cincinnati C5000 User Manual
OPERATING/PROGRAMMING SUPPLEMENT
for
CINCINNATI
HA WK TURNING CENTER
Model 150 / 200 / 250 (ERD)
with F ANUC SERIES 21i
CNC CONTROL
PUBLICATION NO. 91203597B001
IMPORTANT
Carefully read the instructions and safety precautions given in this
manual. Do not attempt to operate this machine until you have thoroughly read and understood the material contained in this manual
and all other applicable manuals.
Atthetime ofwriting,thebook wascompletely u p--to--date.However,
due to continual improvements in design, it is possible that descriptions contained herein may vary to a slight extent from the system delivered to you. This merely implies thatthe system hasbeen improved
to better fulfill your requirements.You areencouraged to contact the
nearest Cincinnati Machine representative for clarification.
Patents Notice
Themachine and attachments and partsthereof illustrated and describedin
this book are manufactured under and protected by issued and pending
British and Foreign Patents and copyright is reserved in any originaldesign
feature thereof and in the contents of this book and every part thereof.
IMPORTANT
Cincinnati Machine U.K. Limited
P.O. Box 505, Kingsbury Road,
Birmingham, B24 0QU
1998 Cincinnati Machine, a Division of UNOVA Industrial Automation Systems, Inc.
Cincinnati Machine, CINCINNATI, DART ,ARROW, SABRE, LANCER and HAWK are
trademarks of Cincinnati Machine, a division of UNOVAIndustrialAutomationSystems, Inc.
ACRAMATIC is a trademark of Vickers E.S.D., Inc.
Printed in England -- EDITION 1 -- June 1999
WARNING 1
In order to clearly show
details of this machine,
some covers, shields,
guards, barriers, devices or
doors have either been
removed or shown in an
”open” position. All such
protective components
must be installed in position before operating this
machine.
Failure to follow this
instruction may result in
personal injury.
WARNING 2
FOREWORD
The purpose of this manual is to provide the necessary information to
enable suitably experienced personnel, to operate the CINCINNATI
HAWK 150/200/250 Turning Centers equipped with Fanuc 21i control
system.
Information contained in this manual is not warranted and is subject to
change without notice.
Themanualhasnotbeenpreparedtoenableinexperiencedpersonnelto
operate the machine without further training.
The owner/user is responsible for the training of inexperienced
personnel and for providing the background necessary for experienced
personnel to safely operate these m achines.
It is intended to cover t he control of the MTB (Machine ToolBuilders)
dependant functions as applicatble to the HAWK TURNING MACHINE with Fanuc control.
It does not include general part programming or control maintenance
information. These are covered in the appropriate GE FANUC
Operators and maintenance manuals, as supplied with the machine.
CUTTING FLUIDS
When soluble coolants are
used, it is important to ensure that recommended
The chapter on general safety precautions should be observed at all
times during m achine operation and maintenance. Read this chapter
before reading the remaining chapters in this manual and operating the
machine.
concentration levels are
maintained.
Failure to follow this
instructioncan cause corrosion of safety critical parts,
resulting in machine damage and/or serious personal
injury.
Anyquestionspertaining to the operationofthemachineshould be directedto:
Field Service Department Cincinnati Machine
Cincinnati Machine U.K. Ltd, Marketing Company,
P.O. Box 505, Cincinnati,
Kingsbury Road, Ohio 45209--9988,
Birmingham, B24 0QU USA.
England Main Tel: (513) 841--8100
Tel: 0121--351--3821 Service Tel: (513) 841 3000
Fax: 0121--313--1184 Service Fax: (513) 841 8871
DANGER
HIGH VOLTAGE
Lethal voltages are present in the magnetics and electrical control cabinets when the MACHINE MAIN DISCONNECT is ’ON’. Current and voltage measurements shouldbe attempted only by qualified electrical maintenance personnel.
Before working on any electrical circuits, turn the machine Main Disconnect Device ’OFF’ and lock It.
Capacitors in the ServoDrives requireupto 20 minutes tocompletely discharge. Alwaysverify thatdischarge
is complete using a known working and calibrated voltmeter before commencing work on these units.
Unless expresslystated inapplicable CincinnatiMachine documentation or by the appropriate Cincinnati Ma-
chine Field Service Representative, do NOT work with electrical power ’ON’. If such express statement of
advice exists, working with electrical power ’ON’ should be performed by a Cincinnati Machine Field Service
Representative. Thecustomer and subsequenttransferees must determinethat any other personperforming
work with electrical power ’ON’ is trained and technically qualified.
Failure To Follow This Instruction May Result In Death Or Serious Personal Shock Injury.
-- 1
Table of Contents
Chapter 1
Safety Precautions 1--1.........................
Important 1--1...........................................................
General Safety Instructions And Considerations 1--2............................
Personal Safety 1--2...................................................
Work Area Safety 1--2.................................................
Tool Safety 1--3......................................................
Lifting And Carrying Safety 1--3.........................................
Installation And Relocation Safety 1--4....................................
Setup And Operation Safety 1--4.........................................
Maintenance Safety 1--5...............................................
Materials Used With This Product 1--6....................................
LIFTING DEVICES 1--7..................................................
GENERAL 1--7......................................................
EYEBOLTS 1--7.....................................................
HOIST RINGS 1--9...................................................
SPREADER BARS AND LIFTING BEAMS 1--10...........................
CHAIN 1--10.........................................................
CABLE SLINGS 1--12.................................................
SYNTHETIC MATERIAL SLINGS 1--13..................................
P TYPE HOOKS 1--14.................................................
S HOOKS 1--14.......................................................
U TYPE HOOKS 1--16.................................................
GENERAL SAFETY LIFTING INFORMATION 1--17........................
Fluids Used With Machine Tools 1--18........................................
General Considerations 1--18.............................................
Lubricants 1--18.......................................................
Cutting Fluids 1--18....................................................
Sources Of Information -- USA 1--18......................................
Usage Information 1--19................................................
Cutting Fluids -- Preventative Maintenance 1--20................................
See Cautions 1 and 2 1--20...............................................
Water Quality 1--20....................................................
Too Soft 1--20.........................................................
Too Hard 1--20........................................................
Cleaning The Coolant Reservoir 1--20......................................
Lifespan 1--21.........................................................
Tramp Oil 1--21.......................................................
Filtering 1-- 21.........................................................
Rust Prevention 1--21...................................................
Printed Circuit Board Handling Instructions 1--22................................
General 1--22.........................................................
Recommended Handling Procedure 1--22...................................
Safety Features 1--23......................................................
Perimeter Guarding 1--23................................................
Operator Sliding Door(s) 1--23...........................................
Table of Contents
Feed Hold Push Button 1--24.............................................
Emergency Stop Push Button 1--24........................................
Electrical Isolation Device (Main Disconnect Switch) 1--24.....................
Air Supply Isolation Valve 1--24..........................................
Metric Lifting Points 1-- 24...............................................
Machine Related Safety And Usage Notes 1--25.................................
Axis Overtravel Condition 1--25..........................................
Safe Operation Of Lathe Chucks 1--25.....................................
Work Holding Devices 1--25.............................................
General Operation 1--26.................................................
Battery Replacement 1--27...............................................
Lithium Batteries 1--27.................................................
Chapter 2
System Information 2--1........................
Introduction 2--1.........................................................
Guard Strength 2--2...................................................
Noise 2--3...........................................................
Fumes And Coolant Misting 2--4.........................................
Fire Hazard 2--4......................................................
Machine Location -- See Caution 2--4.....................................
EMC Directive Requirements 2--4........................................
NC Control 2--5......................................................
Machine Information 2--5..................................................
Axis Orientation 2--6.....................................................
Hawk Specification 2--7...................................................
Machine And Range Drawings 2--9..........................................
Motor Rating 2--25........................................................
MACHINE ALIGNMENT AND PROGRAM POINTS 2--27......................
Machine Zero 2--27....................................................
Chapter 3
Functional Description of Controls 3--1..........
Introduction -- GE FANUC 21i--TA CNC System 3--1........................
