaired, but most business operations remain functional. You and Cisco will commit resources during normal business hours to restore service to satisfactory levels.
Severity 4 (S4)—You require information or assistance with Cisco product capabilities, installation, or configuration. There is little or no effect on your business operations.
Obtaining Additional Publications and Information
Information about Cisco products, technologies, and network solutions is available from various online and printed sources.
Cisco Marketplace provides a variety of Cisco books, reference guides,
documentation, and logo merchandise. Visit Cisco Marketplace, the company store, at this
http://www.cisco.com/go/marketplace/
Cisco Press publishes a wide range of general networking, training and
certification titles. Both new and experienced users will benefit from these publications. For current Cisco Press titles and other information, go to Cisco Press at this
http://www.ciscopress.com
Pack et magazine is the Cisco Systems technical user magazine for
maximizing Internet and networking investments. Each quarter, Packet delivers coverage of the latest industry trends, technology breakthroughs, and Cisco products and solutions, as well as network deployment and troubleshooting tips, configuration examples, customer case studies, certification and training information, and links to scores of in-depth online resources. You can access Packet magazine at this
http://www.cisco.com/packet
iQ Magazine is the quarterly publication from Cisco Systems designed to
help growing companies learn how they can use technology to increase revenue, streamline their business, and expand services. The publication identifies the challenges facing these companies and the technologies to help
URL:
URL:
URL:
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Obtaining Additional Publications and Information
solve them, using real-world case studies and business strategies to help readers make sound technology investment decisions. You can access iQ Magazine at this URL:
http://www.cisco.com/go/iqmagazine
or view the digital edition at this URL:
http://ciscoiq.texterity.com/ciscoiq/sample/
Internet Protocol Journal is a quarterly journal published by Cisco Systems
for engineering professionals involved in designing, developing, and operating public and private internets and intranets. You can access the Internet Protocol Journal at this
http://www.cisco.com/ipj
Networking products offered by Cisco Systems, as well as customer support
services, can be obtained at this
http://www.cisco.com/en/US/products/index.html
Networking Professionals Connection is an interactive website for
networking professionals to share questions, suggestions, and information about networking products and technologies with Cisco experts and other networking professionals. Join a discussion at this
http://www.cisco.com/discuss/networking
World-class networking training is available from Cisco. You can view
current offerings at this
URL:
URL:
URL:
URL:
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http://www.cisco.com/en/US/learning/index.html
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Obtaining Additional Publications and Information
About This Guide
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About This Guide xiii
Audience xiii
Purpose xiii
Document Organization xiv
Document Conventions xv
Obtaining Documentation xvi
Cisco.com xvi Product Documentation DVD xvii Ordering Documentation xvii
Documentation Feedback xviii
Cisco Product Security Overview xviii
Reporting Security Problems in Cisco Products xix