OPERATOR PANEL -- PUSHBUTTON DESCRIPTIONS 3--2.................
AUTOMATIC OPERATION -- PROGRAMME SOURCE 3--3....................
MEMORY OPERATION -- (Push button with LED) (A1) 3--3.................
EDIT MODE -- (Push button with LED) (A2) 3--3...........................
MDI OPERATION -- (Push button with LED) (A3) 3--3......................
EXECUTION PUSHBUTTONS 3--3.........................................
CYCLE START (Push button with LED) (F1) 3--3...........................
CYCLE STOP (Push button with LED) (F2) 3--3............................
PROGRAMME STOP (Push button with LED) (F3) 3--4.....................
SPINDLE CONTROL BUTTONS 3--4.......................................
SPINDLE STOP (Push button with LED) (F5) 3--4..........................
SPINDLE CLOCKWISE (CW) (Push Button with LED) (F4) 3 --4..............
Table of Contents
SPINDLE COUNTER CLOCKWISE (CCW) (Push button with LED) (F6) 3--4...
SPINDLE 100% (Push button with LED) (D5) 3--5..........................
SPINDLE SPEED INCREMENT (Push button with LED) (D6) 3--5............
SPINDLE SPEED DECREMENT (Push button with LED) (D4) 3--5............
OPERATION BUTTONS 3--5..............................................
ALIGN MACHINE -- (Push Button with LED) (A4) 3--5.....................
MPG MODE (HANDWHEEL) & INCREMENT SELECTION
PUSHBUTTONS 3--5..............................................
MPG MODE -- 0.001mm (Push Button with LED) (B4) 3--5...................
MPG MODE -- 0.010mm (Push Button with LED) (B5) 3--6...................
MPG MODE -- 0.100mm (Push Button with LED) (B6) 3--6...................
JOG MODE -- (Push Button with LED) (A5) 3--6...........................
OPERATION SELECT -- PUSHBUTTONS 3--6...............................
SINGLE B LOCK -- (Push Button with LED) (B1) 3--6.......................
BLOCK DELETE -- (Push Button with LED) (B2) 3--6.......................
OPTIONAL STOP -- (Push Button with LED) (B3) 3--6......................
DRY RUN -- (Push Button with LED) (C1) 3--6.............................
PROGRAMME TEST -- (Push Button with LED) (C2) 3--7...................
AXES INHIBIT -- (Push Button with LED) (C3) 3--7........................
AXIS/DIRECTION SELECTION PUSHBUTTONS 3--7........................
X+ AXIS (Push Button with LED) (B9) 3--7...............................
X-- AXIS (Push Button with LED) (D9) 3--7...............................
Z+ AXIS (Push Button with LED) (C10) 3--7...............................
Z-- AXIS (Push Button with LED) (C8) 3--7................................
RAPID TRAVERSE (Push Button with LED) (C9) 3--8......................
PARTS CATCHER DOWN (Push Button with LED) (A6) 3--8.................
PARTS CATCHER UP (Push Button with LED) (A7) 3--8....................
TURRET JOG + (INCREMENT) (Push Button with LED) (C4) 3-- 8............
TURRET JOG -- (DECREMENT) (Push Button with LED) (C5) 3-- 8............
CHUCK -- ID GRIP (Push Button with LED) (A8) 3--8.......................
CHUCK -- OD GRIP (Push Button with LED) (A9) 3--8......................
OFFSET MEASURE (Push Button with LED) (A10) 3--8.....................
TOOL SETTING ARM DOWN (Push Button with LED) (D2) 3--9.............
TOOL SETTING ARM UP (Push Button with LED) (D3) 3--9.................
PROGRAM RESTART (Push Button with LED) (D1) 3--9....................
AUX 1 -- Auxillary Push Button (Push Button with LED) (C6) 3-- 9.............
COOLANT BUTTONS 3--9................................................
COOLANT OFF (Push Button with LED) (F9) 3--9..........................
COOLANT ON (Push Button with LED) (F8) 3--9..........................
COOLANT AUTO (Push Button with LED) (F10) 3--9.......................
MISCELLANEOUS CONTROLS 3--10.......................................
MEMORY PROTECTION -- Keyswitch 3--10...............................
RS 232 SERIAL DATA PORT 3--10.......................................
FEED/RAPID/JOG OVERRIDE -- Selector Switch 3--10......................
EMERGENCY STOP (red mushroom pushbutton with latch) 3--10..............
MTB OPERATORS CONTROL PANEL 3--11..............................
Spindle Load Meter 3--11...............................................
Table of Contents
0 to 100% Range (Continuous rating) 3--11.................................
110 to 150% Range -- Yellow Band (30 minutes 50% rating) 3--12...............
151 to 180% Range -- Red Band (1 minute overload capacity) 3--12..............
MASTER START -- Illuminated push button 3--12............................
CYCLE START 3--12..................................................
HANDWHEEL (MPG) 3--13.............................................
CHUCK UNCLAMP push button 3--13....................................
CHUCK CLAMP push button 3--13.......................................
TAILSTOCK QUILL ADVANCE/STEP ADVANCE push button 3--14...........
TAILSTOCK QUILL RETRACT push button 3--14...........................
Machine Pressure -- Tailstock Thrust -- Chuck Drawbar Force -- Chuck Brake (Dampener) Control . .
3--15
MAIN POWER DISCONNECT SWITCH 3--16.............................
Optional Operating Devices 3--17............................................
Swarf Conveyor 3--17..................................................
Wash Gun 3- -18.......................................................
GENERAL CHUCK SAFETY GUIDELINES 3--19..........................
CHUCKS 3--20...........................................................
CHUCKING SYSTEM TYPES 3--20......................................
CHUCK 3--20............................................................
CENTRIFUGAL FORCE AND SPEED LIMITATIONS 3--20..................
CHUCK LUBRICATION 3--20...........................................
TOP JAW RECOMMENDATIONS 3--21...................................
Chapter 4
Machine Start Up and Alignment Procedure 4--1..
Machine Start Up and Alignment Procedure 4--1............................
General 4--1.........................................................
Start Up and Shut Down Procedures 4--1..................................
Start Up 4--1.........................................................
Shut Down 4--1......................................................
Machine/Control Alignment Procedure 4--2................................
Turret Alignment 4--2..................................................
Drive Tool Machines only 4--2..........................................
Chapter 5
Software and Hardware Axis Overtravel 5--1......
Software Axis Overtravel 5--1...........................................
CANCELLING SOFTWARE RANGE CHECKING 5--1.....................
Hardware Axis Overtravel 5--1..........................................
Chapter 6
G codes 6--1...................................
G codes 6--1.........................................................
Chapter 7
M codes 7--1...................................
M codes 7--1.........................................................
Table of Contents
M codes supported on Cincinnati Turning Centres 7--1.......................
Function Description of M Codes 7--2........................................
M00 PROGRAMME STOP (STOPS SPINDLE) 7--2.......................
M01 OPTIONAL PROGRAMME STOP (STOPS SPINDLE) 7--2.............
M02 END OF PROGRAMME 7--2......................................
M03 START SPINDLE CCW 7--3.......................................
M04 START SPINDLE CW 7--3........................................
M05 SPINDLE STOP 7--3.............................................
M08 FLOOD COOLANT START 7--3...................................
M09 COOLANT OFF 7--3.............................................
M13 STAR T SPINDLE COUNTER CLOCKWISE WITH COOLANT 7--3......
M14 STAR T SPINDLE CLOCKWISE WITH COOLANT 7--3................
M19 ORIENTED SPINDLE STOP 7--3...................................
M30 END OF PROGRAM AND REWIND 7--3............................
M34 PARTS CATCHER ADVANCE 7--4.................................
M35 PARTS CA TCHER RETRACT 7--4.................................
M44 RENISHAW TOOL SETTING ARM (TSA) UP 7--4....................
M45 RENISHAW TOOL SETTING ARM (TSA) DOWN 7--4.................
M46 FEEDRATE OVERRIDE DISABLE (100%) 7--4.......................
M47 FEEDRATE OVERRIDE ENABLE 7--4..............................