CONTENTS

CHAPTER
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Obtaining Technical Assistance xx
Cisco Technical Support & Documentation Website xx Submitting a Service Request xxi Definitions of Service Request Severity xxi
Obtaining Additional Publications and Information xxii
1 Product Overview 1-1
Introduction 1-1
Physical and Functional Description of Router 1-2
AC and DC Power Subsystems 1-4
Standard AC Power Shelf 1-4 Optional AC Power Shelf 1-7
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Contents
AC Power Supplies 1-10 DC Power Shelf 1-12 DC Power Supplies 1-15
Chassis Card Cages 1-17
Upper Card Cage 1-17 Lower Card Cage 1-18 Switch Fabric Card Cage 1-18
Switch Fabric Overview 1-19
Switch Fabric Card Functionality 1-19
Clock Scheduler Cards 1-20 Switch Fabric Cards 1-20
Alarm Card, Line Card, and Rout Processor Overview 1-21
Alarm Cards 1-21 Line Cards 1-23 Route Processor Selection 1-24 Gigabit Route Processor Overview 1-24
GRP PCMCIA Card Slots and Status LEDs 1-25 GRP Reset Switch 1-27 GRP Auxiliary and Console Ports 1-28 GRP Ethernet Ports and Status LEDs 1-28 GRP Alphanumeric Message Displays 1-30
GRP Memory Components 1-31
GRP DRAM 1-33 GRP SRAM 1-33 GRP NVRAM 1-33 GRP Flash Memory 1-34
Performance Route Processor Overview 1-34
PRP PCMCIA Card Slots and Status LEDs 1-35 PRP Ethernet Ports and Status LEDs 1-35 PRP Auxiliary and Console Ports 1-36
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PRP Reset Switch 1-37 PRP Alphanumeric Message Displays 1-38
PRP Memory Components 1-39
PRP SDRAM 1-41 PRP SRAM 1-41 PRP NVRAM 1-42 PRP Flash Memory 1-42
Upper and Lower Cable Management Brackets 1-43
Blower Module 1-44
Contents
CHAPTER
2 Preparing for Installation 2-1
Safety Guidelines 2-2
Safety with Equipment 2-2 Safety with Electricity 2-3 Preventing Electrostatic Discharge Damage 2-4 Lifting Guidelines 2-6 Compliance and Safety Information 2-6 Laser Safety 2-7
Site Requirement Guidelines 2-7
Rack-Mounting Guidelines 2-7
Enclosed Rack 2-8 Open Rack 2-8 Telco Rack 2-9
Site Layout and Equipment Dimensions 2-11 Air Flow Guidelines 2-15 Temperature and Humidity Guidelines 2-17 Power Connection Guidelines 2-17
AC-Powered Routers 2-18
DC-Powered Routers 2-19 NEBS Supplemental Unit Bonding and Grounding Guidelines 2-22
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Contents
Site Wiring Guidelines 2-24
GRP Port Connection Guidelines 2-25
GRP Auxiliary and Console Port Connections 2-26
GRP Auxiliary Port Signals 2-27
GRP Console Port Signals 2-28 GRP Ethernet Port Connections 2-29
GRP RJ-45 Ethernet Connections 2-31
GRP MII Ethernet Connections 2-33
PRP Port Connection Guidelines 2-36
PRP Auxiliary and Console Port Connection Guidelines 2-36
PRP Auxiliary Port Signals 2-38
PRP Console Port Signals 2-39 PRP Ethernet Connections 2-40
PRP RJ-45 Ethernet Connections 2-42
Alarm Card Connection Guidelines 2-45
CHAPTER
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3 Installing the Router 3-1
Pre-Installation Considerations and Requirements 3-2
Required Tools and Equipment 3-3 Unpacking and Positioning the Router 3-3 Removing the Front Covers from Cisco 12016 Original Series Routers 3-4 Removing the Front Cover from Cisco 12016 Enhanced Series Routers 3-6
Rack-Mounting the Router Chassis 3-8
Verifying Rack Dimensions 3-8 Installing Center-Mount Brackets—Optional 3-9 Installing the Chassis Rack-Mounting Platform 3-13 Unpack and Position the Router 3-15 Installing the Chassis into the Rack 3-16
Supplemental Bonding and Grounding Connections 3-21
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Connecting to the Front Grounding Receptacle 3-22 Connecting to the Top Rear Receptacle 3-24
Attaching the Vertical Cable-Management Trough 3-25
Connecting Line Card Network Interface Cables 3-27
Connecting GRP Route Processor Cables 3-31
Connecting to the GRP Console Port 3-32 Connecting to the GRP Auxiliary Port 3-33 Connecting to the GRP Ethernet Port 3-33
RJ-45 Connection 3-35
MII Connection 3-35
Connecting PRP Route Processor Cables 3-36
Connecting to the PRP Console Port 3-37 Connecting to the PRP Auxiliary Port 3-38 Connecting to the PRP Ethernet Ports 3-38
Connecting an Alarm Card Cable 3-40
Contents
CHAPTER
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Connecting Power to the Power Shelf 3-41
Connecting Power to the AC-Input Power Shelf 3-41 Connecting Power to the DC-Input Power Shelf 3-42
Installing the Front Covers of Cisco 12016 Original Series Routers 3-47
Installing the Front Cover of Cisco 12010 Enhanced Series Routers 3-49
4 System Startup and Basic Configuration 4-1
Sources of Cisco IOS Software 4-2
Preconfiguration Requirements 4-2
Boot Process Overview 4-3
Powering On the Router and Observing the Boot Process 4-4
Manually Booting the System 4-11
Locating a Valid Cisco IOS Software Image 4-12
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Contents
Booting from the Cisco IOS Software Image 4-12
Configuring the Router 4-14
Cisco IOS User Interface 4-15
Cisco IOS User Interface Command Modes 4-15
User EXEC Mode 4-16
Privileged EXEC Mode 4-16
Global Configuration Mode 4-17 Using Setup for Configuration Changes 4-18
Configuring Global Parameters Using the Setup Facility 4-22
Configuring Network Interfaces 4-24
Checking the Software Version Number and Installed Interfaces 4-26 Using Global Configuration Mode 4-27 Verifying Running Configuration File Settings 4-28 Saving the Running Configuration Settings to NVRAM 4-29 Viewing the Running Configuration Settings 4-30