M48 SPINDLE SPEED OVERRIDE DISABLE (100%) 7--4..................
M49 SPINDLE SPEED OVERRIDE ENABLE 7--4.........................
M50 C--AXIS MODE OFF (Driven Tool Machines only) 7--5.................
M51 C--AXIS MODE ON (Driven Tool Machines only) 7--5..................
M52 C--AXIS BRAKE ON (In--Position Mode, Driven Tool FeatureDriven tool machines only)
7--5
M53 C--AXIS BRAKE ON-- (Interpolation Mode, Driven Tool Feature)Half pressure -- contour-
ing
(Driven tool machines only) 7--5......................................
M54 C--AXIS BRAKE OFF (Driven Tool Machines only) 7--6................
M61 BARFEED MACRO CALL 7-- 6....................................
M68 ADVANCE TAILSTOCK QUILL 7--6...............................
M69 RETRACT TAILSTOCK QUILL 7--6................................
M70 TO M73 CUSTOMER OUTPUTS (OPTIONAL) 7--6....................
M74 COLLET CHUCK MODE DISABLE 7--7.............................
M75 COLLET CHUCK MODE ENABLE 7--7.............................
M76 FORCE TURRET ROTATION CW 7-- 7..............................
M77 FORCE TURRET ROTATION CCW 7--7............................
M78 CHUCK OPEN 7--7..............................................
M79 CHUCK CLOSE 7--7.............................................
M80 BARFEED EJECT/RELOAD NEW BAR 7--7.........................
M86 BARFEED PRESSURE ON
(HYDRAFEED AND FEEDMASTER ONLY) 7--7.......................
M87 BARFEED PRESSURE OFF
(HYDRAFEED AND FEEDMASTER ONLY) 7--7.......................
M90 BARFEED MODE ON 7--7........................................
M91 BARFEED MODE OFF 7--7.......................................
M92 BARFEED ROTATION ON 7--8....................................
Table of Contents
M93 BARFEED ROTATION OFF 7--8...................................
M94 INCREMENT PARTS COUNTER 7--8...............................
M98 SUBROUTINE CALL 7--8.........................................
M99 END OF SUBROUTINE 7--8.......................................
Chapter 8
Spindle Functions 8--1.........................
Spindle Functions 8--1....................................................
Driven Tool Machines 8--1.................................................
Spindle Jog 8--2.........................................................
Chapter 9
Tooling Functions 9--1..........................
Tool Turret 9--1......................................................
Turret Indexes 9--1....................................................
Driven Tool Machines 9--1.................................................
T Word 9--2.........................................................
Force Turret CW and CCW 9--2.........................................
Tool Life Management 9--2.............................................
Chapter 10
Driven Tools 10--1...............................
Introduction 10--1......................................................
C--Axis Mode Enable/Disable 10--1.......................................
C--Axis Initialisation 10--1...............................................
C--Axis Positioning Mode 10--1..........................................
Programming Considerations 10--2........................................
C--Axis Interpolation Mode 10--5.........................................
Programming Considerations 10--5........................................
Chapter 11
Toolsetter 11--1.................................
Introduction 11--1......................................................
TSA 11--1............................................................
HPA 11--2............................................................
Macro Probing Routines 11--2...............................................
Manual Tool Setting 11--2...............................................
Auto Tool Setting -- TSA only 11--3.......................................
Operator and Programming Notes 11--3....................................
Tool Setting Arm Activation -- TSA 11--3......................................
M44 TSA Up 11--3....................................................
M45 TSA Down 11--3.................................................
Tool Setting Arm Down Pushbutton 11--4..................................
Tool Setting Arm Up Pushbutton 11--4.....................................
HPA -- Manual Toolsetting Arm 11--4.........................................
Fitting Arm 11--4......................................................
Table of Contents
Removing Arm 11--4...................................................
TSA/HPA Calibration 11--4..............................................
Stylus Alignment 11--5.....................................................
Stylus Alignment 11--5.................................................
Stylus Position 11--5...................................................
Control Options 11--5..................................................
Standard Calibration Data -- Base Number 522 11--5..........................
Adjusting the Software Back Off Distance 11--6..............................
Macro Parameters 11--6....................................................
Tool Nose Vector Hh 11--8...............................................
Calibration 11--9..........................................................
Manual Calibration -- Macro O9011 11--9......................................
Introduction 11--9......................................................
Description 11--9......................................................
Application 11--9......................................................
Format 11-- 9..........................................................
Macro Parameters 1 1--9.................................................
Outputs 11--10.........................................................
Manual Tool Setting -- Macro O9011 11--11.....................................
Description 11--11......................................................
Application 11--11......................................................
Format 11--11..........................................................
Macro Parameters 11--11.................................................
Outputs 11--11.........................................................
Set a Tool 11--11.......................................................
Broken Tool Check 11--12................................................
Auto Tool Setting -- Macro O9012 -- TSA Only 11--15.............................
Description 11--15......................................................
Application 11--15......................................................
Format 11-- 15..........................................................
Macro Parameters 11--15.................................................
Chapter 12
Parts Catcher 12--1..............................
Introduction 12--1......................................................
Operation 12--1........................................................
M34 Parts Catcher Advance 12--1........................................
M35 Parts Catcher Retract 12--1..........................................
Parts Catcher Advance Push Button 12--2...................................
Parts Catcher Retract Push Button 12--2....................................
Operator and Programming Notes 12--2....................................
Programming Example 12--2.............................................
Chapter 13
Barfeeder 13--1.................................
Introduction 13--1.........................................................
Table of Contents
Bar Preparation 13--1...................................................
M--Codes 13--1........................................................
Standard Barfeed Sequence for Multifeed Unit:-- 13--2.........................
Standard Barfeed Sequence for Hydrafeed and Feedmaster 13--3.................
Barfeed Spindle Rotation Speed Bits -- Keep Relay K Bits 13--4....................
Chapter 14
Reserved Macro Routines 14--1..................
Used Macro V ariables 14--1..............................................
Chapter 15
Connection to Data Input/Output Devices 15--1....
Connection to Data Input and Output Devices 15--1..............................
Input/Output Device and Code Number 15--2................................
Chapter 16
Diagnostics 16--1...............................
PMC Input Address Reference List 16--2.......................................
PMC Output Address Reference List 16--3.....................................
FANUC Operators Panel Connection Signals 16--4...............................
FANUC Operator Station 16--5..............................................
Self--Diagnostic Function 16--5...........................................
Status Display LED 16--5...............................................
Test Mode 16--5.......................................................
FANUC Operator Station Key/LED -- Diagnostic Address Table 16--6...............
Alarm Messages 16--7.....................................................
Operator Messages 16--73...................................................
Table of Contents
Fig. 1
Preferred Inch Lifting Eyebolts 1-- 7......................................
Fig. 2
Preferred Metric Lifting Eyebolts 1--8.....................................
Fig. 3
Eyebolt Loading 1--8..................................................
Fig. 4
Eyebolt I.D. Plates -- Inch and Metric 1--8..................................
Fig. 5
Instruction Plate -- Inch (Part Number 3375984) 1--8.........................
Fig. 6
Instruction Plate -- Metric (Part Number 3375983) 1--8.......................
Fig. 7
Hoist Ring 1--9.......................................................
Fig. 8
Hoist Ring Table 1--9..................................................
Fig. 9
Spreader Bar -- Typical 1--10.............................................
Fig. 10
Steel Alloy Chains 1--11................................................
Fig. 11
Wire Rope Slings 1--12.................................................
Fig. 12
Sling Load Angle Chart 1--13............................................
Fig. 13
“P” Type Lifting Hooks 1--14............................................
Fig. 14
“P” Type Lifting Hooks 1--14............................................
Fig. 15
“S” Hooks 1--15.......................................................
Fig. 16
“S” Hooks 1--15.......................................................
Fig. 17
“U” Type Lifting Hooks 1--16............................................
Fig. 18
“U” Lifting Hook Table 1--16............................................
Fig. 19
Safety Latch 1--17.....................................................
Fig. 20
Driven Head Tool Holder 1--26...........................................
Fig. 21
Hawk Turning Center 2--1..............................................
Fig. 22
Axis Orientation -- Hawk Turning Centre 2--6...............................
Fig. 23
Front View 2--9......................................................
Fig. 24
Left Side View 2--10...................................................
Fig. 25
Turning Capacity Chart -- Hawk 150 (VDI Tooling) 2--11......................
Fig. 26
Turning Capacity Chart -- Hawk 200 Machines (VDI Tooling) 2--12..............
1--26...................................................................
Table of Contents
Fig. 27
Turning Capacity Chart -- Hawk 250 Machines (VDI Tooling) 2--13..............
Fig. 28
Data Sheets -- Hawk 150 (VDI Tooling) 2--14................................
Fig. 29
Stroke -- Hawk 200 Machines (VDI Tooling) 2--15............................
Fig. 30
Stroke -- Hawk 250 Machines (VDI Tooling) 2--16............................
Fig. 31
Optional Standard Tooling Package -- Hawk 150 (VDI Tooling) 2--17.............
Fig. 32
Optional Standard Tooling Package -- Hawk 200/250 Machines (VDI Tooling) 2--18.
Fig. 33
Work Holding Options -- Hawk 150 2--19...................................
Fig. 34
Work Holding Options -- Hawk 200 2--20...................................
Fig. 35
Work Holding Options -- Hawk 200 2--21...................................
Fig. 36
Work Holding Options -- Hawk 250 2--22...................................
Fig. 37
Work Holding Options -- Hawk 250 (Continued| 2--23.........................
Fig. 38
Bar Feed Options -- Hawk 150 machines 2--24...............................
Fig. 39
Hawk 150 -- Spindle Power Characteristics 2--25.............................
Fig. 40
Hawk 200 -- Spindle Power Characteristics 2--25.............................
Fig. 41
Hawk 250 -- Spindle Power Characteristics 2--26.............................
Fig. 42
Machine Alignment And Program Points 2--27...............................
Fig. 43
Control Station Layout for:
-- Hawk Turning centres with fanuc 21i TA 3--1.............................
Fig. 44
Operators Control Panel 3--2............................................
Fig. 45
MTB Operators Control Panel 3--11.......................................
Fig. 46
Spindle Load Meter 3--11...............................................
Fig. 47
Main Spindle Chuck & Tailstock Pressure 3--15..............................
Fig. 48
Chuck Brake Pressure (Option) 3--15......................................
Fig. 49
Swarf Conveyor Control Panel 3--17.......................................
Fig. 49
12 Position Turret -- showing Rotation Directions 9--1........................
Fig. 51
Driven Tool Setup -- Positioning Mode 10--2................................
Fig. 52
C--Axis Positioning 10--2................................................
Table of Contents
Fig. 53
Canned Cycle -- Front Machining 10--3.....................................
Fig. 54
Canned Cycle -- Side Machining 10--4.....................................
Fig. 55
Driven Tool Setup -- Interpolation Mode 10--5...............................
Fig. 56
C--Axis Position Command 10--6.........................................
Fig. 57
Polar Co--ordinate Interpolation 10--7......................................
Fig. 58
Cylindrical Interpolation 10--8............................................
Fig. 58
Probe Configuration 11--1...............................................
Fig. 59
Probe Configuration 11--2...............................................
Fig. 60
Parts Catcher fitted to Operator Door 12--1..................................
Fig. 61
Operators Control Panel 16--6............................................
Chapter 1 Safety Precautions
Important
WARNING
Read related safety precautions before operating
this machine. Failure to
follow safety instructions
may result in serious personal injury.
WARNING
Inordertoclearly showdetailsofthismachine,some
covers, shields, guards,
barriers,devices, ordoors
have either been removed
or shown in an ”open”
position. All such protective components must be
installedinpositionbefore
operating this machine.
Failure to follow this
instruction may result in
serious personal injury.
Thesesafety precautions for thisCINCINNATI machinehavebeenprepared
to assist the operator, programmer and maintenancepersonnelin practicing
good shop safety procedures.
Operator and maintenance personnel must read and understand these
precautions completely before operating, setting up, running, orperforming
maintenance on the machine.
Theseprecautions are to be used as aguidetosupplement safetyprecautions
and warnings in the following:
a. All other manuals pertaining to the machine.
b. Local, plant, and shop safety rules and codes.
c. National safety laws and regulations.
Cincinnati Machine 91203597B001 Page 1--1
WARNING
Failure to follow instructions on this page may result in serious personal injury.
General Safety Instructions And Considerations
Personal Safety
Machineowners,operators,setupmen, maintenance, and servicepersonnel
must be aware of the fact that constant day--to--day safety procedures are a
vital part of their job. Accident prevention must be one of the principal
objectives of the job regardless of what activity is involved.
Know and respect your machinery. Read and practice the prescribed safety
and checking procedures. Make sure that everyone who works for, with, or
near you fully understands and -- more importantly -- complies with the
following safety precautions and procedures when operating this machine.
Sudden movements, loud noises, horseplay, etc., must be avoided. These
distractions may result in unsafe conditions for those working near the
machinery.
Observe and follow safety instructions such as “NO SMOKING”, “High
Voltage”, “DANGER”, etc., in your working area.
Accidents can occur that result in serious personal injury to yourself or
othersduetoclothingandother articlesbecomingentangled in cutters,hand
wheels, levers, or moving machineelements. The following suggestions, if
followed, will help you to avoid such accidents: Neckties, scarfs, gloves
(except as worn for protection when handling sharp edged cutting tools or
rough, sharp or hot parts, see TOOL SAFETY) loose hanging clothing, and
jewelry such as watches, rings, or necklaces must not be worn around
moving machinery. Restrain long hair with a cap or net. Wear gloves only
when handling rough, sharp, or hot parts.
Use safety protective equipment. Wear clean approved eye or face
protection. Safety--toe shoes with slip--proof soles can help you avoid
injury. Keep your protective equipment in good condition.
Neveroperateorservicethis equipmentifaffectedbyalcohol,drugsorother
substances or conditions which decrease alertness or judgment.
Work Area Safety
Always keep your work area clean. Dirty work areas with such hazards as
oil, debris, or water on the floor may cause someone to fall to the floor,into
the machine, or onto other objects resulting in serious personal injury.
Make sure your work area is free of hazardous obstructions and be aware of
protruding machine members.
Returntoolsandsimilarequipmenttotheirproperstorageplaceimmediately after use. Keep work benches neat, orderly, and clean.
Report unsafe working conditions to your supervisor or safety department.
Items such as: worn or broken flooring, ladders, and handrails, unstable or
slippery platforms, or scaffolds must be reported and repaired before use.
Do not use skids, work pieces, stock, machines, tote pans, and boxes as
makeshift climbing aides.
Page 1--2
Cincinnati Machine 91203597B001
WARNING
Failure to follow instructions on this page may result in serious personal injury.
WARNING 1
CUTTING TOOLS
Use adequate hand
protection at all times
when handling sharp
edged cutting tools.
Failure to follow this
instruction may result in
serious personal injury.
T ool Safety
Sharp edged cutting tools must be handled with gloves or a shop cloth.
Inspect cutting tools before use and reject defective tools.
See WARNING 1.
Remove hand tooling such as wrenches, measuring equipment, hammers,
and other miscellaneous parts from the machine immediately after usage.
Lifting And Carrying Safety
Contact supervision if you have any questions or are not sure about the
proper procedures for lifting and carrying.
Before lifting or carrying an object, determine the weight and size by
referringto such things as tags, shipping data, labels, marked information,
or manuals.
Use power hoists or other mechanical lifting and carrying equipment for
heavy, bulky,orhardto handleobjects. Use hookup methods recommended
by your safety departmentand know the signals for safely directing a crane
operator.
Never place any part of your body under a suspended load or move a
suspended load over any part of another person’s body. Before lifting, be
certain that you have a safe spot for depositing the load. Never work on a
component while it is hanging from a crane or other lifting mechanism.