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Configuring the Software Configuration Register 4-31
Setting Software Configuration Settings 4-33 Changing Software Configuration Register Settings 4-35 Low-Order Bits in the Software Configuration Register 4-37 High-Order Bits in the Software Configuration Register 4-39
Recovering a Lost Password 4-41
Using RP Flash Memory Cards 4-44
Installing and Removing a Flash Memory Card 4-44 Formatting a New Flash Memory Card 4-47 Specifying a Cisco IOS Software Image to Boot the System 4-48 Flash Memory Commands 4-49
pwd Command 4-49
cd Command 4-49
dir Command 4-50
delete Command 4-50
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squeeze Command 4-51 Booting from Flash Memory 4-52 Copying Image Files to or From Flash Memory 4-52
Copying a Cisco IOS Software Image into a Flash Memory Card 4-54
Copying Cisco IOS Software Images Between Flash Memory Cards 4-56
Copying System Configuration Files Between RP Memory and a Flash
Memory Card 4-57
Booting a New Cisco IOS Software Image from a Flash Memory
Card 4-62
Recovering from Locked Blocks in Flash Memory Cards 4-62
Post-Installation Procedures 4-63
Contents
CHAPTER
5 Troubleshooting the Installation 5-1
Troubleshooting Overview 5-2
Troubleshooting Using a Subsystem Approach 5-2 Normal Router Startup Sequence 5-3 Identifying Startup Issues 5-4
Troubleshooting the Power Subsystem 5-5
Troubleshooting the AC-Input Power Subsystem 5-6 Troubleshooting the DC-Input Power Subsystem 5-10
Additional Power Subsystem Troubleshooting Information 5-14 Troubleshooting the Power Distribution System 5-15
Troubleshooting the Processor Subsystem 5-17
Troubleshooting the RP 5-18
Troubleshooting Using the RP Alphanumeric Display 5-19 Troubleshooting Line Cards 5-20
Troubleshooting Using the Line Card Alphanumeric Display 5-22 Troubleshooting Using the Alarm Cards 5-27
Monitoring Critical, Major, and Minor Alarm Status 5-28
Troubleshooting the Switch Fabric 5-29
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Contents
Analyzing the Data 5-30
crc16 Output 5-30
Grant Parity and Request Errors 5-33 Properly Seating Switch Fabric Cards 5-35
Troubleshooting the Cooling Subsystem 5-36
Blower Module Operation 5-38 Power Supply Operation 5-38 Overtemperature Conditions 5-39 Isolating Cooling Subsystem Problems 5-39
CHAPTER
CHAPTER
6 Router Field Diagnostics 6-1
Diagnostics Overview 6-2
Downloading the Diagnostic Image 6-3
Field-Programmable Gate Array Overview 6-3
Upgrading an FPGA Image on a Line Card 6-5
Using the diag Command 6-8
Diagnostic Commands for Cisco 12016, Cisco 12416, and Cisco 12816 RouterLine Cards 6-8
Diagnostic Commands for Cisco 12000 Series Rout Processors 6-9 Diagnostic Commands for Cisco 12000 Series Switch Fabric Cards and Clock
Scheduler Cards 6-9 Diagnostic Command Reference Table 6-9
diag Command Output Examples 6-13
Testing Without the verbose Option 6-13 Testing Using the verbose Option 6-14 Displaying Previous Test Results 6-16
7 Maintaining the Router 7-1
Prerequisites and Preparation 7-2
Powering Off the Router 7-2
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Contents
Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12000 Series Routers 7-3
Removing the Front Covers 7-3 Installing the Front Covers 7-4 Attaching Bezel Extenders to the Front Cover 7-6 Removing and Replacing the Air Filter Door Front Cover 7-9
Removing and Installing Front Doors on Cisco 12016 Enhanced Series Routers 7-13
Cleaning or Replacing the Chassis Air Filter 7-17
Cleaning or Replacing the Chassis Air Filter on Cisco 12016 Original Series Routers 7-18
Cleaning or Replacing the Chassis Air Filter on Cisco 12016 Enhanced Series Routers 7-22
Removing and Replacing Blower Modules 7-24
Upper and Lower Blower Module Orientation 7-25 Troubleshooting the Blower Installation 7-28
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Removing and Replacing AC and DC Power Subsystem Components 7-29
Installation Guidelines 7-29 Power Supply and Power Shelf Compatibility 7-30 Installing Upgrade Kits 7-32
Removing and Replacing an AC Power Supply 7-33
Troubleshooting the AC Power Supply Installation 7-42
Removing and Replacing the Standard AC-Input Power Shelf 7-44
Removing and Replacing the Optional 2-Level AC-Input Power Shelf 7-51
Troubleshooting the AC Power Shelf Installation 7-57
Upgrading the AC-Input Power Shelf 7-59
Removing and Replacing a DC PEM 7-60
Troubleshooting the DC PEM Installation 7-66
Removing and Replacing the DC-Input Power Shelf 7-68
Troubleshooting the DC Power Shelf Installation 7-77
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Contents
Removing and Replacing Cards from the Chassis 7-79
Removing and Replacing RP and Line Cards from the Upper and Lower Card Cages 7-79
Removing and Replacing an Alarm Card 7-81 Removing and Replacing Switch Fabric Cards 7-84
Upgrading the Switch Fabric 7-86
Upgrade Requirements 7-86 Upgrade Procedures 7-87
Removing and Installing a Chassis 7-88
Preparing the Replacement Chassis 7-90 Preparing the Installed Chassis for Removal 7-90 Removing and Installing System Components 7-91 Removing the Chassis from the Equipment Rack 7-92 Installing the Replacement Chassis 7-97
Removing and Replacing a Power Bus Board Fuse 7-97
APPENDIX
APPENDIX
I
NDEX
xii
A Technical Specifications A-1
Router Specifications A-1
Compliance and Safety Information A-5
B Site Log B-1
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Introduction