Ifindoubt as tothesizeortype ofliftingequipment,method, andprocedures
for lifting, contact CincinnatiMachine beforeproceeding to liftthe machine
or its components.
Always inspect slings, chains, hoists, and other lifting devices prior to use.
Do not use lifting devices found to be defective or questionable.
Neverexceedthe safety ratedcapacity of cranes, hoists,slings, eyebolts,and
other lifting equipment. F ollow, National and local, standards and
instructions applicable to any lifting equipment you use.
Before inserting an eyebolt, be certain that both the eyebolt and the hole
have the same size and type threads. To attain safe working loads, at least
90% of the threaded portion of a standard forged eyebolt must be engaged.
Cincinnati Machine 91203597B001 Page 1--3
WARNING
Installation And Relocation Safety
Before lifting the machine, consult the machine m anual or Cincinnati
Machine for proper methods and procedures.
Failure to follow instructions on this page may result in serious personal injury.
An electrician must read and understand the electrical schematics prior to
connectingthe machine to the power source. After connecting the machine,
testallaspectsof the electrical system for proper functioning. Alwaysmake
sure the machine is grounded properly. Place all selector switches in their
OFF or neutral (disengaged) position. The doors of the main electrical
cabinet must be closed and the main disconnect switch must be in the OFF
position after the power source connection is complete.
Alwayslock the main disconnectdevice in the OFF position if the machine
is left unattended, unless machine is part of an unmanned manufacturing
system and in a production cycle.
When the machine is installed, be sure that the motors rotate in the proper
indicated direction.
Setup And Operation Safety
Readand understand all the safety instructions before setting up, operating,
or servicing this machine. Assign only qualified personnel, instructed in
safety and all machine functions, to operate or service this machine.
Operators and maintenancepersonnel must carefully read, understand, and
fully comply with all machine mounted warning and instruction plates. Do
notpaintover,alter,or defacethese platesorremovethemfromthemachine.
Replace all plates which become illegible. Replacement plates can be
purchased from Cincinnati Machine.
Safety guards, shields, barriers, covers, and protective devices must be
connected or in place before operating t he machine.
All safety features, disengagements, and interlocks must be in place and
functioningcorrectlypriorto operation of this equipment. Never bypass or
wire around any safety device.
When setting up or adjusting a workpiece or fixture, be certain it is a safe
distance away from the cutting tool. Always retract the workpiece a safe
distance from the cutting tool when loading and unloading.
The spindle must be stopped beforeadjusting the coolant dischargenozzle.
Neverbrakeor slow down moving machinerywith your hand or with some
makeshiftdevice.Neveruse machine power to remove a nut from anyshaft.
The spindle and slides must be stopped when measuring work pieces,
changing tools, or removing chips and grit. Remove chips and grit with a
chip rake or brush, not with your hands.
Page 1--4
Cincinnati Machine 91203597B001
WARNING
Failure to follow instructions on this page may result in serious personal injury.
Keepall parts of your body offthe machinetable, table edge, outof the path
of moving units, trip dogs, trip plungers, and out of the “machining area”
during machining operations. Never lean on a machine or reach over or
throughamachine-- you canbecomeentangledintoolingandothermoving
elements or you may accidentally activate start buttons, feed controls, rapid
traverse controls, power work holding control, or similar devices.
During operation, be attentive to the machining process. Excessive
vibration, unusual sounds, etc., can indicate problems requiring your
immediate attention. Watch for conditions such as packed chips or grit
which can cause breakage of tooling or machine elements.
Shut off power to the machinewhenleaving the operating area or at the end
of your work period. Never leave the machine running unattended, unless
it has beendesignedto do so. TurnthemasterdisconnectdevicetotheOFF
position before cleaning the machineat the end of the working day or when
guards or covers are removed that expose hazardous areas.
Maintenance Safety
See DANGER notice.
Do not attempt to perform maintenanceon this machine until you read and
understand all the safety instructions.
Assign only qualified service or maintenance personnel trained by
Cincinnati Machine, to perform maintenance and repair work on this
machine. They should consult the service manual before attempting any
service or repair work and when in doubt contact Cincinnati Machine. Use
only Cincinnati Machine replacement parts; others may impairthe safety of
the machine. Before performing maintenance or service work, Warning or
Danger signs must be placed conspicuously about the machine. Before
detachingcounterweights ordriving mechanisms, verticalsliding members
must be blocked properly. See the Service Manual for proper dismantling
procedures.
Before removing or opening any electrical enclosure, cover,plate, or door,
be sure that the Main Disconnect Switch is in the OFF position. If any tool
is required to remove a guard, cover, bracket, or any basic part of this
machine, place the Main Disconnect Switch in the OFF position, lock it in
theOFF position. If possible, post a sign at the disconnect switch indicating
that maintenance is being performed.
Whenever maintenance is to be performed in an area away from the
disconnectandthedisconnectisnotlocked,tagall start button stations with
a “DO NOT START” tag. Adequate precautions, such as locks on circuit
breakers, warning notices, or other equally effective means must be taken
to prevent electrical equipment from being electrically activated when
maintenance work is being performed.
Before attempting to adjust, repair, or perform maintenance on electrical
circuits connected with yellow wires, first find the source of power, turn it
off, and lock it in the OFF position. Machine tool interlock control circuits
connected with yellow wires are powered from a source away from the
machine andcarry voltageeven when the machine’smaindisconnectdevice
is turned to the OFF position.
Whenremovingelectrical equipment, place numberorlabeledtags on those
wiresnot marked.Ifwiring, is replaced, besure it is of thesame type, length,
size, and has the same current carrying capacity.
Cincinnati Machine 91203597B001 Page 1--5
WARNING
Failure to follow instructions on this page may result in serious personal injury.
Close and securely fasten all guards, shields, covers, plates, or doors before
power is reconnected.
An electrical technician must analyze the electrical system to determine the
possible use of power retaining devices such as capacitors. Such power
retaining devices must be disconnected, discharged, or made safe before
maintenance is performed.
Working space around electrical equipment must be clear of obstructions.
Provide adequate illumination to allow for proper operation and maintenance.
DANGER
HIGH VOLTAGE
Lethal voltages are presentin themagnetics and electrical
control cabinets whenthe MACHINE MAIN DISCONNECT is
’ON’. Current and voltage measurements should be attempted only by qualified electrical maintenance personnel.
Beforeworking on any electrical circuits, turn the machine
Main Disconnect Device ’OFF’ and lock It.
Capacitors in the Servo Drives require up to 20 minutes to
completely discharge. Always verify that discharge is
complete using a known working and calibrated v oltmeter
before commencing work on these units.
Unless expressly stated in applicable Cincinnati Machine
documentation or by the appropriate Cincinnati Machine
Field Service Representative, do NOT work with electrical
power ’ON’. If such express statement of advice exists,
working with electrical power ’ON’ should be performed by
a Cincinnati Machine Field Service Representative. The
customerandsubsequenttransfereesmustdeterminethat
any other person performing work with electrical power
’ON’ is trained and technically qualified.
F AILURETO FOLLOW THIS INSTRUCTION MAYRESULTIN
DEATH OR SERIOUS PERSONAL SHOCK INJURY.
Materials Used With This Product
Various materialsmaybe usedwiththisproduct.Beforeusing/mixing/diluting materials with this product, contact the manufacturer/authorized
supplier of the material to determine that the material is suitable for the
intended application andrequest a MaterialSafety DataSheet (MSDS) from
the material manufacturer.
Page 1--6
Cincinnati Machine 91203597B001
NOTE
The information and tables
contained in this article relate to Cincinnati Machine
methods and standards.
Consult National, Local and
Plant Laws and Regulations
regarding lifting practices.
WARNING
Before inserting an eyebolt, check to be certain
that both the eyebolt and
the hole have the same
sizeandtypethreads. For
example: M12withM12or
.375 --16 with .375--16.
To attend safe working
loads, at least 90% of the
threaded portion of a
standard forged eyebolt
must be engaged.
Failure to follow this
instruction may result in
serious injury.
LIFTING DEVICES
GENERAL
The use of lifting devices is subject to certain hazards that cannot be met by
mechanical means but only by the exercise of intelligence, care, and
common sense. It is, therefore, essential to have competent and careful
operators, physically and mentally fit, thoroughly trained to the safe
operation of the equipment and the handling of the loads. Serious hazards
are overloading, dropping or slipping of the load caused by improper
hitching or slinging, standing or crawling under a load, swinging loads,
obstruction to the free passage of the load, using equipment for a purpose
or a manner for which it was not intended or designed..
EYEBOLTS
A straight lift is preferred when using eyebolts. An angular lift places
additional stresses on an eyebolt, above that of the load to be hoisted.
Ifthesituationnecessitates an angularlift,the safe workingload for angular
lifts shown in Fig. 1 and Fig. 2 should be used.
Whenmultiple eyeboltprovisionsaredesignedintoalift, it isrecommended
(in most applications) that a spreader bar be used. (See Fig. 9 which
illustrates a typical spreader bar arrangement.)
No greater stress should be allowed than that given under Safe Working
Load in Fig. 1 and Fig. 2.
To obtain greatest strength from an eyebolt, it must fit reasonably tight in
the hole with at least 90% of the threaded length engaged.
Eyebolts should never be welded or subjected to heat in excess of 900F
[480 C].
Eyebolts should never be painted or otherwise coatedwhen used for lifting,
as such coating will very likely cover up flaws.
Eyebolts should be routinely inspected for defects and if any defects are
found,theyshouldbe destroyedbymelting,crushing,orcutting clearacross
the eye.
STRAIGHT SHANK INCH (ANSI/ASME B18.15)
THREAD .375-- 16 .500-- 13 .625--11 1.000--8
SAFE WORKING LBS. [KG]
LOAD
90 DEGREES 1000 1840 2940 7880
[453] [834] [1333] [3573]
60 DEGREES 375 805 1340 3670
[170] [365] [607] [1664]
30 DEGREES 200 470 805 2390
[90] [213] [365] [1083]
PART NUMBER 3449 870 21312 19489
IDENTIFICATION
PLATE NUMBER 3338325 3338326 3338327 3338328
60
30
STRAIGHT SHANK INCH
90
Fig. 1
Preferred Inch Lifting Eyebolts
Cincinnati Machine 91203597B001 Page 1--7
SHOULDER METRIC (ISO 3266--1984)
THREAD M12 M16 M20 M30
SPOTDIAMETER 32mm 37mm 42mm 67 mm
1.25 in. 1.50 in. 1.65 in. 2.63 in.
SAFE WORKING [KILOGRAMS] LBS.
LOAD
90 DEGREES [400] [630] [1000] [2500]
882 1389 2205 5512
45 DEGREES [100] [160] [250] [625]
220 352 551 1378
PART NUMBER 6014453--3 6014453--4 6014453--5 6014453--8
45
90
IDENTIFICATION
PLATE NUMBER 3338329 3338330 3338331 3338332
Fig. 2
Preferred Metric Lifting Eyebolts
5 MAX.
LOAD
NO
LOAD
30 MIN.
YES
YES
NO
Fig. 3
Eyebolt Loading
6.00
THIS MACHINE HAS BEEN
MANUFACTURED TO UTILIZE
”INCH” THREAD LIFTING
3.00
DEVICES. ANY EXCEPTION
TO THIS WILL BE LABELED
ADJACENT TO THE LIFT
POINT.
.12
.12
TYP.
NO 21 (.032) GAGEALUMINUM.-- NO. AL5052 ALLOY. ETCHEDAREAS TO
BEBLACK BAKEDENAMEL.ETCHEDDEPTHTO BE .003 TO .005 INCHES
------ OR ------ NO. 21 (.032) GAGE
ALUMINUM WITH METALPHOTOPROCESS.ALL LETTERING TO BEHELVETICA MEDIUM.
.109 DIA.THRU
4PLACES
3375984
.08
.25
.12 R
Fig. 4
Eyebolt I.D. Plates -- Inch and Metric
3TYP.
NO 21 (.032) GAGE ALUMINUM.-- NO. AL 5052 ALLOY. ETCHED AREAS TO BE BLACK
BAKED ENAMEL.ETCHED DEPTH TO BE .003 to .005 INCHES ------ OR ------ NO. 21 (.032)
GAGE ALUMINUM
WITH METALPHOTOPROCESS. ALLLETTERING TOBE HELVETICA MEDIUM.
SURFACE GRAIN TORUN PARALLEL TO LETTERING WITH SATINFINISH.
INCH
.375--16 UNC
THIS MACHINE HAS BEEN
MANUFACTURED TO UTILIZE
”METRIC” THREAD LIFTING
DEVICES. ANY EXCEPTION
75
TO THIS WILL BE LABELED
ADJACENT TO THE LIFT
POINT.
1.4
THRU--4
3TYP.
PLACES
3338325
SHOULDER METRIC
ISO METRIC
150
6.3
3375983
2
3R
3338329
M12
Fig. 5
Instruction Plate -- Inch (Part Number 3375984)
Page 1--8
Fig. 6
Instruction Plate -- Metric (Part Number 3375983)
Cincinnati Machine 91203597B001
HOIST RINGS
A
PAR
T.N
O
PLATE
Hoist Rings are superior to eyebolts for angular lifting.
Be certain the thread projection is in accordance with the manufacturer’s
recommendation.
Do not recut any damaged threads on hoist rings.
To obtain the safe working load, torque to the recommended values shown
in the table below.
Fig. 7
Hoist Ring
CM HOIST
RING
PARTNO.
3346225 1 .375--16 12.0 16.3 1000 450 866 390 707 318 500 225 5013055 001
3346225 2 .500--13 28.0 38 2500 1130 2165 975 1767 795 1250 562 5013055 002
3346225 3 .625--11 60.0 81.3 4000 1810 3464 1559 2828 1273 2000 900 5013055 003
3346225 4 1.000--8 230.0 312 10000 4500 8660 3897 7071 3182 5000 2250 5013055 004
3346225 6 M12X1.75 27.0 36.6 2204 991 1908 859 1558 701 1102 496 5013055 006
3346225 7 M16X2 59.0 80 3857 1736 3340 1503 2726 1227 1928 868 5013055 007
3346225 8 M20X2.5 100.0 136 4736 2132 4103 1846 3349 1507 2369 1066 5013055 008
3346225 9 M30X3.5 229.0 310 9257 4166 8016 3607 6544 2945 4628 2083 5013055 009
CM HOIST
RING
PARTNO.
3346225 1 .375--16 12.0 16.3 1000 450 1000 450 1000 450 5013055 001
3346225 2 .500--13 28.0 38 2500 1130 2500 1130 2500 1130 5013055 002
3346225 3 .625--11 60.0 81.3 4000 1810 4000 1810 4000 1810 5013055 003
3346225 4 1.000--8 230.0 312 10000 4500 10000 4500 10000 4500 5013055 004
3346225 6 M12X1.75 27.0 36 2204 991 2204 991 2204 991 5013055 006
3346225 7 M16X2 59.0 80 3857 1736 3857 1736 3857 1736 5013055 007
3346225 8 M20X2.5 100.0 136 4736 2132 4736 2132 4736 2132 5013055 008
3346225 9 M30X3.5 229.0 310 9257 4166 9257 4166 9257 4166 5013055 009
Fig. 8
Hoist Ring Table
THREAD
SIZE
THREAD
SIZE
THREAD
TORQUE
Ft--Lb N--m Lb kg Lb kg Lb kg Lb kg
THREAD
TORQUE
Ft--Lb N--m Lb kg Lb kg Lb kg Ft--Lb N--m
Observe all other safety precautions normally practiced on eyebolts.
FF
90
_
WW
MAX. WT
EACH RING
FF
90
_
WW
MAX. WT
EACH RING
FF
60
_
WW
MAX. WT
EACH RING
FF
90
WW
MAX. WT
EACH RING
FF
45
_
WW
MAX. WT
EACH RING
FF
90
WW
MAX. WT
EACH RING
FF
30
_
WW
MAX. WT
EACH RING
NOTE F=FORCE W=WEIGHT
CM IDENT.