CHA P TER
1

Product Overview

This chapter provides an overview of the Cisco 12016, Cisco 12416, and Cisco
12816 series routers. It contains physical descriptions of the router hardware and major components, as well as functional descriptions of the hardware-related features.
The routers described in this guide are part of the Cisco 12016, Cisco 12416, and Cisco 12816 series routers and include:
The original Cisco 12016, Cisco 12416, and Cisco 12816 series routers.
The newer Cisco 12016, Cisco 12416, and Cisco 12816 enhanced series
routers. The enhanced series of routers use higher capacity power supplies, more powerful blower modules, and have newly designed front doors.
The capacity of the router switch fabric differentiates each model:
Cisco 12016 Router—2.5-Gbps switch fabric
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Cisco 12416 Route—10-Gbps switch fabric
Cisco 12816 Router—40-Gbps switch fabric
Other than their various capacities, these routers are nearly identical. Differences between each router are described where necessary, and unless otherwise noted, the information in this publication applies to all routers.
Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide
1-1
Chapter 1 Product Overview

Physical and Functional Description of Router

Physical and Functional Description of Router
The Cisco 12000 series router chassis is a sheet-metal enclosure that houses router components. The major components consist of three power supplies, upper and lower line card cages, a switch fabric card cage, and upper and lower blower modules. Power is distributed to these components over the chassis backplane.
All router models contain the following major components (Figure 1-1):
Power shelf and power supplies—Three AC or DC power entry modules
(PEMs) provide power to the router. See the
section on page 1-4 for additional information.
Upper blower module—Supplies cooling air to the upper half of the router so
it does not overheat. See the
“Blower Module” section on page 1-44 for
additional information.
Upper and lower cable management brackets—Used to neatly route line card
cables. See the
“Upper and Lower Cable Management Brackets” section on
page 1-43 for additional information.
Upper Line card and Route Processor card cage—Has 8 user-configurable
slots that support a combination of line cards, a route processor (RP), and an alarm card. See the
“Alarm Card, Line Card, and Rout Processor Overview”
section on page 1-21 for additional information.
“AC and DC Power Subsystems”
1-2
Switch fabric card cage—Located behind the air filter door, this card cage
contains 5 slots for the switch fabric card set. The switch fabric card set is made up of 3 switch fabric cards (SFCs) and 2 clock scheduler cards (CSCs). See the
“Switch Fabric Overview” section on page 1-19 for additional
information.
Lower Line card and Route Processor card cage—Has 8 user-configurable
slots that support a combination of line cards, a redundant route processor (RP), and an alarm card. See the
“Alarm Card, Line Card, and Rout Processor
Overview” section on page 1-21 for additional information.
Lower blower module—Supplies cooling air to the lower half of the router so
it does not overheat. See the
“Blower Module” section on page 1-44 for
additional information.
Chassis backplane (not shown)—Distributes power to card cages and to the
blower modules.
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Chapter 1 Product Overview
Figure 1-1 Cisco 12016 Series Router Components—Front View
Power shelf and
power supplies
Upper blower
module
Physical and Functional Description of Router
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1-3
Physical and Functional Description of Router

AC and DC Power Subsystems

A router ships with either an AC or DC powered system. Source power connects to the power shelf at the back of the chassis which route power to the power supplies, also referred to as power entry modules (PEMs).
Standard AC Power Shelf
The standard AC-input power subsystem consists of a single-level AC-input power shelf that house three (2000 AC power supplies which supply full redundant power to the router. shows the standard power shelf housing original series 2000 W power supplies.
The power supplies participate in an N+1 redundant current-sharing scheme that is divided among all three power supplies. If one power supply fails, the system can continue to operate temporarily, (depending on your system configuration) with the remaining two power supplies. Failed power supplies should be replaced as soon as possible to ensure full redundancy.
Chapter 1 Product Overview
W original series or 2400 W enhanced series)
Figure 1-2
1-4
Caution To ensure that the chassis configuration complies with the required power
budgets, use the on-line power calculator. Failure to properly verify the configuration may result in an unpredictable state if one of the power units fails. Contact your local sales representative for assistance.
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