P
CM IDENT.
PART. NO.
.xxx--xx
PLATE
RT. NO.
.xxx--xx
.
Cincinnati Machine 91203597B001 Page 1--9
SPREADER BARS AND LIFTING BEAMS
p
y
p
SPREADER
TO LOAD TO LOAD
Fig. 9
S
reader Bar -- T
ical
Spreader bars are used when multiple eyebolts are designed into a lift.
Always observe the following safety precautions when using a spreader bar
or lifting beam
Do not exceed the safe working load.
Use the spreader or beam to handle parts or components only for which it
was designed.
Inspect it before each use.
Do not alter or weld anything to bar or beam.
Store properly to avoid damage.
CHAIN
Selectachainwiththesuitablecharacteristics and capacityforthe load. See
above. Always observe the following safety precautions.
Do not shorten chains with knots, bolts, or any non--approved method.
Never use damaged chain.
Hitch chain securely to the load.
Pad sharp cornerswith materialof sufficientstrength to withstand load and
protect chain.
Page 1--10
Cincinnati Machine 91203597B001
DOUBLE SLING CHAINS
SIZE OF
CHAIN
9/32 in. lbs. 3 250 5 625 4 600 3 250 8 400 6 900 4 875 8400 6900 4 875
.7.2 mm kg. 1 475 2 550 2 085 1 475 3 810 3 130 2 210 3 810 3 130 2 210
3/8 in. lbs. 6 600 11 400 9 300 6 600 17 100 13 950 9 900 17 100 13 950 9 900
9.5 mm kg. 2 995 5 170 4 220 2 995 7 750 6 330 4 490 7750 6 330 4 490
1/2 in. lbs. 11 250 19 700 15 900 11 250 29 250 23 850 16 875 29 250 23 850 16 875
712.7 mm kg. 5 100 8 845 7 210 5 100 13 270 10 820 7650 13 270 10 820 7650
5/8 in. lbs. 16 500 28 600 23 300 16 500 42 900 34 950 24 750 42 900 34 950 24 750
15.9 mm kg. 7 480 12 970 10 570 7 480 19 460 15 850 11 230 19 460 15 850 11 230
3/4 in. lbs. 23 000 39 800 32 500 23 000 59 700 48 750 34 500 59 700 48 700 34 500
19.1 mm kg. 10 430 18 050 14 740 10 430 27 080 22 110 15 650 27 080 22 110 15 650
7/8 in. lbs. 28 750 49 800 40 700 28 750 74 700 61 050 43 125 74 700 61 050 43 125
22.6 mm kg. 13 040 22 590 18 460 13 040 33 880 27 690 19 560 33 880 27 690 19 560
1in. lbs. 38 750 67 100 54 800 38 750 100 650 82 200 58 125 100 660 82 200 58 125
25.4 mm kg. 17 580 30 440 24 860 17 580 45 650 37 290 26 260 45 650 37 290 26 260
1 1/4 in. lbs. 57 500 99 600 81 300 57 500 149 400 121 950 86 250 149 400 121 950 86 250
31.8 mm kg. 26 080 45 180 36 880 26 080 67 770 55 320 39 120 67 770 55 320 39 120
1 1/2 in. lbs. 80 000 138 500 113 000 80 000
38.1 mm kg. 36 290 62 820 51 260 36 290
1 3/4 in. lbs. 100 000 73 200 41 000 100 000
44.5 mm kg. 45 360 78 560 63 960 45 360
2in. lbs. 130 000 225 000 183 000 130 000
50.8 mm kg. 26 750 102 060 83 000 26 750
SINGLE
CHAIN
90
TYPE D
60 45 30
TRIPLE SLING CHAINS
TYPE T
60 45 30
QUAD SLING CHAINS
TYPE Q
60 45 30
Fig. 10
Steel Alloy Chains
Keep hands and fingers from between the chain and load.
Avoidshockloading-- particularlywhenworkingat temperaturesbelow40
F[4 C].
Never pull chain from under load when load is resting on chain.
Correct kinks and twisting in chain before lifting.
Lift from center of hooks. Avoid lifting from the point.
Assurethatloadisfreeto move beforelifting.Keepclearof all obstructions.
When using a basket hitch, balance load and assure that chain legs contain
or support load from the sides above the center of gravity.
Storechainsin an area where they will notbe subject to mechanicaldamage
or corrosive action.
Cincinnati Machine 91203597B001 Page 1--11
CABLE SLINGS
Select the appropriate size wire rope and hitch. See Table below.
CABLE
SIZE
1/4 in. lbs. 980 740 1400 1700 1400 980
6.4 mm kg. 445 335 635 770 635 445
1/2 in. lbs. 3600 2800 5200 6400 5200 3600
712.7 mm kg. 1630 1270 2360 2900 2360 1630
3/4 in. lbs. 7800 5800 11100 13600 11100 7800
19.1 mm kg. 3450 2630 5035 6170 5035 3450
1in. lbs. 13400 1000 18800 22000 18800 13400
25.4 mm kg. 6080 4540 8530 9980 8530 6080
1 1/4 in. lbs. 19600 14800 28000 34000 28000 19600
31.8 mm kg. 8890 6710 12700 15420 12700 6710
1 1/2 in. lbs. 28000 20000 40000 48000 40000 28000
38.1 mm kg. 12700 9070 18140 21770 18140 12700
1 3/4 in. lbs. 38000 28000 54000 66000 54000 38000
44.5 mm kg. 17240 12700 24490 29940 24490 17240
2in. lbs. 50000 36000 70000 86000 70000 50000
50.8 mm kg. 22680 16330 31750 39000 31750 22680
Fig. 11
Wire Rope Slings
ESTIMATED
RATINGCA-
PACITY
(For Exact
Rating Check
Sling Tag)
VERTICAL
CHOKER
HITCH
BASKET
HITCH
60 45
30
Guide loads with a tag line when practical.
When using multiple leg sling, select longest one possible.
Examine for damaged or worn area.
Attach securely to load.
Pad sharp corners to protect wire rope.
Center load in the base (bowl) of the hook to prevent hook point loading.
Do not kink, twist, or loop legs.
Keep hands and fingers from between wire rope and load.
Stand clear of attached load.
Start lift slowly to avoid shock injury.
Do not pull wire rope from under a load when the load is resting on it.
Do not shorten sling by knotting, by wire ropeclips, or by any other means.
Do not inspect wire rope by passing barehands over the body.Brokenwire,
if present, may puncture the hands.
Keep wire rope well--lubricated to prevent corrosion.
Page 1--12
Use gloves at all times when handling.
Cincinnati Machine 91203597B001
SYNTHETIC MATERIAL SLINGS
Select the sling with the suitable characteristics and capability for the load
and environment. See Fig. 12.
AS THE SLING TO LOAD ANGLE
DECREASES, SO DOES THE RATED CAPACITY OF A SLING.
SLING--TO--LOAD ANGLE IS ALWAYS
THE ANGLE BETWEEN THE SLING LEG AND
THE HORIZONTALSURFACE.
SLING
TO
LOAD
ANGLE
Fig. 12
Sling Load Angle Chart
USE THIS CHART
FOR ALL TYPE
SLINGS; ROPE,
CHAIN, OR NYLON.
90
75
60
45
30
RATEDSLING CAPACITY--ONE LEG
SLING
LIFTING
EFFICIENCY
100.0 %
96.6 %
86.6 %
70.7 %
50.0 %
If Sling Ca-
pacity
at 90
is...
(LB. [KG])
1000
[454
]
1000
[454
]
1000
[454
]
1000
[454
]
1000
[454
]
Then Actual
Sling Capacity
is ...
(LB. [KG])
1000
[454
]
968
[439
]
866
[390
]
707
[320
]
500
[225
]
When using a choker hitch, the sling shall be long enough to assure that the
choking action is on the webbing.
Slings used in a basket hitch shall have the load balanced.
Do not drag slings over the floor or any abrasive surface.
Do not twist or tie knots in slings.
Never pull sling from load when the load is resting on it.
Protect sling from sharp corners and abrasive surfaces.
Do not drop slings.
Store slings in an area where they will not be subject to mechanical or
chemical damage.
Do not use where acid conditions exist.
Do not use polyester and polypropylene slings where caustic conditions
exist.
Do not use polyester and nylon slings at temperatures in excess of 180
F nor polypropylene slings at temperatures in excess of 200 F.
Do not use aluminum fittings where caustic conditions exist.
Cincinnati Machine 91203597B001 Page 1--13
P TYPE HOOKS
N
O
P type hooks are a proprietary design and should be considered for heavy
(machine and unit) lifts.
Fig. 14 gives dimensional data, safe working loads andscrewtorquevalues
for P type hooks.
The use of these hooks must be shown on the assembly drawing, listed in
the Bill of Material and shown in the lifting section of the ServiceManual.
B
D
C
F
E
Fig. 13
“P” Type Lifting Hooks
PART
NO.
.
402517 1800 [818] 2.00 9.75 4.50 3.00 2.50 -- -- -- 2415 2 160 217
296513 2500 [1136] 1.75 10.63 4.00 2.50 4.00 -- -- -- 2415 2 160 217
296514 3500 [1590] 2.00 12.25 4.50 3.00 2.50 5.00 2415 3 160 217
402335 5000 [2273] 2.25 12.25 4.50 3.00 5.00 -- -- -- 180139 2 370 502
296515 8000 [3636] 2.25 15.75 4.50 3.00 4.00 7.88 180139 3 370 502
Fig. 14
“P” Type Lifting Hooks
LIFTING SCREW SCREW
CAPACITY
LBS. [KG]
A B C D E F SCREW NO. QTY.
INCH INCH INCH INCH INCH INCH
WHEN DESIGNING METRIC SIZES SEE THE CURRENT LIFTING MANUAL
TORQUE TORQUE
LB./FT. N--m
S HOOKS
A
The use of S hooks in conjunction with some of the other lifting devices
dictates additional safety rules which must always be practiced.
Never use more than one S hook in a single chain link or hook.
Inspect the S hook before each use and if damaged destroy by cutting into
two pieces.
Neverexceed the safe workingload which should be stamped on each hook.
Do not paint, weld, or expose an S hook to high heat.
Page 1--14
Cincinnati Machine 91203597B001
STAMPTO
INDICATE ALLOY
Do not use when either or both S hooks are opened more than 15% of the
normal throat opening or twisted more than 10 from the plane of the
unbent hook.
B
A
C
R(REF.)
STAMPWORKING LOAD LIMIT WITHLOW STRESS
CHARACTERS PER NUCLEAR AMERICAN
SOCIETY OF MECHANICAL ENGINEERS CODE
SECTION III,DIV. 1, PARAGRAPH NA--3766.6 (2)
C
STAMP MFGR. NAME OR TRADEMARK FOR
IDENTIFICATION
Fig. 15
“S” Hooks
PARTNO.
MAX. WORKING
LOAD
LBS. KG
MANUFACTURER AND
CODE NUMBER
ALL DIMENSIONS IN
INCHES
(See Fig 16.)
S--HOOK
WEIGHT
A B C R LBS.
3590535--5 650 294 CM Chain 562250 0.500 7.50 2.00 1.00 0.80
Amer. Chain & Cable 5933--00800 0.500 5.50 1.50 0.75 0.63
3590535--7 1 015 460 CM Chain 562262 0.625 9.00 2.50 1.25 1.60
Amer. Chain & Cable 5933--01000 0.625 7.00 1.88 0.94 1.30
3590535--8 1 465 664 CM Chain 562275 0.750 10.50 3.00 1.50 2.60
Amer. Chain & Cable 5933--01200 0.750 8.25 2.25 1.12 2.10
3590535--9 1 990 902 CM Chain 562287 0.875 12.00 3.50 1.75 4.20
Amer. Chain & Cable 5933--01400 0.875 9.62 2.62 1.31 3.40
3590535--10 2 600 1179 CM Chain 562300 1.000 13.00 4.00 2.00 6.00
Amer. Chain & Cable 5933--01600 1.000 11.00 3.00 1.50 5.10
3590535--12 3 290 1492 CM Chain 562310--B 1.125 15.00 4.50 2.25 8.70
Amer. Chain & Cable 5933--01800 1.125 12.12 3.38 1.69 7.00
3590535--14 4 065 1843 CM Chain 562325--B 1.250 16.00 5.00 2.50 11.70
Amer. Chain & Cable 5933--02000 1.250 13.75 3.75 1.88 10.00
3590535--15 4 915 2229 CM Chain 562337--B 1.375 17.00 5.50 2.75 15.40
Amer. Chain & Cable 5933--02200 1.375 14.88 4.12 2.06 13.00
3590535--16 5 850 2653 CM Chain 562350--B 1.500 18.00 6.00 3.00 19.50
Amer. Chain & Cable 5933--02400 1.500 16.50 4.50 2.25 17.50
3590535--18 9 500 4309 Amer. Chain & Cable 5933--02800 1.750 19.25 5.25 2.62 28.00
3590535--20 12 500 5669 Amer. Chain & Cable 5933--03200 2.000 22.00 6.00 6.00 41.00
3590535--25 19 000 8618 Amer. Chain & Cable 5933--04000 2.500 27.50 7.50 9.75 79.00
Fig. 16
“S” Hooks
Cincinnati Machine 91203597B001 Page 1--15
U TYPE HOOKS
U type hooks are a proprietary design and should be considered for heavy
(machine and unit) lifts.
Fig. 17 and Fig. 18 give dimensional data, safe working loads and screw
torque values for U type hooks.
The use of these hooks must be shown on the assembly drawing, listed in
the Bill of Material and shown in the lifting section of the ServiceManual.
C
B
D
A
Fig. 17
“U” Type Lifting Hooks
LIFTING SCREW SCREW
PARTNO.
303427 1 500 [680} 2.75 4.00 2.25 1.25 3248 2 45 61
303429 3 500 [1587] 3.25 4.50 2.50 1.50 2400 2 90 122
301269 6 000 [2720] 4.00 6.00 3.75 2.00 2415 2 160 217
301270 8 000 [3600} 5.00 6.50 3.88 2.25 180139 2 570 502
301271 12 000 [5442] 6.00 8.00 4.50 2.50 308196---3 2 735 997
301272 16 000 [7256] 7.00 9.50 5.30 3.00 308197---4 2 1290 1749
311105 25 000 [11 337] 7.00 14.25 6.00 3.50 308197---4 2 1290 1749
990819 1 500 [680] 75 107 60 32.0 1234074 2 41 30
3988405 3 000 [1360] 90 120 65 38.0 1234100 2 108 80
3990821 6 000 [2720] 105 155 95 50.0 1400264 2 230 170
5024235 8 000 [3600] 130 180 103 57.2 1400400 2 407 300
5025776 14 000 [6500] 170 250 133 76.2 6010088--3 2 1356 1000
5026032 22 500 [10 200] 300/180 380 159 88.9 6010088--3 4 1356 1000
CAPACITY
LB. [KG] in in in in SCREW NO. QTY. LB./FT. N--m
LB. [KG] mm mm mm mm SCREW NO. QTY. N--m LB./FT.
A B C D
TORQUE TORQUE
Fig. 18
“U” Lifting Hook Table
Page 1--16
Cincinnati Machine 91203597B001
GENERAL SAFETY LIFTING INFORMATION
Allhooks or cranes or any othertype lifting device should be equippedwith
a safety latch (see Fig. 19) similar to the one manufactured by the
Harrington Co., Plymouth Meeting, Pennsylvania.
Fig. 19
Safety Latch
Illustrations or descriptions of any special lifting devices or techniques
required for servicing components of a specific machine are found in the
section dealing with the particular component.
Always contact the nearest Cincinnati Machine representative if there are
any questions regarding the lifting of any machine components.
Cincinnati Machine 91203597B001 Page 1--17
Loading...